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JOB TITLE / AIM: JSA for mobilization of crane, welding cutting and grinding and Air Blowing of spools in process area
JSA DATE: 10/04/2007 JSA NO./ REVISION: 01
SUPERVISOR/ JSA LEADER: Muhammad Asif SCRIBE: Farhan Abbas
PARTICIPANTS: Asad Ullah, Zeeshan,Abdul ,Hammed,Ghazanfar.
LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs:
Attach copies of any relevant documentation/ drawings.
Part 2: Job Safety Analysis

Job Steps
1. Mobilization of plant, materials, equipment and personnel
2. Lifting of pipe spools
3. Welding, Grinding and Cutting job
4. Tie in on existing spools
5. Air Blowing
6. Demobilization

Alternatives Considered: N/A

Now undertake the JSA and record in the table below. Use prompts on JSA Prompt Sheet and Hazard Checklist PA-HSEC-02-040-
002-F03.
Part 3: Contingency Plans.
Standard PPE, S
First aid kit
HSE supervisor on site shall be the first response in case of emergency
Radio communications to be maintained on site at all time

Part 4: Review. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA?
Any practices that need to be captured in the OMS? List action items, changes, and transfer any changes to the Change Management
system.
 File: 10.30
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
1 Mobilization of plant , materials , Unauthorised equipment/tools brought out All equipments should be properly tagged and
equipment and personnel to site inspected by DEL E&P responsible person
prior to their mobilization onsite.

Unskilled and uninducted personnel Ensure that all personnel prior to start the
starting the job have been inducted by Descon and BHPB
operations.

2 Lifting and Placing of pipe on
sleepers
Workers starting the job unfit to work
Persons unaware of hazards before they
commence the work activity.
Hand Injury
Use of mobile crane
Improper placing of spools
All persons not fit to work shall not be allowed
to work at the project site. Descon pre start
medical undertaken as part of project
induction process.
All persons to be oriented about the hazards
in the job by going through JSA at Pre –Start
Tool box meeting.
Ensure proper hauling of materials/get help if
required/Wear hand gloves.
1.Complete BHPB projects Pre – lift checklist
prior to commencement of activity.
2-Ensure crane, wire rope and all lifting gear
have third party certification in place.
3-Ensure crane operator and rigging
supervisor certifications are in place.
Rigging and job supervisor should ensure that
the spool is safely placed before removing the
slings. Spools should be safely placed on
proper supports.
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
Load coming in contact with existing line 1-Ensure BHPB operations approved hard
scaffold barrication is in place before lifting
commences.
2-Tag lines to be maintained on load at all
times.
3-Operator to be fully aware of this hazard.
4-Careful supervision of this activity shall be in
place at all the times.
All valves and flanges on all lines must be
monitored and controlled by BHPB(Gas
detection at all times)
Improper rigging activity Competent rigger must be appointed in this
activity also crane operator.
Crane operator must follow rigging supervisor
only.
Ensure that double tag line is used.
Dropped Load 1-Check slings and crane for certification prior
to work.
2-A minimum of two tag lines to be attached to
loads at all times.
3- Ensure rigging is checked by rigging
supervisor prior to lift.
4-Check outrigger stability for soft ground.
Crane overload 1-Use fit for purpose for crane in accordance
with lift plan.
2-Crane operator not to exceed SWL at any
time
3-Rigging supervisor and crane operator to
check load plan against load charts prior to lift
and prepare lift plan for lift.
4- Position cranes so that minimum radius can
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
be maintained to complete the lift.
Uncontrolled load lift Two tag lines shall be used for each lift and
every lift
Person located within boom radius during Boom should be extended in a controlled
lift manner under close supervision only
1. Ensure that area is fully barricaded with
number of persons in area limited to
essentials only
Exposure of workers to various hazard like Ensure that the workers must wear the proper
hand injury, dust, eye injury PPE prior to work
Ensure all workers are equipped with safety
boots, safety glasses, non-slippery gloves,
clothing, and hardhat.
Workers will be oriented about the proper
posture and positioning during the execution
of the job
Lack of supervision Supervisor must be on site at all times work is
in progress
Fall of pipes While erecting the spool supervisor
must make sure that the spool is
well supported and tied of with the
help of rope or scaffold pies
03 Welding, Grinding and cutting Welding slugs Ensure that all the welding is done in fire
blanket cover all around the joint where
welding is going on.
Asbestos/ Wet fire blanket shall be placed
on all flanges
DCP fire extinguisher shall be placed
where welding activity is performed.
Back Injury Ensure workers properly inducted about
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
the proper positioning Ensure workers are
complying with the min, PPE requirement
Safety shoes, and helmet safety glass dust
mask.

Spool Risers Ensure that hard hat shall be worn be

aware of the above risers in the work
place.
Noise Ear plugs shall be worn at all times while
working near compressors
Hot Surfaces Be aware of existing hot surfaces in the
working area.
Personnel struck by sparks, steel buffer  Wear PPE. (Safety glasses, face
wire or shattering grinding disc, electric shield, gloves, safety boots)
shock  Frequently check condition of
grinding disc
Ensure electrical equipment has current
test & tagging.

Electrocution Full PPE to be worn by welder including

leather welding gloves and welding helmets –
hard hat combined.
A BHPB temporary work instruction shall be in
place for welding units not fitted with a VRD.
Ensure positive contact earth clamping is
completed.Earthing clamp to be positioned as
close as practicable to welding point
Ensure welding unit unit is fitted with RCD and
tagged by DEL E&P and approved / tagged by
BHPB operations and DEL E&P and inspected
for defects prior to use.
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

Fire Hazard Area to be kept clear of all debris and good

house keeping completing prior to
commencing job.
Fire blanket and fire extinguisher on site
.Ensure that no flammable or combustible
materials are in the area.
All sparks to be contained.
Works to be done under BHPB HWP
Improper PPE Full PPE including leather gloves to be worn
by welder at all the times
Welding Balaclava to be worn
Hi-vis vest shall not be worn
No scarves are allowed
Eye injury BHPB approved face shield (with poly
carbonate visor) to be worn at all times.Safety
glasses to be worn under Visor.
Double eye protection to be in place for all
grinding and cutting activities.
Ignition source All work to be undertaken under a BHPB
operations hot work permit.
Personal interface Other workers not involved in the job must not
come closer to the area. Only concerned
persons should be allowed.
Personnel trip or become entangled in Personnel to be aware of moving
earth cables dragged on ground. equipment and cables
Pinch point Hazard Ensure that no grinders shall be used with
positive lock.Ensure it was color coded and
inspected prior to use.
Back injury Ensure proper handling and positioning
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
whgile hauling a material.
Grinder disc becoming jammed in cut The grinder and cutting disc must be
inspected prior to use , any defective discs
are not to be used.
Pieces of debris flying from grinding discs All persons using grinders need to be
and striking surrounding personnel competent and wear the appropriate PPE.
Grinder to have a suitable guard in place .
Accidental activation of grinder injuring the Grinders must be placed Disc down on the
grinder operator ground when not in use.
Ensure grinder is disconnected from power
source prior to changing /adjusting disc
when operator needs to get to the other
side of the pipe he should place the grinder
under the pipe before crossing the pipe
himself.
4 Tie in on existing spools Hand injury Ensure proper hauling of materials/get help
if required/Wear hand gloves
Back injury Ensure proper hauling of materials/get help
if required/Wear hand gloves
5. Air Blowing High Pressure Burst Ensure that no any person will be on the Air
blowing area.
Ensure sufficient man power will be
designated as watchman to ensure nobody
will enter the Air blowing zone
Ensure that workers performing the testing are
trained.
Ensure that during Air blowing no other
workers touching the pipe
Ensure that the Relief valve was install and
whip coupling is in place.
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

6 Demobilization Leaving area in unsafe place Ensure proper house keeping is completed at
completion of activities.