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VERSIONSHISTORY

Firmware UBST
© Fronius International GmbH
Version 01/2014
Welding Technology

Fronius reserves all rights, in particular rights of reproduction, distribution and translation.
No part of this work may be reproduced in any way without the written consent of Fronius. It must not be saved, edited, reproduced or
distributed using any electrical or electronic system.
You are hereby reminded that the information published in this document, despite exercising the greatest of care in its preparation, is
subject to change and that neither the author nor Fronius can accept any legal liability.
Gender-specific wording refers equally to female and male form.
.

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Versionshistory 2/12
TABLE OF CONTENTS

1 Changes from UBST1 V1.07.56 TO V1.07.58 ................................................................................5


1.1 New functions ...................................................................................................................................5

2 Changes from UBST1 V1.07.54 TO V1.07.56 ................................................................................5


2.1 Fixed bugs ........................................................................................................................................5

3 Changes from UBST1 V1.07.46 TO V1.07.54 ................................................................................5


3.1 New functions ...................................................................................................................................5
3.2 Fixed bugs ........................................................................................................................................5

4 Changes from UBST1 V1.07.38 to V1.07.46 .................................................................................6


4.1 New functions ...................................................................................................................................6
4.2 Fixed bugs ........................................................................................................................................6

5 Changes from UBST1 V1.07.25 to V1.07.38 .................................................................................6


5.1 New functions ...................................................................................................................................6
5.2 Fixed bugs ........................................................................................................................................7

6 Changes from UBST1 V1.06.41 to V1.07.25 .................................................................................7


6.1 New functions: ..................................................................................................................................7
6.2 Fixed bugs ........................................................................................................................................8

7 Changes from UBST1 V1.06.26 to V1.06.41 .................................................................................8


7.1 New functions: ..................................................................................................................................8
7.2 Fixed bugs ........................................................................................................................................9

8 Changes from UBST1 V1.06.20 to V1.06.26 .................................................................................9


8.1 New functions: ..................................................................................................................................9
8.2 Fixed bugs ........................................................................................................................................9

9 Changes from UBST1 V1.05.37 to V1.06.20 .................................................................................9


9.1 New functions: ..................................................................................................................................9
9.2 Fixed bugs ..................................................................................................................................... 10

10 Changes from UBST1 V1.05.28 to V1.05.37 .............................................................................. 10


10.1 New functions ................................................................................................................................ 10
10.2 Fixed bugs ..................................................................................................................................... 10
.............................................................................................................................................................................

Versionshistory 3/12
11 Changes from UBST1 V1.05.14 to V1.05.28 .............................................................................. 10
11.1 New functions ................................................................................................................................ 10
11.2 Fixed bugs ..................................................................................................................................... 11

12 Changes from UBST1 V1.05.8 to V1.05.14 ................................................................................ 11


12.1 New functions ................................................................................................................................ 11
12.2 Fixed bugs ..................................................................................................................................... 11

13 Changes from UBST1 V1.04.26 to V1.05.8 ................................................................................ 12


13.1 New functions ................................................................................................................................ 12
13.2 Fixed bugs ..................................................................................................................................... 12

14 Changes from UBST1 V1.03.4 to V1.04.26 ................................................................................ 12

15 Changes in UBST1 V1.03.4 ......................................................................................................... 12

.............................................................................................................................................................................

Versionshistory 4/12
1 CHANGES FROM UBST1 V1.07.56 TO V1.07.58

Date: May 7 th, 2014

1.1 New functions

• Daimler W221/BR204-Changes of power source inputs at the request of Daimler

2 CHANGES FROM UBST1 V1.07.54 TO V1.07.56

Date: February 5 th, 2014

2.1 Fixed bugs

• Connection with Fronius Xplorer could lead to an EIF6.5 error.

3 CHANGES FROM UBST1 V1.07.46 TO V1.07.54

Date:September 6 th, 2013

3.1 New functions

• Software configuration Automation – activation of arch sensors and mode CC/CV inserted
• Port 15002 has been expanded by wGasRealValueTagSystem
• Modbus UDP - Device Suberror inserted in the process image (0xF007
• Software configuration Daimler Integra inserted in AB Profibus DP
• Software configuration Daimler Integra inserted in AB Profibus DP
• Modbus UDP - Device Suberror has been inserted in the process image (0xF007
• Port 15002 has been expanded by wGasRealValueTagSystem

3.2 Fixed bugs

• In software configuration Daimler Integra the output signal ‘Welding simulation active’ was
deactivated
• Anybus-S General
o Anybus-Timeout has been reduced from 2000ms to 20ms
o Anybus-Timeout is now displayed by the flash code on L4, previously L1
• AB Profibus DP
o Actual value of arc length was not displayed in TIG
• AB Profinet IRT / FO
o Wrong index for writing of data in AB_SetSystemContactMibII
o Function AB_SetEthernetConfiguration is no longer invoked in ProfiNet (certification error)

.............................................................................................................................................................................

Versionshistory 5/12
o Function AB_SetEthernetConfiguration is invoked after a factory reset
o Endless loop fixed in (bLifeCycleTimeoutCounter > bLifeCycleTimeout)
o Upon disconnection of (boAnybusEthernetLink) the ports and tasks are no longer stopped

4 CHANGES FROM UBST1 V1.07.38 TO V1.07.46

Date: Juli 05th, 2012

4.1 New functions

• Sniffer data port 15002 was also extended in Anybus-S


• Group interface VW-Audi
o Signals not in use (A06, A16) have been masked out
o In the case of TIG, the signals Disable ground current and Disable DutyCycle have been
deactivated
o in cold wire active and Welding on, Advance wire is now also activated (hot wire)
o The error EIF 11.1 is displayed when the signals “Start hot wire” AND “Start cold wire” are
set. Like all other errors, this error must be dismissed.
• Software configuration PSA
o Selection between „On Robot“ and „Fixed Torch“ is now possible with the RCU 5000i
o Data are passed on to the bus master immediately after going online
o GetDeviceVersion adjusted
• EtherCAT IGM
o FS-Gateway-Level 1 has been implemented
• New software configuration Automation_01 has been implemented

4.2 Fixed bugs

• Anybus-S
o since the Anybus timeout of 5 ms was too short, the error EIF 6.5 occurred at times of higher
network loads
• Anybus-S Ethernet
o Response of data is no longer evaluated upon AB_SendTo
• Etheretn/IP
o if no defined software configuration was found, FS CC/CV was always activated

5 CHANGES FROM UBST1 V1.07.25 TO V1.07.38

Date: November 15th, 2011

5.1 New functions

• General
o Software enabling for arc sensors has been added - Device type 0x41 is selected.
With the software configurations ABB, Fanuc, RMS, Serimax und WeldCom, they are
automatically requested by the UST.
o Query ReadTag (UBST1_TAG_STATUS_FLAGS) is now possible via WIN_PC_PRG,
WINDOWS_PC und WINDOWS_PC2.
• Modbus UDP gateway
o New tag (ALS, Alt) have been added.
• EtherCAT
o EtherCAT has been implemented.
o Product info has been adapted to Fronius (separate Vendor ID and Product Code)
• ProfiNet
.............................................................................................................................................................................

Versionshistory 6/12
o During active communication with robot, the buttons "Change" and "UBST Factory" in the "IP
Setting" screen of the RCU 5000i are switched inactive.

5.2 Fixed bugs

• General
o Exceed of timeout during JobChange – operating system could crash (L5 does not flash
anymore and Error LED lights up.)
• Weldcom
o The registers were changed, but the message to LocalNet was not sent. It was only sent in
the course of the cyclical transfer.
• Modbus UDP gateway
o Upon entering the value 255, the subsequent bytes were also set to 255.

6 CHANGES FROM UBST1 V1.06.41 TO V1.07.25


th
Date: Mai 09 , 2011

6.1 New functions:

• General
o Ethernet factory settings can be loaded using RCU5000i
o Output of LN data to UDP port 15002
• Anybus DeviceNet Enterprise
o All limit signals added to byte 13
• Anybus Ethernet
o Station type, device identity and I&M information for ProfiNet IRT and IRT FO added
o Reading of MAC address for Anybus-S Ethernet
o If ProfiNet RT/IRT/IRT-FO is reset by the Master, the module is automatically re-initialised
o Improved performance during data updates following an LN_READTAG
o ProfiNet RT, IRT, IRT-FO MIB and MIB-II information added (MIB=Management Information
Base) IP address 0.0.0.0 and deletion of station name when manufacturer settings are being
loaded (not only in the case of Daimler Integra)
• VW/Audi group interface software configuration
o "In standby" signal added
o "In automatic" signal added
o "No maintenance warning" signal added (when replacing the contact tube and changing the
torch body)
o "Phase monitoring OK" signal added – must remain on for 10 cycles
o "Spray On" signal added
o "No maintenance warning" upgrade for power source, wire-feed unit and hosepack
o Phase error is only output if the bus is online
o Error 38 is output in the "No external stop" signal
o "No program available" signal added for TIG
o Cold-wire version added
o The job number is only returned when a job or program has been changed. If no change is
detected, the job number is returned after a 2 second timeout
• AB Ethernet/IP ABB software configuration
o New AB Ethernet/IP ABB software configuration added
• Daimler Integra group interface software configuration
o New AB ProfiNet Daimler Integra software configuration added
o "Main current" signal added
• PSA Autonomous job software configuration
o E06 "Power source ready" signal added to On Robot Autonomous job
o PSA Autonomous Fixed Torch job added
o E06 "Cleaning station in position down" signal added to Autonomous Fixed Torch job
o Service B is not cancelled if Service B authorisation is removed by the robot
.............................................................................................................................................................................

Versionshistory 7/12
• Modbus UDP gateway
o UST, UBST1 and SR versions output in the General Area
o The "Configuration" button is now always activated
o New day (HOST_TAG_TIG_STS2_MULTIPLICATOR) added
• Weldcom software configuration
o Part number added for Modbus UDP WeldCom gateway
o ROB I/O upgrade to output torch collision and current flowing
o Change to Beckhoff2Libo device type
• WebServer
• WebServer has been added

6.2 Fixed bugs

• General
o No LocalNet communication when booted with external supply voltage if the power source
was switched off and then switched on again
• Anybus Ethernet
o Also initialise IP settings in the case of ProfiNet RT/IRT/IRT FO
o IP settings can only be read from the Anybus-S Ethernet module while data is being
exchanged, i.e. when there is an online connection between the robot and the IO controller.
If they were always read, even when there is no online connection, the settings would
always be 0.0.0.0 and the Anybus-S Ethernet module would not be accessible
o If the Ethernet connection is interrupted, the power source is stopped
o ProfiNet RT, IRT, IRT-FO
o If Anybus-S ProfiNet was reset by the Master, EIF 6.2 (AB_ReadEthernetConfiguration) was
started, even though the module was no longer initialised
• PSA Autonomous job software configuration
o "Welding without parts" screen is now reset
o When a Force Request occurred, the Centralized Request was automatically started after
OK or Cancel, as the Service B authorisation from the robot was still present. There is now a
5 second delay before the Centralized Request is activated
o PSA Autonomous Fixed Torch job - If Service B was cancelled, torch cleaning stopped in the
current position. It now returns to its start position
• Modbus UDP gateway
o In the case of Modbus UDP, data is checked for changes in function 0x17 (Read/Write
Multiple Register) to reduce the load on the LocalNet
o In the case of Modbus, data is now checked for changes in functions 0x06 (Write Single
Register) and 0x10 (Write Multiple Register) to reduce the load on the LocalNet
• Bugfix Gateway Modbus UDP - Response in the case of TAG values sent with incorrect data

7 CHANGES FROM UBST1 V1.06.26 TO V1.06.41

Date: September 15th, 2009

7.1 New functions:

• Addition of AB ProfiNet IRT FO (Fibre Optic)


• In the case of ProfiNet RT and ProfiNet IR do not initialise the IP settings of UBST1
• Addition of Anybus-S Ethernet / IP 2Port (Module type: 0x0094)
• Addition of custom version for the interface of the VW-Audi group
• Addition of Anybus module AB ProfiNet IRT
• Add on of Tag system (HOST_TAG_TIG_IS, HOST_TAG_TIG_TUP,
HOST_TAG_TIG_TDOWN)
• Add ons in the case of PSA Job Autonome
• Gateway Modbus UDP – Read Holding Register in Special Data is extended to 4 values

.............................................................................................................................................................................

Versionshistory 8/12
• Add on of Special Data (HOST_TAG_JOBCORR_JOBNUMBER,
HOST_TAG_JOBCORR_TIG_CURRENT, HOST_TAG_JOBCORR_TIG_CURRENT_MIN,
HOST_TAG_JOBCORR_TIG_CURRENT_MAX)

7.2 Fixed bugs

• Problem ProfiNet & Fronius Xplorer (UDP Traffic)


• In the case of ProfiNet, the IP address was no longer read out by the module, allocated on-site
by the ProfiNet-Master and will only be displayed or used for the communication with the
LocalNet.

8 CHANGES FROM UBST1 V1.06.20 TO V1.06.26

Date: March 06th, 2009

8.1 New functions:

• Gateway Modbus UDP: paste the TCP-Speed Control at 0xF001 bit 15


• TCP-Speed at 0xF00F
• Addition of TAG system (until Front panel type)
• Insert autonomous PSA Job
• Customer version Serimax – Add-on TagRead is extended with 4 values
• Addition of Special Data (HOST_TAG_JOBCORR_JOBNUMBER,
HOST_TAG_JOBCORR_TIG_CURRENT, HOST_TAG_JOBCORR_TIG_CURRENT_MIN,
HOST_TAG_JOBCORR_TIG_CURRENT_MAX)
• Gateway Modbus UDP – Add-on Read Holding Register in Special Data is extended with 4
values

8.2 Fixed bugs

• Bugfix on Anybus Timeout watchdog


• Bugfix on VR external – display on Service module does not work

9 CHANGES FROM UBST1 V1.05.37 TO V1.06.20

Date: November 03rd, 2008

9.1 New functions:

• Addition of Fanuc software configuration


• Addition of MotoFro software configuration
• Addition of DeviceNet Enterprise IGM software configuration
• Addition of the KukaSA customer version software configuration
• AB Profibus DP Daimler Mettingen - also add Signal Process active (E002) to E016
• AB Profibus DP Daimler Mettingen - Signal extension
• Audi B8 software configuration - signal extended with touch sensing
• AB Ethernet/IP Serimax - adjusting process image
• Modbus UDP gateway - Write Multiple Register in TAG system increased to 20
• Modbus UDP gateway - Signal extension (wire speed Fd.1, High frequency active, Puls High,
Arc Length)
• Modbus UDP gateway – extended with external VR
• Modbus UDP gateway - Exception when streaming outside special data range
• Modbus UDP gateway - General extension from 0x0000 with Umax, Imax, vDmax
.............................................................................................................................................................................

Versionshistory 9/12
• Extension to TAG system
• Modbus UDP gateway MotoFro enables: Gateway Level 1, Gateway Level 2
• AB Ethernet/IP Fanuc enabling: CC/CV, Gateway Level 1
• AB Ethernet/IP Serimax enables: Gateway Level 1, Gateway Level 2

9.2 Fixed bugs

• Modbus UDP gateway - Function 0x10 (Write Multiple Register) - Response is the wrong length
• Modbus UDP gateway - Function 0x10 (Write Multiple Register) - Incorrect address when there
are more than 4 tags
• Modbus UDP gateway - Function 0x03 (Read Holding Register) - Addition of
ConvertOutDataRoboEthernetFronius in Process Image Read
• Modbus UDP gateway - Streaming Data - incorrect data values were output with tag system
• The firewall IP address 3 was not checked for 0.0.0.0
• Even with a firewall IP address of xxx.xxx.xxx.255, access was always allowed
• Bugfix in AB Profibus Daimler Mettingen - QS signal vD and voltage mixed up

10 CHANGES FROM UBST1 V1.05.28 TO V1.05.37

Date: February 14th, 2008

10.1 New functions

• JobMemRevision are inserted for UST and RCU5000i (Fronius Xplorer)


• Config module Ethernet (Port number Netservice (15000) display, Active UDP connections
display)
• Config module fieldbus (Process data length display, Software configuration display)
• UBST_ConfigTool support for AB modules
• Changing the range of the welding speed from 0 - 1023 cm/min to 0 - 3276 cm/min (Integer)
• Insert a Lifecyc-Toogle-Bit into Ethernet/IP and ProfiNet
• AB EtherCAT support
• Tag system add-on with Keylock (0XE0A2)
• Add-on for RMS configuration
• Reading out the IP settings of the AB ProfiNet RT
• TAG System add-on with Pilot Plasma

10.2 Fixed bugs

• Bugfix when Anybus-S Software version is displayed (hexadecimal instead of decimal)

11 CHANGES FROM UBST1 V1.05.14 TO V1.05.28

Date: September 12th, 2007

11.1 New functions

• Customer-version Serimax was insert at AB Ethernet/IP


• Expansion of process image at AB Ethernet IP and ProfiNet RT: - Seperating robotspeed and
digital signals (SFI, Synchropuls, etc) - workpiece number - ROB I/O - QMaster-signals, when U,
I, vD and vS are exceeded
• Activating of the Modbus-protocol only in connection with one Interface Ethernet Fronius
possible (without roboterinterface) 4,045,927 Ethernet T(P)S 4000/5000 4,045,983 Ethernet
inside
.............................................................................................................................................................................

Versionshistory 10/12
• Dynamic log on/log off from the SR41-service for controling a non-Fronius wirefeeder: Activating
via process image Ethernet I/IP and ProfiNet IO Fronius
• Anybus Ethernet/IP with DeviceType arc-control
• Adjustment of process image at AB Ethernet/IP: Customer version RMS
• Expansion of the UbstConfigTool with Modbus-Port, Modbus-Firewall-IP, DeviceName,
NetName and Path Xplorer
• CC/CV mode on the power source is activated automatically with AB Ethernet/IP
• New Modbus-function 0x10 Write Multiple Register was insert

11.2 Fixed bugs

• Bugfix: Businit was passed on twice by UBST1


• At the Gateway Modbus UDP the Low-Byte and the High-Byte for the portnumber were mixed up
at the streaming data
• Bugfix: Streaming Data - after a ReadHoldingRegister not only the function 0x66 was sent to the
streaming port while streaming, also Response from ReadHoldingRegister was sent to the
Modbus port
• Resending the work piece number to the Busmaster was insert
• Bugfix: at the AB Profibus DP were in the Motorola-form at the wirefeed real value the Lowbyte
and the Highbyte mixed up
• Bugfix: at the AB-Interfaces, delay (up to 300ms) of Interrupt Data Change
• Bugfix: displaying the Anybus-S Software-Version (hexadecimals instead of decimal)

12 CHANGES FROM UBST1 V1.05.8 TO V1.05.14

Date: April 16th, 2007

12.1 New functions

• Addition of an SR40 simulator to control a non-Fronius VR


• Expansion of the data field of the Anybus modules
• Addition of a new API for Ethernet/IP Fronius
• Introduction of RMS software configuration for AB Ethernet/IP
• Introduction of revision control for the Ethernet EEprom
• Introduction of revision control for the field bus EEprom
• Hardware version of the IBS2M displayed
• Breakdown of EEprom read/write errors on field bus and Ethernet
• Addition of ROB I/O to AB Profibus DP Fronius Standard
• Addition of component number to AB Profibus DP Fronius Standard
• Addition of AB DeviceNet Enterprise
• Resetting of process data following a field bus error on the Anybus variants (AB Profibus DP,
etc.)
• Adaptation to updated TAG list

12.2 Fixed bugs

• Change to Gateway Level query. Gateway Modbus UDP only activated when Gateway Level 1 is
enabled.
• Only when Gateway Level 2 is enabled does the display show that Gateway Level 1 is missing
• Bugfix on Interbus 2MB, signals from Interbus to Rob I/O were overwritten during activation of
component number

.............................................................................................................................................................................

Versionshistory 11/12
13 CHANGES FROM UBST1 V1.04.26 TO V1.05.8

Date: December 13th, 2006

13.1 New functions

• Inserted process image for AB Interbus and AB Profibus


• Inserted robot interface Ethernet Fronius
• Extended broadcast message adding firewall IP
• Inserted EIF 7.1 (Licence Error UST) in connection with Ethernet robot interface. If the power
source loses Gateway Level 1 or 2 releases during operations, a full reset occurs, the interface
is logged off the LocalNet, and an error message is issued.
• Selection of Ethernet protocol to be used via the Universal Bus Control configuration module
• Changed designation of robot interface Ethernet to Gateway Modbus UDP Fronius
• Inserted timeout lifecycle for Gateway Modbus UDP Fronius
• Implemented Ethernet gate for AB Fieldbus
• An Information folder was added to the configuration module for the Universal Bus controller
• Extended broadcast message Fronius Xplorer and ModbusData at starting address 0x0000
• Display PCB name for AB ProfibusDP, AB Interbus FSMA, AB EthernetIP, and AB ProfiNet RT
• Inserted Firewall IP address for Modbus UDP
• Read Holding Register also possible in process image 0xF000-0xF00E and 0xF100-0xF110
• Write Single Register also possible for process image 0xF000-0xF00E
• Inserted Modbus UDP functions for data streaming
• Extended to 4 firewall IP addresses

13.2 Fixed bugs

• Bugfix AB Profibus DP; now signal power source ready is also reset if no connection to the
Busmaster exists (error nummer 150)
• Bugfix AB Interbus 2MB Fronius Signal; now signal power source ready is also reset if no
connection to the Busmaster exists (error nummer 150)

14 CHANGES FROM UBST1 V1.03.4 TO V1.04.26

• Functions for Fronius Xplorer implemented.

15 CHANGES IN UBST1 V1.03.4

• Improved transmission speed on Fronius LocalNet

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Versionshistory 12/12

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