OBROUND FLANGE CALCULATION:- DATE:-28/11/17

CALCULATION AS PER ASME SECTION VIII-DIV-1.-APPENDIX-2

DESIGN DATA:-

DESIGN PRESSURE : P 0.5886 N/MM2

DESIGN TEMPERATURE : Ts 95 0C
CORROSION ALLOWANCE : Ca 3 MM

FLANGE:-
MATERIAL : SA 266 Gr.2
MATERIAL ALLOWABLE DESIGN STRESS AT DESIGN TEMPERATURE : Sfo 138 N/MM2
MATERIAL ALLOWABLE DESIGN STRESS AT AMBIENT TEMPERATURE : Sfa 138 N/MM2
EXTERNAL SHORT SPAN: A2 885.00 MM INTERNAL SHORT SPAN : B2 765.00 MM
EXTERNAL LONG SPAN: A1 1695 MM INTERNAL LONG SPAN : B1 1575 MM
CENTER TO CENTRE GG 810 MM FLANGE THICKNESS : t 10 MM
SMALL HUB THICKNESS : g0 14.00 MM
BACK HUB THICKNESS OF FLANGE : g1 28 MM
HUB LENGTH : h 14 MM
RADIAL DISTANCE : R 0 MM
HARMONIC AVERAGE LONG SPAN : (2 *A1*A2)/(A1+A2) : A 1162.85 MM
HARMONIC AVERAGE SHORT SPAN : (2 *B1*B2)/(B1+B2) : B 1029.81 MM

BOLTING:-
MATERIAL : SA 193 B8
MAXIMUM ALLOWABLE DESIGN STRESS AT DESIGN TEMPERATURE : Sbo 115.14 N/MM2
MAXIMUM ALLOWABLE DESIGN STRESS AT AMBIENT TEMPERATURE : Sba 130 N/MM2
NUMBER OF BOLTS : n 90 NOMINAL DIAMETER : Db 15.8 MM

BOLT CIRCLE DIAMETER : C 1656 MM Bolt size and root area : 3/4" 0.302 in2

Bolt spacing (TEMA) : B" 45 MM

GASKET:-
TYPE OF GASKET : MATERIAL : CAF
N: 38 b: 10.89 y: 11.00 N/MM2 m: 2

DIA.OF GASKETLOAD REACTION G: 1656.00 MM GASKET FACING : FLAT

RESULTS:-

BOLTING AND GASKET : TABLE 2-5.1 &TABLE2-5.2

Wm2= (∏*G + 2*GG)*b*y = 817265 Am = Wm2/Sba OR Wm1/Sbo = 6286.65 OR 17170.70
Hp=(∏*G + 2*GG)*2*b*m*P = 174924 = 17170.70 Required bolt area
H=(G^2*∏/4+G*GG)*P = 2057266 Ab = Actual bolt area = 17535.45
Err:508
Wm1 = Hp+H = 2232191 Watm = Ab*Sba = 2279608.34

MOMENTS:-

1.) OPERATING CONDITION : LEVER ARMS: MOMENTS:

(N) (MM) (N-MM)
HD=(B2^2*∏/4+B2*GG)*P 635266.9392 hD= R+0.5*g1 14 MD=HD*hD 8893737.149
HG = Hp 174924 hG= 0.5*(C-G) 0.00 MG=HG*hG 0
HT= H-HD 1421999 hT=0.5*(R+g1+hG) 14 MT=HT-hT 19907990.75
Moperating 28801727.89

2.) BOLTING UP CONDITION: LEVER ARMS: MOMENTS:

(N) (MM) (N-MM)
HG=Watm 2279608.34 hG=0.5*(C-G) 0.00 Matm=HG*hG 0
BOLT PITCH CORRECTION FACTOR : CF 1.35
Mw = Moperating *CF/B 37754.22376
Mw = Matm *CF/B 0

DETAIL FOR CF: Bolt pitch correction factor

BOLT SPACING:
Bs=(2*GG+∏*C)/n 75.80530483 MM
Bss = 2*Db+t 41.6 MM
cf1= SQR(Bs/(2*Db+t)) 1.349904776
cf2=SQR(Bs/(2*Db)+(6*t/m+0.5))) 1.167649247
IF Bs<Bss : CF=1
IF Bs>Bss : CF =MAX(cf1;cf2)

FLANGE RIGIDITY : Appendix 2-14

KI 0.3
Eop Modulus of elasticity at design temperature = 198000.00 N/MM2
Eatm Modulus of elasticity at ambient temperature = 201733.00 N/MM2
J1=(52.14*Mop*V)/(L*Eop*g0^2*h0*KI) = 0.80 <=1.000
J2=(52.14*Matm*V)/(L*Eatm*g0^2*h0*KI) = 0.00 <=1.000
SHAPE CONSTANTS:
K=A/B = 1.1292 T = Fig.2-7.1 = 1.8644
Y = Fig.2-7.1 = 1.8303 V = Fig.2-7.3 = 0.43
U= Fig.2-7.1 = 11.8935 F = Fig.2-7.2 = 0.9
Z= Fig.2-7.1 = 8.2703 h0= SQRT (B*g0) = 120.0721
f= Fig.2-7.6 = 3.2000 e=F/h0 = 0.0074955
h/h0 = 0.1165966 L=(t*e+1)/(T+t^3/d) = 0.5781051
d=U/V*(h0*g0^2) = 650937.63
g1/g0 = 2.0000
OTHER STRESS FORMULA FACTORS:
t = 10.0000
β =1.333*e*t+1 = 1.100
α=t*e+1 = 1.0750
δ=t^3/d = 0.0015
ϒ = α/T = 0.5766
λ=ϒ+δ = 0.5781
STRESS CALCULATION:
CONDITIONS:
1.)OPERATING CONDITION CALCULATED STRESS ALLOWABLE
Mpa Mpa
σH= f*Mw/(λ*g1^2*B) = 0.25884 <= Sfo*1.5 207.00
σR=β*Mw/(λ*t^2*B) = 0.69753 <= Sfo 138.00
σT=((Mw*Y/(t^2*B)-(Z*σR)) = -5.09775 <= Sfo 138.00
=MAX(0.5*(σH+σR); 0.5*(σH+σT)) = 0.47819 <= Sfo 138.00

2.)BOLTING UP CONDITION CALCULATED STRESS ALLOWABLE

Mpa Mpa
σH= f*MG/(λ*g1^2*B) = 0 <= Sfo*1.5 207.00
σR=β*MG/(λ*t^2*B) = 0 <= Sfo 138.00
σT=((MG*Y)/(t^2*B)-(Z*σR)) = 0 <= Sfo 138.00
=MAX(0.5*(σH+σR); 0.5*(σH+σT)) = 0 <= Sfo 138.00
GASKET CONTACT WIDTH CHECK(BROWNWELL &YOUNG)

External diameter of gasket do = MM

Internal diameter of gasket di = MM

FORMULA:

do/di ≥SQRT((Y-Pm)/(Y-P(m+1) = #DIV/0! ≥ 3.18207187

-10.12558

Err:502
b =bo bo ≤1/4 in. (6 mm)

b= Cb * √bo bo ≥1/4 in. (6 mm)

Cb =2.5
 Inputs
Description Symbol Values
Design Pressure Pd

Design Temperature T

Outside length of longside Al

Outside length of Short side As

Inside length of longside Bl

Inside length of Short side Bs

End bolt Centre to centre of long side Cl

End bolt Centre to centre of short side Cs

Gasket OD on long side Gol

Gasket ID on long side Gil

Gasket OD on Short side Gos

Gasket ID on Short side Gis

No of bolts on long side nl

No of bolts on Short side ns

Total No of bolts n 0

Gasket Material MOC

Gasket factor m

Gasket Yield stress y

Gasket Width on lond side :- (Gol-Gil)/2 N 0

Gasket Width on side side :- (Gol-Gil)/2 N 0

Material of Construction for Flange SA 240 XXXX

Yield Stresses @ Design Temperature Ys

Allowable Stresses @Design temperature Sd

Allowable Stresses @Ambient temperature Sa

Modulus of elasticity E

Material of Construction for bolts SA-193 Gr. B7

Bolt Size MXXX

Root area per bolt

Yield Stresses @ Design Temperature Ybs

Allowable Stresses @Design temperature Sbd

Allowable Stresses @Ambient temperature Sba

When b< 6mm; b=bo else b=2.5*Sqrt(bo)

Effective width of gasket N/2 bo 0

b
Gasket reaction on long side:- GGl = Gol-2*b GGl 0

Gasket reaction on short side:- GGs = Gos-2*b GGs 0

Hydrostatic End Force:- Pd X GGl X GGs H 0

Compression Load on gasket:- 2b x (2Gl + 2Gs) x m x Pd HG

 units
N/mm2

°C

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

Nos

Nos

Nos

N/mm2

mm

mm

SA 240 XXXX
 N/mm2

N/mm2

N/mm2

N/mm2

SA-193 Gr. B7

MXXX

mm2

N/mm2

N/mm2

N/mm2

mm
mm
mm

mm