MAIN CONTRACTOR

PT. POESER INDONESIA

SHANDONG MACHINERY EQUIPMENT E & I

CORPORATION (SDMECO) JOINT OPERATION

SUB CONTRACTOR
PT. FERROSTAAL INDONESIA
MECHANICAL / ELECTRICAL INSTALLATION

BANGKA BELITUNG 4 COAL FIRED STEAM POWER PLANT (CFSPP)

PROJECT UNIT 1 & 2 (2 X 16.5 MW)

CONTRACT NO : 0916 / Babel / XI / 2010

DOC NO : PI-SD-GRP-BBL4-0005

TITLE
GROUTING PROCEDURE

A APPROVED
STATUS
B APPROVED WITH COMMENTS
C NOT APPROVED

D RE-SUBMIT
ACTION
E FINAL

0 22/01/11 ISSUED FOR CONSTRUCTION

B 01/01/11 ISSUED FOR APPROVAL

A 12/12/10 ISSUED FOR IDC

REV DATE DESCRIPTION REVIEW BY CHECK BY APPROVED BY

PREPARED BY CHECKED BY REVIEW BY APPROVED BY

FERROSTAAL INDONESIA POESER – SDMECO KSO AMYTHASA– PT. PLN UIPP SUM II
ARKONIM - REKADAYA

ENGINEER ENGINEER ENGINEER ENGINEER

NOTES :
 PI-SD-GRP-BBL4-0005
GROUTING PROCEDURE
22 Jan 2011
PLTU 4 BANGKA Rev 0
BELITUNG 2 X 16.5 MW
PT. POESER INDONESIA – SDMECO (J.O)
Page 2 of 6
PT. FERROSTAAL INDONESIA

REVISION MODIFICATION LOG

Revisio Sectio
Description
n n

A All Issued for Review

B All Issued for Approval
0 All Issued for Construction
 PI-SD-GRP-BBL4-0005
GROUTING PROCEDURE
22 Jan 2011
PLTU 4 BANGKA Rev 0
BELITUNG 2 X 16.5 MW
PT. POESER INDONESIA – SDMECO (J.O)
Page 3 of 6
PT. FERROSTAAL INDONESIA

Table of Contents

1. INTRODUCTION 4
1.1 Definition and Acronyms....................................................................................................4
2. REFERENCES 4
2.1 Specification.........................................................................................................................4
2.2 Code and Standard.............................................................................................................4
3. MATERIAL 4
4. FOUNDATION PREPARATION 4
5. GROUTING 5
6. CURRING AND FINISHING 6
7. INSPECTION 6
 PI-SD-GRP-BBL4-0005
GROUTING PROCEDURE
22 Jan 2011
PLTU 4 BANGKA Rev 0
BELITUNG 2 X 16.5 MW
PT. POESER INDONESIA – SDMECO (J.O)
Page 4 of 6
PT. FERROSTAAL INDONESIA

1. INTRODUCTION
1.1 Scope
This procedure covers basic requirement for grouting and make sure all
grouting work for equipment erection work are follow the technical
specification, project standard, product manufacturer recommendation.

1.1 Definition and Acronyms

MAIN CONTRACTOR : PT. POESER INDONESIA and SHANDONG
MACHINERY & EQUIP. I/E GROUP
CORPORATION

SUB-CONTRACTOR : PT. Ferrostaal Indonesia (MFI)

PROJECT : ERECTION WORKS PLTU 4 BANGKA
BELITUNG 2 x 16.5 MW BELITUNG BARU

2. REFERENCES

2.1 Specification
This document shall use for the related documents as mention below:
 Main Contractor Specification

2.2 Code and Standard

Applicable code and standard are as follows:
 ASTM C-150 Portland cement
 ASTM C-1107 A non shrink cementing grouting
 Manufacturer’s Installation Instruction

3. MATERIAL
2.1 Grout material
2.2 Material Portland cement mortar grout as follow civil work or Main Contractor
Specification

4. FOUNDATION PREPARATION
4.1. Padding Plate
 PI-SD-GRP-BBL4-0005
GROUTING PROCEDURE
22 Jan 2011
PLTU 4 BANGKA Rev 0
BELITUNG 2 X 16.5 MW
PT. POESER INDONESIA – SDMECO (J.O)
Page 5 of 6
PT. FERROSTAAL INDONESIA

Padding plates of different thickness and size shall be used to level the
equipments. Non shrink grout material will be used set the padding plates as
per drawing.
4.2 All loose concrete defective areas on foundation surface shall be removing by
chipping, or by other means. Foundation surface must be roughened to
minimum depth of 3 mm.
4.3 Foundation surface and equipment base plates must be free of all oil,
greases, paint, rust, loose mill scale and dirt.
4.4 For premixed grout the foundation shall be well saturated with water for
approximately 24 hours prior to grouting or as specified by the grout
manufacturer.
4.5 Water shall be kept out of anchor bolt sleeves prior to grout.

5. GROUTING
5.1 Prior to grouting of the equipment base, the following work has to complete:
5.1.1 Tightening of bolt
5.1.2 Foundation to be cleaned
5.1.3 Wedges are tack weld
5.1.4 Install formwork to be leak proof
5.1.5 Foundation
5.2 Mixing, placing and curing of the grouting material shall be in accordance with
the manufacturer specification intended material to be used will be Sitka
Grout 215 for the grouting of foundation. Sitka Epoxy 42 for the grouting
anchor specialist at Anchor Box. Mix Portland cement and gravel will be
according to with mix design of concrete.
5.3 Prior to grout equipment base, formwork has to be install around the
foundation by using ½” thickness plywood material.
5.4 Pouring of grout material on to foundation should be done at one pouring
point and should let the grout follow by gravity force to prevent any air pocket
occurred below the best of equipment.
5.5 For equipment with common base two type of grout to used.
5.6 Grout temperature during placing shall not exceed 32°C, useless otherwise
indicated.
 PI-SD-GRP-BBL4-0005
GROUTING PROCEDURE
22 Jan 2011
PLTU 4 BANGKA Rev 0
BELITUNG 2 X 16.5 MW
PT. POESER INDONESIA – SDMECO (J.O)
Page 6 of 6
PT. FERROSTAAL INDONESIA

5.7 Result of compressive strength and shrinkage test will be provided.

6. CURRING AND FINISHING

5.1 On completion of grouting, cover all exposed grout with wet Hessian or rags
and plastic sheeting to prevent loss of moisture. Maintain until grout has
hardened.
5.2 After finishing and removal of forms continue wet curing (within 30°C) for at
least 2 days or longer.

7. INSPECTION
All grouting work shall be visually inspected in accordance with requirement the
inspection report shall be repair