BHARAT HEAVY ELECTRICALS LIMITED

BHEL-ISG INDUSTRIAL SYSTEMS GROUP 1 X 800 MW WANAKBORI TPS

Design of 450 mm Dia Working Pile _R0
DESIGN OF WORKING PILE - 450 mm Dia Bored Cast-in-situ ( NEAR FAE)
Design Philosphy
Piles are designed as per IS 456: 2000 and IS 2911: 1979 (Part1 - Sec 2) using Limit State Method
Following load combinations are considered
1. Maximum vertical load + maximum horizontal load
2. Maximum tensile load + maximum horizontal load
Input Data
Load factor = 1.5
Diameter of Pile = 450 mm Pile area = 159043 mm2
Grade of concrete (fck) = 25 MPa Moment of Inertia of pile = 201187 cm4
Grade of reinforcement (fy) = 500 MPa
Clear cover to main reinforcement = 50 mm
Diameter of helical reinf = 8 mm
Length of Pile below Cut-off Level = 27 m (Rev-01)
Pile Capacity
Vertical Compression (P) = 65.00 MT
Horizontal Load (H) = 4.00 MT
Uplift (T) = 30.00 MT ( UPLIFT WILL BE TAKEN MAXIMUM 30 MT IN DESIGN)

Determination of Length of Fixity ( Ref. Amendment 3: Appendix 'C' of IS:2911 (part 1/sec 2)
Modulus of elasticity of concrete E = 5000 SQRT(fck)
E = 250000 kg/cm2
K1 = 0.2075 kg/cm3 (For K1 value Ref Annex-C : Table-3 of of IS:2911 -2010 ,
T = ((E*I)/(K1))^(1/5) (part1/sec 2)

T = 189.2 cm
For Fixed Head Pile in sand & normally loaded clay condition and assuming pile cut off level is below GL (i.e. L 1 = 0)
Lf /T = 2.175 (For Lf/T Refer Amendment-3, Appendix C-fig:2 of IS: 2911 (1/2)
Calculated length of fixity Lf = 4115 mm
Determination of Minimum eccentricity
Minimum eccentricity e = (L/500 + D/30 ) = 69 mm
OR e = 20 mm
Design minimum eccentricity = 69 mm
Bending moment due to eccentricity M = 4.49 T-m

Case 1 : Maximum vertical load + maximum horizontal load

Bending moment due to lateral load

[ M= 1.5*H*(L1+Lf)/2 ] = 12.34 T-m (Refer Appendix C-2 of IS: 2911 (1/2)

Moment reduction factor = 0.825 (Ref fig. 3A of Appendix C-2 of IS: 2911 (1/2)
Reduced Moment = 10.18 T-m
Design Bending Moment, Mu = 10.18 T-m
d' = 68 mm
d'/D = 0.15
Pu/fckD^2 = 0.193
Mu/fckD^3 = 0.067
p'/fck = 0.060 Using Sp 16 chart no. 61
% of reinforcement required = 1.50
Min Design % Reinforcement = 0.40
Case 2 - Maximum tensile load + maximum horizontal load
The analysis is carried out by converting circular pile section to an equivalent square pile section.
Size of equivalent square section = 398.80 mm
d' = 68 mm
d'/D = 0.171
Tu/fck B D = 0.113
Mu/fck BD^2 = 0.076
p'/fck = 0.07 Using Sp 16 chart no. 85

% of reinforcement required = 1.75

Design % Reinforcement = 1.75 %
Summary:
Case Load combination % of reinf reqd Area of reinf in mm2
Maximum vertical load and max.
1 1.50 2386
horizontal load
Maximum tensile load and max
2 horizontal load 1.75 2783

Mimimum % of reinforcement 0.40 636

Reinforcement requirement for Max. vertical & Max. horizontal load Min No of Bars=6
% of reinforcement Reqd = 1.50
Area of reinforcement reqd. = 2386 mm2
Reinforcement requirement for Max. tensile load & Max. horizontal load
% of reinforcement Reqd = 1.75 Min Ast,req Tu/0.87*fy
Area of reinforcement reqd. = 2783 mm2 Min area of reinf = 1034.48 mm2

Min Ast,req Tu/0.87*fy

Min area of reinf = 1034.48275862 mm2
Dia of bar = 16 mm
Area of one bar = 201 mm2
No of bars = 8 Nos
Min area of reinf Prov = 1608 mm2
1.01
OK
Spacing of Helical reinforcement
Diameter of Helical reinforcement = 8 mm
Pitch of the spiral ring:
Least of the following:
(i) diameter of pile = 450 mm
(ii) 16 x dia of smallest long. reinf = 320 mm
(iii) 300 mm = 300 mm

Hence Reinforcement Provided:

Upto Length of Fixity Lf 4 Nos 20 mm dia + 8 Nos 16 MM
AREA PROVIDED 2865.248 DIA
OK Rev R2
For Balance depth of Pile 8 Nos 16 mm Dia bar
Helical RF 8 mm dia @ 250 c/c
Spiral Ties 16 mm dia @ 1500 c/c

CHECKING OF JOB PILE FOR ROUTINE LOAD TEST - FOR ONLY BENDING
Factored Lateral load = 6 TON
Fixed End Moment Mf Hu*(L1+LF)/2
12.34 KN
Moment reduction factor = 0.825 (FOR FIXED HEAD PILE FIG 5B IS -2911 -2010)
Mu 10.18 TON M
d' 68.00
d'/D 0.15
Pu 0.00
Pu/fckD² 0.00
Mu/fckD³ 0.067
p/fck = 0.05
p= 1.13
Ast req = 1789.24
PROVIDED AREA OF R/F. = 2865.25 mm^2
OK
 DESIGN OF INITIAL TEST PILE - 600 mm Dia
A. Design Philosphy
Piles are designed as per IS 456: 2000 and IS 2911: 1979 (Part1 - Sec 2) using Limit State Method
Following load combinations are considered
1. Maximum horizontal load
2. Maximum vertical load
3. Maximum tensile load
Input Data
Load factor for horizontal load = 2 (as per IS:2911 -2010 ,(part1/sec 2))
Load factor for vertical load = 2.5
Diameter of Pile = 600 mm Pile area = 282743.34 mm2
Grade of concrete (fck) = 25 MPa Moment of Inertia of pile = 635850 cm4
Grade of reinforcement (fy) = 500 MPa
Clear cover to main reinforcement = 75 mm
Diameter of helical reinf = 8 mm
Length of Pile below Cut-off Level = 18 m
Pile Capacity
Vertical Compression (P) = 62.49 MT
Horizontal Load (H) = 4.40 MT
Uplift (T) = 14.14 MT ( UPLIFT WILL BE TAKEN MAXIMUM 14.14 MT IN DESIGN)

Determination of Length of Fixity ( Ref : Soil Report

Modulus of elasticity of concrete E = 5000 SQRT(fck)
E = 250000 kg/cm2
K1 = 1.5 kg/cm3 (For K1 value Ref Annex-C : Table-3 of of IS:2911
T = ((E*I)/(K1))^(1/5) -2010 ,(part1/sec 2)
T = 160.3 cm
For Free Head Pile in sand & normally loaded clay condition and assuming pile cut off level is below GL (i.e. L 1 = 0)
Lf /T = 1.900 (For Lf/T Refer Amendment-3, Appendix C-fig:2 of IS: 2911 (1/2)
Calculated length of fixity Lf = 3046 mm
Determination of Minimum eccentricity
Minimum eccentricity e = (L/500 + D/30 ) = 56 mm
OR e = 20 mm
Design minimum eccentricity = 56 mm

Bending moment due to eccentricity M = 3.50 T-m

Case 1 : maximum horizontal load
Bending moment due to lateral load
[ M= 1.5*H*(L1+Lf)/2 ] = 26.81 T-m (Refer Appendix C-2 of IS: 2911 (1/2) (FREE HEAD)
Moment reduction factor = 0.4 (Ref fig. 5A of Appendix C-2 of IS: 2911 (1/2)
Reduced Moment = 10.72 T-m
Design Bending Moment, Mu = 10.72 T-m
d' = 0.165 mm
d'/D = 0.17
Pu/fckD^2 = 0.000
Mu/fckD^3 = 0.050
p'/fck = 0.050 Using Sp 16 chart no. 60
% of reinforcement required = 1.25
Min Design % Reinforcement = 0.40

Case 2 : Maximum vertical load

Bending moment due to lateral load
[ M= 1.5*H*(L1+Lf)/2 ] = 3.50 T-m (Refer Appendix C-2 of IS: 2911 (1/2)
Moment reduction factor = 0.4 (Ref fig. 5A of Appendix C-2 of IS: 2911 (1/2)
Reduced Moment = 1.40 T-m
Design Bending Moment, Mu = 1.40 T-m
d' = 99 mm
d'/D = 0.17
Pu/fckD^2 = 0.174
Mu/fckD^3 = 0.006
p'/fck = 0.000 Using Sp 16 chart no. 60
% of reinforcement required = 0.00
Min Design % Reinforcement = 0.40
Case 3 - Maximum tensile load
The analysis is carried out by converting circular pile section to an equivalent square pile section.
Size of equivalent square section = 531.74 mm
d' = 99 mm
d'/D = 0.186
Tu/fck B D = 0.030
Mu/fck BD^2 = 0.004
p'/fck = 0.01 Using Sp 16 chart no. 84&85
% of reinforcement required = 0.25
Design % Reinforcement = 0.25 %
Summary:
Case Load combination % of reinf reqd Area of reinf in
mm2
1 Maximum horizontal load 1.25 3534
1 Maximum vertical load 0.00 0
2 Maximum tensile load 0.25 707
Mimimum % of reinforcement 0.40 1131

Reinforcement requirement for Max. Vertical load

% of reinforcement Reqd = 0.00
Area of reinforcement reqd. = 0 mm2 Min No of Bars=6
Reinforcement requirement forMax. horizontal load
% of reinforcement Reqd = 1.25
Area of reinforcement reqd. = 3534 mm2
Reinforcement requirement for Max. tensile load
% of reinforcement Reqd = 0.40
Area of reinforcement reqd. = 1131 mm2
Reinforcement requirement for Max. tensile load alone beyond length of fixity
Min Ast,req Tu/0.87*fy
Min area of reinf 812.6437 mm2
Dia of bar 16 mm
Area of one bar 201 mm2
No of bars 8 Nos
Min area of reinf Provided 1608 mm2
0.57
OK
Spacing of Helical reinforcement
Diameter of Helical reinforcement = 10 mm
Pitch of the spiral ring:
Least of the following:
(i) diameter of pile = 600 mm
(ii) 16 x dia of smallest long. reinf = 256 mm
(iii) 300 mm = 300 mm

Hence Reinforcement Provided for horizontal load test:

1(a) whole upto point of fixity 12 Nos 32 mm dia + 0 Nos 16 mm dia
AREA PROVIDED 9652.224 mm2
OK
Hence Reinforcement Provided for vertical load test: (same as job pile detail)
1(b) whole upto point of fixity 12 Nos 20 mm dia + 0 Nos 16 mm dia
AREA PROVIDED 3770.4 mm2
OK
2 For Balance depth of Pile 6 Nos 16 mm + 6 Nos 12 mm dia
AREA PROVIDED 1885.2
3 Helical RF 10 mm dia @ 400 c/c + 8 mm dia @ 400 c/c
4 Spacer ring 16 mm dia @ 1500 c/c