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Blueridge Multi Zone Service Manual PDF
Blueridge Multi Zone Service Manual PDF
1. Safety Precautions......................................................................................... 1
1. In case of Accidents or Emergency
2. Pre-Installation and Installation
3. Operation and Maintenance
2. Specifications................................................................................................. 3
1. Model Reference
2. Electrical Wiring Diagrams
3. Product Features............................................................................................ 16
1. Operation Modes and Functions
5. Troubleshooting............................................................................................. 69
1. Safety Caution
2. General Troubleshooting
3. Error Diagnosis and Troubleshooting Without Error Code
4. Quick Maintenance by Error Code
5. Troubleshooting by Error Code
Appendix.............................................................................................................. 99
i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
ii) Temperature Sensor Resistance Value Table for TP (°C --K)
iii) ∆T(°F)=(9∆T(°C))/5
iv) Pressure On Service Port
Safety Precautions
Contents
1. In Case of Accidents or Emergency.......................................................................2
2. Pre-Installation........................................................................................................2
service manual and its relevant sections. the unit as well as the edges of the fins on the con-
Safety
CAUTION CAUTION
•• Clean and ventilate the unit at regular intervals when •• Do not install or operate the unit for an extended
operating it near a stove or near similar devices. period of time in areas of high humidity or in an
•• Do not use the unit during severe weather conditions. environment directly exposing it to sea wind or salt
If possible, remove the product from the window spray.
before such occurrences. •• Do not install the unit on a defective or damaged
installation stand, or in an unsecure location.
•• Ensure the unit is installed at a level position
2. Pre-Installation and Installation •• Do not install the unit where noise or air discharge
created by the outdoor unit will negatively impact the
WARNING environment or nearby residences.
•• Use this unit only on a dedicated circuit. •• Do not expose skin directly to the air discharged by
•• Damage to the installation area could cause the unit the unit for prolonged periods of time.
to fall, potentially resulting in personal injury, prop- •• Ensure the unit operates in areas water or other
erty damage, or product failure. liquids.
•• Only qualified personnel should disassemble, install, •• Ensure the drain hose is installed correctly to ensure
remove, or repair the unit. proper water drainage.
•• Only a qualified electrician should perform electri- •• When lifting or transporting the unit, it is
cal work. For more information, contact your dealer, recommended that two or more people are used for
seller, or an authorized Midea service center. this task.
•• When the unit is not to be used for an extended time,
disconnect the power supply or turn off the breaker.
Page 2
Specifications
Contents
1. Model Reference.....................................................................................................4
Indoor Unit Model Outdoor Unit Model Capacity (Btu/h) Power Supply
MSABA-09HRFN1-BQ0W MOBA30-09HDN1-BQ0W
9k
MSABB-09HRFN1-BT0W MOBA30-09HFN1-BT0W
Specifications
115V~, 60Hz,
MSABB-12HRFN1-BQ0W MOBA30-12HDN1-BQ0W
1Phase
MSABB-12HRFN1-BT0W MOB30-12HFN1-BT0W 12k
MSABB-12HRFN1-BT0W MOBA30-12HFN1-BP0W
MSABB-09HRFN1-MT0W MOBA30-09HFN1-MT0W 9k
MSABB-12CRFN1-MT0W MOB30-12CFN1-MT0W
MSABB-12HRFN1-MT0W MOB30-12HFN1-MT0W
MSABD-18HRFN1-MQ0W MOB30-18HDN1-MQ0W
MSABE-23CRFN1-MT0W MOD30-22CFN1-MS0W
23k
MSABE-23HRFN1-MQ0W MOCA30-23HDN1-MQ0W
Page 4
2. Electrical Wiring Diagrams
Abbreviation Paraphrase
Specifications
CAP Capacitor
L LIVE
N NEUTRAL
Page 5
MSABA-09HRFN1-BQ0W, MSABB-12HRFN1-BQ0W, MSABA-09HRFN1-MQ0W, MSABB-12HRFN1-MQ0W, MSABD-
18HRFN1-MQ0W, MSABE-23HRFN1-MQ0W, MSABF-30HRFN1-MR0W, MSABF-36HRFN1-MP0W, MSABB-09HRFN1-
BT0W, MSABB-12HRFN1-BT0W, MSABB-09HRFN1-MT0W, MSABB-12HRFN1-MT0W, MSABE-18HRFN1-MT0W, MSABE-
24HRFN1-MT0W, MSABB-12CRFN1-MT0W, MSABE-18CRFN1-MT0W, MSABE-23CRFN1-MT0W
16022000019694 M
OPTI ONAL
Y/ G
I ON M M
Specifications
CN12_1 CN12_2
HEATER 2
CN6_1
2
CN6_2
OPTIONAL
1 3
Page 6
2.2 Outdoor Unit
Abbreviation Paraphrase
Specifications
CT1 AC Current Detector
COMP Compressor
Y/G Y/G
BROWN
1 2 3 L N
Y/G
Y/G
TO I NDOOR UNI T
4-WAY
BLUE CRANKCASE
RED
HEATER
BLACK
PAN
HEATER
U V W
AC-FAN
CN 25
Y/G
Y/G CN 7
OPTIONAL:
DC-FAN
Y/G
Page 7
MOBA30-09HDN1-MQ0W, MOBA30-12HDN1-MQ0W, MOBA30-09HFN1-MT0W, MOB30-12HFN1-MT0W,
MOB30-12CFN1-MT0W
Y/G Y/G
BLUE OR BLACK
BROWN
1 2 3 L1 L2
Y/G
Specifications
Y/G
I NDOOR UNI T
4-WAY
CRANKCASE
HEATER
PAN
HEATER
CAPACITOR
BLUE
AC-FAN
RED
Y/G
BLACK
CN 7
U V W
CONDENSER TEMP. SENSOR
Y/G
OPTIONAL:
DC-FAN
Y/G
Page 8
MOCA30-18CFN1-MT0W
Y/G Y/G
BLUE L2
BROWN 1
S
1
4-WAY
Specifications
PAN
HEATER
BLACK
U V W
AC- FAN
CN 5
Y/G CN 414
Page 9
MOB30-18HDN1-MQ0W, MOCA31-18HFN1-MT0W, MOCA30-23HDN1-MQ0W, MOD31-24HFN1-MT0W,
MOD30-22CFN1-MS0W
Applicable to Applicable to
the units adopting the units adopting
DC motor only AC motor only
3
HEATER 2
CN4
Specifications
OPTIONAL:
CN30
BROWN CN3
BLUE
(YELLOW)
OPTIONAL
OPTIONAL
RED
BLACK(BLUE)
Y/G
16022000019211
TO I NDOOR UNI T POWER SUPPLY OUTDOOR WIRING DIAGRAM
Page 10
MOD30-30HFN1-MR0W, MOD30-36HFN1-MP0W
5(6)
3 ~ 5
RED
CN55
CN19
CN33 CN20
CN42 CN43
Specifications
BLACK
W SV 4-WAY1
BLACK BLUE CN3 BLACK
V
RED
DRIVER BOARD U
CN4
BLUE CN41 CN2
CN54
RED CN10
HEAT1
CN22
CN1
BLUE CN51 CN40
CN44
CN53 HEAT2
P-1
CN52
CN8
OPTIONAL
H-PRO
CN9
BLACK
CN5
RED
CN7
YELLOW YELLOW 7
BLACK
YELLOW
CODE PART NAME
COMP COMPRESSOR
CAP1 FAN MOTOR CAPACITOR
ELECTRIC EXPANSIVE
EEV VALVE
FM1 OUTDOOR DC FAN
FAN1 OUTDOOR AC FAN
HEAT CRANKCASE HEATING
H-PRO
L
L-PRO
SV 4-WAY VALVE
16022000025150
Page 11
PCB board of MOBA30-09HDN1-BQ0W,MOBA30-12HDN1-BQ0W,MOBA30-09HFN1-BT0W, MOB30-12HFN1-BT0W,
MOBA30-12HFN1-BP0W
Specifications
Page 12
PCB board of MOCA30-18CFN1-MT0W
Specifications
PCB board of MOB30-18HDN1-MQ0W, MOCA31-18HFN1-MT0W, MOD30-22CFN1-MS0W, MOCA30-23HDN1-MQ0W,
MOD31-24HFN1-MT0W
Page 13
PCB board of MOD30-30HFN1-MR0W, MOD30-36HFN1-MP0W
Specifications
Page 14
IPM board
Specifications
After power on, LED3(Green color) and LED2(Red color) will be flash if the unit has some problems。
No. Problems LED3(Green) LED3(Red) IU display
1 standby for normal ON OFF
2 Operation normally OFF ON
3 IPM malfunction or IGBT over-strong current FLASH (2.5Hz) OFF P0
protection
4 Over voltage or too low voltage protection ON ON P1
5 EEPROM parameter error ON FLASH E5
6 Inverter compressor drive error OFF FLASH P4
7 Inverter compressor drive error FLASH (2.5Hz) ON P4
8 Inverter compressor drive error FLASH (2.5Hz) OFF P4
Page 15
Product Features
Contents
1. Operation Modes and Functions.........................................................................17
1.1 Abbreviation.................................................................................................17
1.7 Auto-mode...................................................................................................19
1.18 Silence(Optional)........................................................................................20
Product Features
Compressor three-minute delay at restart
Compressor functions are delayed for up to one minute
upon the first startup of the unit, and are delayed for up Function Display
to three minutes upon subsequent unit restarts.
Temperature Set temperature value
Automatic shutoff based on discharge temperature Temperature
If the compressor discharge temperature exceeds 115°C (fan and Drying Room temperature
for five seconds, the compressor ceases operation. mode)
Activation of Timer
Automatic shutoff based on fan speed
ON, Fresh, Swing,
(3s)
If the indoor fan speed registers below 300RPM for an Turbo, or Silent
extended period of time, the unit ceases operation and the Cancellation of
corresponding error code is displayed on the indoor unit. Timer OFF, Fresh,
Inverter module protection Swing, Turbo, or (3s)
Silent
The inverter module has an automatic shutoff mechanism
based on the unit’s current, voltage, and temperature. Defrost
If automatic shutoff is initiated, the corresponding error
code is displayed on the indoor unit and the unit ceases Warming in heating
operation. mode
Page 17
1.4 Fan Mode When evaporator temperature drops below a configured
value, the compressor ceases operation.
When fan mode is activated:
• The outdoor fan and compressor are stopped. 1.6 Heating Mode (For heat pump models)
• Temperature control is disabled and no temperature
setting is displayed. 1.6.1 Compressor Control
• The indoor fan speed can be set to high, medium, low, ∆T means the temperature compensation.
or auto. • When T1-Ts>-∆T, the compressor ceases operation.
• The louver operations are identical to those in cooling • When T1-Ts<-∆T-1.5°C, the compressor continues
mode. operation.
• Auto fan: In fan-only mode, AC operates the same as • When the AC is operating in mute mode, the
auto fan in cooling mode with the temperature set at compressor operates at a low frequency.
24°C. • When the current exceeds the preset value, the current
protection function activates and the compressor
1.5 Cooling Mode ceases operation.
Product Features
Page 18
1.6.5 Evaporator Temperature Protection • fan speed
When the evaporator temperature exceeds a preset • sleeping mode
protection value, the compressor stops. • Follow me
Product Features
• The louver operates same as in relevant mode. automatically when reaching the setting “off” time,
• If the machine switches mode between heating and and then turn on automatically when reaching the
cooling, the compressor will keep stopping for 15 setting “on” time.
minutes and then choose mode according to T1-Ts. • The timer function will not change the AC current
• If the setting temperature is modified, the machine will operation mode. Suppose AC is off now, it will not
choose running function again. start up firstly after setting the “timer off” function.
And when reaching the setting time, the timer LED
1.8 Drying mode will be off and the AC running mode has not been
changed.
• Indoor fan speed is fixed at breeze and can’t be • The setting time is relative time.
changed. The louver angle is the same as in cooling
• The AC will quit the timer function when it has
mode.
malfunction.
• All protections are active and the same as that in
cooling mode.
1.11 Sleep function
1.9 Forced operation function • The sleep function is available in cooling, heating, or
auto mode.
• Forced cooling mode:
• The operational process for sleep mode is as follows:
The compressor and outdoor fan continue to run and
the indoor fan runs at low speed. After running for 30 • When cooling, the temperature rises 1°C (to not
minutes, the AC will switch to auto mode with a preset higher than 30°C) every hour. After 2 hours, the
temperature of 24°C. temperature stops rising and the indoor fan is fixed
at low speed.
• Forced auto mode:
• When heating, the temperature decreases 1°C(to
Forced auto mode operates the same as normal auto mode not lower than 17°C) every hour. After 2 hours, the
with a preset temperature of 24°C. temperature stops decreasing and the indoor fan is
fixed at low speed. Anti-cold wind function takes
• The unit exits forced operation when it receives the
priority.
following signals:
• The operating time for sleep mode is 7 hours, after
• Switch on
which, the unit exits this mode and switches off.
• Switch off
• The timer setting is available in this mode.
• Timer on
• Timer off 1.12 Auto-Restart function
• Changes in:
• The indoor unit has an auto-restart module that
• mode allows the unit to restart automatically. The module
Page 19
automatically stores the current settings (not including sets the temperature according to the measurements
the swing setting) and, in the case of a sudden power from the remote control.
failure, will restore those setting automatically within 3 • The unit will only change modes if the information
minutes after power returns. from the remote control makes it necessary, not from
• If the unit was in forced cooling mode, it will run in the unit’s temperature setting.
this mode for 30 minutes and turn to auto mode with • If the unit does not receive a signal for 7 minutes or
temperature set to 24°C. you press “Follow Me,” the function turns off. The
• If there is a power failure while the unit is running, the unit regulates temperature based on its own sensor
compressor starts 3 minutes after the unit restarts. If and settings.
the unit was already off before the power failure, the
compressor starts 1 minute after the unit restarts. 1.18 Silence (Optional)
1.13 Refrigerant Leakage Detection Press “Silence” on the remote control to enable the
SILENCE function. While this function is active, the
With this new technology, the display area will show “EC” compressor frequency is maintained at a lower level than
when the outdoor unit detects refrigerant leakage. This F2. The indoor unit will run at faint breeze, which reduces
function is only available in cooling mode. noise to the lowest possible level.
Product Features
Page 20
Displayed
Displayed code Explanation Meaning Additional Notes
value
T1 Room temperature 1. All displayed temperatures
use actual values.
Indoor coil
T2 temperature 2. All temperatures are
-1F,-1E,-1d,-1c,- -25,-24,-23,-22,
Outdoor coil displayed in °C regardless
1b,-1A -21,-20
T3 temperature of remote used.
-19—99 -19—99
Ambient 3. T1, T2, T3, T4, and T2B
T4 A0,A1,…A9 100,101,…109 display ranges from -25 to
temperature
70 °C. TP display ranges
T2b Outlet temperature b0,b1,…b9 110,111,…119 from -20 to 130 °C.
of indoor coil
c0,c1,…c9 120,121,…129 4. The frequency display
TP Discharge
d0,d1,…d9 130,131,…139 ranges from 0 to 159HZ.
temperature
TH E0,E1,…E9 140,141,…149 5. If the actual values exceed
Suction temperature
or fall short of the defined
Product Features
F0,F1,…F9 150,151,…159 range, the values closest
FT Targeted frequency
to the maximum and
minimum values will be
Fr Actual frequency displayed.
0 OFF N/A
IF Indoor fan speed 1,2,3,4 Low speed, Medium Used for some large capacity
speed, High speed, motors.
Turbo.
For a detailed
Causes of
ST 0-99 explanation, contact -
compressor stop
technical support.
Page 21
Displayed
Displayed code Explanation Meaning Additional Notes
value
A0
A1
0
1
2
3
4
5
Reserved 0-FF - -
6
L
A
Product Features
U
T
A
5
T
Page 22
Maintenance and Disassembly
Contents
1. Maintenance.........................................................................................................24
2. Disassembly..........................................................................................................31
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Page 24
Procedure:
1. Tighten the flare nuts of the indoor and outdoor (14.5 Psi) after 50 minutes, check for leakage.
units, and confirm that both the 2- and 3-way valves • If the pressure successfully reaches -0.1 MPa
are closed. (14.5 Psi), fully close the Handle Lo valve, then
2. Connect the charge hose with the push pin of Handle cease vacuum pump operations.
Lo to the gas service port of the 3-way valve. b. Wait for 5 minutes then check whether the gauge
3. Connect another charge hose to the vacuum pump. needle moves after turning off the vacuum pump.
If the gauge needle moves backwards, check
4. Fully open the Handle Lo manifold valve.
whether there is gas leakage.
5. Using the vacuum pump, evacuate the system for
6. Loosen the flare nut of the 3-way valve for 6 or
30 minutes.
7 seconds and then tighten the flare nut again.
a. Check whether the compound meter indicates
a. Confirm the pressure display in the pressure
-0.1 MPa (14.5 Psi).
indicator is slightly higher than the atmospheric
• If the meter does not indicate -0.1 MPa pressure.
(14.5 Psi) after 30 minutes, continue b. Remove the charge hose from the 3-way valve.
evacuating for an additional 20 minutes.
7. Fully open the 2- and 3-way valves and tighten the
• If the pressure does not achieve -0.1 MPa cap of the 2- and 3-way valve.
Maintenance and
Disassembly
Page 25
1.2 Refrigerant Recharge
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Prior to recharging the refrigerant, confirm the additional amount of refrigerant required using the following table:
Maintenance and
Disassembly
Procedure:
1. Tighten the flare nuts of the indoor and outdoor and record the starting weight.
units, and confirm that both the 2- and 3-way valves 7. Fully open the Handle Lo manifold valve, 2- and
are closed. 3-way valves.
2. Slightly connect the Handle Lo charge hose to the 8. Operate the air conditioner in cooling mode and
3-way service port. charge the system with liquid refrigerant.
3. Connect the charge hose to the valve at the bottom 9. When the electronic scale displays the correct weight
of the cylinder. (refer to the gauge and the pressure of the low
If the refrigerant is R410A, invert the cylinder to side to confirm), turn off the air conditioner, then
ensure a complete liquid charge. disconnect the charge hose from the 3-way service
4. Partially open the Handle Lo manifold valve. port immediately..
5. Open the valve at the bottom of the cylinder for 5 10. Mount the caps of service port and 2- and 3-way
seconds to purge the air in the charge hose, then fully valves.
tighten the charge hose with the push pin of Handle 11. Use a torque wrench to tighten the caps to a torque
Lo to the gas service port of the 3-way valve. of 18N.m.
6. Place the charging cylinder onto an electronic scale 12. Check for gas leakage.
Page 26
1.3 Re-Installation
1.3.1 Indoor Unit
Collecting the refrigerant into the outdoor unit
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Maintenance and
Disassembly
Procedure:
1. Confirm that the 2- and 3-way valves are opened. (14.5 Psi).
2. Connect the charge hose with the push pin of Handle 6. Close the 3-way valve so that the gauge rests
Lo to the 3-way valve’s gas service port. between 0.3 MPa (43.5 Psi) and 0.5 MPa (72.5 Psi).
3. Open the Handle Lo manifold valve to purge air 7. Disconnect the charge set and mount the caps of
from the charge hose for 5 seconds and then close it service port and 2- and 3-way valves.
quickly. 8. Use a torque wrench to tighten the caps to a torque
4. Close the 2-way valve. of 18N.m.
5. Operate the air conditioner in cooling mode. Cease 9. Check for gas leakage.
operations when the gauge reaches 0.1 MPa
Page 27
Air purging with vacuum pump
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Maintenance and
Disassembly
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Procedure:
1. Tighten the flare nuts of the indoor and outdoor (14.5 Psi) after 50 minutes, check for leakage.
units, and confirm that both the 2- and 3-way valves • If the pressure successfully reaches -0.1 MPa
are closed. (14.5 Psi), fully close the Handle Lo valve, then
2. Connect the charge hose with the push pin of Handle cease vacuum pump operations.
Lo to the gas service port of the 3-way valve. d. Wait for 5 minutes then check whether the gauge
3. Connect another charge hose to the vacuum pump. needle moves after turning off the vacuum pump.
If the gauge needle moves backwards, check
4. Fully open the Handle Lo manifold valve.
whether there is gas leakage.
5. Using the vacuum pump, evacuate the system for
6. Loosen the flare nut of the 3-way valve for 6 or
30 minutes.
7 seconds and then tighten the flare nut again.
c. Check whether the compound meter indicates
a. Confirm the pressure display in the pressure
-0.1 MPa (14.5 Psi).
indicator is slightly higher than the atmospheric
• If the meter does not indicate -0.1 MPa pressure.
(14.5 Psi) after 30 minutes, continue b. Remove the charge hose from the 3-way valve.
evacuating for an additional 20 minutes.
7. Fully open the 2- and 3-way valves and tighten the
• If the pressure does not achieve -0.1 MPa cap of the 2- and 3-way valve.
Page 28
1.3.2 Outdoor Unit
Evacuation for the whole system
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Maintenance and
Disassembly
Procedure:
1. Confirm that the 2- and 3-way valves are opened. Wait for five minutes then check whether the gauge
2. Connect the vacuum pump to the 3-way valve’s needle moves after turning off the vacuum pump. If
service port. the gauge needle moves backward, check whether
there is gas leakage.
3. Evacuate the system for approximately one hour.
Confirm that the compound meter indicates 5. Disconnect the charge hose from the vacuum pump.
-0.1 MPa (14.5Psi). 6. Mount the caps of service port and 2- and 3-way
4. Close the valve (Low side) on the charge set and turn valves.
off the vacuum pump. 7. Use a torque wrench to tighten the caps to a torque
of 18N.m.
Page 29
Refrigerant charging
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Procedure:
Maintenance and
1. Tighten the flare nuts of the indoor and outdoor and record the starting weight.
Disassembly
units, and confirm that both the 2- and 3-way valves 7. Fully open the Handle Lo manifold valve, 2- and
are closed. 3-way valves.
2. Slightly connect the Handle Lo charge hose to the 8. Operate the air conditioner in cooling mode and
3-way service port. charge the system with liquid refrigerant.
3. Connect the charge hose to the valve at the bottom 9. When the electronic scale displays the correct weight
of the cylinder. (refer to the gauge and the pressure of the low
If the refrigerant is R410A, invert the cylinder to side to confirm), turn off the air conditioner, then
ensure a complete liquid charge. disconnect the charge hose from the 3-way service
4. Partially open the Handle Lo manifold valve. port immediately..
5. Open the valve at the bottom of the cylinder for 5 10. Mount the caps of service port and 2- and 3-way
seconds to purge the air in the charge hose, then fully valves.
tighten the charge hose with the push pin of Handle 11. Use a torque wrench to tighten the caps to a torque
Lo to the gas service port of the 3-way valve. of 18N.m.
6. Place the charging cylinder onto an electronic scale
12. Check for gas leakage.
Note: 1. Mechanical connectors used indoors shall comply with local regulations.
2. When mechanical connectors are reused indoors, sealing parts shall be renewed. When flared joints
are reused indoors, the flare part shall be re-fabricated.
Page 30
2. Disassembly
Procedure Illustration
1) Hold the front panel by the tabs on Front Panel
the both sides and lift it (see CJ_AB_
INV_001).
Tab
Maintenance and
CJ_AB_INV_001
Disassembly
2) Push up the bottom of an air
filter (step 1), and then pull it out
downwards (step 2) (see CJ_AB_
INV_002).
Filter
CJ_AB_INV_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 31
Procedure Illustration
Horizontal Louver
Hook
CJ_AB_INV_003
Maintenance and
Disassembly
Hook
CJ_AB_INV_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 32
Procedure Illustration
CJ_AB_INV_005
Maintenance and
Disassembly
6) Disconnect the connector for display
board. (see CJ_AB_INV_006) .
CJ_AB_INV_006
Note: This section is for reference only. Actual unit appearance may vary.
Page 33
Procedure Illustration
CJ_AB_INV_007
Maintenance and
CJ_AB_INV_008
Note: This section is for reference only. Actual unit appearance may vary.
Page 34
Procedure Illustration
CJ_AB_INV_009
Maintenance and
Disassembly
Hooks
CJ_AB_INV_010
Panel Frame
CJ_AB_INV_011
Note: This section is for reference only. Actual unit appearance may vary.
Page 35
Procedure Illustration
CJ_AB_INV_012
Maintenance and
Disassembly
CJ_AB_INV_013
Note: This section is for reference only. Actual unit appearance may vary.
Page 36
2. Electrical parts (Antistatic gloves must be worn.)
Note: Remove the front panel (refer to 1. Front panel) before disassembling electrical parts.
Procedure Illustration
Ground Screws
Ribbon
CJ_AB_INV_014
Maintenance and
Disassembly
3) An upward force is maintained until
the cover of electronic control box is
removed (see CJ_AB_INV_015).
CJ_AB_INV_015
Note: This section is for reference only. Actual unit appearance may vary.
Page 37
Procedure Illustration
CJ_AB_INV_016
CJ_AF_INV_011-1
CJ_AB_INV_017
CJ_AB_INV_018
Note: This section is for reference only. Actual unit appearance may vary.
Page 38
Procedure Illustration
CJ_AB_INV_019
Maintenance and
Disassembly
8) Open the upper cover plate of
electronic control box (see CJ_AB_
INV_020).
CJ_AB_INV_020
Note: This section is for reference only. Actual unit appearance may vary.
Page 39
Procedure Illustration
CJ_AB_INV_021
Maintenance and
Disassembly
Display board
Terminal (W)
Terminal (S)
CJ_AB_INV_022
Note: This section is for reference only. Actual unit appearance may vary.
Page 40
3. Evaporator
Note: Remove the front panel and electrical parts (refer to 1. Front panel and 2. Electrical parts) before
disassembling evaporator.
Procedure Illustration
1) Disassemble the pipe holder located at the
rear of the unit (see CJ_AB_INV_023).
Pipe Holder
CJ_AB_INV_023
Maintenance and
Disassembly
Screw
CJ_AB_INV_024
Note: This section is for reference only. Actual unit appearance may vary.
Page 41
Procedure Illustration
CJ_AB_INV_025
CJ_AB_INV_026
CJ_AB_INV_027
Note: This section is for reference only. Actual unit appearance may vary.
Page 42
4. Fan motor and fan
Note: Remove the front panel, electrical parts and evaporator (refer to 1. Front panel, 2. Electrical parts, and
3. Evaporator). before disassembling fan motor and fan.
Procedure Illustration
1) Remove the two screws and remove the
fixing board of the fan motor (see CJ_AB_
INV_028).
Screws
CJ_AB_INV_028
Maintenance and
Disassembly
2) Remove the bearing sleeve (see CJ_AB_
INV_029).
CJ_AB_INV_029
Note: This section is for reference only. Actual unit appearance may vary.
Page 43
Procedure Illustration
3) Remove the fixing screw (see CJ_AB_
INV_030).
4) Pull out the fan motor and fan assembly
from the side.
Fixing Screw
CJ_AB_INV_030
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 44
5. Step motor
Note: Remove the front panel and electrical parts (refer to 1. Front panel, 2. Electrical parts) before
disassembling step motor.
Procedure Illustration
1) Remove the two screws, then remove the
stepping motor (see CJ_AB_INV_031).
Stepping Motor
CJ_AB_INV_031
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 45
6. Drain Hose
Procedure Illustration
1) Rotate the fixed wire clockwise indicated
in right image (see CJ_AB_INV_032).
CJ_AB_INV_032
CJ_AB_INV_033).
Disassembly
CJ_AB_INV_033
Note: This section is for reference only. Actual unit appearance may vary.
Page 46
2.2 Outdoor unit
1. Panel Plate
MOBA30-09HDN1-BQ0W, MOBA30-09HDN1-MQ0W, MOBA30-09HFN1-BT0W, MOBA30-09HFN1-
MT0W, MOBA30-12HDN1-BQ0W, MOBA30-12HDN1-MQ0W, MOBA30-12HFN1-BP0W:
Procedure Illustration
Maintenance and
Disassembly
CJ_BA30_INV_001
CJ_BA30_INV_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 47
Procedure Illustration
Front Panel
CJ_BA30_INV_003
Maintenance and
Disassembly
CJ_BA30_INV_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 48
Procedure Illustration
Right Panel
CJ_BA30_INV_005
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 49
MOB30-12CFN1-MT0W, MOB30-12HFN1-BT0W, MOB30-12HFN1-MT0W, MOB30-18HDN1-MQ0W :
Procedure Illustration
CJ_B30_INV_001
Top Cover
CJ_B30_INV_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 50
Procedure Illustration
Front Panel
CJ_B30_INV_003
Maintenance and
Disassembly
5) Remove the screws of water collecting
cover and then remove the water
collecting cover (1 screw) (see CJ_B30_
INV_004).
CJ_B30_INV_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 51
Procedure Illustration
Right Panel
CJ_B30_INV_005
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 52
MOCA30-18CFN1-MT0W, MOCA30-23HDN1-MQ0W, MOCA31-18HFN1-MT0W:
Procedure Illustration
Maintenance and
Disassembly
CJ_CA30_INV_001
Top Cover
CJ_CA30_INV_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 53
Procedure Illustration
Front Panel
CJ_CA30_INV_003
Maintenance and
Disassembly
CJ_CA30_INV_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 54
Procedure Illustration
Right Panel
Maintenance and
Disassembly
CJ_CA30_INV_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 55
MOD30-22CFN1-MS0W, MOD30-30HFN1-MR0W, MOD30-36HFN1-MP0W, MOD31-24HFN1-MT0W:
Procedure Illustration
Big Handle
Maintenance and
Disassembly
CJ_D30_INV_001
3) Remove the screws of the top cover
and then remove the top cover (4 Top Cover
screws). Two of the screws is located
underneath the big handle (see CJ_
D30_INV_002).
CJ_D30_INV_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 56
Procedure Illustration
CJ_D30_INV_003
Maintenance and
Disassembly
5) Remove the screws of the front panel
and then remove the front panel (9
screws) (see CJ_D30_INV_004).
Front Panel
CJ_D30_INV_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 57
Procedure Illustration
CJ_D30_INV_005
Maintenance and
Right Panel
CJ_D30_INV_006
Note: This section is for reference only. Actual unit appearance may vary.
Page 58
2. Fan disassembly (Antistatic gloves must be worn when you disassemble the electronic box.)
Note: Remove the panel plate and (refer to 1. Panel plate) before disassembling fan.
Procedure Illustration
D-cut
CJ_ODU_INV_001
Maintenance and
Disassembly
3) Remove the screws of the top cover.
(2 screws) (see CJ_ODU_INV_002).
CJ_ODU_INV_002
Hook
CJ_ODU_INV_003
Note: This section is for reference only. Actual unit appearance may vary.
Page 59
Procedure Illustration
CJ_ODU_INV_004
Fan Motor
CJ_ODU_INV_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 60
MOB30-18HDN1-MQ0W, MOCA30-23HDN1-MQ0W, MOCA31-18HFN1-MT0W, MOD30-22CFN1-
MS0W, MOD31-24HFN1-MT0W:
Procedure Illustration
D-cut
CJ_ODU_INV_006
Maintenance and
Disassembly
Hook
CJ_ODU_INV_007
Note: This section is for reference only. Actual unit appearance may vary.
Page 61
Procedure Illustration
CJ_ODU_INV_008
Fan Motor
CJ_ODU_INV_009
Note: This section is for reference only. Actual unit appearance may vary.
Page 62
3. Electrical parts (Antistatic gloves must be worn.)
Note: Remove the panel plate and fan assembly (refer to 1. Panel plate and 2. Fan assembly) before
disassembling electrical parts.
Procedure Illustration
Maintenance and
box (see CJ_ODU_INV_010).
Disassembly
Compressor T3, T4, TP
CJ_ODU_INV_010
Note: This section is for reference only. Actual unit appearance may vary.
Page 63
MOB30-18HDN1-MQ0W, MOCA30-23HDN1-MQ0W, MOCA31-18HFN1-MT0W, MOD30-22CFN1-
MS0W, MOD31-24HFN1-MT0W:
Procedure Illustration
4-Way Valve
1) Remove the connector for the
compressor (see CJ_ODU_INV_011).
2) Pull out the two blue wires connected
with the four way valve (see CJ_ODU_ Reactor DR
INV_011).
3) Pull out connectors of the condenser
coil temp. sensor(T3),outdoor ambient
temp. sensor(T4) and discharge temp.
sensor(T5) (see CJ_ODU_INV_011).
4) Disconnect the electronic expansion
valve wire (see Fig CJ_ODU_INV_011).
5) Remove the connector for electric
heaters (see Fig CJ_ODU_INV_011).
Compressor
6) Remove the connector for the DR and T3, T4, TP
reactor (see Fig CJ_ODU_INV_011).
7) Then remove the electronic control box Electronic Expansion Valve
(see Fig CJ_ODU_INV_011).
Maintenance and
Disassembly
CJ_ODU_INV_011
Note: This section is for reference only. Actual unit appearance may vary.
Page 64
4. Sound blanket
WARNING: Recover refrigerant from the refrigerant circuit before remove the compressor.
Note: Remove the panel plate, electrical parts, and fan assembly (refer to 1. Panel plate, 2. Electrical parts,
and 3. Fan assembly) before disassembling sound blanket.
Procedure Illustration
Sound Blanket(top)
Sound Blanket(side)
CJ_ODU_INV_012
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 65
5. Four-way valve
WARNING: Recover refrigerant from the refrigerant circuit before remove the four-way valve.
Note: Remove the panel plate, electrical parts, and fan assembly (refer to 1. Panel plate, 2. Electrical parts,
and 3. Fan assembly) before disassembling four-way valve.
Procedure Illustration
CJ_ODU_INV_013
Note: This section is for reference only. Actual unit appearance may vary.
Page 66
6. Compressor
WARNING: Recover refrigerant from the refrigerant circuit before remove the compressor.
Note: Remove the panel plate, electrical parts, and fan assembly (refer to 1. Panel plate, 2. Electrical parts,
and 3. Fan assembly) before disassembling compressor.
Procedure Illustration
Terminal Cover
Maintenance and
Disassembly
CJ_ODU_INV_014
CJ_ODU_INV_015
Note: This section is for reference only. Actual unit appearance may vary.
Page 67
Procedure Illustration
CJ_ODU_INV_016
Maintenance and
Disassembly
Suction Pipe
CJ_ODU_INV_017
Note: This section is for reference only. Actual unit appearance may vary.
Page 68
Troubleshooting
Contents
1. Safety Caution......................................................................................................71
2. General Troubleshooting.....................................................................................72
5.4 E3/F5 (Fan speed has been out of control diagnosis and solution).................85
and solution)................................................................................................88
solution)......................................................................................................91
5.9 P1(Over voltage or too low voltage protection diagnosis and solution)..........93
Contents
5.10 P2(High temperature protection of IPM module diagnosis and solution)........94
Electrolytic Capacitors
For other models, connect discharge resistance (approx.100Ω 40W) or a soldering iron plug between the positive and
negative terminals of the electrolytic capacitor. The terminals are located on the bottom surface of the outdoor PCB.
Troubleshooting
Note: This picture is for reference only. Actual appearances may vary.
Page 71
2. General Troubleshooting
Operation
Timer lamp Display Error Information Solution
Lamp
1 time OFF E0 Indoor unit EEPROM parameter error Page 83
2 times OFF E1 Indoor / outdoor units communication error Page 84
4 times OFF E3 The indoor fan speed is operating outside of the normal range Page 86
6 times ON F5 The outdoor fan speed is operating outside of the normal range Page 86
1 time FLASH p0 IPM malfunction or IGBT over-strong current protection Page 91
2 times FLASH p1 Over voltage or over low voltage protection Page 93
3 times FLASH p2 High temperature protection of IPM module Page 94
4 times FLASH P3* Outdoor ambient temperature too low -
5 times FLASH p4 Inverter compressor drive error Page 95
6 times FLASH P5 Indoor units mode conflict (multi-zone ONLY) -
Low pressure protection/high pressure protection(Only for
7 times FLASH P6 36k model)/High temperature protection of IPM module(for Page 97
<36k models)
*P3:
• In heating mode, when the outdoor temperature is lower than -25°C for 1 hour, the indoor unit display error code
P3.
• If the outdoor temperature is higher than -22°C for 10 minutes and compressor stop for 1 hour or outdoor
temperature is higher than -5°C for 10 minutes, then the unit will return to work.
For other errors:
Page 72
The display board may show a garbled code or a code undefined by the service manual. Ensure that this code is not a
temperature reading.
Troubleshooting:
Test the unit using the remote control. If the unit does not respond to the remote, the indoor PCB requires replacement.
If the unit responds, the display board requires replacement.
Troubleshooting
Page 73
3. Error Diagnosis and Troubleshooting Without Error Code
WARNING
Be sure to turn off unit before any maintenance to prevent damage or injury.
Problem Solution
2 The power switch is on but fans will not start Page 76-77
Page 74
3.2 Field maintenance
Problem Solution
3 Compressor and condenser (outdoor) fan will not start Page 78-79
Troubleshooting
15 Horizontal louver can not revolve Page 78-79
Page 75
Troubleshooting
Unit is noisy
Page 76
Unit will not start
☆
☆
☆ ☆ ☆
☆ ☆
☆
Tighten bolts or screws Loosen hold down bolts and / or screws
Close all the windows and doors Bad airproof
☆ ☆
☆
Remove the obstacles The air inlet or outlet of either unit is blocked
Others
Reconnect the power or press ON/OFF Interference from cell phone towers and remote
☆
button on remote control to restart boosters
☆
Remove them Shipping plates remain attached
Page 77
Troubleshooting
Troubleshooting
Too cool
Unit will not start
Page 78
Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops
☆ ☆
☆
☆
☆
Test circuits with tester ☆ Shorted or broken wires
☆ ☆ ☆ ☆ ☆
☆
☆
☆
☆
Test continuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of
☆
Wrong setting place of temperature sensor
the air inlet grille
☆
Test continuity of coil & contacts Faulty magnetic contactor for compressor
Electrical Circuit
☆
☆
Test continuity of coil & contacts Faulty magnetic contactor for fan
☆
☆
☆
Replace the stepping motor Faulty stepping motor
☆
☆
☆
Leak test Shortage of refrigerant
☆ ☆
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter
Clean coil Dirty evaporator coil
☆ ☆ ☆ ☆ ☆
☆ ☆ ☆ ☆ ☆
Check fan Insufficient air through evaporator coil
☆
☆
Change charged refrigerant volume Overcharge of refrigerant
☆ ☆
☆ ☆
Clean condenser or remove obstacle Dirty or partially blocked condenser
Purge, evacuate and recharge Air or incompressible gas in refrigerant cycle
☆ ☆ ☆
Remove obstruction to air flow Short cycling of condensing air
Remove obstruction in air or water flow High temperature condensing medium
☆ ☆ ☆ ☆ ☆ ☆
Remove obstruction in air or water flow Insufficient condensing medium
Refrigerant Circuit
☆
Replace compressor Broken compressor internal parts
☆
☆
☆
Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed
Replace valve Expansion valve or capillary tube closed completely
☆ ☆ ☆
☆ ☆
Replace valve Leaking power element on expansion valve
Fix feeler bulb Poor installation of feeler bulb
☆
☆ ☆
Check heat load Heavy load condition
Tighten bolts or screws Loosen hold down bolts and / or screws
☆ ☆
Remove them Shipping plates remain attached
Choose AC of lager capacity or add the number
☆
Poor choices of capacity
Others
of AC
Rectify piping so as not to contact each other or
☆
Contact of piping with other piping or external plate
with external plate
Page 79
Troubleshooting
4. Quick Maintenance by Error Code
If you do not have the time to test whether specific parts are faulty, you can directly change the required parts according
the error code.
You can find the parts to replace by error code in the following table.
Error Code
Part requiring
replacement
E0 E1 E2 E3 E4 E5 EC F0 F1 F2
Indoor PCB x x x
Outdoor PCB x x x x x x
Reactor x x x x x x x x x
Indoor fan motor x x x x x x x x
Outdoor fan motor x x x X x x x x x x
Temperature sensor x x x x x
T2 Sensor x x x x x x x x x
Additional refrigerant x x x x x x x x x x
Compressor x x x x x x x x x
IPM board x x x x x x x x x x
Outdoor unit x x x x x x x x x
Error Code
Part requiring
replacement
F3 F4 F5 P0 P1 P2 P3 P4 P5 P6
Indoor PCB x x x x x x x x x x
Troubleshooting
Outdoor PCB x x
Reactor x x x x x x x x x
Indoor fan motor x x x x x x x x x
Outdoor fan motor x x x x x x x x
Temperature sensor x x x X x x x x x
T2 Sensor x x x x x x x x x x
Additional refrigerant x x x x x x x x x
Compressor x x x x x x x
IPM board x x x x x x x
Outdoor unit x x x x x x x x x x
Low pressure protector x x x x x x x x x
High pressure protector x x x x x x x x x
Page 80
5. Troubleshooting by Error Code
Troubleshooting
Red - Blue
Page 81
5.1.3 IPM Continuity Check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital
tester to measure the resistance between P and UVWN; UVW and N.
Page 82
5.2 E0/F4 (EEPROM parameter error)
Description: Indoor or outdoor PCB main chip does not receive feedback from EEPROM chip.
Recommended parts to prepare:
• Faulty indoor PCB
• Faulty outdoor PCB
Troubleshooting and repair:
YES
Remarks:
Troubleshooting
The location of the EEPROM chip on the indoor and outdoor PCB is shown in the following two images:
Page 83
5.3 E1 (Indoor and outdoor unit communication error)
Description: The indoor unit has not received feedback from the outdoor unit for 110 seconds, four consecutive times.
Recommended parts to prepare:
• Faulty indoor PCB
• Faulty outdoor PCB
• Faulty reactor
Troubleshooting and repair:
YES
NO
Check the indoor wiring
connections
The voltage moves alternately with
positive value.
Is it normal?
Check the outdoor wiring connection.
YES
Troubleshooting
Replace the
NO Is it normal? NO
reactor
Is the error
resolved?
NO
Replace the indoor PCB.
Page 84
Remarks:
• Use a multimeter to test the DC voltage between 2 port and 3 port of outdoor unit. The red pin of multimeter
connects with 2 port while the black pin is for 3 port.
• When AC is normal running, the voltage will move alternately between -25V to 25V.
• If the outdoor unit has malfunction, the voltage will move alternately with positive value.
• While if the indoor unit has malfunction, the voltage will be a certain value.
• Use a multimeter to test the resistance of the reactor which does not connect with capacitor.
• The normal value should be around zero ohm. Otherwise, the reactor must have malfunction.
Troubleshooting
Page 85
5.4 E3/F5(Fan speed is operating outside of the normal range)
Description: When the indoor fan speed keeps too low (300RPM) for certain time, the unit will stop and the LED will
display the failure(E3). When the outdoor fan speed registers below 200RPM or over 1500RPM for an extended period of
time, the unit will stop and the LED will display the failure(F5).
Recommended parts to prepare:
• Wiring mistake
• Faulty fan assembly
• Faulty fan motor
• Faulty PCB
Troubleshooting and repair:
YES
Does it turn easily? NO Find the cause of the problem and resolve it
YES
YES
YES
Page 86
Index:
1. Indoor or Outdoor DC Fan Motor(control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector. If the
value of the voltage is not in the range showing in below table, the PCB must has problems and need to be replaced.
• DC motor voltage input and output (voltage: 220-240V~):
Troubleshooting
2. Outdoor DC Fan Motor (control chip is in outdoor PCB)
Release the UVW connector. Measure the resistance of U-V, U-W, V-W. If the resistance is not equal to each other, the
fan motor must has problems and need to be replaced. otherwise the PCB must has problems and need to be replaced.
Page 87
5.5 E4/E5/F1/F2/F3 (Open circuit or short circuit of temperature sensor diagnosis and
solution)
Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED will display the failure.
Recommended parts to prepare:
• Wiring mistake
• Faulty sensor
• Faulty PCB
Troubleshooting and repair:
YES
Measure the resistance value
of the sensor.
Is it within acceptable
NO Replace the Sensor.
parameters?
YES
Replace indoor or outdoor PCB
Troubleshooting
Page 88
5.6 EC (Refrigerant Leakage Detection diagnosis and solution)
Description: Define the evaporator coil temperature T2 of the compressor just starts running as Tcool.
In the beginning 8 minutes after the compressor starts up, if T2<Tcool-1°C (Tcool-33.8°F) does not keep continuous 4
seconds and compressor running frequency higher than 50Hz does not keep continuous 3 minutes, and this situation
happens 3 times, the display area will show “EC” and AC will turn off.
Recommended parts to prepare:
• Faulty T2 sensor
• Faulty indoor PCB
• System problems, such as leakage or blockages
Troubleshooting and repair:
YES
Is there cool
air blowing out from YES Check the T2 sensor.
indoor air outlet?
Troubleshooting
YES
attached? indoor PCB
Check system for leakages.
NO
NO
Page 89
5.7 F0(Overload current protection diagnosis and solution)
Description: An abnormal current rise is detected by checking the specified current detection circuit.
Recommended parts to prepare:
• Power supply problems.
• System blockage
• Faulty PCB
• Wiring mistake
• Compressor malfunction
Troubleshooting and repair:
YES
YES
YES
YES
YES
Page 90
5.8 P0(IPM malfunction or IGBT over-strong current protection diagnosis and solution)
Description: When the voltage signal the IPM sends to the compressor drive chip is abnormal, the display LED shows
“P0” and the AC turn off.
Recommended parts to prepare:
• Wiring mistake
• IPM malfunction
• Faulty outdoor fan assembly
• Compressor malfunction
• Faulty outdoor PCB
Troubleshooting and repair:
For 9K~24K:
NO
YES
Troubleshooting
outdoor unit ventilation.
YES
YES
Page 91
For 30K~36K:
At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or close to 0, the
IPM is defective. Otherwise, please follow the procedure below:
Check whether the power voltage Restart the unit when the power supply gets
No
is normal. normal
Yes
Yes
Yes
Yes
Yes
Yes
Check whether the connecting
wire between main board and
No Reconnect it well Replace the PFC module(If has)
the IPM board is connected
tightly
Yes No
Check if the outdoor unit No Make the outdoor unit ventilate well
ventilation is good Yes
Troubleshooting
Yes
Yes
No
No
Yes
Page 92
5.9 P1(Over voltage or too low voltage protection diagnosis and solution)
Description: Abnormal increases or decreases in voltage are detected by checking the specified voltage detection circuit.
Recommended parts to prepare:
• Power supply issues
• System leakage or blockage
• Faulty PCB
Troubleshooting and repair:
YES
YES
Troubleshooting
While the unit is in standby,
is the voltage between P and N is around
NO Replace the IPM board.
DC 310V, 340V or 380V? When start up
the unit, is it in 220V~400V?
YES
YES
Page 93
5.10 P2(High temperature protection of IPM module diagnosis and solution)
Description: If the temperature of IPM module is higher than setting value, the LED displays this failure code.
Recommended parts to prepare:
• Faulty PCB
• Connection problems
Troubleshooting and repair:
NO
Page 94
5.11 P4(Inverter compressor drive error diagnosis and solution)
Description: An abnormal inverter compressor drive is detected by a special detection circuit, including communication
signal detection, voltage detection, compressor rotation speed signal detection and so on.
Recommended parts to prepare:
• Wiring mistake
• IPM malfunction
• Faulty outdoor fan assembly
• Compressor malfunction
• Faulty outdoor PCB
Troubleshooting and repair:
For 12K~24K:
NO
YES
Troubleshooting
Is it functioning Please refer to “Fan
NO
properly? Speed Malfunction”
YES
YES
Page 95
For 336K:
At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or close to 0, the
IPM is defective. Otherwise, please follow the procedure below:
Check whether the power voltage Restart the unit when the power supply gets
No
is normal. normal
Yes
Yes
Yes
Yes
Yes
Yes
Check whether the connecting
wire between main board and
No Reconnect it well Replace the PFC module(If has)
the IPM board is connected
tightly
Yes No
Check if the outdoor unit No Make the outdoor unit ventilate well
ventilation is good Yes
Troubleshooting
Yes
Yes
No
No
Yes
Page 96
5.12 P6(Low pressure protection/High pressure protection(36k model)/ High temperature
protection of IPM module(<36k models) diagnosis and solution)
Description: When the pressure of system reach a certain value, the low pressure protector will switch off. After the
pressure resume to normal ,the protection code will disappear.
Recommended parts to prepare:
• Wiring mistake
• Pressure protector faulty
• Fan motor faulty
• System problems
• Faulty PCB
• Connection problems
Troubleshooting and repair:
For 12k~24k:
NO
Troubleshooting
Page 97
For 36k:
Power
Power off,
off, then
then restart
restart the
the unit
unit after
after 22 minutes.
minutes.
Does
Does aa problem
problem remain?
remain? NO The
The unit
unit isis operating
operating normally
normally
Power
Power on
on and
and set
set cooling
cooling mode
mode
Check
Check pressure
pressure of
of gas
gas valve
valve
Are
Are the
the high
high pressure
pressure switch
switch
IfIf the
the pressure
pressure isis lower
lower than
than Connect
Connect high
high pressure
pressure switch
switch and
and
NO and
and main
main control
control boar
boar wired
wired No
protection
protection pressure(0.14MPa)?
pressure(0.14MPa)? mian
mian control
control board
board
correctly?
correctly?
Yes
Yes
Are
Are the
the low
low pressure
pressure protector
protector Reconnect
Reconnect the
the low
low pressure
pressure protector
protector and
and
and
and main
main control
control board
board wired
wired No
main
main control
control board
board
properly?
properly? IsIs the
the high
high pressure
pressure
protector
protector broken?
broken?
Yes
IsIs the
the low
low pressure
pressure
protector
protector broken?
broken? Method:
Method: Disconnect
Disconnect the the plug.
plug.
Measure
Measure the
the resistance
resistance of of the
the
high
high pressure protector, if the
pressure protector, if the No Replace
Replace high
high pressure
pressure protector
protector
protector
protector isis normal
normal the
the value
value isis
o,
o, Does
Does aa problem
problem still
still exist?
exist?
Method:
Method: Disconnect
Disconnect thethe plug.
plug.
Measure
Measure the the resistance
resistance of of the
the
low No Replace
Replace low
low pressure
pressure protector
protector Yes
low pressure
pressure protector.
protector. IfIf the
the
protector
protector is normal the value isis
is normal the value
o.
o. Does
Does aa problem
problem still
still exist?
exist?
IsIs the
the outdoor
outdoor ambient
ambient
Yes temperature
temperature isis higher
higher than
than Yes Stop
Stop the
the unit
unit
50℃?
50℃?
IsIs the
the outdoor
outdoor ambient
ambient Yes Stop
Stop the
the unit
unit
temperature
temperature too
too low?
low? No
No Check
Check ifif the
the outdoor
outdoor unit
unit Ensure
Ensure that
that the
the outdoor
outdoor unit
unit ventilation
ventilation isis
NO
ventilation
ventilation isis good
good functioning
functioning properly
properly
IsIs the
the valve
valve core
core of
of the
the high
high
pressure No Open
Open the
the valve
valve core
core of
of the
the high
high pressure
pressure valve
valve
pressure valve
valve fully
fully opened?
opened? Yes
Yes Please
IsIs the Please refer
refer to
to the
the solution
solution of
of fan
fan speed
speed
the outdoor
outdoor fan
fan running
running malfunction
Please
No malfunction .. Find
Find out
out the
the cause
cause and
and have
have itit
Please refer
refer to
to the
the solution
solution of
of fan
fan speed
speed properly?
properly? solved.
IsIs the
the indoor
indoor fan
fan running
running malfunction solved.
No malfunction .. Find
Find out
out the
the cause
cause and
and have
have itit
properly
properly in in cooling
cooling mode?
mode?
Troubleshooting
solved.
solved. Yes
Yes
Replace
Replace outdoor
outdoor main
main board.
board. IsIs the
the heat
heat exchanger
exchanger dirty?
dirty? Yes Clean
Clean the
the heat
heat exchanger
exchanger
Does
Does aa problem
problem remain?
remain?
No No
When
When the
the level
level of
of refrigerant
refrigerant isis Replace
Replace outdoor
outdoor main
main board.
board.
not
not sufficient,
sufficient, doe
doe the
the system
system Does
Does aa problem
problem remain?
remain?
function
function properly
properly after
after more
more
refrigerant is added?
refrigerant is added?
No
No
Check Check
Check whether
whether the the refrigerant
refrigerant
Check whether
whether the the refrigerant
refrigerant
system system
system isis functioning
functioning properly
properly
system isis functioning
functioning properly.
properly.
Page 98
Appendix
Contents
i) Temperature Sensor Resistance Value Table for T1, T2, T3, and T4 (°C – K)...100
iii) ∆T(°F)=(9∆T(°C))/5...............................................................................................102
Page 100
ii) Temperature Sensor Resistance Value Table for TP (°C --K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
Appendix
Page 101
iii) ∆T(°F)=(9∆T(°C))/5
°C °F °C °F °C °F °C °F °C °F
-5 23 21 69.8 51 123.8 82 179.6 113 235.4
-4 24.8 22 71.6 52 125.6 83 181.4 114 237.2
-3 26.6 23 73.4 53 127.4 84 183.2 115 239
-2 28.4 24 75.2 54 129.2 85 185 116 240.8
-1 30.2 25 77 55 131 86 186.8 117 242.6
0 32 25.5 77.9 56 132.8 87 188.6 118 244.4
0.5 32.9 26 78.8 57 134.6 88 190.4 119 246.2
1 33.8 27 80.6 58 136.4 89 192.2 120 248
1.5 34.7 28 82.4 59 138.2 90 194 121 249.8
2 35.6 29 84.2 60 140 91 195.8 122 251.6
2.5 36.5 30 86 61 141.8 92 197.6 123 253.4
3 37.4 31 87.8 62 143.6 93 199.4 124 255.2
3.5 38.3 32 89.6 63 145.4 94 201.2 125 257
4 39.2 33 91.4 64 147.2 95 203 126 258.8
4.5 40.1 34 93.2 65 149 96 204.8 127 260.6
5 41 35 95 66 150.8 97 206.6 128 262.4
6 42.8 36 96.8 67 152.6 98 208.4 129 264.2
7 44.6 37 98.6 68 154.4 99 210.2 130 266
8 46.4 38 100.4 69 156.2 100 212 131 267.8
9 48.2 39 102.2 70 158 101 213.8 132 269.6
10 50 40 104 71 159.8 102 215.6 133 271.4
11 51.8 41 105.8 72 161.6 103 217.4 134 273.2
12 53.6 42 107.6 73 163.4 104 219.2 135 275
13 55.4 43 109.4 74 165.2 105 221 136 276.8
14 57.2 44 111.2 75 167 106 222.8 137 278.6
15 59 45 113 76 168.8 107 224.6 138 280.4
16 60.8 46 114.8 77 170.6 108 226.4 139 282.2
17 62.6 47 116.6 78 172.4 109 228.2 140 284
18 64.4 48 118.4 79 174.2 110 230 141 285.8
19 66.2 49 120.2 80 176 111 231.8 142 287.6
20 68 50 122 81 177.8 112 233.6 143 289.4
Appendix
Page 102
iv) Pressure On Service Port(R410A)
Cooling chart:
ODT 15 45 75 85 105 115 120
°F(°C) 0(-17) 5(-15) 95 (35)
IDT (9.44) (7.22) (23.89) (29.44) (40.56) (46.11) (48.89)
BAR 70/59 6.4 6.5 7.3 8.0 8.2 7.8 8.1 8.6 10.1 10.6
BAR 75/63 6.7 6.8 7.9 8.6 8.6 8.3 8.7 9.1 10.7 11.2
BAR 80/67 7.1 7.2 8.5 9.5 9.3 8.9 9.1 9.6 11.2 11.9
BAR 90/73 7.7 7.8 9.6 10.5 10.3 9.5 10.0 10.6 12.4 13.0
PSI 70/59 93 94 106 116 119 113 117 125 147 154
PSI 75/63 97 99 115 125 124 120 126 132 155 162
PSI 80/67 103 104 123 138 135 129 132 140 162 173
PSI 90/73 112 113 139 152 149 138 145 154 180 189
MPA 70/59 0.64 0.65 0.73 0.8 0.82 0.78 0.81 0.86 1.01 1.06
MPA 75/63 0.67 0.68 0.79 0.86 0.86 0.83 0.87 0.91 1.07 1.12
MPA 80/67 0.71 0.72 0.85 0.95 0.93 0.89 0.91 0.96 1.12 1.19
MPA 90/73 0.77 0.78 0.96 1.05 1.03 0.95 1 1.06 1.24 1.3
1.4
1.2
0.8
70/59
0.6 75/63
Appendix
80/67
0.4
90/73
0.2
Page 103
Heating chart:
ODT 57/53 47/43 37/33 27/23 17/13 (-8.33/- 0/-2 -17/-18
°F(°C)
IDT (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) 10.56) (-17/-19) (-27/-28)
4
3.5
3
2.5
2
1.5 55
1 65
0.5 75
0
Appendix
Page 104