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Technical Comparison of Harmonic Mitigation PDF
Technical Comparison of Harmonic Mitigation PDF
Technical Comparison of Harmonic Mitigation PDF
Abstract - Power system harmonics cause many problems focus on the industrial sector as well as they did not take into
like equipment failures, malfunctions and plant shutdowns. account the various available mitigation techniques. Similarly,
Accordingly, mitigation of these harmonics is considered an Ref. [4] introduces various harmonic mitigation product
important target especially for the industrial applications where features but it is focusing only on the merits of the author's
any short downtime period may lead to great economic losses.
products without addressing the demerits as well.
There are at least ten different mitigation techniques to choose
from, each with specific technical advantages and disadvantages. An extensive literature review over the past thirty years
Comparative studies for the harmonic mitigation techniques in makes us ensure that almost there is no article compare and
industrial electrical systems are rarely found in the literature summarize the various available harmonic mitigation
even though they are strongly needed. This paper, almost for the techniques especially for the industrial sector.
first time, provides comprehensive technical comparisons
Our paper goals can be summarized as follows:
between the various practical harmonics mitigation techniques in
the industrial electrical systems. This has been carried out with 1- To extract and highlight some design precautions that can
the aid of our research and experience in the industrial field. lead to mitigation of power system harmonics
Hence, this paper is considered as a helpful guide for design 2- To investigate the various harmonic mitigation techniques
engineers, consultants and customers of the industrial sector. with the pros and cons of each technique
3- To provide comprehensive detailed comparative studies
Index Terms - Harmonics, Distortion, Mitigation, Filter, between these various harmonic mitigation techniques to
Variable frequency drives (VFD).
enable design engineers, consultants and plant owners of
selecting the optimal harmonic mitigating technique for
I. INTRODUCTION
their plant
Due to the dramatic increase in the applications and usage
of nonlinear loads in the industrial applications (mainly, the II. HARMONIC MITIGATION TECHNIQUES
variable frequency drives VFD's), the power system
harmonics problems arise and represent a big obstacle against First, harmonic mitigation design precautions (during the
the wide application of the VFD's although they enhance design stage of the project) are discussed followed by
system efficiency and provide great energy saving. The power harmonic mitigation techniques after project completion or
system harmonics have many harmful effects including: solutions for an existing facility.
- Overheating of generators, motors, transformers, and
1. Harmonic mitigation design precautions (during the design
power cables that lead to early equipment failures
stage of the project):
- Failure of capacitor banks
- Nuisance tripping to protection relays and circuit breakers
1.1 Segregation of harmonic producing loads from sensitive
- Interference to communication systems and sensitive
electronic devices loads
Harmonic producing loads may be separated from
Accordingly, mitigation of the power system harmonics sensitive loads so that sensitive loads are not influenced by
represents a great importance in the industrial electrical loads with high harmonics as shown in Fig. 1. All heavy loads
systems to increase system reliability, enhance operation (in the order of several MVA) should have their own
economics and avoid unwanted equipment failure and process dedicated transformers, such as the practical case of the large
downtimes [1-2]. When an engineering consultant or an drives or arc furnaces in a steel mill. These transformers
industrial plant owner decides to mitigate the harmonics should be suitably designed to avoid overheating. If the
within his plant, he will find out that there are at least ten secondary buses are connected together via tie breaker,
harmonic mitigation techniques, each having advantages, thus precautions should be taken to ensure that the harmonic
the selection of the optimal mitigating technique will be a source and sensitive loads are not simultaneously energized
difficult task. Brief technical comparisons for some harmonic during this event [5].
mitigation techniques are presented in [3], but authors did not
1
1.4 Optimum selection of the generator pitch factor
The magnetic circuit of an AC generator produces voltage
harmonics that can be minimized through the arrangement of
the stator windings. A particular harmonic can be eliminated
from the generated voltage wave by choosing a pitch factor
that eliminates this particular harmonic [6]. The magnitude of
the pitch factor, KP, for any particular harmonic, n, is equal to:
KP = Sin (n p / 2) (1)
Where,
P: Winding pitch, the pitch of two conductors is normally
Fig. 1 Segregation of harmonic producing loads from sensitive loads defined to be at 180 electrical degrees apart
n: Harmonic order
1.2 Using star/ delta transformers for trapping triplen (3rd,
With proper planning during the design phase of the
9th project, certain harmonics can be eliminated from the
Transformer connections can be utilized to reduce generation units. Table 1 shows the effect of varying the
harmonics in a three-phase system by using delta connected generator pitch factor on the harmonic voltage content output
transformers to block the third order (triplen) harmonics, the from the generator.
delta transformer connection provides a zero sequence trap for
the triplen harmonics. This is accomplished by the fact that the Table 1
third and multiples of third harmonic currents have the same EFFECT OF PITCH FACTOR VARIATION ON VOLTAGE HARMONIC MAGNITUDES
magnitude and direction in all three legs of the delta Pitch factor Fundamental 3rd 5th 7th 9th
connected transformer, accordingly there is no resulting
2/3 0.87 0.00 0.86 0.87 0.87
change in the zero sequence flux, (d o/dt), thus the current in
the line side of the transformer contains no third harmonics. 4/6 0.95 0.58 0.00 0.59 0.95
Instead, these third harmonic currents circulate in the 0.96 0.71 0.26 0.26 0.97
5/6
transformer primary windings causing an additional
temperature rise. 6/7 0.97 0.78 0.44 0.00 0.78
Fig. 2 explains the usage of the transformer delta
connection to trap the triplen harmonics. By adjusting the winding pitch at any angle other than the
default setting (180 electrical degrees), the magnitude of the
fundamental and all harmonic components will be impacted.
From Table 1, it can be concluded that the optimum pitch
factor is (5/6) because it results in reducing the 5th and 7th
harmonics, in addition, as clearly described in section 1.2,
using delta connected transformer would filter the 3rd and 9th
harmonics, thus finally a relatively good reduction in
harmonics arising from the generation units is achieved.
2
The impedance rating of the line reactor indicates the per the IEEE 519-1992 guidelines where up to 15% to 40% of
unit impedance relative to its rated full load current. This system loads are VFDs, depending on the stiffness of the
effective impedance is proportionally reduced with the utility network, the amount of linear loads, and the value of
reduction of the actual load current [3]. The percent choke inductance [3, 4].
impedance, relative to a given load, is the voltage drop across
that impedance caused by the fundamental load current
flowing though this impedance. This can be explained by the
following equation:
Reactor impedance = [ If . Xf . 3 ] / V L-L (2)
Where,
If: Fundamental load current
Xf: Reactance at fundamental frequency
Fig.4 AC Line rector and DC reactor applications in the VFDs
VL-L: Line to line voltage (RMS)
Table 2 shows the effect of AC line reactor variation on the Using the DC choke for harmonics mitigation has the
current harmonic distortion. following advantages:
Packaged integrally within the VFD
TABLE 2 Can provide moderate reduction in voltage and current
EFFECT OF LINE REACTOR VARIATION ON THE DRIVE harmonics
CURRENT HARMONIC DISTORTION Provide less voltage drop than an equivalent line reactor
Drive total current harmonic distortion Cheap
Line reactor rating Using the DC choke for harmonics mitigation has the
(THDI)
1% 80 % following disadvantages:
Provide less line voltage protection than AC line reactor
3% 35 - 45 %
May not reduce harmonic levels to below IEEE 519-1992
5% 30 - 35 %
guidelines
DC choke impedance is typically fixed by design (not
Using AC line reactor for harmonics mitigation has the field selectable)
following advantages: DC choke cannot be installed at site because it must be
Cheapest solution for harmonic mitigation installed by the VFD manufacturer only.
Can provide moderate reduction in voltage and current
harmonics 2.3 K-factor transformers and drive isolation transformers
Available in various values of percent impedance
Provides increased input protection for VFD and its manufacturers established a rating method called the K-factor,
semiconductors from line voltage transients for dry-type transformers, to evaluate their suitability for
Represents a damping for the short circuit faults operation in a harmonic polluted environment. This factor is
Simple and easy in installation specifically defined for transformers that feed variable
On the contrary, using AC line reactor for harmonics frequency drives [3, 8].
mitigation has the following disadvantages: The K-factor is defined by the IEEE Standard
Additional voltage drop across the reactor terminals is C57.110.1998 [8] as follows: The K-factor is a rating
provided, line reactors greater than 5% are not optionally applied to a dry type transformer indicating its
recommended due to the excessive voltage drops suitability for use with loads that draw non-sinusoidal
May require separate mounting or larger VFD enclosure currents. The K-factor can be calculated by the following
May not reduce harmonic levels to below IEEE519-1992 equation:
guidelines [7]
2
Fixed inductance value (Uncontrollable) 2 Ih
Produce large heat during operation k h (3)
h 1 IL
2.2 Harmonic mitigation by using DC reactors (DC choke)
Where,
The DC reactor is simply a series inductance (reactor) h: Harmonic order
installed on the DC link of the VFD as shown in Fig. 4. In Ih: Harmonic current at order (h)
many ways, the DC choke effect on the harmonic mitigation is IL: Line current (or fundamental current)
comparable to an equivalent AC-side line reactor. The DC
choke provides a greater harmonic reduction primarily of the The K-factor indicates the transformer capability to
5th and 7th harmonics. If DC chokes (or AC line reactors) are supply various nonlinear loads without exceeding the rated
applied to all the VFDs within a plant, it is possible to meet temperature rise limits of the transformer. K-factor rated
3
transformers offer no means to reduce the magnitudes of The six pulse drive is the simplest and least expensive
harmonic current except that they act as line reactance as drive. The input supply current to a six pulse VFD is
described in section 2.1, but the K-factor method allows the approximately a square wave. The 12 pulse VFD is formed by
engineer to choose a dry type transformer that can withstand connecting two 6 pulse rectifiers in parallel to feed a common
the harmonic distortion without damage or loss of DC bus. The input to these rectifiers is provided with one
performance. Standard K-factor ratings are 4, 9, 13, 20, 30, three-winding transformer. This transformer has double
40, and 50. Drive isolation transformers are similar to the K- secondaries that are in 30o phase shift. The benefit of this
factor transformers in that they offer line impedance similar to arrangement is that in the supply side, some of the harmonics
a line reactor and reduce the amount of harmonic current that are in opposite phase and thus cancel each other.
is allowed to flow to the load but they do not reduce the Theoretically, this transformer arrangement yields to
harmonics generated from the drive itself. Generally, these eliminating the 5th and 7th harmonics. The 18 pulse VFD uses
transformers are 1:1 ratio transformers and are also used in three-phase three winding transformer that make a nine-phase
combinations of connections to create the 12 pulse, 18 pulse system and the equivalent of 20o phase shift which eliminate
and 24 pulse VFD configurations. the 5th, 7th, 11th and 13th harmonics. The 24 pulse VFD has
K-factor transformers have the following advantages: two 12-pulse rectifiers in parallel with two three winding
transformers, thus having 15o phase shift. The benefit of this
Can provide moderate reduction in voltage and current connection is that, theoretically, most of the low frequency
harmonics by adding line reactance to the VFD harmonics are eliminated but the major drawback is the high
Provides increased input protection for VFD and its cost.
semiconductors from line transients An extensive literature review over the past thirty years
Can be used in combinations to create special phase shifts leads to the fact that there are no single article compare and
for harmonic cancellation summarize the various VFD configurations. Table 3 provides
Enhance performance reliability and reduce transformer this novel helpful comparative study between the various VFD
damage due to excessive temperature rise compared with configurations.
the standard transformers
K-factor transformers have the following disadvantages: From Table 3, the following points can be extracted:
K-factor transformers by themselves are a method for 1- The 6 pulse VFD is the cheapest VFD but it creates the
largest amount of harmonics. Accordingly, it could be
the harmonics over the less expensive reactor solution used in the following cases:
Must be sized at full load ratings to match each drive or a. Where small number and low ratings drives are
group of drives present in the system
May not reduce harmonic levels to below IEEE 519- 1992 b. Where there are no strict harmonic limits imposed by
guidelines the utility companies
More expensive than standard transformers c. Where minimum initial cost is required by the plant
owner
2.4 Multi pulse drive configurations (6 pulse, 12 pulse, 18 2- The 24 pulse VFD is the most expensive drive but it
produces the least harmonic distortion so it could be
pulse, and 24 pulse)
used in the following cases:
Transformers can have several impacts on the application a. In the case of a high power single drive or large
of power electronics. First, a transformer can help to isolate multi-drive installation (larger than 1 MW), a 24-
the power electronic loads from the power system with its pulse system may be the most economical solution
impedance. Next, if the transformer has a winding connection with lowest harmonic distortion
other than a wye-wye or delta-delta, there will be an inherent b. Where there are strict harmonic limits imposed by the
phase shift that can be beneficial in harmonics cancellation. In utility companies
fact, this phase shift is the key in minimizing the generated
harmonic currents in the 12, 18, 24 and higher pulse power The conclusion is that the selection of the optimal VFD
electronic equipment. The relation between the harmonics configuration is a technical and economical compromise
present in the system and the number pulses is as follows: which mainly depends on the drive rating, project budget and
hP= P.n ± 1 (4) customer and utility harmonic limits.
Where, Using multi-Pulse VFD has the following advantages:
h: Harmonic order present in the VFD of the (P) pulse Harmonics are eliminated from its source (not
number propagating inside the electrical network), thus avoiding
P: Number of pulses of a VFD (typical values are: 6, 12, 18, excessive energy losses within system cabling and avoid
low power factor problems
Excellent harmonic control for larger drives (>100 kW)
Ensures IEEE 519-1992 limits compliance
4
TABLE 3
A COMPLETE TECHNICAL COMPARISON BETWEEN THE VARIOUS VFD CONFIGURATIONS
All (KW) ratings are All (KW) ratings are Available and economic Available and economic
Available ratings in the market (KW) for large power rating for large power rating
available available
drives, (> 300 kW) drives, (> 800 kW)
Overall dimensions
100 % 150 % to 200 % 300 % 350 %
(Relative to 6 pulse VFD)
Stand-alone installation Stand-alone
Installation options or inside a standard installation or inside a Stand-alone installation Stand-alone installation
switchgear standard switchgear
Cooling Air cooled Air cooled Air cooled or water cooled Air cooled or water cooled
Using multi-Pulse VFD has the following disadvantages: high pass filters. Passive filters are designed (tuned) to
The higher the number of pulses the higher the drive cost provide a low impedance path to harmonic currents at a
and complexity specific frequency called the tuning frequency (fr) or as band-
18 Pulse and 24 Pulse VFD's are considered as pass devices that can filter harmonics over a certain frequency
economical solutions only for large power rating drives bandwidth [2, 3,9] thus preventing the flow of these harmonic
(>300 kW) currents into the electrical system.
Special motor's insulation may be required when the Single tuned passive filter circuit diagram, reactance
motor is fed from a high pulse VFD system response and impedance versus frequency characteristics are
shown in Fig. 5.
and clean environment only
Special cooling requirements may be required for larger
VFD ratings
5
A shunt filter is said to be tuned to the frequency that in the system and their relevant levels, then the passive
makes its inductive and capacitive reactances equal. Passive filter can be sized accordingly
filters are constructed by using capacitors and inductors in Man-hour and man-power are required by engineering
carefully selected combinations. For a simple single tuned consultants to perform the required plant harmonic
filter, at the tuning frequency, the inductive reactance equals analysis studies
the capacitive reactance as follow: May not reduce harmonic levels to below IEEE 519-1992
XL = XC (at the tuning frequency, fr) (5) guidelines
Separate mounting and protective device (breaker/fuse)
2. .fr.L = 1/ (2. .fr.C) (6) are required
Care is needed in filter's components sizing to avoid over-
Solving (6) for (fr) leads to:
loading
During light loading conditions, the passive filter may
(7)
lead to leading power factors
Each single tuned filter eliminate single harmonic order
Where,
only
XL: Inductive reactance
XC: Capacitive reactance
2.6 Active harmonic filters (AHF)
L: Inductance of the filter
C: Capacitance of the filter Active harmonic filter (AHF) is an intelligent and
fr: Tuning frequency of the filter interactive filter. The basic principle of the active filter is that
it generates a current equal and opposite in polarity (180°
A properly designed passive filter can remove 50-80% of phase shifted) to the harmonic current drawn by the nonlinear
the target harmonic current. In order to design a passive filter, load and injects it to the point of common coupling (PCC).
some time-consuming calculations, computer models and Accordingly, the active filter forces the source current to be
simulations are often required. Large rating filters are divided pure sinusoidal as clearly shown in Fig. 6. The characteristic
into stages and are often switched in steps using of harmonic compensation is strongly dependent on the
electromechanical contactors controlled by a microprocessor filtering algorithm used for extraction and calculation of the
controller that operates the stages based on the load power harmonic load current [2, 9, 11].
factor. The current waveform generated from the active
If the harmonic producing loads are varying rapidly, as in harmonic filter is produced by using a voltage source or
the polystyrene and ethylene petrochemical plants, the passive current source inverter. The voltage source inverter is more
filters inherent slow response time (up to 30 seconds per commonly used in the active harmonic filters' market. The
stage) can cause short-term overload conditions that may desired current waveform generated by the filter is strictly
cause the capacitors in the passive filter to deteriorate dependent on controlling the switching of the inverter
prematurely. It should be noted that as the capacitors decline switches that are usually insulated gate bipolar transistors
(losing microfarads due to overloading and aging), the filter (IGBT).
tuning frequency shifts upwards in frequency and this is the
reason of tuning the passive filter at 10% below the required
tuning frequency. Recently, many manufacturers of low
voltage passive filters have replaced the electromechanical
contactors with solid-state silicon controlled rectifier (SCR)
switching devices that have the advantage of improving the
speed of response of the passive filter to cope with the fast
load changes. There are other types of passive filters such as:
second order damped filters, third order damped filters, and C-
Type filters [10].
Passive filters have the following advantages:
Cheap
Simple circuitry
Easy maintenance
Fig. 6 Priniciple of operation of the shunt active harmonic filter
Provides power factor correction
A single filter can compensate for multiple drives As shown in Fig. 7 and Fig. 8, there are two types of
Passive filters have the following disadvantages: active filters:
Harmonic analysis studies using computer aided Shunt active harmonic filter
softwares like electrical transient analyzer program Series active harmonic filter
(ETAP) are required for identifying the harmonics present
6
Can be designed and allocated into main distribution
switchgear to provide global harmonic compensation for
several VFDs
Extendable solution, many AHF units can be connected in
parallel in order to achieve higher power requirements.
Active harmonic filters have many advantages including the Installation options Indoor or Outdoor Indoor only
7
hybrid filter and series/ parallel type hybrid filter. Both hybrid Filtering a wide frequency range (elimination of
filter configurations are shown in Fig. 9 and Fig. 10 harmonics numbered 2nd to 50th)
respectively. Compensation of reactive power and improving power
factor
Hybrid harmonic filter has many disadvantages including the
following:
Care should be given to ensure that the passive portion of
the hybrid filter will not be overloaded
Disadvantages of the passive filter and active filter
described above in sections (2.5, 2.6) are valid for hybrid
filter
Expensive, difficult maintenance solution
Fig. 9 Parallel / Series type hybrid filter Each harmonic mitigation technique has many advantages
and disadvantages as described earlier in this paper.
Furthermore, Table 5 provides a novel helpful comparative
study between most of the harmonic mitigation solutions.
III. CONCLUSION
Mitigating the power system harmonics represents a great
importance in the industrial applications in order to increase
system reliability, enhance operation economics and avoid
unwanted equipment failure and process downtimes. There are
at least ten harmonic mitigation techniques, each having many
pros and cons. Previous articles addressed limited specific
Fig. 10 Series / Parallel type hybrid filter
harmonic mitigation techniques in details. This paper provides
Parallel/ Series hybrid filter main components can be a comprehensive technical comparison between most various
summarized as: harmonics mitigation techniques highlighting the pros and
a. One (or more) bank(s) of resonant passive filters (Fi), cons of each technique to enable the design engineers,
parallel-connected across the nonlinear load(s). consultants and plant owners of selecting the optimum
b. An active harmonic filter, made up of: harmonic mitigating technique for their plant.
A magnetic coupler (Tr), the primary of which is
inserted in series with the passive filter(s), REFERENCES
Active harmonic filter (AHF) connected to the [1] Mohamed Zaki El-Sadek, Power System Harmonics, 2nd edition, 2007,
secondary of the magnetic coupler. Mukhtar Press, Egypt.
[2] Mohamed Zaki El-Sadek, Power System Harmonic Filters, 1st edition,
2007, Mukhtar Press, Egypt
The hybrid filter is composed of a combination of passive [3] Daniel J. Carnovale, Thomas J.
and active filters. The passive filter portion is tuned to the
dominant harmonic frequency in the system and is supplying [4] Schneider Electric, Harmonics Solution Handbook, 1st edition, June 2009
the required reactive power for power factor correction [5] IEEE, Recommended practice for industrial and commercial power
systems, ANSI/ IEEE 399-1997, Chapter 10, PP. 265-312
requirements. The active filter portion is dedicated for [6] nding of Harmonics Distortions in
removing all other harmonic orders. The active filter must be Petroleum and Chemical Industry
programmed to ignore the harmonic frequency to which the Conference, 2002, PP. 237-250
passive filter is tuned to avoid any negative interaction [7] IEEE, Recommended Practice and Requirements for Harmonics Control
in Electrical Power Systems, ANSI/ IEEE 519-1992
between the two elements in the hybrid configuration. With [8] IEEE, Recommended Practice for Establishing Transformer Capability
the reduction of size of the active filter portion and the supply when Supplying Non-sinusoidal Load Currents. ANSI/IEEE C57.110-
of reactive energy from the passive portion, the hybrid 1986.
technology offers an optimum economical solution for the [9] Francisco C. De La Rosa, Harmonics and Power Systems, 1st edition,
2006, CRC press
most demanding high power installations. It combines the [10] Jos Arrillaga, Neville R. Watson, Power System Harmonics, 2nd edition,
advantages of both passive and active filters technologies. 2007, John Wiley & Sons Press
Hybrid harmonic filter has many advantages including the [11] Schneider Electric Cahier tec
st
edition, June 1999
following: [12] Schneider Electric Cahier technique
st
Combine the advantages of passive and active filtering edition, Dec. 1999
solutions
8
TABLE 5
A COMPLETE TECHNICAL COMPARISON BETWEEN MOST OF THE HARMONIC MITIGATION SOLUTIONS
< 11 %
Current THD (%) <40% < 45% N/A (for 12 pulse < 12 % 3- 5 % 5- 7 %
VFD)
Maybe
Meet IEEE 519
Rarely Rarely N/A (for 18 & 24 Maybe Yes Yes
limits
pulse)
Power factor
No No N/A No Yes Yes Yes
improvement
Attract upstream
No No N/A No Yes No Yes
harmonics
Series (inside
Connection Series DC link of the Series Shunt Shunt Shunt Series + Shunt
VFD)
Difficult, Must
be installed by
Insertion difficulty Difficult the VFD Difficult Easy Difficult Easy Difficult
manufacturer
only
Resonance
No No No No Yes No Yes
occurrence risk
Require harmonic
Yes Yes N/A Yes Yes No No
analysis studies
LV only (MV are LV only (MV are
Available voltage available with a available with a
LV & MV LV LV & MV LV & MV LV & MV
levels step-up step-up
transformer) transformer)
Air cooling or
Cooling Air cooling Air cooling Air cooling Air cooling Air cooling Air cooling
water cooling
Very
Complexity Simple Simple Simple Complicated Moderate Very Complicated
Complicated
Cost Low Low Moderate Expensive Moderate Very Expensive Very Expensive
Where:
N/A: Not applicable
LV: Low voltage
MV: Medium voltage