Professional Documents
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Construction Materials: Timber Timber
Construction Materials: Timber Timber
Pith
ใจ Xylem
Cambium เนือ้ ไม้
แนวแม่ เซลล์
Phloem
TREES
เปลือกชัน้ ใน
Components of Tree Trunk
Bark
Wood Cells
เปลือกไม้
เปลอกไม
Tree Growth
Hardwood vs. Softwood
3 4
TREE TRUNK–BARK&PHLOEM TREE TRUNK–XYLEM&PITH
7 8
PC1
• ไม ้เนื
ไ ้ อ ้ื แข็็ง (Hard
(H d Wood)
W d) คือ ื ไม
ไ ้ที
้ ม่ี ี • ไม ้เนื
ไ ้ อ ้ื อ่อ
่ น (Soft
(S ft Wood)
W d) คือ ื ไไม ้ที
้ ม่ี ี
ความต ้านทานแรงดัดโค ้งสูงสุดเกิน ความต ้านทานแรงดัดโค ้งสูงสุดตํา่ กว่า
100 MPa ในสภาพทีเ่ ป็ นไม ้แห ้งและมี 60 MPa ในสภาพทีเ่ ป็ นไม ้แห ้งและมี
ความทนทานตามธรรมชาติเกิน 6 ปี ความทนทานตามธรรมชาติไม่เกิน 2 ปี
• ไม ้ใบกว ้าง (Hardwoods) คือไม ้ • ไม ้ใบแคบ (Softwoods) คือไม ้ประเภท
ประเภทใบกว ้างทีม
ประเภทใบกวางทมเมลดอยู ่ เี มล็ดอย่ในรั
นรงไข
งไข่ ม มี ใบแคบทีม
ใบแคบทมเมลดอยู ่ เี มล็ดอย่นอกรั
อกรงไข
งไข่ และไมม
และไม่ม ี
ใบเลีย ้ งคู่ และมีทอ
่ ส่งนํ้ าในเนือ้ ไม ้ ท่อส่งนํ้ าในเนือ ้ ไม ้ขยายใหญ่เป็ นพิเศษ
ขยายใหญ่เป็ นพิเศษ
Slide 10
HARDWOOD VERSUS SOFTWOOD
PC1 ไม ้สน?
Praveen Chompreda, 19/11/2005
11
HARDWOOD VERSUS SOFTWOOD HARDWOOD VERSUS SOFTWOOD
• Hardwood ((in the US sense)) has • วิศวกรรมสถานแห่งประเทศไทยฯ แบ่งไม ้ออกเป็ น 5 ประเภท ตามกําลังรับแรง
nonuniform structure. It has ของไม ้
vessels (or pores) structure for
conduction.
d i This
Thi is
i not found
f d in
i
softwood. ไม้ เนือ้ อ่ อนมาก ไม้ เนือ้ อ่ อน ไม้ เนือ้ แข็งปานกลาง ไม้ เนือ้ แข็ง ไม้ เนือ้ แข็งมาก
• Also,
Also only 80-95% of hardwood กะท้ อน จาปา-
กะทอน จําปา กราด กระเจา กวาว
กว้ าว กักนเกรา
นเกรา แดง กระพีเ้ ขาควาย
กระพเขาควาย
cells are in the longitudinal ป่ า จิกนม ยม- กะบาก ตะปูน- ตะเคียนทอง ตะคร้ อไข่ เขล็ง ตีนนก
direction. หอม ยางขาว ขาว พะยอม ตะเคียนหมู ตะคร้ อหนาม บุุนนาค
สองสลึง ยางแดง สัก ตะแบก ตาเสือ เต็ง ประดู่
อินทนิล นนทรี พลวง มะค่ าโมง
Vessel มะค่ าแต้
มะคาแต ยมหิน รง
ยมหน รั ง
เลียงมัน
หลุมพอ สัก-
ขีค้ วาย เคี่ยม
WOOD DEFECTS
14 15
MOISTURE & SHRINKAGE MOISTURE & SHRINKAGE
– The weight
g and volume of wood change g as the moisture condition of
the wood changes
– Moisture Content is calculated as:
Wm -Wd
MC = ×100%
Wd
– W
Water may be b in cellll walls
ll (called
( ll d Imbibed
I bb dW Water)) or cellll cavities
(called Free Water)
– The point when cell walls is saturated and no free water is called Fiber
Saturation Point
– Shrinkage
g occurs when moisture content drops p below fiber saturation
point
16 17
– Tangential
g Shrinkage
g > Radial Shrinkage
g > Longitudinal
g Shrinkage
g (~0)
( ) • Shrinkageg varies
greatly among
different species of
woodsd
• Tangential
shrinkage is
significantly greater
than Radial
shrinkage for most
woods
• Different in rate of
shrinkage in two
direction mayy
result in warping
and/or shake
Source: Wilcox et al. (1991)
20 21
24 25
26 27
LOGGING LOGGING
• Use band saw or chain saw to cut Source: Wikipedia
the tree
• After the tree is felled, the
branches and leaves are removed
and the logs are cut to length
• The logs are then transported to a
saw mill to be cut into wood Source: Wikipedia
Logs waiting to be cut at sawmill • There are two broad ways of cutting
timber into planks
• Plainsawing – is a cut tangent to the
Source: Wikipedia annual rings
g exposing
p g tangent
g surface
f
(obtaining flat-grained lumber)
• Quatersawing – is a cut in the radial
direction from the center of the log
exposing radial surface (obtaining edge-
Source: Wikipedia grained lumber)
• Which method is to be used depends
on:
– Strength desired (radial cut plank is
stronger, stiffer, and less likely to
warp)
– Wood grain (some wood exhibit
Finished product! beautiful ggrain when cut radially)
y)
– Shape and defects of the timber
– Costs (radial cut is more difficult and
ggenerates more waste))
Source: Wikipedia Small-scale portable sawmill Source: Forest Products Laboratory (1990)
30 31
CONVERSION OF TIMBER CONVERSION OF TIMBER
Source: Wikipedia
• In wood such as oak, a desirable feature called “medullary ray” is exposed Source: Wilcox et al. (1991)
CONVERSION OF TIMBER S E A S O N I NG O F T I M B E R
Source: Wikipedia
Modern sawmill uses computer to calculate the most economic pattern and
has laser-guided blades
34 35
S E A S O N I NG O F T I M B E R S E A S O N I NG O F T I M B E R
• Air Seasoningg
– May take about 1 year for 1
inch-thick wood and much
l
longer ffor thi
thicker
k wood d
– Control the rate of drying
byy changing
g g the spacing
p g
between pieces of wood
Source: Wikipedia
S E A S O N I NG O F T I M B E R
MECHANICAL PROPERTIES
Flexural Strength
• Kiln Seasoning
Compressive Strength
– Kiln is a chamber which has fans to blow heated air and jets to introduce steams
– Steam is needed to control the rate of drying at the surface Tensile Strength
• prevent the “case hardening” in which the surface is dried and shrunk while the core Shearing Strength
is still wet
• Prevent splitting from rapid drying Other Properties
– Kiln seasoning is much faster than air seasoning – usually takes about 2-10
Factors Affecting Strength
weeks depending on the wood species and thickness
38 39
MECHANICAL PROPERTIES TENSILE STRENGTH
• Tensile Strength
g
– Parallel to grain
– Perpendicular to grain
• Compressive Strength
– Parallel to grain
– Perpendicular
P d l to grain
– Oblique to grain
• Flexural Strength (Modulus of
Rupture)
• Shearingg Strength
g • Tensile strength
g pparallel to ggrain is much larger
g (in
( the order of 50:1)) than
– Parallel to grain tensile strength perpendicular to grain
– Perpendicular to grain • Example of tension parallel to grain is a truss; however, wood rarely fails by
direct tension
d
40 41
42 43
COMPRESSIVE STRENGTH BENDING STRENGTH
46 47
SHEARING STRENGTH OTHER PROPERTIES
• Shear Strength
g Formula: • Modulus of Elasticityy
– Slope of the linear portion of the
compression stress-strain curve
V within
ithi th
the elastic
l ti range
τ =
A
Δσ
E=
Δε
• Shear strength parallel to grain is
critical in designing bolt holes
• Hardness Test
– Measure the hardness of the
surface by pushing a metal ball on
the surface to a certain depth and
measure the force
48 49
• Cleavage
g Test • The strength
g (compressive,
( p , Source: Illston and Domone (2001)
– Measure the potential that the wood can be tear along the grain tensile, or shear) and stiffness
• Nail Withdrawal Test (modulus of elasticity) of wood is
– Measure the ability of wood to hold a nail
generally
ll affected
ff d bby the
h
followings:
• Impact and Toughness Test
– The grain angle relative to loading
– Using a drop mass or pendulum to apply impact force to a simply-supported direction (therefore, wood is said
beam specimen to be an Anisotropic material)
– Toughness is the work required to fail the specimen which,
which together with the
strength, can indicates how ductile the wood is
50 51
FACTORS AFFECTING STRENGTH FACTORS AFFECTING STRENGTH
– Knots ((Defects):
) knots cause the – Densityy (or
( Specific
p
distortion of grain, thus reduce Gravity): The higher
the strength capacity. The sizes, the density, the greater
distributions, and locations of the strength. The
knots are the key factors. The density is affected by
strength of a real structural-size the species of the
timber is lower than the strength wood and,
and for each
of small clear test specimens due specie, the rate of
to the presence of knots. growth. The latewood
i stronger and
is d denser
d
than the earlywood
due to the thicker cell
walls.
Source: Illston and Domone (2001) 54 Source: Illston and Domone (2001) 55
FACTORS AFFECTING STRENGTH FACTORS AFFECTING STRENGTH
– Temperature:
p The strength
g
decreases as the temperature
increases. The effect is greater at
high moisture content.
56 57
DETERIORATION OF WOOD
• Deterioration of wood mayy be divided into 5 categories
g
– Mechanical
– Physical
y
– Chemical
– Microorganisms
DETERIORATIONS & PREVENTIONS – Insects
Microorganisms
Insects
Preventions
Wood Protection Products
58 59
DETERIORATION OF WOOD DETERIORATION OF WOOD
62 63
MICROORGANISM DAMAGES DETERIORATION OF WOOD
Source: Wikipedia Source: Wikipedia
• Deterioration of wood mayy be divided into 5 categories
g
– Mechanical – Termite
– Physical
y – Beetles
– Chemical – Wood borers
– Microorganisms – Etc…
– Insects
Source: Wikipedia
Source: Wikipedia
White Rot from Decay Fungi Source: UNEP (2000)
Brown Rot from Decay Fungi (Cubic cracks) 64 65
TERMITES TERMITES
Ki
King • Dampwood Termite
Workers
– Most of the species like very damp wood
– Their colonyy is often small and the damage
g is usuallyy slow (decay
( y fungi
g mayy be
Queen more of a problem in the same environmental condition)
Soldier
66 67
TERMITES TERMITES
Source: Wikipedia
68 69
70
They call all happen at the same time! 71
PREVENTIONS OF DETERIORATION WOOD PRESERVATIVES
• Wood structure should be designedg such that water will not accumulate • Wood ppreservatives provide
p pprotections from Insects/ Microorganisms
g
anywhere (termite, fungi, & moisture from soil)
• Avoid direct ground contact with wooden parts (termite & moisture from • Types
soil) • Ways
y to apply
pp y wood ppreservatives
– At lumber manufacturing plants • Oilborne Preservative
• Foundation and attic should be dry and well ventilated ((insects and
microorganisms) • Pressurizing • Water Soluble Preservative
• Dip, Hot/Cold Soaking • Leechable
L h bl Type
T
• Select the right kind of wood for the job (durability)
– At construction sites • Fixed Type
• Apply wood protection and/or finishing chemicals (insects and
microorganisms) • Dip
• Building should be designed such that inspection can be done easily • Brush, Spray
• Provide physical barrier and/or screens between building and surrounding
area (insects especially termite)
72 73
• Oilborne Preservatives
– Utilizes oil to carry preservatives into the wood
– Examples:
• Coal-Tar Creosote/ Petroleum Creosote
– Heavyy black-brown liquid q pproduced byy condensingg vapors
p
from heated carbon-rich sources, such as coal or wood. It
is sometimes mixed with tar oils and petroleum oils.
– Advantages: Very effective, Very toxic to insects & fungi,
not water-soluble, good absorption to wood, inexpensive
– Disadvantages: Strong odor, odor flammable,
flammable impart a dark
color to the wood, wood is unpaintable, may cause
irritation when contacted with skin. Long-termg exposure
p
may lead to skin cancer
Pressure Chamber – Mostly used for railroad ties, bridge timbers, piling, and
utility
l polesl
74 75
WOOD PRESERVATIVES WOOD PRESERVATIVES
• Pentachlorophenol
p ((C6HCl5O))
– White organic solid with needle-like crystals and a phenolic
odor
– Advantages: Toxic to insects & fungi, not water-soluble
– Disadvantages: Environmental damage issues – if only low level
is contaminatedd in the
h water sources, it may cause damages
d to
Source: Wikipedia
liver or kidney, cancer, damage to nervous system; strong odor;
flammable; impart a dark color to the wood; wood is
unpaintable; may cause irritation when contacted with skin
– Mostly used for railroad ties, bridge timbers, piling, and utility
Source: Wikipedia
poles
• Water
Water-Soluble
Soluble “Leachable”
Leachable Preservatives • Water Soluble “Fixed”
Fixed Preservatives
– Dissolved in water but also can be washed away so – Dissolved in water but fixed on wood once applied
theyy are not suitable ffor exterior applications
pp – Examples:
– Examples: • Copper Chrome Arsenate (CCA) – most popular
• Zinc Chloride, Sodium Fluoride • Ammoniacal Copper pp Arsenite (ACA)
( )
– Advantages: Inexpensive, help paint attach Source: Wikipedia • Ammoniacal Copper Zinc Arsenite (ACZA)
to wood better, odorless, not flammable, • Acid Copperpp Chromate (ACC)( )
Zinc Chloride
easy to handle
h dl and d transport (white
( hi
powder to be dissolved in hot water) • Copper Chrome Boron (CCB)
• Fluor Chrome Arsenate Phenol (FCAP)
• B
Borates
• Copper Azole
– Naturally occurring minerals that exist in small amounts in rock,
– Advantages: Will not be leached out by water, does not change color of wood
soil water and all living things
soil, things.
at low levels, odorless, wood can be painted
– Advantages: Effective fungicide/ insecticide, low toxic to human, low
– Disadvantages: Effectiveness varies among wood species, should not be used
environmental impact,
p odorless, colorless, non corrosive to metals
where it is in contact with food or water
78 79
WOOD PRESERVATIVES WOOD FINISHES
• Manyy of the wood ppreservatives has environmental and health issues • Wood finishes pprovide pprotection from the environment
80 81
– Paint (Oil-based
(Oil based or Water-based
Water based (latex) paint) contains color pigments,
pigments
binder (hold the pigment and provide glossy finish), and solvent. It
pprovides film finish and also prevent
p photodegradation
p g of wood. Oil-
based paints can penetrate wood better than the water-based types and
may be used as a primer
3. Ignition
g
100 1000 • Pyrolysis product reacts with oxygen (exothermic reaction) and progress to
90 900 combustion and burning of fire. Fire becomes self-supporting.
80 800 • Ignition occurs only under favorable conditions:
70 Aluminum 700 – Gases from pyrolysis must be combustible
ngth
Steel
– Gases and oxygen
yg must be in appropriate
pp p concentration
Temperature ((C)
60 600
% Initial Stren
W ood
d
50 Temperature 500 – Must have sufficient heat
40 400 • Large section of wood burns slowly because oxygen cannot reach the inside
• Spontaneous Ignition (no pilot fire) occurs over 430 °C but may occurs over
T
30 300
• Retardingg pyrolysis
py y (prevent
(p strength
g loss)) • Currently,
y, there is no pperfect fire retardant for wood
– Minimize heat of combustion – Poor retention capacity
– Insulate wood from heat of fire – Costs
– Promoting charcoal formation – Many reduce only flame spread but do not reduce pyrolysis
• Reduce flame spread or surface flammability – Many attract moisture into the wood (raise the equilibrium MC)
– Minimize
M or dilute
dl combustible
b bl gas produced
d d – C
Corrosion
i off metals
t l
– Blanket surface with non-combustible gas to prevent reaction with oxygen • Examples are:
• Prevent afterglow of charcoal – Ammonium phosphate
– Blanket surface with non-combustible gas – Ammonium sulfate
• Reduce formation of smoke – Ammonium chloride
– Most people are killed by smoke inhalation, not the heat of fire – Borax (sodium tetraborate)
– However, most of the smoke are produced from building contents that burn before – Zinc chloride
the wood structure • Fire retardants are usually pressure-treated at the manufacturing plant with
wood preservatives
88 89
WOOD PRODUCTS
90 91
PLYWOOD PLYWOOD
• Plywood
y is a crossbanded assemblyy • Properties
of wood (veneer) layers joined – Tensile strength of plywood is between that of solid wood in the
with adhesive transverse direction ((small)) and longitudinal
g direction ((large)
g )
• Crossbanding = arrangement of – Shrinkage of plywood is between that of solid wood in the fiber
wood fiber in alternating direction direction (very small) and solid wood across the grain (high shrinkage)
– Warping may occur due to different moisture condition of face and
• Layers may have different back or due to differences in species, thickness, and natural variability
thicknesses, or of different species on both sides
• More layers are needed to achieve – There are interior and exterior grades, depending on the adhesive used
thick plywood
• The number of layers is usually
the same on each side of the core
(
(center layer).
l ) Th
Therefore,
f there
h
are odd number of layers
• Particle Board is obtained byy • Mat-Formed Particle Board swell/shrink in pplane slightly
g y more than plywood
py
bonding fragments of wood with but less than lumber in tangential/radial directions
glue (binder/ resin) and
compressing under pressure to • Mat-Formed Particle Board swell in thickness much more than timber and
form a sheet (Extruded or Mat- plywood. This is because the particles that were compressed during the
Form) manufacturing try to “spring back” Æ moisture protection is important,
• The
Th hihigher
h the h pressure, the
h especially around the edges
stronger the board (particle board • Extruded Particle Board swell very little in thickness but much more in
may have 20-30% greater in pplane Æ considerable warping
p g mayy occur
density than wood it made up of)
• Glue only coats fractions of the
particle surface • Particle board often used as a core with veneered surface such as cabinets,
countertops
• Particle board may have layers
containing different particle size,
or have
h particle
l size gradually
d ll
changes from the middle to the
surface ((the core will have cheapp
coarse particles)
Source: Wilcox et al. (1991) 94 95
HARDBOARD STANDARDS FOR TIMBER PRODUCTS
96 97
98 99
STANDARD FOR PLYWOOD REFERENCES
• มอก 178-2538 แบ่งไม ้อัดออกเป็ น 3 ประเภท • ASTM (1994), Standard Methods of Testing Small Clear Specimens of Timber, D
143-94,
143 94 West
W Conshohocken,
C h h k PA
– ภายนอก - ใช ้กาวทีท ่ นทานต่อลมฟ้ าอากาศ • ASTM (1994), Standard Test Methods for Specific Gravity of Wood and Wood-
– ภายใน - ใช ้กาวทีท ่ นพอสมควร Based Materials, D 2395-94, West Conshohocken, PA
– ชัว่ คราว – ใช ้กาวทีม
่ คี วามทนทานจํากัด เหมาะกับงานชัว่ คราว • F
Forest P
Products
d LLaboratory
b (1990),
(1990) Wood
W d Engineering
E i i Handbook,
H db k 2nd Edition,
Edi i
Prentice-Hall, New Jersey.
ั ้ คุณภาพได ้เป็ น 4 ชน
• แบ่งชน ั ้ โดยแต่ละชน
ั ้ จะกําหนดขนาดใหญ่ทส
ี่ ด
ุ ของ • Microsoft Corporation (1999), Encarta Encyclopedia, Richmond, WA.
ตําหนิทจ
ตาหนทจะมได
ี่ ะมีได ้ • S ih R
Smith, R. C
C., A
Andres,
d C
C. K
K. (1989),
(1989) Materials
M i l for
f Construction,
C i 4th Edition,
Edi i M
McGraw-
G
้ คุณภาพ 1 (เกรด
– ชัน I) เหมาะสําหรับงานทีต
่ ้องการแสดงผิวหน ้าไม ้ Hill, New York, 401 pp.
• Watson, D. A. (1986), Construction Materials and Processes, 3rd Edition, McGraw-Hill,
– ชนคุ
ชัน ้ คณภาพ
ณภาพ 2 (เกรด II) เหมาะสาหรบงานทควรทาสทบผวหนาไม
เหมาะสําหรับงานทีค่ วรทาสีทับผิวหน ้าไม ้ New York,
York 486 pp.
pp
– ชัน้ คุณภาพ 3 (เกรด III) เหมาะสําหรับงานทีต ่ ้องทาสีทับผิวหน ้าไม ้ หรือทีๆ่ ไม่ • Wilcox, W. W., Botsai, E. E., Kubler, H. (1991), Wood as a Building Material: A Guide
อาจเห็นผิวหน ้าได ้ for Designers and Builders, John Wiley & Sons, New York, 215 pp.
– ชัน ้ คุณภาพ 3 (เกรด III) เหมาะสําหรับงานทีผ
่ วิ หน ้าไม ้ไม่มค
ี วามสําคัญ • UNEP FAO,
UNEP, FAO Global IPM Facility Expert Group (2000) (2000), Finding Alternatives to
Persistent Organic Pollutants (POPs) for Termite Management, http://www.chem.
• ความหนา 2 3 4 6 10 12 15 และ 20 มิลลิเมตร unep.ch/pops/termites/termite_fulldocument.pdf, 47 pp.
• http://www wikipedia org
http://www.wikipedia.org
• http://www.ccaresearch.org
100 101
RECAP
• Trees ((components
p of tree,, wood cells,, ggrowth of wood,, hardwood &
softwood)
• Physical characteristic (defects, moisture & shrinkage, density & specific
gravity)
• Timbering (conversion of timber, seasoning)
• Mechanical
M h l Properties
P (bending
(b d strength, h tensile
l strength,
h compressive
strength, shear strength)
• Deterioration of wood (fungi,
(fungi termites,
termites etc)
• Wood protections
• Other wood products (plywood,
(plywood particle board
board, hardboard)
102