FIELD QUALITY PLAN

CONTRACTORES NAME AND ADDRESS:- ITEM DESCRIPTION QAP NO:- FQP-CIVIL- UK-01 Project:-Uttrakhand Projects

CIVIL WORKS ( SITE ACTIVITY) QAP Date :- 02.11.2019 Rev No. 01 Client: Uttrakhand Govt.
SR.NO. COMPONENTS TEST/CHECKS QUANTUM CHECKS ACCEPTANCE CRETERIA RECORD REFRENCE DOCUMENTS INSPECTION REMARKS
A INSPECTION OF INCOMING MATERIALS IR CLASS

CEMENT Review of MTC for Physical & once per batch Tech SPC/IS Manufactures Test Tech SPC/IS P
1 Chemical Analysis Certificate
Sieve Analysis For Each Vehicle before Unload
Flakiness & Elongation Monthly
Specific Gravity Monthly
2 COARSE & FINE AGGREGATE Bulk Density Seasonal/Monthly IS-383, IS-2386 LAB TEST REPORT Tech SPC/IS P
Crushing & Impact Value Monthly
Silt & Clay Content For Each Vehicle before Unload
Moisture Content As per Requirement
VISUAL INSPECTION Each Lot
3 BRICKS Dimension, Water Absorption, IS-1077, IS-2180 LAB TEST REPORT SPECS/DRGS. P
Compressive Strength & Each Lot
Effolorence
Chemical & Physical Analysis Review of MTC
Manufactures Test Tech SPC/IS As per grade
4 REINFORCEMENT P
Handling & Storage 100% Certificate mentionedby Designer
Rolling Margin Each Lot IS-1786/As Per Approved Make
B INSPECTION AT PROCESS

SURVEY Physical Dimensions,Level and General Engg

1 Fixing of Benchmarch 100% Specs/Drgs Practice SPECS/DRGS. P
EXCAVATION Physical Dimensions General Engg
2 100% Specs/Drgs Practice SPECS/DRGS. P
Bar Bending Schedule 100% As Per Grg/BBS General Engg
3 REINFORCEMENT SPECS/DRGS.
Bar Binding Random IS-2502 Practice P
FORM WORK VISUAL INSPECTION, Line & Specs/Drgs & IS-456,IS-6461 General Engg SPECS/DRGS. P
4 Level 100% Practice

Mix Ratio. W/C Ratio, Slump 1 Set ( 6 Cubes) per 50 CU.M/ 1 Set ( 6 Cubes)
IS-456,IS-516,IS-1199, IS-3025 Slump Register to be P
per Foundation, Slump Test shall be done on
Each Miller & IS-7861 Maintained SPECS/DRGS.
5 CONCRETE
For Each grade Intially once & IS-10262/IS-
Mix Design there after for Every Change of 456/Tech.Spec./Initial Cube Tech.Spec
Source Test Results before Use Design Mix Report P
BACK FILLING OMC & MDD Once per Source
6 Field Dry Density/ Compaction One Test Per Layer Foundation SPECS/DRGS. P
SOIL Test Filling IS-2720, Is -10379, Min 90 % General Engg
SAND Max & Min Dry Density Once per Source Compaction Practice

Soaking of Bricks, Visual

7 Brick Masonary Inspection, Mortar Thickness, General Engg SPECS/DRGS. P
Plumb & Mix Ratio 100% Tech SPC/ Approved drawings Practice

Mix Ratio,Slope ,Level,

8 FLOORING Tech Spec. General Engg SPECS/DRGS. P
Construction Joints & Finish
100% Practice
Material
Surface Prepration Physically
9 VITRIFIED TILE FLOORING As per Drgs./Tech. Specs. MTC SPECS/DRGS. P
Fixing
Line,Level & Slope As Per Spec.

SANITARY WORKS & WATER Material

10 Should be as per approved make. SPECS/DRGS. P
SUPPLY. ( FITTING & FIXTURES)
Relevent Formates/
FIXING As per Drgs./Tech. Specs. MTC'S
LEGENDS: W= Witness RM= Random R= Review

P= Perform RW= Random Witness

SUBMITED BY CHECKED BY ( CONSULTANT/ CLIENT) REVIEWED & APPROVED BY

 INSPECTION & TEST PLAN
PROJECT AUGUMENTATION OF POH CAPACITY FROM 400 TO 500 WAGONS PER MONTH At Wagon Repair Shop, Raip

SR.NO. COMPONENTS TEST/CHECKS QUANTUM OF CHECKS ACCEPTANCE CRETERIA

1 DISMANTLING WORKS /SITE CLEARANCE

Visual Inspection 100% Project Specification
De molishing of Brick work Stacking
1.1 and Disposal as Directed by Client

2 EARTHWORK
2.1 EXCAVATION Physical Dimension & Level 100% Project Specification

2.2 BACKFILLING Material Test - Soil As per Project Specifications Project Specification
(1) Gradation Analysis 1 set for existing embankment
(2) Atterberg’s limits - liquid limit & plastic limit 1 set per source of borrow material
(3) Optimum Moisture Content (OMC), Maximum Dry
Density (MDD)

Field Test Every Bed

(1) Alignment, Level, layer thickness, Every 500 sq m
(2) Field Compaction

2 MATERIALS FOR CONCRETE

2.1 CEMENT Material - (1) Cement
(1) Incoming Cement as per Approved Brand Every incoming lot Project Specification
(1) Review of MTC for Physical & Chemical Analysis for each incoming lot Project Specification

(2) All Physical & Chemical test 3rd Party Lab once in 3 months Project Specification

(3) Physical Tests at site lab for each batch received at site
A) Consistency
B) Initial & Final Setting time IS:12330/8112/12269/455/1489
C) Soundness
D) Fineness
E) Compressive Strength

(4) Storage once monthly age not more than 3 months

2.2 COARSE AGGREGATE Material - (2) Coarse Aggregate
(1) Sieve Analysis For Each Vehicle IS-383
(2) Flakiness & Elongation Monthly
(3) Specific Gravity Monthly
(4) Bulk Density Seasonal/Monthly
(5) Impact Value Monthly
2.3 FINE AGGREGATE Material - (3) Fine Aggregate IS 383
(1) Sieve Analysis For Each Vehicle
(2) Silt Content For Each Vehicle
2.4 WATER Material - (4) Water From the Source at the Begining of As Per IS: 456 & IS :3025
Work /Change of Source
Physical & Chemical test

2.5 ADMIXTURE Material - (5) Admixture

(1) Incoming Cement as per Approved Brand Every incoming lot Project Specification
(1) Review of MTC for Physical & Chemical Analysis for each incoming lot IS 9103

2.6 STEEL Material - (6) Steel

(1) Incoming Steel as per Approved Brand for each incoming lot IS 1786
(2) Review of MTC for Physical & Chemical Analysis for each incoming lot
(3) Rolling Margin for each incoming lot
(4) All Physical & Chemical test 3rd Party Lab 3 nos. 1 m samples for each dia
for every 100 MT per dia of steel
& change of source of material

3 FIELD TESTS FOR CONCRETE

3.1 REINFORCEMENT Placement of rebars & binding 100% Str. Drgs, Specs & IS-456, 2502
3.2 FORM WORK Visual Inspection of form 100% Str. Drgs, Specs & IS-456, 6461
Dimension check - Line, Level & Plumb
3.3 CONCRETE Mix Ratio. W/C Ratio, Slump Slump Test shall be done on Each IS-456,IS-516,IS-1199, IS-3025 & IS-
Miller 7861

Mix Constituents for each concrete TM as per Aprroved design mix

Workability - slump for each concrete TM as per Aprroved design mix,
Project Spec
IS 456

Concrete Compressive Strength 1 Set ( 6 Cubes) per 50 CU.M/ IS 456

1 Set ( 6 Cubes) per Foundation
Post Pour Concrete Check 100% dimension tolerance as per IS 456, no
concrete defect
4 PERMANENT WAY
4.1 EARTHWORK
(subgrade& embankment) Material Test - Soil As per Project Specifications As per project Specification
(1) Gradation Analysis 1 set for existing embankment
(2) Atterberg’s limits - liquid limit & plastic 1 set per source of borrow
limit material
(3) Optimum Moisture Content (OMC), /5000 cum or strata change
Maximum Dry Density (MDD)

Field Test Every bed Within tolerances in spec

(1) Alignment, Level, thickness, width & slope Every Bed As per GFC
(2) Placement of geotextile / separator Every 500 sq m 98% MDD (subgrade)
(23 Field Compaction / 95% MDD (embankment)

4.2 BALLAST Material Test - Aggregate 1 sample per 100 cum

(1) Gradation Analysis stack/wagon Gradation Limits in spec
(2) Abrasion Value 1 sample per 2000 cum max 30%
(3) Aggregate Impact Value --do-- max 20%
(4) Water Absorption --do-- max 1%

Field Test
(1) Alignment, Level, Height, width & slope Every bed Within tolerances in spec

5 BLOCKWORK
5.1 Material Check Material (Block)

Dimensions,Compressive strength, Density & Maximum variation length +/-

Per lot / Batch
Drying Shrinkage 5mm, width and height +/- 3mm,
Density 551 to 650
Kg/m3 , Compressive
strength 4n/mm2 and
Dimensions,Compressive strength, Density & As per relevant IS Code/ one Thermal conductivity 0.24w/m.k
Drying Shrinkage sample for 10000 nos .
Once in starting of block work
Thermal Conductivity
activity
Material (Mortar/Adhesive)
Compressive strength / Adhesion Per lot / Batch > 7.5 N/mm2
Cement Mortar 1set every day randomly
5.2 Process Check Ensure block work is done as per Technical
Specification
- Soaking
- Ratio of Mortar
-Architechtural layout drawing Everyday's activities Drawing
- Plumb check - Initial & Final
- Raking of joints/ Joint thickness
- Doors and Window openings
- Reduced levels of sill/Lintel/Bottom
6 PLASTER WORK
6.1 Material Check Cement Every batch As per Indian Standard
Sand sieve analysis Daily 1 set As per Indian Standard
Mortar 1 set every day randomly As per Indian Standard
Water Proof Chemical Every batch As per manufacturer Specification
6.2 Process Check Ensure Plastering is done as per Tech Specification
Ensure that the plastering of Block Work shall be
of 'min 15mm thick for inside, min 6 mm for
celling and min 20mm for waterproof external
- Type of Plaster
- Mix proportion
- Plumb marks / Correction of Masonry(if any)
- Plaster thickness As Per IS :1661 / Method
- Chicken mesh fixing Every day Statement / Technical
- Base coat Specification
- Doors & Windows opening check
- Joint cut at straight line
- Joint Finishing
Ensure that the curing of plastering surface are
100%
carried out for 7days
ST PLAN
DOC. REF. No. FQP-CIVIL- RP-01
WAGONS PER MONTH At Wagon Repair Shop, Raipur
REVISION / DATE Rev No. 01 / 23.12.2019

INSPECTION
REFERENCE
RECORD DOCUMENTS
HYT IRCLASS COFMOW

Measurement Sheet/ Register Measurement Sheet/Register P W R/W

Survey record Project Specs P W R/W

Project Specs / IS 2836

Lab Test Report P W R/W

Checklist P W R/W
Field Test Report

P W R/W
MTC Register R R R

Test Report IS:12330/8112/12269/455/ R R R

1489

Lab Test Report P W R/W

IS:12330/8112/12269/455/
1489

P W R/W

Lab Test Report Tech SPC/IS-383, IS-2386 P W R/W

Lab Test Report Tech SPC/IS-383, IS-2386 P W R/W

Lab. Test Report IS: 456 & IS :3025 R R R

Project Specification P W W
MTC IS 9103 R R R

Project Specification P W R/W

IS1786
MTC R R R
Lab Test Report / Register P W R/W
Test Report R R R

Checklist Str. Drgs, Specs P W R/W

Checklist SPECS/DRGS. P W R/W

Slump Register to be Maintained SPECS/DRGS. W W R/W

checklist batch sheet P R R

checklist Project Spec P W R/W
IS 456

Lab test Report IS-456,IS-516,IS-1199, IS-3025 & P W R/W

IS-7861
checklist Project Spec, IS 456 P W R/W
Test Report Project Specifications/ P W R/W
Guideline No. GE: G-1 /
Indian Railways P Way
Manual/ Specification for
Ballast IRS GE-1

Checklist P W R/W

Field Test Report

Test Report P W R/W

Checklist P W R/W

P W R/W
MTC
IS 2185 Part 3-1985 , IS –
6441 (PART – I AND V)
P W R/W

P W R/W
Third Party Test Report
P W R/W

W R/W
MTC IS 2250 : 1981 P W R/W
Mortar cube Register IS 2250:1981 P W R/W

P W R/W
P W R/W
Technical Spec / As per
Check list P W R/W
Method Statement
P W R/W
P W R/W
P W R/W
P W R/W

MTC IS 12269, IS 8112 P W R/W

Test Report IS 1542 P W R/W
Mortar cube Register IS 2250:1981 P W R/W
MTC Manufacturer Spec R R R

Checklist P W R/W
P W R/W
P W R/W
P W R/W
Drawing / Technical Spec /
Method Statement P W R/W
P W R/W
P W R/W
P W R/W
P W R/W

P W R/W