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TK-500MB - DB - Rev. 00
TK-500MB - DB - Rev. 00
TK-500MB - DB - Rev. 00
10 / Febrero / 2020
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Table of Contents
Shell Design
Bottom Design
Wind Moment
Seismic Design
Appurtenances Design
Reactions on Foundation
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No Warnings!!
Project Data
Job : MEX-001-20
Date of Calcs. : 08-Feb-2020
Mfg. or Insp. Date :
Designer : DGG
Project :
Tag ID : TK 500 MB DB
Plant : PEMEX TRANSFORMACIÓN INDUSTRIAL REFINERÍA DE DOS BOCAS
Plant Location : Paraíso, Tabasco
Site : Refinería de Dos Bocas
Design Basis : API-650 12th Edition, Addendum 3 August 2018
MAWP and MAWV reversed calculations are not part of the standard API-650. User must validate
these values in a new design. Under these conditions additional appendices may apply.
D of Tank = 85.344 m
OD of Tank = 85.42 m
ID of Tank = 85.344 m
CL of Tank = 85.382 m
Shell Height = 14.63 m
S.G of Contents = 1
S.G of Hydrotest = 1
Max Design Liq. Level = 13.167 m
Max Operating Liq. Level = 13.167 m
Min Liq. Level = 2.926 m
Design Temperature = 32.9 ºC
MDMT (Minimum Design Metal Temperature) = 10 ºC
Tank Joint Efficiency = 1
Ground Snow Load = 0 KPa
Roof Live Load = 1 KPa
Additional Roof Dead Load = 0 KPa
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Design Wind Speed, V = Vg * SQRT(Iw) = 130 kph
Design Remarks
TAGs: TV-02301 y TV-02302
SERVICIO: AGUA CRUDA
CAPACIDAD: 500,000 BARRILES
El modeo se basa en las Hojas de datos proporcionadas por
CI TAPIA.
HOJA DATOS AGUA CRUDA 500MBLS. 2B_3 (CI TAPIA)
R2B-P6-401-02-A-HD-00001_A (HOSTO)
Como fuente de información existen diferencias entre ambas
hojas de datos.
El tanque se considera con techo cónico y con estructura
interna de soporte.
DGG:06/FEB./2020
Summary Results
Shell
Tensile
Shell Width CA Min Yield Sd St Weight
Material JE Strength
# (mm) (mm) Strength (MPa) (MPa) (MPa) (N)
(MPa)
A516-
1 2438.400 3.200 1 260 485 173 195 1,914,239
70
A516-
2 2438.400 3.200 1 260 485 173 195 1,914,239
70
A516-
3 2438.400 3.200 1 260 485 173 195 1,276,349
70
A516-
4 2438.400 3.200 1 260 485 173 195 1,115,591
70
A516-
5 2438.400 3.200 1 260 485 173 195 799,063
70
A516-
6 2438 3.200 1 260 485 173 195 638,165
70
(continued)
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t-min t-min t-min
Shell Weight CA t-Des t-Test t-min t-Actual
Erection Seismic Ext-Pe Status
# (N) (mm) (mm) (mm) (mm)
(mm) (mm) (mm)
1 1,753,529 10 32.988 26.632 28.510 NA 32.988 38.100 OK
2 1,753,529 10 28.726 22.405 24.063 NA 28.726 38.100 OK
3 1,115,591 10 20.699 15.647 19.622 NA 20.699 25.400 OK
4 954,821 10 15.425 10.890 15.193 NA 15.425 22.200 OK
5 638,269 10 9.879 5.999 10.782 NA 10.782 15.900 OK
6 477,385 10 4.790 1.442 6.402 NA 10 12.700 OK
Total Weight of Shell = 781,396.841 kg
Roof
Type = Structurally Supported Conical Roof
Plates Material = A516-70
Structural Material = A36
t.required = 8.2 mm
t.actual = 11.11 mm
Roof corrosion allowance = 3.2 mm
Roof Joint Efficiency = 1
Plates Overlap Weight = 8,373.702 kg
Plates Weight = 500,501.752 kg
Structure
Rafters
Qty At Radius (m) Size Length (m) W (N/m) Ind. Weight (kg) Total Weight (kg)
36 10.668 W10X30 9.751 437.817 435.347 15,672.52
66 21.394 W12X40 12.4 583.756 738.157 48,718.38
96 32.062 W12X40 11.696 583.756 696.274 66,842.314
136 42.662 W12X40 11.427 583.756 680.227 92,510.978
Girders
Qty At Radius (m) Size Length (m) W (N/m) Ind. Weight (kg) Total Weight (kg)
6 10.668 W18X86 10.464 1,255.075 1,339.204 8,035.228
12 21.336 W18X86 10.84 1,255.075 1,387.367 16,648.414
17 32.004 W18X97 11.557 1,415.608 1,668.338 28,361.754
Girders Total Weight = 53,045.396 kg
Columns
Qty At Radius (m) Size Length (m) W (N/m) Ind. Weight (kg) Total Weight (kg)
1 0 14" SCH 80 16.619 1,550.34 2,627.301 2,627.301
6 10.668 12" SCH XS 15.867 955.555 1,571.439 9,428.638
12 21.336 10" SCH XS 15.2 799.546 1,253.269 15,039.23
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17 32.004 10" SCH XS 14.528 799.546 1,191.246 20,251.184
Columns Total Weight = 47,346.355 kg
Bottom
Type : Cone-Up Bottom Floor
Bottom Material = A516-70
t.required = 9.2 mm
t.actual = 9.525 mm
Bottom corrosion allowance = 3.2 mm
Bottom Joint Efficiency = 0.35
Total Weight of Bottom = 428,952.298 kg
Top Member
Type = Detail B
Size = L8x6x1
Material = A36
Weight = 17,641.08 kg
Anchors
Quantity = 90
Size = M56 mm
Material = A36
Bolt Hole Circle Radius = 42.812 m
Nameplate Information
Pressure Combination Factor 0.4
Design Standard API-650 12th Edition, Addendum 3 August 2018
Appendices Used E, F, P
Roof A516-70 : 11.11 mm
Shell (1) A516-70 : 38.1 mm
Shell (2) A516-70 : 38.1 mm
Shell (3) A516-70 : 25.4 mm
Shell (4) A516-70 : 22.2 mm
Shell (5) A516-70 : 15.9 mm
Shell (6) A516-70 : 12.7 mm
Bottom A516-70 : 9.525 mm
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Roof and Structure Design Details Back
Roof Type = Cone
Structure Support Type = Inside Structure With Columns
Material Properties
Material = A516-70
Minimum Tensile Strength (Sut) = 485.0 MPa
Minimum Yield Strength (Sy) = 260.0 MPa
Density (d) = 7,840 kg/m^3
Geometry
Rh = Horizontal Radius (m)
slope = Slope (Rise / Run)
Rh = 42.726 m
slope = 0.063
Weights
DL-add = Added dead load (kPa)
d-ins = Insulation Density (kg/m^3)
t = Plates Thickness (mm)
t-ins = Insulation Thickness (mm)
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Corroded Plates Dead Load ((9.80665 * Wr-pl-corr) / Ah) * (1 /
DL-pl-corr 0.609 kPa
Pressure 1000)
Insulation Weight Wr-ins t-ins * d-ins * A 0.0 kg
((9.80665 * Wr-ins) / Ah) * (1 /
Insulation Dead Load Pressure DL-ins 0.0 kPa
1000)
Dead Load DL DL-pl + DL-ins + DL-add 0.856 kPa
Total Nominal Dead Weight Wr-DL (DL * Ah) / 9.80665 500,500.997 kg
Wr-DL-
Additional Dead Weight (DL-add * Ah) / 9.80665 0.0 kg
add
Loads
B = Maximum Gravity Load Combination Based on Balanced Snow Load (kPa)
Fpe = External Pressure Combination Factor
Lr = Minimum Roof Live Load (kPa)
Pv = Design External Pressure (kPa)
S = Ground Snow Load (kPa)
Sb = Balanced Snow load per API 650 Section 5.2.1 (h) (kPa)
Su = Unbalanced Snow load per API 650 Section 5.2.1 (h) (kPa)
U = Maximum Gravity Load Combination Based on Unbalanced Snow Load (kPa)
W-max-gravity-load = Maximum Gravity Load Weight (kg)
e.1b = Gravity Loads Combination 1 Based on Balanced Snow Load per API 650 Section 5.2.2
(kPa)
e.1u = Gravity Loads Combination 1 Based on Unbalanced Snow Load per API 650 Section 5.2.2
(kPa)
e.2b = Gravity Loads Combination 2 Based on Balanced Snow Load per API 650 Section 5.2.2
(kPa)
e.2u = Gravity Loads Combination 2 Based on Unbalanced Snow Load per API 650 Section 5.2.2
(kPa)
max-gravity-load = Maximum Gravity Load (kPa)
Fpe = 0.4
Lr = 1.0 kPa
Pv = 0.0 kPa
S = 0.0 kPa
Sb = 0.84 * S
Sb = 0.84 * 0.0
Sb = 0.0 kPa
Su = Sb
Su = 0.0
Su = 0.0 kPa
B = MAX(e.1b , e.2b)
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B = MAX(1.8558 , 1.2558)
B = 1.856 kPa
U = MAX(e.1u , e.2u)
U = MAX(1.8558 , 1.2558)
U = 1.856 kPa
max-gravity-load = MAX(B , U)
max-gravity-load = MAX(1.8558 , 1.8558)
max-gravity-load = 1.856 kPa
Erection Requirements
t-erec-req = Minimum Erection Thickness Including Corrosion Allowance (mm)
t-erec-req = t-erec + CA
t-erec-req = 5 + 3.2
t-erec-req = 8.2 mm
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P-net = MAX((P - DL-plates - DL-add) , 0)
P-net = MAX((0.9807 - 0.8558 - 0.0) , 0)
P-net = 0.125 kPa
Required Thickness
MAWP-Roof = Maximum Allowable Working Pressure (kPa)
t-req = Required Thickness (mm)
MAWP-Roof = P-max-F
MAWP-Roof = 2.8553
MAWP-Roof = 2.855 kPa
DL = 0.856 kPa
Fp = 0.4
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Fy-roof = 260.0 MPa
Lr = 1.0 kPa
N-rft-4 = 136
R-4 = 42,672 mm
S = 0.0 kPa
Sb = 0.0 kPa
TL = 0.002 MPa
roof-ca = 3.2 mm
t-actual = 11.11 mm
Radial Bay 3 Maximum Allowable External Pressure Based on Rafters Actual Spacing
P-max-4 = (1.5 * Fy-roof) / ((l-actual-4 / (t-actual - roof-ca))^2)
P-max-4 = (1.5 * 260.0) / ((1,971.4418 / (11.11 - 3.2))^2)
P-max-4 = 0.006 MPa
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Sx-rft-Req-4 = Minimum Required Elastic Section Modulus (cm^3)
Sx-rft-Req-4-1 = Required Elastic Section Modulus for the Dead Load and Live Load Case (cm^3)
Sx-rft-Req-4-2 = Required Elastic Section Modulus for Dead Load Only Case (cm^3)
TL = Total Top Load (Dead + Live) (MPa)
Theta = Slope Angle (deg)
W-DL-rft-4 = Rafter Design Dead (rafter weight + top dead load) (N/mm)
W-Max-rft-4 = Maximum stress allowed for each rafter in ring (N/mm)
W-rft-4 = Rafter Design Load (rafter weight + top load) (N/mm)
b = Braces Positions (mm)
div = Deflection Limit Divisor (mm)
CA-rft = 1.6 mm
Ma-rft = A36
N-rft-4 = 136
R-4 = 42,672 mm
R-inner-4 = 31,238.101 mm
TL = 0.002 MPa
Theta = 3.576 deg
b = [5,724.798 ] mm
div = 200 mm
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Section Modulus About Y Axis Sy 180,257.704 131,860.676 mm^3
Plastic Section Modulus About X
Zx 934,062.648 671,485.835 mm^3
Axis
Plastic Section Modulus About Y
Zy 275,302.675 199,912.286 mm^3
Axis
Warping Constant cw 386,691,647,817.738 278,528,503,966.309 mm^6
Torsional Constant j 377,105.672 149,483.473 mm^4
Centroid X Coords cx 101.727 100.127 mm
Centroid Y Coords cy 151.13 149.53 mm
Centroid to Edge Max x Distance ex 101.727 100.127 mm
Centroid to Edge Max y Distance ey 151.13 149.53 mm
I-Beam Flange Width wf 203.454 200.254 mm
I-Beam Flange Thickness tf 13.081 9.881 mm
I-Beam Depth d 302.26 299.06 mm
I-Beam Web Thickness tw 7.493 4.293 mm
bf = wf-corr / 2 = 100.127 mm
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Yrf = 1 * SQRT((E / Sy))
Yrf = 1 * SQRT((199,000 / 250.0))
Yrf = 28.213
Mp = Sy * Zx-corr
Mp = 250.0 * 671,485.8348
Mp = 167,871,458.695 N.mm
ho = d-corr - tf-corr
ho = 299.06 - 9.881
ho = 289.179 mm
c=1
Mpa = Mp / 1.67
Mpa = 167,871,458.6952 / 1.67
Mpa = 100,521,831.554 N.mm
Ma = Mn / 1.67
Ma = 125,541,931.0231 / 1.67
Ma = 75,174,808.996 N.mm
Radial Bay 3 Rafter Required Section Modulus for Dead Load and Live Load Design
Case
W-rft-4 = (TL * Average-p-width-4) + W
W-rft-4 = (0.0019 * 1,707.3193) + 0.5838
W-rft-4 = 3.752 N/mm
Radial Bay 3 Rafter Required Section Modulus for Dead Load Only Design Case
W-DL-rft-4 = (DL * Average-p-width-4) + W
W-DL-rft-4 = (0.0009 * 1,707.3193) + 0.5838
W-DL-rft-4 = 2.045 N/mm
Sd-DL-rft-4 = Ma / Sx-corr
Sd-DL-rft-4 = 75,174,808.9959 / 620,461.6225
Sd-DL-rft-4 = 121.159 MPa
Max-r-span-4 = 11,456.209 mm
rx-corr = 130.302 mm
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tw >= t-min ==> PASS
div = 200 mm
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Rafter-Weight-4 = Rafter Weight per Linear Length (kg/mm)
Rafter-Weight-prev-4 = Rafter Weight per Linear Length previous (kg/mm)
Sd-girder = Girder Allowable Stress (MPa)
Sx-girder-Req'd-4 = Required elastic section modulus about the x axis (cm^3)
W-DL-girder-4 = Girder Dead Load Weight Including Roof Dead Load (N/mm)
W-Max-girder-4 = Maximum Allowable Girder Load Based on Girder Size (N/mm)
W-girder-4 = Total Load Including Weight of Girder (N/mm)
div = Deflection limit divisor (mm)
radial-distance-4 = Radial Distance (mm)
radial-distance-previous-4 = Radial Distance Previous Bay (mm)
Average-p-width-4 = 1,707.319 mm
Average-p-width-prev-4 = 1,717.045 mm
CA-grd = 1.6 mm
Girder-Length-4 = 11,557.439 mm
Ma-grd = A36
N-col-4 = 17
N-grd-4 = 17
N-rft-4 = 136
Rafter-Weight-4 = 0.06 kg/mm
Rafter-Weight-prev-4 = 0.06 kg/mm
div = 200 mm
radial-distance-4 = 32,004 mm
radial-distance-previous-4 = 21,336 mm
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Centroid to Edge Max x Distance ex 140.97 139.37 mm
Centroid to Edge Max y Distance ey 236.22 234.62 mm
I-Beam Flange Width wf 281.94 278.74 mm
I-Beam Flange Thickness tf 22.098 18.898 mm
I-Beam Depth d 472.44 469.24 mm
I-Beam Web Thickness tw 13.589 10.389 mm
bf = wf-corr / 2 = 139.37 mm
Mp = Sy * Zx-corr
Mp = 250.0 * 2,879,740.0246
Mp = 719,935,006.149 N.mm
Mn = Mp
Mn = 719,935,006.1491
Mn = 719,935,006.149 N.mm
Ma = Mn / 1.67
Ma = 719,935,006.1491 / 1.67
Ma = 431,098,806.077 N.mm
Sd-girder = Ma / Sx-corr
Sd-girder = 431,098,806.0773 / 2,597,642.8365
Sd-girder = 165.958 MPa
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Sx-corr >= Sx-girder-Req'd-4 ==> PASS
Girder-Length-4 = 11,557.439 mm
rx-corr = 198.628 mm
div = 200 mm
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W-DL-rafter-4 = Rafter Dead Load Weight Including Roof Dead Load (N/mm)
W-Max-column-4 = Maximum weight allowed for each column in ring (N)
W-col = Column Weight (N)
W-col-top = Load on Column (N)
W-girder-4 = Girder Total Weight Including Rafters and Roof Loads (N/mm)
W-rafter-4 = Rafter Design Load (rafter weight + top load) (N/mm)
radial-distance-4 = Radial Distance (mm)
Average-p-width-4 = 1,707.319 mm
Average-r-s-inner-4 = 1,443.197 mm
Average-r-s-shell-4 = 1,971.442 mm
C1-4 = 30,121.412 mm
C2-4 = 42,672 mm
CA-col = 1.6 mm
Girder-Length-4 = 11,557.439 mm
Girder-Weight-4 = 0.144 kg/mm
L-col = 14.611 m
Ma-col = A106-B
N-rft-4 = 136
R-4 = 42,672 mm
R-inner-4 = 31,238.101 mm
Rafter-Weight-4 = 0.06 kg/mm
Rafter-Weight-prev-4 = 0.06 kg/mm
W-DL-girder-4 = 14.317 N/mm
W-DL-rafter-4 = 2.045 N/mm
W-girder-4 = 25.096 N/mm
W-rafter-4 = 3.752 N/mm
radial-distance-4 = 32,004 mm
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Radius of gyration :
(rx-corr = ry-corr) AND (L-col = L-col)
Fcr = 0.877 * Fe
Fcr = 0.877 * 78.8392
Fcr = 69.142 MPa
Pn = Fcr * A-corr
Pn = 69.1419 * 7,770.1796
Pn = 537,245.257 N
Pa = Pn / 1.67
Pa = 537,245.2574 / 1.67
Pa = 321,703.747 N
W-col = W * L-col
W-col = 799.5453 * 14.611
W-col = 11,682.116 N
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Radial Bay 3 Column Required Cross Sectional Area
Sca = Pa / A-corr
Sca = 321,703.747 / 7,770.1796
Sca = 41.402 MPa
L-col = 14,610.95 mm
rx-corr = 92.109 mm
B = 401 mm
CA = 1.6 mm
Ma = A36
N = 401 mm
P-c-4 = 301,728.129 N
fcp = 145 kPa
tp = 19.75 mm
x-length = 273.05 mm
y-length = 273.05 mm
Note: Base plate is designed with the assumption that it is on a slab foundation or concrete
footing.
m = (N - (0.95 * y-length)) / 2
m = (401 - (0.95 * 273.05)) / 2
m = 70.801 mm
n = (B - (0.8 * x-length)) / 2
n = (401 - (0.8 * 273.05)) / 2
n = 91.28 mm
np = SQRT((x-length * y-length)) / 4
np = SQRT((273.05 * 273.05)) / 4
np = 68.263 mm
l = MAX(m , n , np)
l = MAX(70.8013 , 91.28 , 68.2625)
l = 91.28 mm
Radial Bay 2
Radial Bay 2 Rafters Spacing and Quantity
DL = Dead load (kPa)
Fp = Pressure Combination Factor
Fy-roof = Roof Yield Strength (MPa)
Lr = Roof Live Load (kPa)
N-min-3 = Rafters Quantity Required
N-rft-3 = Actual Number of Rafters
P-ext-1-3 = Maximum External Pressure (kPa)
P-max-3 = Maximun Roof Load Based on Rafters Actual Spacing (MPa)
R-3 = Rafters Outer Radius (mm)
S = Ground Snow Load (kPa)
Sb = Balanced Snow Load (kPa)
TL = Roof Total Load (Dead + Live) (MPa)
l = Rafters Maximum Spacing per API-650 5.10.4.4 (mm)
l-actual-3 = Rafters Actual Spacing (mm)
roof-ca = Roof Corrosion Allowance (mm)
t-actual = Roof Actual Thickness (mm)
t-calc-3 = Roof Required Thickness Based on Rafters Actual Spacing (mm)
DL = 0.856 kPa
Fp = 0.4
Fy-roof = 260.0 MPa
Lr = 1.0 kPa
N-rft-3 = 96
R-3 = 32,081 mm
S = 0.0 kPa
Sb = 0.0 kPa
TL = 0.002 MPa
roof-ca = 3.2 mm
t-actual = 11.11 mm
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l = (t-actual - roof-ca) * SQRT(((1.5 * Fy-roof) / TL))
l = (11.11 - 3.2) * SQRT(((1.5 * 260.0) / 0.0019))
l = 3,626.08 (Set to 2,100 mm since it cannot be greater than 2,100)
Radial Bay 2 Maximum Allowable External Pressure Based on Rafters Actual Spacing
P-max-3 = (1.5 * Fy-roof) / ((l-actual-3 / (t-actual - roof-ca))^2)
P-max-3 = (1.5 * 260.0) / ((2,099.6965 / (11.11 - 3.2))^2)
P-max-3 = 0.006 MPa
Page: 33/173
div = Deflection Limit Divisor (mm)
CA-rft = 1.6 mm
Ma-rft = A36
N-rft-3 = 96
R-3 = 32,081 mm
R-inner-3 = 20,388.023 mm
TL = 0.002 MPa
Theta = 3.576 deg
b = [5,859.844 ] mm
div = 200 mm
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Centroid X Coords cx 101.727 100.127 mm
Centroid Y Coords cy 151.13 149.53 mm
Centroid to Edge Max x Distance ex 101.727 100.127 mm
Centroid to Edge Max y Distance ey 151.13 149.53 mm
I-Beam Flange Width wf 203.454 200.254 mm
I-Beam Flange Thickness tf 13.081 9.881 mm
I-Beam Depth d 302.26 299.06 mm
I-Beam Web Thickness tw 7.493 4.293 mm
bf = wf-corr / 2 = 100.127 mm
Page: 35/173
Yrw = 5.7 * SQRT((E / Sy))
Yrw = 5.7 * SQRT((199,000 / 250.0))
Yrw = 160.817
Mp = Sy * Zx-corr
Mp = 250.0 * 671,485.8348
Mp = 167,871,458.695 N.mm
ho = d-corr - tf-corr
ho = 299.06 - 9.881
ho = 289.179 mm
c=1
Mpa = Mp / 1.67
Mpa = 167,871,458.6952 / 1.67
Mpa = 100,521,831.554 N.mm
Ma = Mn / 1.67
Ma = 123,886,777.0549 / 1.67
Ma = 74,183,698.835 N.mm
Radial Bay 2 Rafter Required Section Modulus for Dead Load and Live Load Design
Case
W-rft-3 = (TL * Average-p-width-3) + W
W-rft-3 = (0.0019 * 1,717.0448) + 0.5838
W-rft-3 = 3.77 N/mm
Radial Bay 2 Rafter Required Section Modulus for Dead Load Only Design Case
W-DL-rft-3 = (DL * Average-p-width-3) + W
W-DL-rft-3 = (0.0009 * 1,717.0448) + 0.5838
W-DL-rft-3 = 2.053 N/mm
Sd-DL-rft-3 = Ma / Sx-corr
Sd-DL-rft-3 = 74,183,698.8353 / 620,461.6225
Sd-DL-rft-3 = 119.562 MPa
Page: 37/173
Sx-rft-Req-3-2 = (Mmax-rft-3 / Sd-DL-rft-3) / 1000
Sx-rft-Req-3-2 = (35,229,233.8365 / 119.5621) / 1000
Sx-rft-Req-3-2 = 294.652 cm^3
Max-r-span-3 = 11,715.792 mm
rx-corr = 130.302 mm
div = 200 mm
Page: 39/173
radial-distance-3 = Radial Distance (mm)
radial-distance-previous-3 = Radial Distance Previous Bay (mm)
Average-p-width-3 = 1,717.045 mm
Average-p-width-prev-3 = 1,448.502 mm
CA-grd = 1.6 mm
Girder-Length-3 = 10,840.326 mm
Ma-grd = A36
N-col-3 = 12
N-grd-3 = 12
N-rft-3 = 96
Rafter-Weight-3 = 0.06 kg/mm
Rafter-Weight-prev-3 = 0.06 kg/mm
div = 200 mm
radial-distance-3 = 21,336 mm
radial-distance-previous-3 = 10,668 mm
Page: 40/173
Radial Bay 2 Girder Allowable Flexural Strength per AISC-360
Ma = Allowable Flexural Strength (N.mm)
Mn = Nominal flexural strength per AISC-360 F2 (N.mm)
Mp = Yielding per AISC-360 F2-1 (N.mm)
Ypf = Limiting slenderness parameter for compact flange
Ypw = Limiting slenderness parameter for compact web
Yrf = Limiting slenderness parameter for noncompact flange
Yrw = Limiting slenderness parameter for noncompact web
bf = Flange width (mm)
h = Web height (mm)
bf = wf-corr / 2 = 139.37 mm
Mp = Sy * Zx-corr
Mp = 250.0 * 2,476,308.4127
Mp = 619,077,103.172 N.mm
Page: 41/173
Mn = Mp
Mn = 619,077,103.1718
Mn = 619,077,103.172 N.mm
Ma = Mn / 1.67
Ma = 619,077,103.1718 / 1.67
Ma = 370,704,852.199 N.mm
Sd-girder = Ma / Sx-corr
Sd-girder = 370,704,852.1987 / 2,239,381.6196
Sd-girder = 165.539 MPa
div = 200 mm
Average-p-width-3 = 1,717.045 mm
Page: 44/173
Average-r-s-inner-3 = 1,334.393 mm
Average-r-s-shell-3 = 2,099.697 mm
C1-3 = 29,337 mm
C2-3 = 42,672 mm
CA-col = 1.6 mm
Girder-Length-3 = 10,840.326 mm
Girder-Weight-3 = 0.128 kg/mm
L-col = 15.372 m
Ma-col = A106-B
N-rft-3 = 96
R-3 = 32,081 mm
R-inner-3 = 20,388.023 mm
Rafter-Weight-3 = 0.06 kg/mm
Rafter-Weight-prev-3 = 0.06 kg/mm
W-DL-girder-3 = 14.272 N/mm
W-DL-rafter-3 = 2.053 N/mm
W-girder-3 = 24.952 N/mm
W-rafter-3 = 3.77 N/mm
radial-distance-3 = 21,336 mm
Radius of gyration :
(rx-corr = ry-corr) AND (L-col = L-col)
Page: 45/173
(OD-pipe-corr / t-pipe-corr) <= (0.11 * (E / Sy)) ==> Pipe is not slender
Fcr = 0.877 * Fe
Fcr = 0.877 * 71.2289
Fcr = 62.468 MPa
Pn = Fcr * A-corr
Pn = 62.4677 * 7,770.1796
Pn = 485,385.535 N
Pa = Pn / 1.67
Pa = 485,385.5348 / 1.67
Pa = 290,650.021 N
W-col = W * L-col
W-col = 799.5453 * 15.3717
W-col = 12,290.354 N
L-col = 15,371.68 mm
rx-corr = 92.109 mm
B = 401 mm
CA = 1.6 mm
Ma = A36
N = 401 mm
P-c-3 = 282,772.861 N
fcp = 145 kPa
tp = 17.75 mm
x-length = 273.05 mm
y-length = 273.05 mm
Note: Base plate is designed with the assumption that it is on a slab foundation or concrete
footing.
m = (N - (0.95 * y-length)) / 2
m = (401 - (0.95 * 273.05)) / 2
m = 70.801 mm
n = (B - (0.8 * x-length)) / 2
n = (401 - (0.8 * 273.05)) / 2
n = 91.28 mm
np = SQRT((x-length * y-length)) / 4
np = SQRT((273.05 * 273.05)) / 4
np = 68.263 mm
l = MAX(m , n , np)
l = MAX(70.8013 , 91.28 , 68.2625)
l = 91.28 mm
Radial Bay 1
Radial Bay 1 Rafters Spacing and Quantity
DL = Dead load (kPa)
Fp = Pressure Combination Factor
Fy-roof = Roof Yield Strength (MPa)
Lr = Roof Live Load (kPa)
N-min-2 = Rafters Quantity Required
N-rft-2 = Actual Number of Rafters
P-ext-1-2 = Maximum External Pressure (kPa)
P-max-2 = Maximun Roof Load Based on Rafters Actual Spacing (MPa)
R-2 = Rafters Outer Radius (mm)
S = Ground Snow Load (kPa)
Sb = Balanced Snow Load (kPa)
TL = Roof Total Load (Dead + Live) (MPa)
l = Rafters Maximum Spacing per API-650 5.10.4.4 (mm)
l-actual-2 = Rafters Actual Spacing (mm)
roof-ca = Roof Corrosion Allowance (mm)
t-actual = Roof Actual Thickness (mm)
t-calc-2 = Roof Required Thickness Based on Rafters Actual Spacing (mm)
DL = 0.856 kPa
Fp = 0.4
Fy-roof = 260.0 MPa
Lr = 1.0 kPa
N-rft-2 = 66
R-2 = 21,413 mm
S = 0.0 kPa
Sb = 0.0 kPa
TL = 0.002 MPa
roof-ca = 3.2 mm
t-actual = 11.11 mm
Page: 49/173
N-recommended-2 must be a multiple of 6, therefore N-recommended-2 = 66.
Radial Bay 1 Maximum Allowable External Pressure Based on Rafters Actual Spacing
P-max-2 = (1.5 * Fy-roof) / ((l-actual-2 / (t-actual - roof-ca))^2)
P-max-2 = (1.5 * 260.0) / ((2,038.5128 / (11.11 - 3.2))^2)
P-max-2 = 0.006 MPa
CA-rft = 1.6 mm
Ma-rft = A36
N-rft-2 = 66
R-2 = 21,413 mm
R-inner-2 = 9,017.789 mm
TL = 0.002 MPa
Theta = 3.576 deg
Page: 50/173
b = [6,212.332 ] mm
div = 200 mm
Page: 51/173
I-Beam Web Thickness tw 7.493 4.293 mm
bf = wf-corr / 2 = 100.127 mm
Mp = Sy * Zx-corr
Mp = 250.0 * 671,485.8348
Mp = 167,871,458.695 N.mm
ho = d-corr - tf-corr
ho = 299.06 - 9.881
ho = 289.179 mm
c=1
Mpa = Mp / 1.67
Mpa = 167,871,458.6952 / 1.67
Mpa = 100,521,831.554 N.mm
Ma = Mn / 1.67
Page: 53/173
Ma = 119,344,126.6047 / 1.67
Ma = 71,463,548.865 N.mm
Radial Bay 1 Rafter Required Section Modulus for Dead Load and Live Load Design
Case
W-rft-2 = (TL * Average-p-width-2) + W
W-rft-2 = (0.0019 * 1,448.5022) + 0.5838
W-rft-2 = 3.272 N/mm
Radial Bay 1 Rafter Required Section Modulus for Dead Load Only Design Case
W-DL-rft-2 = (DL * Average-p-width-2) + W
W-DL-rft-2 = (0.0009 * 1,448.5022) + 0.5838
W-DL-rft-2 = 1.823 N/mm
Sd-DL-rft-2 = Ma / Sx-corr
Sd-DL-rft-2 = 71,463,548.8651 / 620,461.6225
Sd-DL-rft-2 = 115.178 MPa
Page: 54/173
Sx-corr >= Sx-rft-Req-2 ==> PASS
Max-r-span-2 = 12,419.397 mm
rx-corr = 130.302 mm
div = 200 mm
Average-p-width-2 = 1,448.502 mm
Average-p-width-prev-2 = 1,030.049 mm
CA-grd = 1.6 mm
Girder-Length-2 = 10,463.0 mm
Ma-grd = A36
N-col-2 = 6
N-grd-2 = 6
N-rft-2 = 66
Page: 56/173
Rafter-Weight-2 = 0.06 kg/mm
Rafter-Weight-prev-2 = 0.045 kg/mm
div = 200 mm
radial-distance-2 = 10,668 mm
radial-distance-previous-2 = 0.0 mm
Page: 57/173
bf = Flange width (mm)
h = Web height (mm)
bf = wf-corr / 2 = 139.37 mm
Mp = Sy * Zx-corr
Mp = 250.0 * 2,476,308.4127
Mp = 619,077,103.172 N.mm
Mn = Mp
Mn = 619,077,103.1718
Mn = 619,077,103.172 N.mm
Ma = Mn / 1.67
Ma = 619,077,103.1718 / 1.67
Ma = 370,704,852.199 N.mm
Sd-girder = Ma / Sx-corr
Sd-girder = 370,704,852.1987 / 2,239,381.6196
Sd-girder = 165.539 MPa
Girder-Length-2 = 10,463.0 mm
rx-corr = 197.358 mm
Page: 59/173
r-req = Girder-Length-2 / max-ratio
r-req = 10,463.0 / 300
r-req = 34.88 mm
div = 200 mm
Average-p-width-2 = 1,448.502 mm
Average-r-s-inner-2 = 858.492 mm
Average-r-s-shell-2 = 2,038.513 mm
C1-2 = 32,004 mm
C2-2 = 58,674 mm
CA-col = 1.6 mm
Girder-Length-2 = 10,463.0 mm
Girder-Weight-2 = 0.128 kg/mm
L-col = 16.127 m
Ma-col = A106-B
N-rft-2 = 66
R-2 = 21,413 mm
R-inner-2 = 9,017.789 mm
Page: 61/173
Rafter-Weight-2 = 0.06 kg/mm
Rafter-Weight-prev-2 = 0.045 kg/mm
W-DL-girder-2 = 15.515 N/mm
W-DL-rafter-2 = 1.823 N/mm
W-girder-2 = 26.787 N/mm
W-rafter-2 = 3.272 N/mm
radial-distance-2 = 10,668 mm
Radius of gyration :
(rx-corr = ry-corr) AND (L-col = L-col)
Fcr = 0.877 * Fe
Fcr = 0.877 * 92.39
Fcr = 81.026 MPa
Page: 62/173
Pn = Fcr * A-corr
Pn = 81.0261 * 9,286.3123
Pn = 752,433.317 N
Pa = Pn / 1.67
Pa = 752,433.3166 / 1.67
Pa = 450,558.872 N
W-col = W * L-col
W-col = 955.5541 * 16.1273
W-col = 15,410.537 N
L-col = 16,127.33 mm
rx-corr = 110.059 mm
B = 451 mm
CA = 1.6 mm
Ma = A36
N = 451 mm
P-c-2 = 295,713.789 N
fcp = 145 kPa
tp = 16.0 mm
x-length = 323.85 mm
Page: 64/173
y-length = 323.85 mm
Note: Base plate is designed with the assumption that it is on a slab foundation or concrete
footing.
m = (N - (0.95 * y-length)) / 2
m = (451 - (0.95 * 323.85)) / 2
m = 71.671 mm
n = (B - (0.8 * x-length)) / 2
n = (451 - (0.8 * 323.85)) / 2
n = 95.96 mm
np = SQRT((x-length * y-length)) / 4
np = SQRT((323.85 * 323.85)) / 4
np = 80.962 mm
l = MAX(m , n , np)
l = MAX(71.6713 , 95.96 , 80.9625)
l = 95.96 mm
DL = 0.856 kPa
Fp = 0.4
Fy-roof = 260.0 MPa
Lr = 1.0 kPa
N-rft-1 = 36
R-1 = 10,748 mm
S = 0.0 kPa
Sb = 0.0 kPa
TL = 0.002 MPa
roof-ca = 3.2 mm
t-actual = 11.11 mm
Page: 66/173
Center Bay Maximum Allowable External Pressure Based on Rafters Actual Spacing
P-max-1 = (1.5 * Fy-roof) / ((l-actual-1 / (t-actual - roof-ca))^2)
P-max-1 = (1.5 * 260.0) / ((1,875.8799 / (11.11 - 3.2))^2)
P-max-1 = 0.007 MPa
CA-rft = 1.6 mm
Ma-rft = A36
N-rft-1 = 36
R-1 = 10,748 mm
R-inner-1 = 1,055.495 mm
TL = 0.002 MPa
Theta = 3.576 deg
b = [4,965.339 ] mm
div = 200 mm
Page: 67/173
Average-r-s-shell-1 = (2 * pi * 10,748) / 36
Average-r-s-shell-1 = 1,875.88 mm
bf = wf-corr / 2 = 72.187 mm
Mp = Sy * Zx-corr
Mp = 250.0 * 426,122.0701
Mp = 106,530,517.534 N.mm
Page: 69/173
Lp = 1.76 * ry-corr * SQRT((E / Sy))
Lp = 1.76 * 34.798 * SQRT((199,000 / 250.0))
Lp = 1,727.919 mm
ho = d-corr - tf-corr
ho = 263.5 - 9.754
ho = 253.746 mm
c=1
Mpa = Mp / 1.67
Mpa = 106,530,517.5336 / 1.67
Mpa = 63,790,729.062 N.mm
Ma = Mn / 1.67
Ma = 70,943,047.6524 / 1.67
Ma = 42,480,866.858 N.mm
Center Bay Rafter Required Section Modulus for Dead Load and Live Load Design
Case
W-rft-1 = (TL * Average-p-width-1) + W
W-rft-1 = (0.0019 * 1,030.0493) + 0.4378
W-rft-1 = 2.349 N/mm
Center Bay Rafter Required Section Modulus for Dead Load Only Design Case
W-DL-rft-1 = (DL * Average-p-width-1) + W
W-DL-rft-1 = (0.0009 * 1,030.0493) + 0.4378
W-DL-rft-1 = 1.319 N/mm
Sd-DL-rft-1 = Ma / Sx-corr
Sd-DL-rft-1 = 42,480,866.8577 / 386,731.2234
Sd-DL-rft-1 = 109.846 MPa
Max-r-span-1 = 9,711.417 mm
rx-corr = 111.252 mm
div = 200 mm
Average-p-width-1 = 1,030.049 mm
Average-r-s-inner-1 = 184.219 mm
Average-r-s-shell-1 = 1,875.88 mm
C1-1 = 0 mm
C2-1 = 0 mm
CA-col = 1.6 mm
Girder-Length-1 = 0 mm
Girder-Weight-1 = nil
L-col = 16.619 m
Ma-col = A106-B
N-rft-1 = 36
R-1 = 10,748 mm
R-inner-1 = 1,055.495 mm
Page: 73/173
Rafter-Weight-1 = 0.045 kg/mm
Rafter-Weight-prev-1 = nil
W-DL-girder-1 = 0 N/mm
W-DL-rafter-1 = 1.319 N/mm
W-girder-1 = 0 N/mm
W-rafter-1 = 2.349 N/mm
radial-distance-1 = 0.0 mm
Radius of gyration :
(rx-corr = ry-corr) AND (L-col = L-col)
Fcr = 0.877 * Fe
Fcr = 0.877 * 101.9201
Fcr = 89.384 MPa
Page: 74/173
Pn = Fcr * A-corr
Pn = 89.384 * 16,758.2527
Pn = 1,497,919.134 N
Pa = Pn / 1.67
Pa = 1,497,919.1338 / 1.67
Pa = 896,957.565 N
W-col = W * L-col
W-col = 1,550.3378 * 16.6189
W-col = 25,764.986 N
L-col = 16,618.95 mm
rx-corr = 119.12 mm
CA = 1.6 mm
Ma = A36
W-col-top = 410,693.916 N
a = 1,135.495 mm
r0 = 177.8 mm
t = 10 mm
v = 0.3
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa
Minimum Yield Strength (Sy) = 250.0 MPa
Page: 76/173
Fa = 0.75 * Sy
Fa = 0.75 * 250.0
Fa = 187.5 MPa
Fb = 1.43 * (LOG((a / r0), 10) + 0.334 + (0.06 * ((r0 / a)^2))) * (W-col-top / ((t - CA)^2))
Fb = 1.43 * (LOG((1,135.495 / 177.8), 10) + 0.334 + (0.06 * ((177.8 / 1,135.495)^2))) *
(410,693.9164 / ((10 - 1.6)^2))
Fb = 9,494.597 MPa
B = 483 mm
CA = 1.6 mm
Ma = A36
N = 483 mm
P-c-1 = 436,458.903 N
fcp = 145 kPa
tp = 21.625 mm
x-length = 355.6 mm
y-length = 355.6 mm
Note: Base plate is designed with the assumption that it is on a slab foundation or concrete
footing.
m = (N - (0.95 * y-length)) / 2
m = (483 - (0.95 * 355.6)) / 2
m = 72.59 mm
n = (B - (0.8 * x-length)) / 2
n = (483 - (0.8 * 355.6)) / 2
n = 99.26 mm
Page: 77/173
np = SQRT((x-length * y-length)) / 4
np = SQRT((355.6 * 355.6)) / 4
np = 88.9 mm
l = MAX(m , n , np)
l = MAX(72.59 , 99.26 , 88.9)
l = 99.26 mm
Page: 78/173
Top Member Detail B Design Back
DLR = Nominal Weight of Roof Plates and Attached Structural (N)
DLS = Nominal Weight of Shell Plates and Framing (N)
Material Properties
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa
Minimum Yield Strength (Sy) = 250.0 MPa
R2 = (ID / 2) / SIN(theta)
R2 = (85,344.0 / 2) / SIN(3.5763)
R2 = 684,084.2 mm
Page: 79/173
Angle Long Leg Length L1-angle 203.2 196.8 mm
Angle Short Leg Length L2-angle 152.4 146.0 mm
Angle Thickness t-angle 25.4 19.0 mm
Erection Requirement
As per API-650 5.1.5.9, Minimum Size of Top Corner Ring (Size-min) = L80x80x10
Page: 80/173
Minimum Section Modulus per Erection Requirement (Sx-min) = 15.4 cm^3
P_uplift = P * pi * ((ID^2) / 4)
P_uplift = 980.7 * pi * ((85.344^2) / 4)
P_uplift = 5,610,118.628 N
Wr-pl < P_uplift <= W_total , Tank design should meet F.2 to F.7 requirements.
P_max = P_F41
P_max = 0.9854
P_max = 0.985 kPa
P <= P_max ==> Design internal pressure is less than maximum allowable pressure per
API-650 F.4
Page: 82/173
A_actual >= A_F51 ==> PASS
As per API-650 5.2.1 c), Maximum design internal pressure (P_std) = 18 kPa
Page: 83/173
Shell Design Back
Ac = Convective Design Response Spectrum Acceleration Coefficient
Ai = Impulsive Design Response Spectrum Acceleration Coefficient
Av = Vertical ground acceleration coefficient description
CG-shell = Shell center of gravity (m)
D = Tank Nominal Diameter per API-650 5.6.1.1 Note 1 (m)
Hs = Shell height (m)
Lmax = Max Liquid Level (m)
P = Design Internal Pressure (kPa)
Pv = Design External Pressure (kPa)
SG = Product Design Specific Gravity
SGt = Hydrotest Specific Gravity
V = Wind velocity (km/hr)
W-ins = Shell Insulation Weight (kg)
W-shell = Shell Nominal Weight (kg)
W-shell-corr = Shell Corroded Weight (kg)
ds-ins = Insulation Density (kg/m^3)
h-min = Minimum Shell Course Height per API-650 5.6.1.2 (mm)
ts-ins = Insulation Thickness (mm)
Ac = 0.025
Ai = 0.025
Av = 0.047
D = 85.382 m
Hs = 14.63 m
Lmax = 13.167 m
P = 0.981 kPa
Pv = 0.0 kPa
SG = 1
SGt = 1
V = 130.0 km/hr
ds-ins = 130 kg/m^3
h-min = 1,800 mm
ts-ins = 0 mm
Page: 84/173
loc = Course Location (m)
t = Installed Thickness (mm)
t-min = Minimum Required Thickness (mm)
t1d = Course Design Thickness per API-650 5.6.4.4 (mm)
t1pd = Bottom Course Design Thickness per API-650 5.6.4.4 (mm)
t1pt = Course Hydrostatic Test Thickness per API-650 5.6.4.4 (mm)
t1t = Course Hydrostatic Test Thickness per API-650 5.6.4.4 (mm)
tpd = Course Preliminary Design Thickness per API-650 5.6.3.2 (mm)
tpt = Course Preliminary Hydrostatic Test Thickness per API-650 5.6.3.2 (mm)
CA = 3.2 mm
H = 13.167 m
JE = 1
Ma = A516-70
h1 = 2.438 m
loc = 0 m
t = 38.1 mm
D1 = ID + t
D1 = 85.344 + 0.0381
D1 = 85.382 m
W-1 = pi * D1 * t * h1 * d
W-1 = pi * 85.3821 * 0.0381 * 2.4384 * 7,840
W-1 = 195,372.167 kg
W-1-corr = pi * D1 * (t - CA) * h1 * d
W-1-corr = pi * 85.3821 * (0.0381 - 0.0032) * 2.4384 * 7,840
W-1-corr = 178,962.956 kg
Material Properties
Material = A516-70
Minimum Tensile Strength (Sut) = 485.0 MPa
Minimum Yield Strength (Sy) = 260.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 173.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 195.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = 8.66 °C
t1pd = ((1.06 - (((0.0696 * D) / H') * SQRT(((H' * SG) / (JE * Sd))))) * ((4.9 * H' * D * SG) / (JE * Sd)))
+ CA
t1pd = ((1.06 - (((0.0696 * 85.3821) / 13.167) * SQRT(((13.167 * 1) / (1 * 173.0))))) * ((4.9 * 13.167 *
85.3821 * 1) / (1 * 173.0))) + 3.2
t1pd = 32.988 mm
Page: 85/173
tpd = 34.317 mm
t1pt = (1.06 - (((0.0696 * D) / Ht') * SQRT(((Ht' * SGt) / (JE * St))))) * ((4.9 * Ht' * D * SGt) / (JE * St))
t1pt = (1.06 - (((0.0696 * 85.3821) / 13.167) * SQRT(((13.167 * 1) / (1 * 195.0))))) * ((4.9 * 13.167 *
85.3821 * 1) / (1 * 195.0))
t1pt = 26.632 mm
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (13.167 - 0) * 85.3821 * 1
Nh = 5,508.708 N/mm
S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (5,508.7079 + SQRT(((119.1648^2) + (289.3151^2) + (((0.0467 * 5,508.7079) / 2.5)^2)))) /
MAX((38.1 - 3.2) , 0.0001)
Page: 86/173
S_T+ = 167.281 MPa
S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (5,508.7079 - SQRT(((119.1648^2) + (289.3151^2) + (((0.0467 * 5,508.7079) / 2.5)^2)))) /
MAX((38.1 - 3.2) , 0.0001)
S_T- = 148.405 MPa
Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 173.0
Sd_scaled = 230.667 MPa
Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 260.0 * 1
Fy_scaled = 234.0 MPa
H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(15.28 , 0)
H-max-@-Pi = 15.28 m
Course # 2 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D2 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Allowable Liquid Level (Note: calculation is done by iteration through liquid
levels) (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-2 = Shell Course Nominal Weight (kg)
W-2-corr = Shell Course Nominal Weight (kg)
Page: 87/173
h2 = Course Height (m)
loc = Course Location (m)
rd = Second Course Design Thickness Ratio per API-650 5.6.4.5
rt = Second Course Hydrostatic Test Thickness Ratio per API-650 5.6.4.5
t = Installed Thickness (mm)
t-min = Minimum Required Thickness (mm)
t2 = Minimum Design Corroded Thickness of the Second Shell Course per API-650 5.6.4.5 (mm)
t2a = Corroded Thickness of the Second Shell Course as Calculated for an Upper Shell Course per
API-650 5.6.4.5 (mm)
t2d = Second Course Design Thickness per API-650 5.6.4.5 (mm)
t2t = Second Course Hydrostatic Test Thickness per API-650 5.6.4.5 (mm)
CA = 3.2 mm
H = 10.729 m
JE = 1
Ma = A516-70
h2 = 2.438 m
loc = 2.438 m
t = 38.1 mm
D2 = ID + t
D2 = 85.344 + 0.0381
D2 = 85.382 m
W-2 = pi * D2 * t * h2 * d
W-2 = pi * 85.3821 * 0.0381 * 2.4384 * 7,840
W-2 = 195,372.167 kg
W-2-corr = pi * D2 * (t - CA) * h2 * d
W-2-corr = pi * 85.3821 * (0.0381 - 0.0032) * 2.4384 * 7,840
W-2-corr = 178,962.956 kg
Material Properties
Material = A516-70
Minimum Tensile Strength (Sut) = 485.0 MPa
Minimum Yield Strength (Sy) = 260.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 173.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 195.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = 8.66 °C
Page: 88/173
3 23.023 34.900 1.516 0.222 1365.528 2377.433 1209.498 1209.498 23.020
4 23.020 34.900 1.516 0.222 1365.677 2377.990 1209.441 1209.441 23.021
t2a = tdx - CA
t2a = 26.2205 - 3.2
t2a = 23.021 mm
t2d = t2 + CA
t2d = 25.5256 + 3.2
t2d = 28.726 mm
rt = h1 / (((D / 2) * t1t)^0.5)
rt = 2,438.4 / (((85,382.1 / 2) * 26.6317)^0.5)
rt = 2.287
Page: 89/173
Distance from Liquid Surface to Analysis Point (Y) = 10.729 m
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (10.7286 - 0) * 85.3821 * 1
Nh = 4,488.549 N/mm
S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (4,488.549 + SQRT(((115.078^2) + (290.9144^2) + (((0.0467 * 4,488.549) / 2.5)^2)))) /
MAX((38.1 - 3.2) , 0.0001)
S_T+ = 137.892 MPa
S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (4,488.549 - SQRT(((115.078^2) + (290.9144^2) + (((0.0467 * 4,488.549) / 2.5)^2)))) /
MAX((38.1 - 3.2) , 0.0001)
S_T- = 119.331 MPa
Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 173.0
Sd_scaled = 230.667 MPa
Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 260.0 * 1
Fy_scaled = 234.0 MPa
H-max-@-Pi = MAX(H-max , 0)
Page: 90/173
H-max-@-Pi = MAX(16.26 , 0)
H-max-@-Pi = 16.26 m
Course # 3 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D3 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Allowable Liquid Level (Note: calculation is done by iteration through liquid
levels) (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-3 = Shell Course Nominal Weight (kg)
W-3-corr = Shell Course Nominal Weight (kg)
h3 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
t-min = Minimum Required Thickness (mm)
CA = 3.2 mm
H = 8.29 m
JE = 1
Ma = A516-70
h3 = 2.438 m
loc = 4.877 m
t = 25.4 mm
D3 = ID + t
D3 = 85.344 + 0.0254
D3 = 85.369 m
W-3 = pi * D3 * t * h3 * d
W-3 = pi * 85.3694 * 0.0254 * 2.4384 * 7,840
W-3 = 130,228.738 kg
W-3-corr = pi * D3 * (t - CA) * h3 * d
W-3-corr = pi * 85.3694 * (0.0254 - 0.0032) * 2.4384 * 7,840
W-3-corr = 113,821.968 kg
Material Properties
Material = A516-70
Minimum Tensile Strength (Sut) = 485.0 MPa
Minimum Yield Strength (Sy) = 260.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 173.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 195.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -0.31 °C
Page: 91/173
Thickness Required by Erection
As per API-650 5.6.1.1, Thickness Required by Erection (t-erec) = 10 mm
Ht' = H
Ht' = 8.2902
Ht' = 8.29 m
Page: 92/173
Nc = 295.73 N/mm
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (8.2902 - 0) * 85.3821 * 1
Nh = 3,468.39 N/mm
S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (3,468.39 + SQRT(((102.8176^2) + (295.7297^2) + (((0.0467 * 3,468.39) / 2.5)^2)))) /
MAX((25.4 - 3.2) , 0.0001)
S_T+ = 170.636 MPa
S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (3,468.39 - SQRT(((102.8176^2) + (295.7297^2) + (((0.0467 * 3,468.39) / 2.5)^2)))) /
MAX((25.4 - 3.2) , 0.0001)
S_T- = 141.832 MPa
Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 173.0
Sd_scaled = 230.667 MPa
Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 260.0 * 1
Fy_scaled = 234.0 MPa
H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(15.24 , 0)
H-max-@-Pi = 15.24 m
Course # 4 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D4 = Shell Course Centerline Diameter (m)
Page: 93/173
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Allowable Liquid Level (Note: calculation is done by iteration through liquid
levels) (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-4 = Shell Course Nominal Weight (kg)
W-4-corr = Shell Course Nominal Weight (kg)
h4 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
t-min = Minimum Required Thickness (mm)
CA = 3.2 mm
H = 5.852 m
JE = 1
Ma = A516-70
h4 = 2.438 m
loc = 7.315 m
t = 22.2 mm
D4 = ID + t
D4 = 85.344 + 0.0222
D4 = 85.366 m
W-4 = pi * D4 * t * h4 * d
W-4 = pi * 85.3662 * 0.0222 * 2.4384 * 7,840
W-4 = 113,817.701 kg
W-4-corr = pi * D4 * (t - CA) * h4 * d
W-4-corr = pi * 85.3662 * (0.0222 - 0.0032) * 2.4384 * 7,840
W-4-corr = 97,411.546 kg
Material Properties
Material = A516-70
Minimum Tensile Strength (Sut) = 485.0 MPa
Minimum Yield Strength (Sy) = 260.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 173.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 195.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -2.56 °C
Page: 94/173
Trial # tu (mm) tL (mm) K C x1 x2 x3 x min tdx - ca (mm)
1 13.426 17.499 1.303 0.139 722.461 814.501 923.642 722.461 12.404
2 12.404 17.499 1.411 0.182 785.288 1066.832 887.805 785.288 12.253
3 12.253 17.499 1.428 0.189 795.167 1106.224 882.351 795.167 12.229
4 12.229 17.499 1.431 0.190 796.733 1112.463 881.490 796.733 12.225
Ht' = H
Ht' = 5.8518
Ht' = 5.852 m
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (5.8518 - 0) * 85.3821 * 1
Nh = 2,448.231 N/mm
S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
Page: 95/173
S_T+ = (2,448.231 + SQRT(((82.3835^2) + (303.8145^2) + (((0.0467 * 2,448.231) / 2.5)^2)))) /
MAX((22.2 - 3.2) , 0.0001)
S_T+ = 145.596 MPa
S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (2,448.231 - SQRT(((82.3835^2) + (303.8145^2) + (((0.0467 * 2,448.231) / 2.5)^2)))) /
MAX((22.2 - 3.2) , 0.0001)
S_T- = 112.113 MPa
Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 173.0
Sd_scaled = 230.667 MPa
Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 260.0 * 1
Fy_scaled = 234.0 MPa
H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(16.06 , 0)
H-max-@-Pi = 16.06 m
Course # 5 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D5 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Allowable Liquid Level (Note: calculation is done by iteration through liquid
levels) (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
Page: 96/173
W-5 = Shell Course Nominal Weight (kg)
W-5-corr = Shell Course Nominal Weight (kg)
h5 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
t-min = Minimum Required Thickness (mm)
CA = 3.2 mm
H = 3.413 m
JE = 1
Ma = A516-70
h5 = 2.438 m
loc = 9.754 m
t = 15.9 mm
D5 = ID + t
D5 = 85.344 + 0.0159
D5 = 85.36 m
W-5 = pi * D5 * t * h5 * d
W-5 = pi * 85.3599 * 0.0159 * 2.4384 * 7,840
W-5 = 81,512.067 kg
W-5-corr = pi * D5 * (t - CA) * h5 * d
W-5-corr = pi * 85.3599 * (0.0159 - 0.0032) * 2.4384 * 7,840
W-5-corr = 65,107.123 kg
Material Properties
Material = A516-70
Minimum Tensile Strength (Sut) = 485.0 MPa
Minimum Yield Strength (Sy) = 260.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 173.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 195.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -7.01 °C
Page: 97/173
Ht' = H
Ht' = 3.4134
Ht' = 3.413 m
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (3.4134 - 0) * 85.3821 * 1
Nh = 1,428.072 N/mm
S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (1,428.072 + SQRT(((53.7759^2) + (315.2581^2) + (((0.0467 * 1,428.072) / 2.5)^2)))) /
MAX((15.9 - 3.2) , 0.0001)
S_T+ = 137.716 MPa
S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (1,428.072 - SQRT(((53.7759^2) + (315.2581^2) + (((0.0467 * 1,428.072) / 2.5)^2)))) /
MAX((15.9 - 3.2) , 0.0001)
S_T- = 87.177 MPa
Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 173.0
Page: 98/173
Sd_scaled = 230.667 MPa
Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 260.0 * 1
Fy_scaled = 234.0 MPa
H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(15.84 , 0)
H-max-@-Pi = 15.84 m
Course # 6 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D6 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Allowable Liquid Level (Note: calculation is done by iteration through liquid
levels) (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-6 = Shell Course Nominal Weight (kg)
W-6-corr = Shell Course Nominal Weight (kg)
h6 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
t-min = Minimum Required Thickness (mm)
CA = 3.2 mm
H = 0.975 m
JE = 1
Ma = A516-70
Page: 99/173
h6 = 2.438 m
loc = 12.192 m
t = 12.7 mm
D6 = ID + t
D6 = 85.344 + 0.0127
D6 = 85.357 m
W-6 = pi * D6 * t * h6 * d
W-6 = pi * 85.3567 * 0.0127 * 2.438 * 7,840
W-6 = 65,094.002 kg
W-6-corr = pi * D6 * (t - CA) * h6 * d
W-6-corr = pi * 85.3567 * (0.0127 - 0.0032) * 2.438 * 7,840
W-6-corr = 48,692.364 kg
Material Properties
Material = A516-70
Minimum Tensile Strength (Sut) = 485.0 MPa
Minimum Yield Strength (Sy) = 260.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 173.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 195.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -9.27 °C
Ht' = H
Ht' = 0.975
Ht' = 0.975 m
Page: 100/173
4 1.442 5.999 4.159 0.679 363.359 662.484 302.728 302.728 1.442
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (0.975 - 0) * 85.3821 * 1
Nh = 407.913 N/mm
S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (407.913 + SQRT(((16.9946^2) + (330.1869^2) + (((0.0467 * 407.913) / 2.5)^2)))) /
MAX((12.7 - 3.2) , 0.0001)
S_T+ = 77.75 MPa
S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (407.913 - SQRT(((16.9946^2) + (330.1869^2) + (((0.0467 * 407.913) / 2.5)^2)))) /
MAX((12.7 - 3.2) , 0.0001)
S_T- = 8.126 MPa
Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 173.0
Sd_scaled = 230.667 MPa
Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 260.0 * 1
Fy_scaled = 234.0 MPa
Page: 101/173
ts = ((S_T+ * (t - CA)) / Membrane_Stress) + CA
ts = ((77.75 * (12.7 - 3.2)) / 230.6667) + 3.2
ts = 6.402 mm
H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(16.87 , 0)
H-max-@-Pi = 16.87 m
CG-shell = ((CG-1 * W-1) + (CG-2 * W-2) + (CG-3 * W-3) + (CG-4 * W-4) + (CG-5 * W-5) + (CG-6 *
W-6)) / W-shell
CG-shell = ((1.2192 * 195,372.1667) + (3.6576 * 195,372.1667) + (6.096 * 130,228.7376) + (8.5344
* 113,817.701) + (10.9728 * 81,512.0671) + (13.411 * 65,094.0022)) / 781,396.8414
CG-shell = 5.74 m
Page: 102/173
t-design t-test t-seismic t-ext t-min t-installed H-max- Pi-max-@-
Course Status
(mm) (mm) (mm) (mm) (mm) (mm) @-Pi (m) H (kPa)
6 4.79 1.442 6.402 N/A 10 12.7 PASS 16.87 37.27
5 9.879 5.999 10.782 N/A 10.782 15.9 PASS 15.84 27.176
4 15.425 10.89 15.193 N/A 15.425 22.2 PASS 16.06 29.332
3 20.699 15.647 19.622 N/A 20.699 25.4 PASS 15.24 21.296
2 28.726 22.405 24.063 N/A 28.726 38.1 PASS 16.26 31.292
1 32.988 26.632 28.51 N/A 32.988 38.1 PASS 15.28 21.688
D = 85.382 m
N=0
V = 130.0 km/hr
Shell Courses Heights (W) = [2.438 2.438 2.438 2.438 2.438 2.438 ] m
Page: 103/173
H1 = 14.738 m
Page: 104/173
Flat Bottom: non Annular Plate Design
Back
CA = 3.2 mm
CA_1 = 3.2 mm
E = 0.35
Ma-bottom = A516-70
Ma_1 = A516-70
Sd_1 = 173.0 MPa
St_1 = 195.0 MPa
outside_projection = 50 mm
slope = 0.008
tb = 9.525 mm
td_1 = 32.988 mm
ts_1 = 38.1 mm
tt_1 = 26.632 mm
Calculation of Hydrostatic Test Stress & Product Stress per API-650 Section 5.5.1
S1 = ((td_1 - CA_1) / (ts_1 - CA_1)) * Sd_1
S1 = ((32.9881 - 3.2) / (38.1 - 3.2)) * 173.0
S1 = 147.66 MPa
Page: 105/173
As per API-650 5.5.1, first shell course material, A516-70, is in Group IV and the stress is less than
or equal to 160; therefore, butt welded annular plates are not required
As per API-650 5.5.1, first shell course material, A516-70, is in Group IV and the stress is less than
or equal to 171; therefore, butt welded annular plates are not required
S = MAX(S1 , S2)
S = MAX(147.66 , 136.304)
S = 147.66 MPa
Bottom Weight
OD-btm = OD + (outside_projection * 2)
OD-btm = 85.4202 + (0.05 * 2)
OD-btm = 85.52 m
Theta = ARCTAN(slope)
Theta = ARCTAN(0.0083)
Theta = 0.477 deg
tb-req = tb-erec
tb-req = 9.2
tb-req = 9.2 mm
Page: 106/173
Bottom Outside Projection
As per API-650 5.4.2, Minimum Required Outside Projection (chime) = 50 mm
Page: 107/173
Wind Moment (Per API-650 Section
5.11) Back
Wind Pressures per API-650 & ASCE7-05
I = Wind Importance Factor
PWR = Roof Design Wind Pressure per API-650 5.2.1.k (kPa)
PWS = Shell Design Wind Pressure per API-650 5.2.1.k (kPa)
V = Design Wind Velocity (3-sec gust) (kph)
Vs = Adjusted Design Wind Velocity (kph)
I=1
V = 130.0 kph
Vs = V * SQRT(I)
Vs = 130.0 * SQRT(1)
Vs = 130.0 kph
Page: 108/173
MWR = Roof Wind Overturning Moment per API-650 5.11.2.2 (N.m)
MWS = Shell Wind Overturning Moment per API-650 5.11.2.2 (N.m)
Mw = Overturning Moment About the Shell-To-Bottom Joint from Wind Pressures per API-650
5.11.2.2 (N.m)
Rh = Roof Horizontal Radius (m)
W-struct = Roof New Structure Weight (N)
W-struct-corr = Roof Corroded Structure Weight (N)
Wb-pl-corr = Bottom Corroded Plates Weight (N)
Wr-pl = Roof New Plates Weight (N)
Wr-pl-corr = Roof Corroded Plates Weight (N)
Ws-framing = Shell New Framing Weight (N)
Ws-framing-corr = Shell Corroded Framing Weight (N)
Ws-pl = Shell New Plates Weight (N)
Ws-pl-corr = Shell Corroded Plates Weight (N)
Wss-corr = Roof Corroded Structure Weight Supported by Shell (N)
Xs = Moment Arm of Wind Force on Shell (m)
Xw = Moment Arm of Wind Force on Roof (m)
t-ins = Roof Insulation Thickness (mm)
tb = Thickness of Bottom Plates Under the Shell (mm)
ts-1 = Bottom Shell Course Nominal Thickness (mm)
ts-ins = Shell Insulation Thickness (mm)
wL = Tank Content Resisting Weight per API-650 5.11.2.3 (N/m)
wind-uplift = Wind Uplift per API-650 5.2.1.k (kPa)
Page: 109/173
Overturning Moments
Xw = D / 2
Xw = 85.3821 / 2
Xw = 42.691 m
MPi = P * Ah-roof * Xw
MPi = 980.7 * 5,734.9316 * 42.6911
MPi = 240,105,029.879 N.m
As = D-outer * Hs
As = 85.4202 * 14.63
As = 1,249.698 m^2
Xs = Hs / 2
Xs = 14.63 / 2
Xs = 7.315 m
MWS = PWS * As * Xs
MWS = 402.6039 * 1,249.6975 * 7.315
MWS = 3,680,418.41 N.m
Mw = MWR + MWS
Mw = 145,912,966.833 + 3,680,418.4103
Mw = 149,593,385.243 N.m
MDLR = (D / 2) * DLR
MDLR = (85.3821 / 2) * 4,913,385.4926
MDLR = 209,757,585.736 N.m
MF = (D / 2) * wL * pi * D
MF = (85.3821 / 2) * 20,712.5397 * pi * 85.3821
MF = 237,184,822.635 N.m
An unanchored tank with supported cone roof must meet with the criteria from API-650
Page: 110/173
5.11.2.2
Criteria for supported cone roofs meeting the requirements of API-650 5.10.4
(MWS + (Fp * MPi)) < ((MDL / 1.5) + MDLR)
(3,680,418.4103 + (0.4 * 240,105,029.8795)) < ((353,941,632.8327 / 1.5) + 209,757,585.7355)
99,722,430.3621 < 445,718,674.2907 ==> Tank is stable
Anchorage Requirement
Tank anchorage due to wind is not required per API-650 5.11
Page: 111/173
Seismic Design Back
Site Ground Motion Design
Ac = Convective Design Response Spectrum Acceleration Coefficient per API 650 Sections E.4.6.2
Ac-min = Adjusted Convective Design Response Spectrum Acceleration Coefficient
Af = Acceleration Coefficient for Sloshing Wave Height
Af = Acceleration Coefficient for Sloshing Wave Height per API 650 Sections E.7.2
Ai = Impulsive Design Response Spectrum Acceleration Coefficient per API 650 Sections E.4.6.2
Anchorage_System = Anchorage System
Av = Vertical Ground Acceleration Coefficient
Av = Vertical Ground Acceleration Coefficient per API 650 Section E.6.1.3 and E.2.2
D = Nominal Tank Diameter (m)
I = Importance Factor
K = Spectral Acceleration Adjustment Coefficient
Ks = Sloshing Coefficient per API 650 Section E.4.5.2
Lmax = Maximum Design Product Level (m)
Q = MCE to Design Level Scale Factor
Rwc = Convective Force Reduction Factor
Rwi = Impulsive Force Reduction Factor
SD1 = Design Spectral Response Acceleration at a Period of 1 Second per API 650 Sections
E.4.6.1
SDS = Design Spectral Response Acceleration at Short Period per API 650 Sections E.4.6.1
SUG = Seismic Use Group
Sac = Convective Design Spectral Response Acceleration Parameter at Any Period
Sai = Impulsive Design Spectral Response Acceleration Parameter at Any Period
Seismic_Site_Class = Seismic Site Class
TL = Regional Dependent Transistion Period for Longer Period Ground Motion (sec)
Tc = Convective Natural Period per API 650 Section E.4.5.2 (sec)
Af = 0.05
Anchorage_System = MECHANICALLY-ANCHORED
Av = 0.047
D = 85.382 m
I = 1.0
K = 1.5
Lmax = 13.167 m
Q=1
Rwc = 2
Rwi = 4
SUG = SEISMIC-USE-GROUP-I
Sac = 0.5
Sai = 0.1
Seismic_Site_Class = SEISMIC-SITE-CLASS-D
TL = 4 sec
Tc = 1.8 * Ks * SQRT(D)
Tc = 1.8 * 0.8066 * SQRT(85.3821)
Tc = 13.415 sec
Ai = Q * (I / Rwi) * Sai
Page: 112/173
Ai = 1 * (1.0 / 4) * 0.1
Ai = 0.025
Ac = Q * K * (I / Rwc) * Sac
Ac = 1 * 1.5 * (1.0 / 2) * 0.5
Ac = 0.375
SDS = Ai * (Rwi / I)
SDS = 0.025 * (4 / 1.0)
SDS = 0.1
Av = (2 / 3) * 0.7 * SDS
Av = (2 / 3) * 0.7 * 0.1
Av = 0.047
Af = K * SD1 * I * (4 / (Tc^2))
Af = 1.5 * 1.4998 * 1.0 * (4 / (13.4154^2))
Af = 0.05
Seismic Design
A = Roof Surface Area (m^2)
Ac = Convective Design Response Spectrum Acceleration Coefficient
Af = Acceleration Coefficient for Sloshing Wave Height
Ah-rs = Roof Horizontal Projected Area Supported by The Shell (m^2)
Ai = Impulsive Design Response Spectrum Acceleration Coefficient
Anchorage_System = Anchorage System
Arss = Roof Area Supported by The Shell (m^2)
Av = Vertical Ground Acceleration Coefficient
CA = Bottom Corrosion Allowance (mm)
D = Nominal Tank Diameter (m)
DELTAs = Sloshing Wave Height Above Product Design Height per API 650 Section E.7.2 (m)
Event_Type = Event Type
Fc = Allowable Longitudinal Shell Compression Stress per API 650 Section E.6.2.2.3 (MPa)
Freeboard = Actual Freeboard (m)
Freeboard_recommended = Minimum Recommended Freeboard per API-650 Table E.7 (m)
Fy = Yield Strength (MPa)
Ge = Effective Specific Gravity per API 650 Section E.2.2
Hrcg = Top of Shell to Roof and roof appurtenances Center of Gravity (m)
Hs = Shell height (m)
I = Importance Factor
J = Anchorage Ratio per API 650 Section E.6.2.1.1.1
K = Spectral Acceleration Adjustment Coefficient
Ks = Sloshing Coefficient
Lmax = Maximum Design Product Level (m)
MU = Friction Coefficient
Min_Anchor_Quantity = Minimum Anchor Quantity
Page: 113/173
Min_Anchor_Spacing = Minimum Anchor Spacing (m)
Mrw = Ringwall Overturning Moment per API 650 Section E.6.1.5 (N.m)
Ms = Slab Overturning Moment per API 650 Section E.6.1.5 (N.m)
Overturn_Stability_Ratio = Overturning Stability Ratio per API 650 Section E.6.2.3
P = Design Pressure (MPa)
Q = MCE to Design Level Scale Factor
SG = Specific Gravity
SUG = Seismic Use Group
Sb = Roof Balanced Snow Load (Pa)
Sc = Self Anchored Maximum Longitudinal Shell Compression Stress per API 650 Section E.6.2.2.1
(MPa)
Sc = Mechanically Anchored Maximum Longitudinal Shell Compression Stress per API 650 Section
E.6.2.2.1 (MPa)
Seismic_Site_Class = Seismic Site Class
TL = Regional Dependent Transistion Period for Longer Period Ground Motion (sec)
Tc = Convective Natural Period (sec)
V = Total Design Base Shear per API 650 Section E.6.1 (N)
Vc = Design Base Shear for Convective Component per API 650 Section E.6.1 (N)
Vi = Design Base Shear for Impulsive Component per API 650 Section E.6.1 (N)
Vmax = Local Shear Transfer per API 650 Section E.7.7 (N/m)
Vs = Self Anchored Sliding Resistance Maximum Allowable Base Shear per API 650 Section E.7.6
(N)
W-struct = Roof Structure Weight (kg)
WT = Total Weight of Tank Shell, Roof, Framing, Knuckles, Product, Bottom, Attachments,
Appurtenances, Participating Balanced Snow Load (N)
Wb-attachments = Bottom Attachments Weight (kg)
Wb-pl = Bottom Plates Weight (kg)
Wc = Convective Effective Weight per API 650 Section E.6.1.1 (N)
Weff = Total Effective Weight per API 650 Section E.6.1.1 (N)
Wf = Tank Bottom Total Weight (N)
Wfd = Tank Foundation Weight (N)
Wg = Soil Weight (N)
Wi = Impulsive Effective Weight per API 650 Section E.6.1.1 (N)
Wp = Tank Contents Total Weight (N)
Wr = Total Weight of Fixed Tank Roof including Framing, Knuckles, any Permanent Attachments
and 10 % of the Roof Balanced Design Snow Load (N)
Wr-DL-add = Roof Additional Dead Weight (kg)
Wr-attachments = Roof Attachments Weight (kg)
Wr-ins = Roof Insulation Weight (kg)
Wr-pl = Roof Plates Nominal Weight (kg)
Wrs = Roof Load Acting on The Tank Shell Including 10 % of the Roof Balanced Design Snow Load
(N)
Ws = Total Weight of Tank Shell and Appurtenances (N)
Ws-attachments = Shell Attachments Weight (kg)
Ws-framing = Shell Framing Weight (kg)
Ws-ins = Shell Insulation Weight (kg)
Ws-pl = Shell Plates Nominal Weight (kg)
Wss = Roof Structure Weight Supported by The Tank Shell (kg)
Xc = Height from tank shell bottom to the center of action of convective lateral force for computing
ringwall overturning moment per API 650 Section E.6.1.2.1 (m)
Xcs = Height from tank shell bottom to the center of action of convective lateral force for computing
slab overturning moment per API 650 Section E.6.1.2.2 (m)
Xi = Height from tank shell bottom to the center of action of impulsive lateral force for computing
ringwall overturning moment per API 650 Section E.6.1.2.1 (m)
Xis = Height from tank shell bottom to the center of action of impulsive lateral force for computing
slab overturning moment per API 650 Section E.6.1.2.2 (m)
Page: 114/173
Xnr = Center of Action Bottom of Tank to Roof Insulation Center of Gravity Height (m)
Xns = Center of Action Bottom of Tank to Shell Insulation Center of Gravity Height (m)
Xr = Height from tank shell bottom to the center of gravity of roof and roof appurtenances per API
650 Section E.6.1.2 (m)
Xs = Height from tank shell bottom to shell's center of gravity (m)
ca1 = Bottom Shell Course Corrosion Allowance (mm)
hs = Additional Shell Height Required Above Sloshing Height (mm)
t_bottom = Bottom Plate Thickness (mm)
ta = Thickness, excluding corrosion allowance, of the bottom annulus under the shell required to
provide the resisting force for self anchorage per API-650 E.2.2 (mm)
tb-corr = Bottom Plates Corroded Thickness (mm)
ts1 = Bottom Shell Course Thickness (mm)
ts1_c = Shell Course 1 Corroded Thickness (mm)
wa = Self Anchored Force Resisting Uplift per API 650 Section E.6.2.1.1 (N/m)
wa_max = Self Anchored Force Resisting Uplift Max Limit per API 650 Section E.6.2.1.1 (N/m)
wint = Calculated Design Uplift Due to Product Pressure (N/m)
wrs = Specified Tank Roof Load Acting on Tank Shell (N/m)
wt = Tank and Roof Weight Acting at base of Shell per API 650 Section E.6.2.1.1.1 (N/m)
A = 5,746.122 m^2
Ac = 0.025
Af = 0.05
Ah-rs = 1,442.323 m^2
Ai = 0.025
Anchorage_System = MECHANICALLY-ANCHORED
Arss = 1,445.137 m^2
Av = 0.047
CA = 3.2 mm
D = 85.382 m
Event_Type = MAXIMUM-CONSIDERED-EARTHQUAKE-MCE
Fy = 260.0 MPa
Hrcg = 0.89 m
Hs = 14.63 m
I = 1.0
K = 1.5
Ks = 0.807
Lmax = 13.167 m
MU = 0.4
Min_Anchor_Quantity = 6
Min_Anchor_Spacing = 3 m
P = 0.0009807 MPa
Q=1
SG = 1
SUG = SEISMIC-USE-GROUP-I
Sb = 0.0 Pa
Seismic_Site_Class = SEISMIC-SITE-CLASS-D
TL = 4 sec
Tc = 13.415 sec
W-struct = 326,496.315 kg
Wb-attachments = 480.893 kg
Wb-pl = 428,966.545 kg
Wfd = 0 N
Wg = 0 N
Wp = 738,657,957.026 N
Wr-DL-add = 0.0 kg
Wr-attachments = 524.888 kg
Page: 115/173
Wr-ins = 0.0 kg
Wr-pl = 500,500.997 kg
Ws-attachments = 20,310.33 kg
Ws-framing = 17,770.823 kg
Ws-ins = 0.0 kg
Ws-pl = 781,396.841 kg
Wss = 46,255.489 kg
Xnr = 15.52 m
Xns = 7.315 m
Xs = 5.74 m
ca1 = 3.2 mm
hs = 0 mm
t_bottom = 9.525 mm
ts1 = 38.1 mm
Wf = Wb-pl
Wf = 428,966.5453
Wf = 428,966.545 N
WT = Wr + Ws
WT = 8,115,220.5807 + 8,036,333.8759
WT = 16,151,554.457 N
Weff = Wi + Wc
Weff = 131,532,774.1742 + 564,480,350.268
Weff = 696,013,124.442 N
Design Loads
Vi = Ai * (Ws + Wr + Wf + Wi)
Vi = 0.025 * (8,036,333.8759 + 8,115,220.5807 + 428,966.5453 + 131,532,774.1742)
Vi = 3,702,832.379 N
Vc = Ac * Wc
Vc = 0.025 * 564,480,350.268
Page: 116/173
Vc = 14,112,008.757 N
V = SQRT(((Vi^2) + (Vc^2)))
V = SQRT(((3,702,832.3794^2) + (14,112,008.7567^2)))
V = 14,589,714.143 N
Xi = 0.375 * Lmax
Xi = 0.375 * 13.167
Xi = 4.938 m
Xis = 0.375 * (1.0 + (1.333 * (((0.866 * (D / Lmax)) / TANH((0.866 * (D / Lmax)))) - 1.0))) * Lmax
Xis = 0.375 * (1.0 + (1.333 * (((0.866 * (85.3821 / 13.167)) / TANH((0.866 * (85.3821 / 13.167)))) -
1.0))) * 13.167
Xis = 35.318 m
Xcs = (1.0 - ((COSH(((3.67 * Lmax) / D)) - 1.937) / (((3.67 * Lmax) / D) * SINH(((3.67 * Lmax) /
D))))) * Lmax
Xcs = (1.0 - ((COSH(((3.67 * 13.167) / 85.3821)) - 1.937) / (((3.67 * 13.167) / 85.3821) *
SINH(((3.67 * 13.167) / 85.3821))))) * 13.167
Xcs = 43.289 m
Overturning Moment
Mrw = SQRT((((Ai * ((Wi * Xi) + (Ws * Xs) + (Wr * Xr)))^2) + ((Ac * (Wc * Xc))^2)))
Mrw = SQRT((((0.025 * ((131,532,774.1742 * 4.9376) + (8,036,333.8759 * 5.7403) +
(8,115,220.5807 * 15.5201)))^2) + ((0.025 * (564,480,350.268 * 6.7538))^2)))
Mrw = 97,497,219.197 N.m
Ms = SQRT((((Ai * ((Wi * Xis) + (Ws * Xs) + (Wr * Xr)))^2) + ((Ac * (Wc * Xcs))^2)))
Ms = SQRT((((0.025 * ((131,532,774.1742 * 35.318) + (8,036,333.8759 * 5.7403) +
(8,115,220.5807 * 15.5201)))^2) + ((0.025 * (564,480,350.268 * 43.289))^2)))
Ms = 622,654,223.127 N.m
Page: 117/173
wint = P * 1000000 * ((pi * ((D^2) / 4)) / (pi * D))
wint = 0.001 * 1000000 * ((pi * ((85.3821^2) / 4)) / (pi * 85.3821))
wint = 20,933.556 N/m
ta = MIN(tb-corr , ts1_c)
ta = MIN(6.325 , 34.9)
ta = 6.325 mm
wa <= wa_max
Tank Stability
J = Mrw / ((D^2) * (((wt * (1 - (0.4 * Av))) + wa) - (Fp * wint)))
J = 97,497,219.197 / ((85.3821^2) * (((36,257.8439 * (1 - (0.4 * 0.0467))) + 36,293.6913) - (0.4 *
20,933.5564)))
J = 0.211
Fc = 83 * (ts1_c / D)
Fc = 83 * (34.9 / 85.3821)
Fc = 33.926 MPa
Sc < Fc
(J <= 1.54) AND (V <= Vs) ==> Tank is stable, anchoring is not required
Sc < Fc
Page: 118/173
Overturn_Stability_Ratio = (0.5 * 85.3821 * (738,657,957.0265 + 428,966.5453 + 16,151,554.4566
+ 0 + 0)) / 622,654,223.1267
Overturn_Stability_Ratio = 51.781
Freeboard
DELTAs = 0.42 * D * Af
DELTAs = 0.42 * 85.3821 * 0.05
DELTAs = 1.793 m
Freeboard = Hs - Lmax-operating
Freeboard = 14.63 - 13.167
Freeboard = 1.463 m [1,463.0 mm]
As per API-650 E.7.2 and Table E.7, freeboard is recommended but not required
Sliding Resistance
Vs = MU * (Ws + Wr + Wf + Wp) * (1.0 - (0.4 * Av))
Vs = 0.4 * (8,036,333.8759 + 8,115,220.5807 + 428,966.5453 + 738,657,957.0265) * (1.0 - (0.4 *
0.0467))
Vs = 296,452,249.303 N
V <= Vs
Page: 119/173
Anchor Bolt Design Back
A-s = Installed Bolt Nominal Root Area (mm^2)
A-s-r = Anchor Required Root Area (mm^2)
Av = Seismic Vertical Earthquake Acceleration Coefficient (g)
Ca-anchor = Anchor Corrosion Allowance (mm)
D = Tank nominal diameter (m)
Dac = Bolt Circle Diameter (m)
Fp = Design Pressure Operating Ratio
Fty = Minimum Yield Strength of the Bottom Shell Course (MPa)
Fy = Anchor Yield Strength per API-650 Table 5.21a (MPa)
Hs = Tank Height (m)
MWS = Shell Wind Overturning Moment (N.m)
Ma-anchor = Anchor Material
Mrw = Seismic Overturning Moment (N.m)
N = Anchors Quantity
N-min = Minimum Required Number of Anchors per API-650 5.12.3
OD = Tank Outer diameter (m)
P = Internal Pressure (kPa)
P-attachment = Anchor Attachment Design Load per API-650 5.12.13 and Steel Plate Engineering
Data-Volume 2 Part V (N)
PWR = Roof Wind Pressure (kPa)
Pt = Test Pressure (kPa)
Sd = Allowable Anchor Stress per API-650 Table 5.21a (MPa)
Sd-shell = Allowable Shell Stress at Anchor Attachment per API-650 Table 5.21a (MPa)
Tb = Load per Anchor per API-650 5.12.2 (N)
U = Net Uplift Load per API-650 5.12.2 (N)
W1 = Corroded Weight of the Roof Plates Plus the Corroded Weight of the Shell and any Other
Corroded Permanent Attachments Acting on the Shell (N)
W2 = Corroded Weight of the Shell and any Corroded Permanent Attachments Acting on the Shell
Including the Portion of the Roof Plates and Framing Acting on The Shell (N)
W3 = Nominal Weight of the Roof Plates Plus the Nominal Weight of the Shell and any Other
Permanent Attachments Acting on the Shell (N)
Wr-pl = Roof Plates Nominal Weight (N)
Wr-pl-corr = Roof Corroded Plates Weight (N)
Wrs-pl-corr = Roof Plates Corroded Weight Acting on The Shell (N)
Ws-framing = Shell New Framing Weight (N)
Ws-framing-corr = Shell Corroded Framing Weight (N)
Ws-pl = Shell Plates Nominal Weight (N)
Ws-pl-corr = Shell Corroded Plates Weight (N)
Wss = Roof Structure Nominal Weight Acting on The Shell (N)
Wss-corr = Roof Structure Corroded Weight Acting on The Shell (N)
Y-bolt = Anchor Yield Load (N)
d = Anchor Bolt Diameter (mm)
d-req = Bolt Required Diameter per ANSI B1.1 (mm)
p = Bolt Thread Pitch (mm)
position_angles = Anchors Position Angles (deg)
Av = 0.047 g
Ca-anchor = 0 mm
D = 85.382 m
Dac = 85.624 m
Fp = 0.4
Fty = 260.0 MPa
Page: 120/173
Hs = 14.63 m
MWS = 3,680,418.41 N.m
Ma-anchor = A36
Mrw = 97,497,219.197 N.m
N = 90
OD = 85.42 m
P = 0.981 kPa
PWR = 0.674 kPa
Pt = 1.226 kPa
Wr-pl = 4,908,238.101 N
Wr-pl-corr = 3,494,524.157 N
Wrs-pl-corr = 878,865.182 N
Ws-framing = 174,272.244 N
Ws-framing-corr = 127,834.443 N
Ws-pl = 7,662,885.334 N
Ws-pl-corr = 6,697,539.012 N
Wss = 453,611.396 N
Wss-corr = 316,444.803 N
d = 56 mm
p = 5.5 mm
position_angles = [2.5 6.5 10.5 14.5 18.5 22.5 26.5 30.5 34.5 38.5 42.5 46.5 50.5 54.5 58.5 62.5
66.5 70.5 74.5 78.5 82.5 86.5 90.5 94.5 98.5 102.5 106.5 110.5 114.5 118.5 122.5 126.5 130.5
134.5 138.5 142.5 146.5 150.5 154.5 158.5 162.5 166.5 170.5 174.5 178.5 182.5 186.5 190.5
194.5 198.5 202.5 206.5 210.5 214.5 218.5 222.5 226.5 230.5 234.5 238.5 242.5 246.5 250.5
254.5 258.5 262.5 266.5 270.5 274.5 278.5 282.5 286.5 290.5 294.5 298.5 302.5 306.5 310.5
314.5 318.5 322.5 326.5 330.5 334.5 338.5 342.5 346.5 350.5 354.5 358.5 ] deg
Anchors Average Spacing (half the span on each side of the anchor) at Bolt Circle
Anchors are equally spaced.
Average Spacing (average_spacing) = 2.99 m
Bolt loads will be based on equally spaced anchors.
Fy = MIN(Sy-anchor , 380)
Fy = MIN(250.0 , 380)
Fy = 250.0 MPa
Page: 121/173
Uplift Load Cases per API-650 Table 5.21a
W1 = Ws-pl-corr + Ws-framing-corr + Wr-pl-corr
W1 = 6,697,539.0123 + 127,834.4432 + 3,494,524.1566
W1 = 10,319,897.612 N
Tb = U / N
Tb = 0 / 90
Tb = 0 N
Sd = (5 / 12) * Fy
Sd = (5 / 12) * 250.0
Sd = 104.167 MPa
A-s-r = Tb / Sd
A-s-r = 0 / 104.1667
A-s-r = 0.0 mm^2
P-attachment = 1.5 * Tb
P-attachment = 1.5 * 0
P-attachment = 0.0 N
Sd-shell = (2 / 3) * Fty
Sd-shell = (2 / 3) * 260.0
Sd-shell = 173.333 MPa
Tb = U / N
Tb = 0 / 90
Tb = 0 N
Sd = (5 / 9) * Fy
Sd = (5 / 9) * 250.0
Sd = 138.889 MPa
A-s-r = Tb / Sd
A-s-r = 0 / 138.8889
A-s-r = 0.0 mm^2
Page: 122/173
P-attachment = 1.5 * Tb
P-attachment = 1.5 * 0
P-attachment = 0.0 N
Sd-shell = (5 / 6) * Fty
Sd-shell = (5 / 6) * 260.0
Sd-shell = 216.667 MPa
Tb = U / N
Tb = 0 / 90
Tb = 0 N
Sd = 0.8 * Fy
Sd = 0.8 * 250.0
Sd = 200.0 MPa
A-s-r = Tb / Sd
A-s-r = 0 / 200.0
A-s-r = 0.0 mm^2
P-attachment = 1.5 * Tb
P-attachment = 1.5 * 0
P-attachment = 0.0 N
Sd-shell = (5 / 6) * Fty
Sd-shell = (5 / 6) * 260.0
Sd-shell = 216.667 MPa
Tb = U / N
Tb = 0 / 90
Tb = 0 N
Sd = 0.8 * Fy
Sd = 0.8 * 250.0
Sd = 200.0 MPa
A-s-r = Tb / Sd
A-s-r = 0 / 200.0
A-s-r = 0.0 mm^2
P-attachment = 3 * Tb
P-attachment = 3 * 0
P-attachment = 0 N
Sd-shell = (5 / 6) * Fty
Sd-shell = (5 / 6) * 260.0
Page: 123/173
Sd-shell = 216.667 MPa
Tb = U / N
Tb = 0 / 90
Tb = 0 N
Sd = (5 / 9) * Fy
Sd = (5 / 9) * 250.0
Sd = 138.889 MPa
A-s-r = Tb / Sd
A-s-r = 0 / 138.8889
A-s-r = 0.0 mm^2
P-attachment = 1.5 * Tb
P-attachment = 1.5 * 0
P-attachment = 0.0 N
Sd-shell = (5 / 6) * Fty
Sd-shell = (5 / 6) * 260.0
Sd-shell = 216.667 MPa
Tb = U / N
Tb = 0 / 90
Tb = 0 N
Sd = 0.8 * Fy
Sd = 0.8 * 250.0
Sd = 200.0 MPa
A-s-r = Tb / Sd
A-s-r = 0 / 200.0
A-s-r = 0.0 mm^2
P-attachment = 3 * Tb
P-attachment = 3 * 0
P-attachment = 0 N
Sd-shell = (5 / 6) * Fty
Sd-shell = (5 / 6) * 260.0
Sd-shell = 216.667 MPa
Page: 124/173
Summary of Uplift Cases
Total
Load per Anchor Anchor Attachment Allowable Shell
Uplift
Uplift Cases Anchor Allowable Required Design Load Stress at Anchor
Load
(N) Stress (MPa) Area (mm^2) (N) Attachment (MPa)
(N)
Design
0 0 104.167 0.0 0.0 173.333
Pressure
Test
0 0 138.889 0.0 0.0 216.667
Pressure
Wind Load 0 0 200.0 0.0 0.0 216.667
Seismic
0 0 200.0 0.0 0 216.667
Load
Design
Pressure + 0 0 138.889 0.0 0.0 216.667
Wind
Design
Pressure + 0 0 200.0 0.0 0 216.667
Seismic
• Governing Uplift Case = Design Pressure
• Anchor Bolt Minimum Required Area = 0.0 mm^2
Anchorage Summary
Required Number of Anchors = 90
Actual Number of Anchors = 90
Bolt Hole Circle Radius = 42.812 m
Required Bolt Diameter (Exclusive of Corrosion) = 0 mm
Actual Bolt Diameter = 56 mm
Bolt Thread Pitch = 5.5 mm
Page: 125/173
Anchor Chair Design Back
Anchor Chair Design per AISI Steel Plate Engineering Data-
Volume 2 Part V
Ca-chair = Chair Corrosion Allowance (mm)
Earthquakes-Considered = Earthquakes Considered
Ma-chair = Chair Material
R = Nominal Shell Radius (mm)
Ssw-chair = Chair Allowable Stress for Seismic or Wind Design per API-650 5.12.9 (MPa)
V = Wind Velocity (kph)
Y-bolt = Anchor Bolt Yield Load (N)
Z = Chair Reduction Factor
a = Top Plate Width Along Shell (mm)
b = Top Plate Length (mm)
bmin = Top Plate Minimum Length (mm)
c = Top Plate Thickness (mm)
c-corr = Top Plate Corroded Thickness (mm)
d = Anchor Bolt Diameter (mm)
e = Anchor Bolt Eccentricity (mm)
emin = Minimum Calculated Eccentricity (mm)
emin-btm = Minimum Eccentricity Based on Bolt Clearance From Bottom Plates per API-
650 Figure 5.28 (mm)
emin-req = Minimum Required Eccentricity (mm)
f = Top Plate Outside To Hole Edge Distance (mm)
fmin = Top Plate Outside to Hole Edge Minimum Distance (mm)
g = Vertical Plates Distance (mm)
gmin = Vertical Plates Minimum Distance (mm)
h = Chair Height (mm)
h-eff = Effective Chair Height (mm)
hmax = Chair Maximum Height (mm)
j = Vertical Plate Thickness (mm)
j-corr = Vertical Plate Corroded Thickness (mm)
jmin = Vertical Plate Minimum Thickness (mm)
k = Vertical Plates Average Width (mm)
m = Base or Bottom Plate Thickness (mm)
outside_projection = Bottom Outside Projection (mm)
t = Shell Thickness (mm)
Ca-chair = 0 mm
Earthquakes-Considered = SITE-SPECIFIC-SAI-AND-SAC
Ma-chair = A516-70
R = 42,691.05 mm
V = 130.0 kph
Y-bolt = 476,300.923 N
a = 254 mm
Page: 126/173
b = 204 mm
c = 26 mm
d = 56 mm
e = 102 mm
f = 67.0 mm
g = 108 mm
h = 712 mm
j = 28.6 mm
k = 127.094 mm
m = 9.525 mm
outside_projection = 50 mm
t = 38.1 mm
No se pude mostrar la imagen vinculada. Puede que se haya movido, cambiado de nombre o eliminado el archivo. Compruebe que el vínculo señala al archivo y ubicaciones correctos.
Size Requirements
c-corr = c - (2 * Ca-chair)
c-corr = 26 - (2 * 0)
c-corr = 26 mm
j-corr = j - (2 * Ca-chair)
j-corr = 28.6 - (2 * 0)
j-corr = 28.6 mm
Page: 127/173
Chair Minimum Height (hmin) = 305 mm
hmax = 3 * a
hmax = 3 * 254
hmax = 762 mm
h-eff = MIN(hmax , h)
h-eff = MIN(762 , 712)
h-eff = 712 mm
emin = (0.886 * d) + 15
emin = (0.886 * 56) + 15
emin = 64.616 mm
emin-btm = (d / 2) + outside_projection + 10
emin-btm = (56 / 2) + 50 + 10
emin-btm = 88 mm
gmin = d + 26
gmin = 56 + 26
gmin = 82 mm
fmin = (d / 2) + 4
fmin = (56 / 2) + 4
fmin = 32 mm
bmin = emin + d + 7
bmin = 64.616 + 56 + 7
bmin = 127.616 mm
Page: 128/173
Design Pressure 0.0 0.0 173.0 0.0 PASS
Test Pressure 0.0 0.0 195.0 0.0 PASS
Wind Load 0.0 0.0 230.09 0.0 PASS
Seismic Load 0 0 230.09 0.0 PASS
Design Pressure + Wind 0.0 0.0 230.09 0.0 PASS
Design Pressure + Seismic 0 0 230.09 0.0 PASS
• P-chair = Anchor Chair Uplift Load
• P-design = Anchor Chair Design Load = min(P-chair, Y-bolt)
• Sd-chair = Anchor Chair Allowable Stress
• c-min = Top Plate Minimum Required Thickness
• c-min = SQRT(((P-design / (Sd-chair * f)) * ((0.375 * g) - (0.22 * d)))) + (2 * Ca-chair)
• Governing Uplift Case = Design Pressure
• Governing Thickness (c-min) = 0.0 mm
Page: 129/173
Wind Load 0.0 0.0 0.0 216.667 0.0% PASS
Seismic Load 0 0 0.0 216.667 0.0% PASS
Design Pressure +
0.0 0.0 0.0 216.667 0.0% PASS
Wind
Design Pressure +
0 0 0.0 216.667 0.0% PASS
Seismic
• P-chair = Anchor Chair Uplift Load
• P-design = Anchor Chair Design Load = min(P-chair, Y-bolt)
• S-shell = Shell Stress at Anchor Attachment
• S-shell = ((P-design * e) / (t^2)) * (((1.32 * Z) / (((1.43 * a * (h^2)) / (R * t)) + ((4 * a *
(h^2))^0.333))) + (0.031 / SQRT((R * t))))
• Sd-shell = Shell Allowable Stress at Anchor Attachment
• Governing Uplift Case = Design Pressure
• Governing Stress (S-shell) = 0.0 MPa
• Governing Allowable Stress (Sd-shell) = 173.333 MPa
Page: 130/173
Appurtenances Design Back
Plan View
OUTSIDE INSIDE
RADIUS REMARK
LABEL DESCRIPTION PROJ PROJ ORIENT
(mm) S
(mm) (mm)
BARANDAL DE
WINGRAIL -- -- 20.5' 42595mm #
TECHO
1524" BOTTOM
CARCAMO 01 -- -- 180' 38500mm #
SUMP
K1 - Ø3"
3" ROOF
INTERRUPTOR DE 180mm 0mm 23' 42000mm #
NOZZLE
MEDIDOR
M2 - Ø24"
24" ROOF
ENTRADA 280mm 0mm 20.5' 41500mm #
MANWAY
HOMBRE
12"
V1 - Ø12" VENTEO
GOOSENECK 230mm 0mm 0' 0mm #
CENTRAL
ROOF VENT
Elevation View
OUTSIDE INSIDE
ELEVATION REMARK
LABEL DESCRIPTION PROJ PROJ ORIENT
(mm) S
(mm) (mm)
A1 - Ø36"
36" SHELL
ENTRADA DE 350mm 0mm 88.5' 1031mm #
NOZZLE
PRODUCTO
A2 - Ø20" 20" SHELL
275mm 0mm 268.5' 634mm #
RECIRCULACIÓN NOZZLE
ANCHOR SEE
ANCLAS -- -- -- #
CHAIRS TABLE
B1 - Ø42" SALIDA 42" SHELL
375mm 0mm 224.5' 1184mm #
DE PRODUCTO NOZZLE
6" SHELL
D1 - Ø6" DREN 200mm 153mm 180' 306mm #
NOZZLE
20" PIPE
E1 - Ø20" REBOSO 600mm 380mm 135' 12099mm #
OVERFLOW
EL1 - 38" x 48" 900x1200
ENTRADA DE SHELL CLEAN 191mm 0mm 330' 332mm #
LIMPIEZA OUT
Page: 131/173
ESC. ACCESO EXTERNAL
-- -- 315.37' -- #
INSTRUMENTOS LADDER
DOUBLE
ESCALERA
STRINGER
HELICOIDAL 2ble -- -- 0' -- #
STAIRWAY
ALFARDA
(CW)
L1 - Ø2"
2" SHELL
INTERRUPTOR DE 150mm 0mm 315' 2968mm #
NOZZLE
BAJO NIVEL
L2 - Ø2"
2" SHELL
INTERRUPTOR DE 150mm 0mm 315' 12186mm #
NOZZLE
ALTO NIVEL
L3 - Ø2"
2" SHELL
INTERRUPTOR DE 150mm 0mm 315' 3468mm #
NOZZLE
BAJO NIVEL
L4 - Ø2"
2" SHELL
INTERRUPTOR DE 150mm 0mm 315' 12686mm #
NOZZLE
ALTO NIVEL
M1 - Ø24"
24" SHELL
ENTRADA 248mm 0mm 45' 750mm W/ DAVIT #
MANWAY
HOMBRE
PLACA DE DATOS STD API -- -- 332' 1010mm #
Repad Design
(Per API-650 and other references below)
ROOF PARAMETERS:
t-calc = 8.2 mm
t_cr = 7.91 mm (Roof t-act less C.A)
t_c = 11.11 mm
t_Basis = 8.2 mm
Repad Type: Circular
Page: 132/173
Repad Size (Do): 228.6 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14,
or API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (7.62 - 3.2)) + 11.11] * (7.62 - 3.2) * MIN((103.421/173) 1)
Available Nozzle Neck Area = 152.145 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 728.98 - 258.699 - 152.145
A-rpr = 318.136 mm^2
Since Nozzle size <= NPS 6 (per API-650 Table 5-14 Note a), t_rpr = 0
Repad Design
NOZZLE Description : 36 in SCH THK-0.875 TYPE RFWN
Material: A106-B
COURSE PARAMETERS:
t-calc = 32.988 mm
t_cr = 29.788 mm (Course t-calc less C.A)
t_c = 34.9 mm (Course t less C.A.)
t_Basis = 29.788 mm
Repad Type: Dog House
Repad Size (Do): 1850 mm
Page: 133/173
(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (22.23 - 3.2)) + 34.9] * (22.23 - 3.2) * MIN((124.105/173) 1)
Available Nozzle Neck Area = 3031.206 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 27238 - 4674.367 - 3031.206
A-rpr = 19533 mm^2
Page: 134/173
(N.mm)
ML-max = Maximum longitudinal moment for radial thrust (FR) and circumferential moment (MC)
are equal 0 (N.mm)
P = Design product head at the elevation of the opening centerline (Pa)
R = Nominal Tank Radius (mm)
R/t = Tank radius to thickness ratio
T = Design Temperature (°C)
Theta = Unrestrained shell rotation resulting from product head per API-650 P.2.5.2 (rad)
Theta-C = Shell rotation in the horizontal plane at the opening connection resulting from the
circumferential moment per API-650 P.2.6 (rad)
Theta-L = Shell rotation in the vertical plane at the opening connection resulting from the
longitudinal moment per API-650 P.2.6 (rad)
W = Unrestrained radial growth of ghell per API-650 P.2.5.1 (mm)
WR = Resultant radial deflection at the opening connection per API-650 P.2.6 (mm)
Xa = Elevation to top of nozzle opening (mm)
Xb = Elevation to bottom of nozzle opening (mm)
Xc = Elevation to nozzle opening centerline (mm)
a/R = Opening radius to tank radius ratio
c1 = Boundary c1 should pass by this ordinate
c2 = Boundary c2 should pass by this abscissa
c3 = Boundary c3 should pass by this ordinate
d = Nozzle depth (mm)
h1 = First Shell Course Height (m)
qXa = Nondimensional quantity derived from Xa
qXb = Nondimensional quantity derived from Xb
qXc = Nondimensional quantity derived from Xc
t = Shell course thickness (mm)
t-repad = Repad Thickness (mm)
x-F = Radial thrust abscissa value
y-C = Circumferential moment ordinate value
y-L = Longitudinal moment ordinate value
D-repad = 1,850 mm
DT = 0 °C
Do = 914.4 mm
E = 199,000 MPa
FR = 0 N
G=1
H = 13,167 mm
L = 1,031 mm
MC = 0 N.mm
ML = 0 N.mm
R = 42,672 mm
T = 32.9 °C
h1 = 2.438 m
t = 38.1 mm
t-repad = 38.1 mm
d=H-L
d = 13,167 - 1,031
d = 12,136 mm
P = d * water-density * G * 9.80665
P = 12.136 * 998.86 * 1 * 9.80665
P = 118,877.829 Pa
Page: 135/173
P.2.5 Shell Deflection and Rotation
R/t = R / t
R/t = 42,672 / 38.1
R/t = 1,120
a/R = (Do / 2) / R
a/R = (914.4 / 2) / 42,672
a/R = 0.011
L/2a = L / Do
L/2a = 1,031 / 914.4
L/2a = 1.128
As per API-650 Figure P.2a, Radial load stiffness coefficient graph value (KR/E(2a)) = 0.00027834
KR = KR/E(2a) * E * Do
KR = 0.0003 * 199,000 * 914.4
KR = 50,648.09 N/mm
As per API-650 Figure P.2b, Longitudinal load stiffness coefficient graph value (KL/E(2a)^3) =
0.00036287
KL = KL/E(2a)^3 * E * (Do^3)
KL = 0.0004 * 199,000 * (914.4^3)
KL = 55,209,984,625.463 N.mm/rad
As per API-650 Figure P.2c, Circumferential load stiffness coefficient graph value (KC/E(2a)^3) =
0.00052151
KC = KC/E(2a)^3 * E * (Do^3)
KC = 0.0005 * 199,000 * (914.4^3)
KC = 79,345,186,744.002 N.mm/rad
W = (((9.8E-6 * G * H * (R^2)) / (E * t)) * (1 - ((exp (-1 * Beta * L)) * COS((Beta * L))) - (L / H))) +
(Alpha * R * DT)
W = (((9.8E-6 * 1 * 13,167 * (42,672^2)) / (199,000 * 38.1)) * (1 - ((exp (-1 * 0.001 * 1,031)) *
COS((0.001 * 1,031))) - (1,031 / 13,167))) + (1.2E-5 * 42,672 * 0)
W = 23.004 mm
Theta = ((9.8E-6 * G * H * (R^2)) / (E * t)) * ((1 / H) - (Beta * (exp (-1 * Beta * L)) * (COS((Beta * L))
+ SIN((Beta * L)))))
Theta = ((9.8E-6 * 1 * 13,167 * (42,672^2)) / (199,000 * 38.1)) * ((1 / 13,167) - (0.001 * (exp (-1 *
0.001 * 1,031)) * (COS((0.001 * 1,031)) + SIN((0.001 * 1,031)))))
Theta = -0.013 rad
Page: 136/173
Theta-L = ((ML / KL) - ARCTAN((FR / (L * KR)))) + Theta
Theta-L = ((0 / 55,209,984,625.4632) - ARCTAN((0 / (1,031 * 50,648.0897)))) + -0.0128
Theta-L = -0.013 rad
Theta-C = MC / KC
Theta-C = 0 / 79,345,186,744.0019
Theta-C = 0.0 rad
Xb = L - (Do / 2)
Xb = 1,031 - (914.4 / 2)
Xb = 573.8 mm
Xc = L
Xc = 1,031
Xc = 1,031 mm
Page: 137/173
Nomogram 1 b2 boundary : y = -x - 1
Nomogram 2 b1 boundary : y = x + 1
Nomogram 2 c3 boundary : y = -x + 0.3936
Nomogram 1 check : Point (x-F , y-L) = (0.0 , 0.0) should lie within the boundaries of b1, b2 , c1 &
c2 ==> PASS
Nomogram 2 check : Point (x-F , y-C) = (0.0 , 0.0) should lie within the boundaries of b1 & c3 ==>
PASS
Repad Design
NOZZLE Description : 20 in SCH 30 TYPE RFWN
Material: A106-B-SMLS-PIPE
Page: 138/173
MOUNTED ON SHELL 1 : Elevation = 0.634 m
COURSE PARAMETERS:
t-calc = 32.988 mm
t_cr = 29.788 mm (Course t-calc less C.A)
t_c = 34.9 mm (Course t less C.A.)
t_Basis = 29.788 mm
Repad Type: Dog House
Repad Size (Do): 1055 mm
(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (12.7 - 3.2)) + 34.9] * (12.7 - 3.2) * MIN((103.421/173) 1)
Available Nozzle Neck Area = 828.029 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 15132 - 2596.87 - 828.029
A-rpr = 11707 mm^2
Page: 139/173
KR = Radial load stiffness coefficient (N/mm)
L = Nozzle Elevation (mm)
L/2a = Opening elevation to opening diameter ratio
Lamda = Lambda
MC = Circumferential Moment Applied to the Mid-surface of the Tank Shell at the Opening
Connetion (N.mm)
MC-max = Maximum circumferential moment for radial thrust (FR) and longitudinal moment (ML)
are equal 0 (N.mm)
ML = Longitudinal Moment Applied to the Mid-surface of the Tank Shell at the Opening Connetion
(N.mm)
ML-max = Maximum longitudinal moment for radial thrust (FR) and circumferential moment (MC)
are equal 0 (N.mm)
P = Design product head at the elevation of the opening centerline (Pa)
R = Nominal Tank Radius (mm)
R/t = Tank radius to thickness ratio
T = Design Temperature (°C)
Theta = Unrestrained shell rotation resulting from product head per API-650 P.2.5.2 (rad)
Theta-C = Shell rotation in the horizontal plane at the opening connection resulting from the
circumferential moment per API-650 P.2.6 (rad)
Theta-L = Shell rotation in the vertical plane at the opening connection resulting from the
longitudinal moment per API-650 P.2.6 (rad)
W = Unrestrained radial growth of ghell per API-650 P.2.5.1 (mm)
WR = Resultant radial deflection at the opening connection per API-650 P.2.6 (mm)
Xa = Elevation to top of nozzle opening (mm)
Xb = Elevation to bottom of nozzle opening (mm)
Xc = Elevation to nozzle opening centerline (mm)
a/R = Opening radius to tank radius ratio
c1 = Boundary c1 should pass by this ordinate
c2 = Boundary c2 should pass by this abscissa
c3 = Boundary c3 should pass by this ordinate
d = Nozzle depth (mm)
h1 = First Shell Course Height (m)
qXa = Nondimensional quantity derived from Xa
qXb = Nondimensional quantity derived from Xb
qXc = Nondimensional quantity derived from Xc
t = Shell course thickness (mm)
t-repad = Repad Thickness (mm)
x-F = Radial thrust abscissa value
y-C = Circumferential moment ordinate value
y-L = Longitudinal moment ordinate value
D-repad = 1,055 mm
DT = 0 °C
Do = 508.0 mm
E = 199,000 MPa
FR = 0 N
G=1
H = 13,167 mm
L = 634 mm
MC = 0 N.mm
ML = 0 N.mm
R = 42,672 mm
T = 32.9 °C
h1 = 2.438 m
t = 38.1 mm
t-repad = 38.1 mm
Page: 140/173
d=H-L
d = 13,167 - 634
d = 12,533 mm
P = d * water-density * G * 9.80665
P = 12.533 * 998.86 * 1 * 9.80665
P = 122,766.631 Pa
a/R = (Do / 2) / R
a/R = (508.0 / 2) / 42,672
a/R = 0.006
L/2a = L / Do
L/2a = 634 / 508.0
L/2a = 1.248
As per API-650 Figure P.2a, Radial load stiffness coefficient graph value (KR/E(2a)) = 0.00058557
KR = KR/E(2a) * E * Do
KR = 0.0006 * 199,000 * 508.0
KR = 59,196.12 N/mm
As per API-650 Figure P.2b, Longitudinal load stiffness coefficient graph value (KL/E(2a)^3) =
0.00074113
KL = KL/E(2a)^3 * E * (Do^3)
KL = 0.0007 * 199,000 * (508.0^3)
KL = 19,334,837,064.42 N.mm/rad
As per API-650 Figure P.2c, Circumferential load stiffness coefficient graph value (KC/E(2a)^3) =
0.00173924
KC = KC/E(2a)^3 * E * (Do^3)
KC = 0.0017 * 199,000 * (508.0^3)
KC = 45,373,692,786.294 N.mm/rad
W = (((9.8E-6 * G * H * (R^2)) / (E * t)) * (1 - ((exp (-1 * Beta * L)) * COS((Beta * L))) - (L / H))) +
(Alpha * R * DT)
W = (((9.8E-6 * 1 * 13,167 * (42,672^2)) / (199,000 * 38.1)) * (1 - ((exp (-1 * 0.001 * 634)) *
COS((0.001 * 634))) - (634 / 13,167))) + (1.2E-5 * 42,672 * 0)
W = 16.367 mm
Theta = ((9.8E-6 * G * H * (R^2)) / (E * t)) * ((1 / H) - (Beta * (exp (-1 * Beta * L)) * (COS((Beta * L))
+ SIN((Beta * L)))))
Page: 141/173
Theta = ((9.8E-6 * 1 * 13,167 * (42,672^2)) / (199,000 * 38.1)) * ((1 / 13,167) - (0.001 * (exp (-1 *
0.001 * 634)) * (COS((0.001 * 634)) + SIN((0.001 * 634)))))
Theta = -0.021 rad
Theta-C = MC / KC
Theta-C = 0 / 45,373,692,786.2936
Theta-C = 0.0 rad
Xb = L - (Do / 2)
Xb = 634 - (508.0 / 2)
Xb = 380.0 mm
Xc = L
Xc = 634
Xc = 634 mm
Page: 142/173
c2 = 0.478
Nomogram 1 check : Point (x-F , y-L) = (0.0 , 0.0) should lie within the boundaries of b1, b2 , c1 &
c2 ==> PASS
Nomogram 2 check : Point (x-F , y-C) = (0.0 , 0.0) should lie within the boundaries of b1 & c3 ==>
PASS
Repad Design
NOZZLE Description : 42 in Neck Thickness 21 TYPE RFWN
Page: 143/173
Material: A53-B
COURSE PARAMETERS:
t-calc = 32.988 mm
t_cr = 29.788 mm (Course t-calc less C.A)
t_c = 34.9 mm (Course t less C.A.)
t_Basis = 29.788 mm
Repad Type: Dog House
Repad Size (Do): 2155 mm
(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (21 - 3.2)) + 34.9] * (21 - 3.2) * MIN((103.421/173) 1)
Available Nozzle Neck Area = 2258.029 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 31778 - 5453.428 - 2258.029
A-rpr = 24066 mm^2
Page: 144/173
equal 0 (N)
FR = Radial Thrust Applied to the Mid-surface of the Tank Shell at the Opening Connetion (N)
Fp = Pressure end load on the opening for the pressure resulting from the design product head at
the elevation of the opening centerline (N)
G = Design Specific Gravity
H = Maximum Liquid Level (mm)
KC = Circumferential load stiffness coefficient (N.mm/rad)
KL = Longitudinal load stiffness coefficient (N.mm/rad)
KR = Radial load stiffness coefficient (N/mm)
L = Nozzle Elevation (mm)
L/2a = Opening elevation to opening diameter ratio
Lamda = Lambda
MC = Circumferential Moment Applied to the Mid-surface of the Tank Shell at the Opening
Connetion (N.mm)
MC-max = Maximum circumferential moment for radial thrust (FR) and longitudinal moment (ML)
are equal 0 (N.mm)
ML = Longitudinal Moment Applied to the Mid-surface of the Tank Shell at the Opening Connetion
(N.mm)
ML-max = Maximum longitudinal moment for radial thrust (FR) and circumferential moment (MC)
are equal 0 (N.mm)
P = Design product head at the elevation of the opening centerline (Pa)
R = Nominal Tank Radius (mm)
R/t = Tank radius to thickness ratio
T = Design Temperature (°C)
Theta = Unrestrained shell rotation resulting from product head per API-650 P.2.5.2 (rad)
Theta-C = Shell rotation in the horizontal plane at the opening connection resulting from the
circumferential moment per API-650 P.2.6 (rad)
Theta-L = Shell rotation in the vertical plane at the opening connection resulting from the
longitudinal moment per API-650 P.2.6 (rad)
W = Unrestrained radial growth of ghell per API-650 P.2.5.1 (mm)
WR = Resultant radial deflection at the opening connection per API-650 P.2.6 (mm)
Xa = Elevation to top of nozzle opening (mm)
Xb = Elevation to bottom of nozzle opening (mm)
Xc = Elevation to nozzle opening centerline (mm)
a/R = Opening radius to tank radius ratio
c1 = Boundary c1 should pass by this ordinate
c2 = Boundary c2 should pass by this abscissa
c3 = Boundary c3 should pass by this ordinate
d = Nozzle depth (mm)
h1 = First Shell Course Height (m)
qXa = Nondimensional quantity derived from Xa
qXb = Nondimensional quantity derived from Xb
qXc = Nondimensional quantity derived from Xc
t = Shell course thickness (mm)
t-repad = Repad Thickness (mm)
x-F = Radial thrust abscissa value
y-C = Circumferential moment ordinate value
y-L = Longitudinal moment ordinate value
D-repad = 2,155 mm
DT = 0 °C
Do = 1,066.8 mm
E = 199,000 MPa
FR = 0 N
G=1
H = 13,167 mm
Page: 145/173
L = 1,184 mm
MC = 0 N.mm
ML = 0 N.mm
R = 42,672 mm
T = 32.9 °C
h1 = 2.438 m
t = 38.1 mm
t-repad = 38.1 mm
d=H-L
d = 13,167 - 1,184
d = 11,983 mm
P = d * water-density * G * 9.80665
P = 11.983 * 998.86 * 1 * 9.80665
P = 117,379.122 Pa
a/R = (Do / 2) / R
a/R = (1,066.8 / 2) / 42,672
a/R = 0.012
L/2a = L / Do
L/2a = 1,184 / 1,066.8
L/2a = 1.11
As per API-650 Figure P.2a, Radial load stiffness coefficient graph value (KR/E(2a)) = 0.00021169
KR = KR/E(2a) * E * Do
KR = 0.0002 * 199,000 * 1,066.8
KR = 44,940.999 N/mm
As per API-650 Figure P.2b, Longitudinal load stiffness coefficient graph value (KL/E(2a)^3) =
0.00027487
KL = KL/E(2a)^3 * E * (Do^3)
KL = 0.0003 * 199,000 * (1,066.8^3)
KL = 66,409,850,124.906 N.mm/rad
As per API-650 Figure P.2c, Circumferential load stiffness coefficient graph value (KC/E(2a)^3) =
0.00032985
KC = KC/E(2a)^3 * E * (Do^3)
KC = 0.0003 * 199,000 * (1,066.8^3)
KC = 79,692,519,911.173 N.mm/rad
Page: 146/173
W = (((9.8E-6 * G * H * (R^2)) / (E * t)) * (1 - ((exp (-1 * Beta * L)) * COS((Beta * L))) - (L / H))) +
(Alpha * R * DT)
W = (((9.8E-6 * 1 * 13,167 * (42,672^2)) / (199,000 * 38.1)) * (1 - ((exp (-1 * 0.001 * 1,184)) *
COS((0.001 * 1,184))) - (1,184 / 13,167))) + (1.2E-5 * 42,672 * 0)
W = 24.739 mm
Theta = ((9.8E-6 * G * H * (R^2)) / (E * t)) * ((1 / H) - (Beta * (exp (-1 * Beta * L)) * (COS((Beta * L))
+ SIN((Beta * L)))))
Theta = ((9.8E-6 * 1 * 13,167 * (42,672^2)) / (199,000 * 38.1)) * ((1 / 13,167) - (0.001 * (exp (-1 *
0.001 * 1,184)) * (COS((0.001 * 1,184)) + SIN((0.001 * 1,184)))))
Theta = -0.01 rad
Theta-C = MC / KC
Theta-C = 0 / 79,692,519,911.1733
Theta-C = 0.0 rad
Xb = L - (Do / 2)
Xb = 1,184 - (1,066.8 / 2)
Xb = 650.6 mm
Xc = L
Xc = 1,184
Xc = 1,184 mm
Page: 147/173
As per API-650 Figure P.4b, Coefficient (Yc) = 6.22 N.mm
Nomogram 1 check : Point (x-F , y-L) = (0.0 , 0.0) should lie within the boundaries of b1, b2 , c1 &
c2 ==> PASS
Nomogram 2 check : Point (x-F , y-C) = (0.0 , 0.0) should lie within the boundaries of b1 & c3 ==>
PASS
Page: 148/173
Shell Nozzle: D1 - Ø6" DREN
Repad Design
NOZZLE Description : 6 in SCH 80 TYPE RFWN
Material: A106-B-SMLS-PIPE
COURSE PARAMETERS:
t-calc = 32.988 mm
t_cr = 29.788 mm (Course t-calc less C.A)
t_c = 34.9 mm (Course t less C.A.)
t_Basis = 29.788 mm
Repad Type: Dog House
Repad Size (Do): 400 mm
(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (10.97 - 3.2)) + 34.9] * (10.97 - 3.2) * MIN((103.421/173) 1)
Available Nozzle Neck Area = 612.953 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 5012.584 - 860.213 - 612.953
A-rpr = 3539.417 mm^2
Page: 149/173
External Piping Loads Design
Beta = Characteristic parameter (1/mm)
D-repad = Repad Outside Diameter (mm)
DT = Normal Design Temperature Minus Installation Temperature (°C)
Do = Nozzle Outside Diameter (mm)
E = Modulus of Elasticity (MPa)
F-max = maximum radial thrust for longitudinal moment (ML) and circumferential moment (MC) are
equal 0 (N)
FR = Radial Thrust Applied to the Mid-surface of the Tank Shell at the Opening Connetion (N)
Fp = Pressure end load on the opening for the pressure resulting from the design product head at
the elevation of the opening centerline (N)
G = Design Specific Gravity
H = Maximum Liquid Level (mm)
KC = Circumferential load stiffness coefficient (N.mm/rad)
KL = Longitudinal load stiffness coefficient (N.mm/rad)
KR = Radial load stiffness coefficient (N/mm)
L = Nozzle Elevation (mm)
L/2a = Opening elevation to opening diameter ratio
Lamda = Lambda
MC = Circumferential Moment Applied to the Mid-surface of the Tank Shell at the Opening
Connetion (N.mm)
MC-max = Maximum circumferential moment for radial thrust (FR) and longitudinal moment (ML)
are equal 0 (N.mm)
ML = Longitudinal Moment Applied to the Mid-surface of the Tank Shell at the Opening Connetion
(N.mm)
ML-max = Maximum longitudinal moment for radial thrust (FR) and circumferential moment (MC)
are equal 0 (N.mm)
P = Design product head at the elevation of the opening centerline (Pa)
R = Nominal Tank Radius (mm)
R/t = Tank radius to thickness ratio
T = Design Temperature (°C)
Theta = Unrestrained shell rotation resulting from product head per API-650 P.2.5.2 (rad)
Theta-C = Shell rotation in the horizontal plane at the opening connection resulting from the
circumferential moment per API-650 P.2.6 (rad)
Theta-L = Shell rotation in the vertical plane at the opening connection resulting from the
longitudinal moment per API-650 P.2.6 (rad)
W = Unrestrained radial growth of ghell per API-650 P.2.5.1 (mm)
WR = Resultant radial deflection at the opening connection per API-650 P.2.6 (mm)
Xa = Elevation to top of nozzle opening (mm)
Xb = Elevation to bottom of nozzle opening (mm)
Xc = Elevation to nozzle opening centerline (mm)
a/R = Opening radius to tank radius ratio
c1 = Boundary c1 should pass by this ordinate
c2 = Boundary c2 should pass by this abscissa
c3 = Boundary c3 should pass by this ordinate
d = Nozzle depth (mm)
h1 = First Shell Course Height (m)
qXa = Nondimensional quantity derived from Xa
qXb = Nondimensional quantity derived from Xb
qXc = Nondimensional quantity derived from Xc
t = Shell course thickness (mm)
t-repad = Repad Thickness (mm)
x-F = Radial thrust abscissa value
y-C = Circumferential moment ordinate value
Page: 150/173
y-L = Longitudinal moment ordinate value
D-repad = 400 mm
DT = 0 °C
Do = 168.275 mm
E = 199,000 MPa
FR = 0 N
G=1
H = 13,167 mm
L = 306 mm
MC = 0 N.mm
ML = 0 N.mm
R = 42,672 mm
T = 32.9 °C
h1 = 2.438 m
t = 38.1 mm
t-repad = 38.1 mm
d=H-L
d = 13,167 - 306
d = 12,861 mm
P = d * water-density * G * 9.80665
P = 12.861 * 998.86 * 1 * 9.80665
P = 125,979.545 Pa
a/R = (Do / 2) / R
a/R = (168.275 / 2) / 42,672
a/R = 0.002
L/2a = L / Do
L/2a = 306 / 168.275
L/2a = 1.818
As per API-650 Figure P.2d, Radial load stiffness coefficient graph value (KR/E(2a)) = 0.00056613
KR = KR/E(2a) * E * Do
KR = 0.0006 * 199,000 * 168.275
KR = 18,957.874 N/mm
As per API-650 Figure P.2e, Longitudinal load stiffness coefficient graph value (KL/E(2a)^3) =
0.00151785
KL = KL/E(2a)^3 * E * (Do^3)
KL = 0.0015 * 199,000 * (168.275^3)
KL = 1,439,265,970.56 N.mm/rad
As per API-650 Figure P.2f, Circumferential load stiffness coefficient graph value (KC/E(2a)^3) =
0.00315711
KC = KC/E(2a)^3 * E * (Do^3)
Page: 151/173
KC = 0.0032 * 199,000 * (168.275^3)
KC = 2,993,657,097.483 N.mm/rad
W = (((9.8E-6 * G * H * (R^2)) / (E * t)) * (1 - ((exp (-1 * Beta * L)) * COS((Beta * L))) - (L / H))) +
(Alpha * R * DT)
W = (((9.8E-6 * 1 * 13,167 * (42,672^2)) / (199,000 * 38.1)) * (1 - ((exp (-1 * 0.001 * 306)) *
COS((0.001 * 306))) - (306 / 13,167))) + (1.2E-5 * 42,672 * 0)
W = 8.577 mm
Theta = ((9.8E-6 * G * H * (R^2)) / (E * t)) * ((1 / H) - (Beta * (exp (-1 * Beta * L)) * (COS((Beta * L))
+ SIN((Beta * L)))))
Theta = ((9.8E-6 * 1 * 13,167 * (42,672^2)) / (199,000 * 38.1)) * ((1 / 13,167) - (0.001 * (exp (-1 *
0.001 * 306)) * (COS((0.001 * 306)) + SIN((0.001 * 306)))))
Theta = -0.026 rad
Theta-C = MC / KC
Theta-C = 0 / 2,993,657,097.4827
Theta-C = 0.0 rad
Xb = L - (Do / 2)
Xb = 306 - (168.275 / 2)
Xb = 221.863 mm
Xc = L
Xc = 306
Xc = 306 mm
Page: 152/173
qXc = 306 / ((42,672 * 38.1)^0.5)
qXc = 0.24
Nomogram 1 check : Point (x-F , y-L) = (0.0 , 0.0) should lie within the boundaries of b1, b2 , c1 &
c2 ==> PASS
Nomogram 2 check : Point (x-F , y-C) = (0.0 , 0.0) should lie within the boundaries of b1 & c3 ==>
PASS
Page: 153/173
ML-max = c1 / ((Lamda / ((Do / 2) * YL)) * (1 / Fp))
ML-max = 0.8695 / ((0.066 / ((168.275 / 2) * 19.551)) * (1 / 2,801.7483))
ML-max = 60,729,903.611 N.mm
Repad Design
NOZZLE Description : 2 in SCH 80 TYPE RFWN
Material: A106-B-SMLS-PIPE
COURSE PARAMETERS:
t-calc = 28.726 mm
t_cr = 25.526 mm (Course t-calc less C.A)
t_c = 34.9 mm (Course t less C.A.)
t_Basis = 25.526 mm
(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (5.54 - 3.2)) + 34.9] * (5.54 - 3.2) * MIN((103.421/173) 1)
Available Nozzle Neck Area = 123.829 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 1539.832 - 565.51 - 123.829
A-rpr = 850.494 mm^2
Since Nozzle size <= NPS 2 (per API-650 Table 5.6 Note f), t_rpr = 0
Page: 154/173
No Reinforcement Pad required.
Repad Design
NOZZLE Description : 2 in SCH 80 TYPE RFWN
Material: A106-B-SMLS-PIPE
COURSE PARAMETERS:
t-calc = 28.726 mm
t_cr = 25.526 mm (Course t-calc less C.A)
t_c = 34.9 mm (Course t less C.A.)
t_Basis = 25.526 mm
(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (5.54 - 3.2)) + 34.9] * (5.54 - 3.2) * MIN((103.421/173) 1)
Available Nozzle Neck Area = 123.829 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 1539.832 - 565.51 - 123.829
A-rpr = 850.494 mm^2
Since Nozzle size <= NPS 2 (per API-650 Table 5.6 Note f), t_rpr = 0
Page: 155/173
Shell Nozzle: L2 - Ø2" INTERRUPTOR DE ALTO
NIVEL
Repad Design
NOZZLE Description : 2 in SCH 80 TYPE RFWN
Material: A106-B-SMLS-PIPE
COURSE PARAMETERS:
t-calc = 10.782 mm
t_cr = 7.582 mm (Course t-calc less C.A)
t_c = 12.7 mm (Course t less C.A.)
t_Basis = 7.582 mm
(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (5.54 - 3.2)) + 12.7] * (5.54 - 3.2) * MIN((103.421/173) 1)
Available Nozzle Neck Area = 61.719 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 457.405 - 308.723 - 61.719
A-rpr = 86.964 mm^2
Since Nozzle size <= NPS 2 (per API-650 Table 5.6 Note f), t_rpr = 0
COURSE PARAMETERS:
t-calc = 6.402 mm
t_cr = 3.202 mm (Course t-calc less C.A)
t_c = 9.5 mm (Course t less C.A.)
t_Basis = 3.202 mm
(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (5.54 - 3.2)) + 9.5] * (5.54 - 3.2) * MIN((103.421/173) 1)
Available Nozzle Neck Area = 52.766 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 193.168 - 379.919 - 52.766
A-rpr = -239.516 mm^2
Since Nozzle size <= NPS 2 (per API-650 Table 5.6 Note f), t_rpr = 0
Repad Design
Page: 157/173
MANWAY Description : 24 in Neck Thickness 12.7
Material: A516-70
COURSE PARAMETERS:
t-calc = 32.988 mm
t_cr = 29.788 mm (Course t-calc less C.A)
t_c = 34.9 mm (Course t less C.A.)
t_Basis = 29.788 mm
Repad Type: Dog House
Repad Size (Do): 1257.3 mm
(SHELL MANWAY REF. API-650 TABLE 5-6, AND FOOTNOTE A OF TABLE 5-7)
Available Manway Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Manway Neck Area = 2 * [(4 * (12.7 - 3.2)) + 34.9] * (12.7 - 3.2) * MIN((173/173) 1)
Available Manway Neck Area = 1385.1 mm^2
A-rpr = (Required Area - Available Shell Area - Available Manway Neck Area)
A-rpr = 18915 - 3246.088 - 1385.1
A-rpr = 14284 mm^2
Page: 158/173
d-cover = Bolt Circle Diameter (mm)
t-cover = Cover Plate Thickness (mm)
t-flange = Bolting Flange Thickness (mm)
tc-design = Cover Plate Required Thickness per API-650 5.7.5.6 (mm)
tc-req = Cover Plate Minimum Required Thickness (mm)
tf-design = Cover Plate Required Thickness per API-650 5.7.5.6 (mm)
tf-req = Bolting Flange Minimum Required Thickness (mm)
CA-cover = 3.2 mm
Lmax = 13.167 m
Ma-cover = A516-70
Ma-flange = A516-70
SG = 1
d-cover = 768.35 mm
t-cover = 19.05 mm
t-flange = 19.05 mm
tf-design = tc-design - 3
tf-design = 18.1395 - 3
tf-design = 15.139 mm
Page: 159/173
Shell Clean Out: EL1 - 38" x 48" ENTRADA DE
LIMPIEZA
A-design = Cleanout Assembly Available Area for the Design Condition per API-650 5.7.7.5 (mm^2)
A-neck = Cleanout Neck Available Area per API-650 5.7.7.5 (mm^2)
A-repad = Cleanout Repad Available Area per API-650 5.7.7.5 (mm^2)
A-test = Cleanout Assembly Available Area for the Hydrostatic Test per API-650 5.7.7.5 (mm^2)
Acsd = Required Cross Sectional Area for the Design Condition per API-650 5.7.7.4 (mm^2)
Acst = Required Cross Sectional Area for the Hydrostatic Test per API-650 5.7.7.4 (mm^2)
As-design = Cleanout Assembly Shell Plate Available Area for the Design Condition per API-650
5.7.7.5 (mm^2)
As-test = Cleanout Assembly Shell Plate Available Area for the Hydrostatic Test per API-650
5.7.7.5 (mm^2)
CA = Corrosion Allowance (mm)
D = Tank Nominal Diameter (m)
L = Cleanout Repad Height from Bottom Plate (mm)
L-eff = Cleanout Repad Effective Height per API-650 5.7.7.5 (mm)
L-max = Repad Maximum Height per API-650 5.7.7.5 (mm)
L-min = Repad Minimum Height per API-650 5.7.7.5 (mm)
Lmax = Maximum Design Liquid Level (m)
Ma-bottom = Cleanout Bottom Reinforcing Plate Material
Ma-neck = Cleanout Neck Material
Ma-plate = Cleanout Assembly Shell Plate Material
Ma-repad = Cleanout Repad Material
SG = Product Specific Gravity
SGt = Hydrotest Liquid Specific Gravity
Sd = Cleanout Bottom Reinforcing Plate Allowable Stress per API-650 5.7.7.6 (MPa)
Sut1 = Bottom Course Tensile Strength (MPa)
Sy = Cleanout Bottom Reinforcing Plate Yield Strength per API-650 5.7.7.6 (MPa)
Sy1 = Bottom Course Yield Strength (MPa)
Yd = Y value for determning the Area Coefficient for the Design Condition per API-650 Figure 5.11
Yt = Y value for determning the Area Coefficient for the Hydrostatic Test per API-650 Figure 5.11
b = Cleanout Opening Horizontal Clear Width (mm)
h = Cleanout Opening Vertical Clear Height (mm)
hs1 = Bottom Course Height (m)
t-neck = Cleanout Neck Thickness (mm)
t-repad = Cleanout Repad Thickness (mm)
t-repad-req = Repad Required Thickness (mm)
t1d = Bottom Course Calculated Design Thickness (mm)
t1t = Bottom Course Calculated Hydrotest Thickness (mm)
tb = Cleanout Bottom Reinforcing Plate Thickness (mm)
tbr = Cleanout Bottom Reinforcing Plate Required Thickness per API-650 5.7.7.6 (mm)
ts = Cleanout Assembly Shell Plate Thickness (mm)
ts1 = Bottom Course Installed Thickness (mm)
wb = Cleanout Bottom Reinforcing Plate Centerline Width (mm)
wb-req = Cleanout Bottom Reinforcing Plate Required Centerline Width per API-650 5.7.7.6 (mm)
CA = 3.2 mm
D = 85.382 m
L = 1,372 mm
Lmax = 13.167 m
Ma-bottom = A516-70
Ma-neck = A516-70
Page: 160/173
Ma-plate = A516-70
Ma-repad = A516-70
SG = 1
SGt = 1
Sut1 = 485.0 MPa
Sy1 = 260.0 MPa
b = 1,219 mm
h = 914.0 mm
hs1 = 2.438 m
t-neck = 38.1 mm
t-repad = 38.1 mm
t1d = 32.988 mm
t1t = 26.632 mm
tb = 31.75 mm
ts = 38.1 mm
ts1 = 38.1 mm
wb = 423.003 mm
Notes:
- Cleanout details shall be as shown in API-650 Figure 5.12, Figure 5.13, and Tables 5.9a through
5.11b
- As per API-650 5.7.7.3, the reinforced opening shall be completely preassembled into a shell
plate, and the completed unit, including the shell plate at the cleanout fitting, shall be thermally
stress-relieved as described in API-650 5.7.4
- The notch toughness of the bolting flange and the cover plate shall be based on the governing
thickness as defined in 4.5.5.3 using Table 4.3a, Table 4.3b, and Figure 4.1.
Material Properties
Cleanout Shell Plate Material Properties
Material = A516-70
Minimum Tensile Strength (Sut-shell-plate) = 485.0 MPa
Minimum Yield Strength (Sy-shell-plate) = 260.0 MPa
Permissible Design Metal Temperature (MDMT-permissible-shell-plate) = 8.66 °C
Size Requirements
Opening
As per API-650 5.7.7.2, Maximum Cleanout Height for Material Group IV (h-max) = 914 mm
As per API-650 5.7.7.2, Maximum Cleanout Width (b-max) = 1,219 mm
Page: 161/173
Repad
L-min = h + 150
L-min = 914.0 + 150
L-min = 1,064 mm
Reinforcement Requirements
Design Condition
Yd = ((((Lmax + 8.8) * D) + 71.5) / (1.408 * h)) * (((123 * t1d) / (4.9 * D * (Lmax - 0.3)))^0.5)
Yd = ((((13.167 + 8.8) * 85.3821) + 71.5) / (1.408 * 914.0)) * (((123 * 32.9881) / (4.9 * 85.3821 *
(13.167 - 0.3)))^0.5)
Yd = 1.314
As per API-650 Figure 5.11, Area Coefficient for the Design Condition (K1d) = 1
As per API-650 Figure 5.11, Area Coefficient for the Hydrostatic Test (K1t) = 1
Page: 162/173
As-test = (1.5 * h) * (ts1 - t1t)
As-test = (1.5 * 914.0) * (38.1 - 26.6317)
As-test = 15,723.036 mm^2
As per API-650 5.7.7.5, repad thickness shall not be less than the cleanout assembly shell plate
thickness (38.1mm).
Sy = MIN(Sy-bottom , 205)
Sy = MIN(260.0 , 205)
Sy = 205 MPa
Page: 163/173
tc-req = Cover Plate Minimum Required Thickness (mm)
tf-design = Cover Plate Required Thickness per API-650 5.7.7.7 (mm)
tf-req = Bolting Flange Minimum Required Thickness (mm)
CA-cover = 3.2 mm
Lmax = 13.167 m
Ma-cover = A516-70
Ma-flange = A105
SG = 1
b = 1,219 mm
h = 914.0 mm
t-cover = 25.4 mm
t-flange = 25.4 mm
ratio = h / b
ratio = 914.0 / 1,219
ratio = 0.75
tf-design = tc-design
tf-design = 24.3739
tf-design = 24.374 mm
Page: 164/173
tf-req = 24.374 mm
Repad Design
(Per API-650 Section 5.8.4 and other references below)
MANWAY Description : 24 in Neck Thickness 7.94
Material: A516-70
ROOF PARAMETERS:
t-calc = 8.2 mm
t_cr = 7.91 mm (Roof t-act less C.A)
t_c = 11.11 mm
t_Basis = 8.2 mm
Repad Type: Circular
Repad Size (Do): 1169 mm
Available Manway Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Manway Neck Area = 2 * [(4 * (7.94 - 3.2)) + 11.11] * (7.94 - 3.2) * MIN((173/173) 1)
Available Manway Neck Area = 285.064 mm^2
A-rpr = (Required Area - Available Roof Area - Available Manway Neck Area)
A-rpr = 5128.936 - 1820.147 - 285.064
A-rpr = 3023.726 mm^2
Page: 165/173
Page: 166/173
Normal and Emergency Venting (API-
2000 7th Edition) Back
Normal Venting
T-operating = Product storage temperature (°C)
VIT = Required in-breathing flow rate due to thermal effects per API-2000 3.3.2.3.3 (m^3/hr)
VOT = Required out-breathing flow rate due to thermal effects per API-2000 3.3.2.3.2 (m^3/hr)
Vi = Total required in-breathing volumetric flow rate (m^3/hr)
Vip = Required in-breathing flow rate due to liquid movement per API-2000 3.3.2.2.2 (m^3/hr)
Vo = Total required out-breathing volumetric flow rate (m^3/hr)
Vop = Required out-breathing flow rate due to liquid movement per API-2000 3.3.2.2.1 (m^3/hr)
Vpe = Maximum emptying rate (m^3/hr)
Vpf = Maximum filling rate (m^3/hr)
Vtk = Tank capacity (m^3)
insulation_type = Insulation type
latitude = Latitude zone
vapor_pressure_type = Vapor pressure type
T-operating = 50 °C
Vpe = 22.71 m^3/hr
Vpf = 22.71 m^3/hr
Vtk = 88,796.047 m^3
insulation_type = NO-INSULATION
latitude = BETWEEN-42-AND-58
vapor_pressure_type = HEXANE-OR-SIMILAR
In-breathing
Vip = Vpe
Vip = 22.71
Vip = 22.71 m^3/hr
VIT = C * (Vtk^0.7) * 1
VIT = 5 * (88,796.0474^0.7) * 1
VIT = 14,549.416 m^3/hr
Vi = Vip + VIT
Vi = 22.71 + 14,549.4156
Vi = 14,572.126 m^3/hr
Out-breathing
Vop = Vpf
Vop = 22.71
Vop = 22.71 m^3/hr
VOT = Y * (Vtk^0.9) * 1
VOT = 0.25 * (88,796.0474^0.9) * 1
VOT = 7,103.858 m^3/hr
Vo = Vop + VOT
Page: 167/173
Vo = 22.71 + 7,103.8581
Vo = 7,126.568 m^3/hr
Emergency Venting
ATWS = Wetted surface area (m^2)
D = Tank diameter (m)
F = Environmental factor per API-2000 3.3.3.3.4
Hs = Tank height (m)
P = Design pressure (kPa)
insulation_type = Insulation type
q = Required emergency venting capacity per API-2000 Table 5 and 3.3.3.3.4 (m^3/hr)
vapor_pressure_type = Vapor pressure type
D = 85.382 m
Hs = 14.63 m
P = 0.981 kPa
insulation_type = NO-INSULATION
vapor_pressure_type = HEXANE-OR-SIMILAR
F = MIN(F_ins , F_drain)
F = MIN(1.0 , 1.0)
F = 1.0
q = 19910 * F
q = 19910 * 1.0
q = 19,910 m^3/hr
Page: 168/173
Capacities and Weights Back
Capacity to Top of Shell (to Tank Height) : 522,161 BBLS
Capacity to Design Liquid Level : 469,515 BBLS
Capacity to Maximum Liquid Level : 469,515 BBLS
Working Capacity (to Normal Working Level) : 398,443 BBLS
Net working Capacity (Working Capacity - Min Capacity) : 297,449 BBLS
Minimum Capacity (to Min Liq Level) : 100,993 BBLS
SURFACE AREAS
Roof : 5,746.121 m^2
Shell : 3,922.538 m^2
Bottom : 5,744.17 m^2
Page: 169/173
Internal Pressure Moment : 239,394,982.103 N-m
Wind Moment : 149,524,991.436 N-m
Seismic Moment (Ringwall) : 97,497,219.197 N-m
Seismic Moment (Slab) : 622,654,223.126 N-m
Page: 170/173
Reactions on Foundation Back
Arsc = Area of Tank Roof Supported by the Tank Columns (per column) (m^2)
Arss = Area of Tank Roof Supported by the Tank Shell (m^2)
Wc = Columns Weights (N)
Wrsc = Dead Load on Columns (N)
Wrss = Weight of Tank Roof Supported by the Tank Shell (kg)
Ws = Weight of the Tank Shell and Shell Appurtenances (kg)
Wss = Roof Structure Weight Supported by The Tank Shell (kg)
d-water = Water Density (kg/m^3)
yb = Bottom Plate Density (kg/m^3)
Page: 171/173
Minimum Roof Live
Shell (Lr * Arss) / (pi * D) 5,387.563 N/m
Load
Minimum Roof Live
Center Column Lr * Arsc-0 89,383.199 N
Load
Minimum Roof Live Radial Bay 1
Lr * Arsc-1 119,177.599 N
Load Column
Minimum Roof Live Radial Bay 2
Lr * Arsc-2 119,177.599 N
Load Column
Minimum Roof Live Radial Bay 3
Lr * Arsc-3 126,319.509 N
Load Column
((4 * (Mrw / D)) + (0.4 * (Ws + Wrss) *
Seismic Shell 17,705.494 N/m
Av)) / (pi * D)
Seismic Bottom (32 * Ms) / (pi * (D^3) * 1000) 10.189 kPa
Snow Shell (S * Arss) / (pi * D) 0.0 N/m
Snow Center Column S * Arsc-0 0.0 N
Radial Bay 1
Snow S * Arsc-1 0.0 N
Column
Radial Bay 2
Snow S * Arsc-2 0.0 N
Column
Radial Bay 3
Snow S * Arsc-3 0.0 N
Column
Stored Liquid Bottom SG * Lmax * d-water * (9.80665 / 1000) 129.124 kPa
Pressure Test Bottom Pt 1.226 kPa
Wind Shell (2 * (Hs^2) * PWS) / (pi * D) 642.51 N/m
• Seismic bottom reaction varies linearly from 32*Ms/(PI*D^3) at the tank shell to zero at the
center of the tank
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MAWP & MAWV Summary Back
MAWP = Maximum Allowable Working Pressure
MAWV = Maximum Allowable Working Vacuum
MAWP and MAWV reversed calculations are not part of the standard API-650. User must validate
these values in a new design. Under these conditions additional appendices may apply.
MAWP = 18 kPa or 1,835.658 mmh2o (per API-650 App. F.1.3 & F.7)
MAWP = N/A (due to shell)
MAWP = 2.855 kPa or 291.156 mmh2o (due to roof)
MAWP = 0.985 kPa or 100.451 mmh2o (due to top member)
MAWP = 0.985 kPa or 100.494 mmh2o (per API-650 App. F.4 & F.5)
TANK MAWP = 0.985 kPa or 100.494 mmh2o
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