SIX WEEKS TRAINING REPORT

(June-July, 2012)

Technology

Cheema Boilers Ltd.

Submitted by

Birkaran Singh

Registration Number- 10900125

Programme Name- B.Tech M.Tech (ME)

Section- M2904

Under the Guidance of

Hardeep Singh Cheema (Director)

School of Mechanical Engineering

Lovely Professional University, Phagwara

 DECLARATION

I hereby declare that I have completed my six weeks summer training at Cheema Boilers Ltd.
from ______ (start date) to _____ (end date) under the guidance off Mr. Hardeep Singh
Cheema. I have worked with full dedication during these six weeks off training and my learning
outcomes fulfill the requirements off training for the award off degree off B. Tech M.Tech (ME),
Lovely Professional University, Phagwara.

________________

(Signature off student)

Name: Birkaran Singh

Registration no: 10900125

Date: ___________________
 Acknowledgement
It is not until you undertake the term paper like this one that you realize how massive the effort it
really is, or how much you must rely upon the Selfless efforts and goodwill of others. There are
many who helped me with this report, and I want to thank them all from the core of my Hearts. I
owe special words of thanks to my Teacher for his vision, thoughtful counseling and
encouragement at every step of the training. I am also thankful to the teachers of the Department
for giving me the best of knowledge and guidance throughout the report. And last but not the
least, we find no words to acknowledge the financial assistance & moral support rendered by our
parents in making the effort a success. All this has become reality because of their blessings and
above all by the grace of god.
 Index

 Organizational overview
 Technology learnt
 Reason for choosing the training
 Learning outcome from training
 Gantt chart
 Bibliography

Organizational overview

Infrastructure
CBL has sizeable manufacturing facilities that produce 'A' grade quality goods. The Company
has extensive experience in the manufacturing of boilers and boiler house auxiliaries. Producing
through three plants, located one at Nalagarh (HP) and two plants at Kurali (near Chandigarh),
CBL supplies the nation the cost-effective power solutions.

The Nalagarh plant produces process boilers while the Kurali Unit-I produce power boiler parts
like boiler drums, headers and larger process boilers. The Kurali Unit-II manufactures tubular
products for power boilers and boiler auxiliaries like ESP, Fans and Air Pre-Heaters etc.

The CBL plants are well equipped with destructive and non-destructive testing, and work with
proven quality management systems like ISO 9001 2000 and ASME code stamp.

The CBL has three certificates namely ISO 9001, ISO 14001, OHSAS 18001. It implies

 Passport for International Market.

 Professional Image.
 Increased customer confidence.
 Improved quality cut in costs owing to rejection control
 Clarity of responsibility and authority.
  Better and Defined system.
 Consistent Quality.
 Improved Cycle Time.

ASME Certification
Cheema Boilers has received ASME (American Society of Mechanical Engineers) Certification
for "U" & "S" stamps. It implies

 Complete traceability of raw materials

 All design meets the A.S.M.E. code
 All pressure vessel tests is witnessed by an A.S.M.E. third party
 Unsurpassed quality assurance
 Quality Manager and an Authorized Inspector actually travel with each project through
all phases of the work
 Final inspection where units are hydrostatically tested at 1.5 times the working pressure.

Total area: 122000 sq. mtrs

Covered area: 16000 sq. mtrs.

Open metalled space: 12000 sq. mtrs. For storage

Export clients:
 Midex Overseas Ltd Zimbabwe
 Excellent Enterprises Pvt Ltd Ukraine
 Faizah Coconut Oil Ltd Dhaka (Bangladesh)
 Richerster Foods South Africa
 Everest Paper Mills Kathmandu
 Azad Pulp & Papers Bangladesh
 Lumbini Rubber Factory (P) Ltd Nepal
 Din Hi Co. Limited Vietnam
 Everest Paper Mills Kathmandu

Manufacturing of pressure vessel:

Materials for manufacturing pressure vessel:

  Stainless Steel 300 & 400 series
 Carbon Steel / Low Alloy Steel
 Alloy Steel etc.

Specifications of the pressure vessel:

 Thickness: Upto 125 mm
 Length: 20 mtrs. or more with field joints
 Weights: Upto 60 tons
 Diameter: Upto 5 mtrs

Welding Facilities:
TIG / MIG / SMAW / SAW facilities are used to produce highest quality equipments in shortest
delivery period & at world's lowest prices. Qualified & highly skilled welders (as per ASME, IS)
and extensive radiographic welding capability makes CBL an ideal choice for all types of ASME
Section VIII/ ASME Section 1 constructions.
  LP Boilers Low pressure process boilers
 HP Boiler High pressure Co-generation and IPPs
 Others WHRBs for Sponge iron plants, slop fired boilers, ESPs and Hot Air
Generators
 Upgradation Retrofitting, capacity enhancement, etc.

Atmospheric Fluidized Bed Combustion (AFBC) BOILERS:

Most operational boiler of this type is of the Atmospheric Fluidized Bed Combustion (AFBC).
This involves little more than adding a fluidized bed combustor to a conventional shell boiler.
Such systems have similarly being installed in conjunction with conventional water tube boiler.
Coal is crushed to a size of 1 – 10 mm depending on the rank of coal, type of fuel fed to the
combustion chamber. The atmospheric air, which acts as both the fluidization and combustion
air, is delivered at a pressure, after being preheated by the exhaust fuel gases. The in-bed tubes
carrying water generally act as the evaporator. The gaseous products of combustion pass over the
super heater sections of the boiler flowing past the economizer, the dust collectors and the air
pre-heater before being exhausted to atmosphere.

Advantages of AFBC Boilers:

 Fuel flexibility
 High efficiency
 Lower power consumption
 Environment friendly
 No burner management
 Simple to operate

Types of fuels used:

 coke
 washery rejects
 saw dust
 rice husk
 wood chips
 cotton stalk
 coffee husk
 mustard stalk
 coconut shells
 ground nut shells

Reason for choosing this training:

The reason for choosing this industry for industrial training is the infrastructure and growth of
the industry because if the industry is having good infrastructure only then I will get opportunity
to learn something new about the latest technology. The infrastructure of cheema boilers limited
is very good and big. The training methods are also very good. I get to know about this industry
from a friend. The growth of the industry is also a reason for choosing this industry.

Learning outcome from training:

 From the training I came to know about the technology of the boilers that how the boilers
are useful in the manufacturing of the various products and which boilers is best for
manufacturing the products which is easy to maintain, environment friendly, which can
be operated on many types of fuels. The boiler which is most suitable is Atmospheric
Fluidized Bed Combustion (AFBC). It is most suitable due to its advantages or features
like Fuel flexibility, High efficiency, Lower power consumption, Environment friendly,
No burner management, Simple to operate.

Atmospheric Fluidized Bed Combustion (AFBC) BOILERS:

Most operational boiler of this type is of the Atmospheric Fluidized Bed Combustion (AFBC).
This involves little more than adding a fluidized bed combustor to a conventional shell boiler.
Such systems have similarly being installed in conjunction with conventional water tube boiler.
Coal is crushed to a size of 1 – 10 mm depending on the rank of coal, type of fuel fed to the
combustion chamber. The atmospheric air, which acts as both the fluidization and combustion
air, is delivered at a pressure, after being preheated by the exhaust fuel gases. The in-bed tubes
carrying water generally act as the evaporator. The gaseous products of combustion pass over the
super heater sections of the boiler flowing past the economizer, the dust collectors and the air
pre-heater before being exhausted to atmosphere.

Advantages of AFBC Boilers:

 Fuel flexibility
 High efficiency
 Lower power consumption
 Environment friendly
 No burner management
 Simple to operate
Pressure Vessels:

Materials for manufacturing pressure vessel:

• Stainless Steel 300 & 400 series

• Carbon Steel / Low Alloy Steel

• Alloy Steel etc.

Specifications of the pressure vessel:

• Thickness: Upto 125 mm

• Length: 20 mtrs. Or more with field joints

• Weights: Upto 60 tons

• Diameter: Upto 5 mtrs

Welding Facilities:
TIG / MIG / SMAW / SAW facilities are used to produce highest quality equipments in shortest
delivery period & at world's lowest prices. Qualified & highly skilled welders (as per ASME, IS)
and extensive radiographic welding capability makes CBL an ideal choice for all types of ASME
Section VIII/ ASME Section 1 constructions.
Gantt chart:

Week 1 Week 2 Week 3 Week 4 Week 5 Week 6

Introduction

Introduction of pressure
vessels

Machining of the
pressure vessel parts

Welding of the pressure

vessel parts

Introduction of the
boilers

Overview of the training

learning
 Bibliography

 boiler.maximaboiler.com
 www.maxithermboiler.com
 www.energypackboilers.com/
 www.energymanagertraining.com/.../Types%20of%20Boilers.pdf
 www.southernsteamtrains.com/manual/boilertypes.htm
 www.chemicalequipments.com
 www.pressurevesselsindia.com
 www.spacechem.in/pressure-vessels-heat-exchangers.html
 www.kgcprojects.com