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Reservoir formation damage during various phases of oil and gas recovery- an
overview

Article  in  International Journal of Earth Sciences and Engineering · April 2012

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ISSN 0974-5904, Volume 05, No. 02


www.cafetinnova.org April 2012, P.P. 224-231

Reservoir Formation Damage during Various Phases of Oil and Gas


Recovery- An Overview
RAJEEV PUTHALATH1, CH. S. N. MURTHY2 and SURENDRANATHAN. A. O1
1
Dept of Metallurgical & Materials Engineering, National Institute of Technology Karnataka, Suratkal
2
Dept of Mining Engineering, National Institute of Technology Karnataka, Suratkal
Email: puthalathkannur@yahoo.co.in

Abstract: When a reservoir of oil or gas is discovered under the ground, and reservoir engineers and drilling
engineers are employed to tap that reservoir, often, they inadvertently damage it. Formation damage is an
undesirable operational and economic problem that can occur during the various phases of oil and gas recovery from
subsurface reservoirs including production, drilling, stimulation techniques and work over operations. The formation
of a reservoir can be damaged by unforeseen rock, fluid, particle interactions etc and alterations caused by reservoir
fluid, flow, and stress conditions. For example, the chemicals that the engineers have injected into the reservoir, the
drilling mud used in drilling, or even by stress from the drill bit itself may cause formation damage. Control and
remediation of formation damage are among the most important issues to be resolved for efficient exploitation of
petroleum reservoirs and cost management. Formation damage seems to be inevitable and whether formation
damage can be prevented, removed economically, or must be accepted as the price for drilling and producing a well
will depend upon many factors. In this paper a general characteristics of formation damage during various stages of
oil exploration are discussed.
Keywords: formation damage, stimulation techniques, acidizing, hydraulic fracturing, permeability impairment,
skin damage.

1.0 Introduction: matching do not consider the alteration of the


characteristics of reservoir formation during petroleum
Formation damage is an undesirable operational and
production [1]. In reality, formation characteristics vary
economic problem that can occur during the various
and a formation damage model can help to incorporate
phases of oil and gas recovery from subsurface
this variation into the history matching process for
reservoirs including production, drilling, hydraulic
accurate characterization of reservoir systems and,
fracturing, and work over operations. Formation damage
hence, an accurate prediction of future performance.
assessment, control, and remediation are among the
most important issues to be resolved for efficient
2.0 Formation Damage in Oil and Gas Wells:
exploitation of hydrocarbon reservoirs. Formation
damage indicators include permeability impairment,
Formation damage can occur at any time during a well’s
skin damage, and decrease of well performance [1]. As
history from the initial drilling and completion of a
expressed by Porter (1989) and Mungan (1989),
wellbore through depletion of a reservoir by production.
formation damage is not necessarily reversible. Thus, it
Operations such as drilling, completion, workovers and
is better to avoid formation damage than try to restore
stimulations, which expose the formation to a foreign
formation permeability using costly methods with
fluid, may result in formation damage due to adverse
uncertain successes in many cases. It is essential to
wellbore fluid/formation fluid or wellbore
develop experimental and analytical methods for
fluid/formation reactions. When a well is producing
understanding and preventing and/or controlling
below its optimum productivity, the source of the
formation damage in oil and gas bearing formations.
problem must be identified before corrective measures
The laboratory experiments are important steps in
can be taken. In some instances, a systematic study of
reaching understanding of the physical basis of
the entire producing system may be required. If
formation damage phenomena. From this experimental
formation damage is suspected to the cause of a well’s
basis, realistic models which allow extrapolation outside
low productivity, there are many techniques available to
the scaleable range may be constructed. Current
evaluate a well in order to identify this problem.
techniques for reservoir characterization by history

#02050205 Copyright © 2012 CAFET-INNOVA TECHNICAL SOCIETY. All rights reserved.


225 RAJEEV PUTHALATH, CH. S. N. MURTHY and SURENDRANATHAN. A. O

Clay swelling bacteria

Particulate
wettability
plugging

Water Formation Fines


blocking Damage migration

Scale &
emulsions Inorganic
Asphaltene& precipitates
Sludge
deposition

Figure 1: Major Formation Damage Mechanism Associated with Fluid Invasion due to Borehole Filtration[2]
For many years the drilling industry focuses on
practices, which gave high rates of penetration and
minimum wellbore problems. The cementing industry
focuses most of the time on designing slurries, which
will not bridge up or prematurely set within the casing.
As a consequence, drilling and cementing fluids were
often formulated to drill and cement the well cheaply
and quickly with little thought of the impact on well
productivity. Drilling department focus the design of
drilling fluid on volume and cost minimization. For the
cementing operation, special care is given for reducing
additive and spacer pre flush usage. The production
department has to deal with maximizing production.
These objectives are very often not complementary and
even sometimes opposite [3].
2.1.0 Formation Damage during Drilling:
Drilling is the first instance, in the life of a well, of
formation damage. It is the first well operation, which
brings formation in contact with foreign material. The Figure 2: Drilling Process (From ONGC Data Files)
formation is exposed to drill bit and drilling mud during
drilling operations. To overcome inflow of formation
fluid and to lay down a thin, low permeability filter cake
on the walls of the hole, the pressure of the drilling mud
column must exceed the pore pressure by at least 200psi
[4]. The horizontal drilling requires more concern for
formation damage, as it makes the formation to be
exposed to mud for longer period requiring more time
drilling within the targeted productive formation than do
vertical wells. Under pressured reservoirs are also
significantly more susceptible to formation damage.

Figure 3: Drilling Damage (From ONGC Data Files)

International Journal of Earth Sciences and Engineering


ISSN 0974-5904, Vol. 05, No. 02, April 2012, pp. 224-231
Reservoir Formation Damage during Various Phases of Oil and Gas Recovery 226
- An Overview

2.2.0 Formation Damage during Completion & Negligence during perforation may lead to formation
Workover Operations: damage. Anytime that formation damage is suspected
the perforation should be examined first. The
Poor completion and workover fluids and practices may
overbalance/under balance, perforation diameter,
cause considerable damage to a formation long after the
perforation penetration, penetration density etc all
formation was drilled, cemented and perforated. Many
should be adequately given attention [5].
forces tend to change the natural virgin permeability of
producing formation during initial completion and or 2.2.2 Workover:
workover operations.
The workover process makes the wellbore condition
2.2.1 Perforating: more or less like the drilling condition. The loss of
filtrate and the fluid particle invasion may lead to
Perforating process initiates the flow of formation fluid
formation damage and therefore care should be paid
to the wellbore. Perforations are the entry point from the
during workover operation to avoid the damage.
formation to the wellbore, and all flow in a cased,
perforated completion must pass through these tunnels.

Figure 4: Damage during Perforation due to Overbalance (From ONGC Data Files)
2.3.0 Formation Damage Due to Acidizing: these acids are employed in specific applications. HCl
acid used in the field is normally 15% by weight;
Acid reactions can produce several side effects which
however acid concentration may vary between 5% and
can decrease formation permeability. During acid
about 35%. HCl will dissolve limestone, dolomite and
treatment following mechanisms are responsible for
other carbonates.
formation damage.
2.4.0 Formation Damage during Fracture
1. Fines migration
Treatment:
2. Reaction and precipitation
3. Sludge formation Hydraulic fracturing is the creation of highly conductive
4. Emulsion formation path in the reservoir, which connects far reservoir with
5. Wettability alteration wellbore and allows the untapped hydrocarbon to flow
6. Water block into the well. Damage resulting from hydraulic
7. Iron ion precipitation fracturing takes two distinct forms: damage inside the
fracture itself (proppant –pack damage) and damage
2.3.1 Acids used in Well Stimulation [3]:
normal to the fracture intruding into the reservoir
Inorganic, organic and combinations of acids along with (fracture-face damage). The first generally occurs
surfactants are used in a variety of well stimulation because of inadequate breaking of the fracturing fluid
treatments .The basic types of acid used are: polymer, the second occurs because of excessive leak
Hydrochloric, Hydrochloric –Hydrofluoric, Acetic, off. Depending on the reservoir permeability, the impact
Formic and Sulfamic. Also various combinations of of these two damages varies. For low reservoir

International Journal of Earth Sciences and Engineering


ISSN 0974-5904, Vol. 05, No. 02, April 2012, pp. 224-231
227 RAJEEV PUTHALATH, CH. S. N. MURTHY and SURENDRANATHAN. A. O

permeability neither one is much of a factor. As the fracturing fluids and formation rock creeping into the
permeability increases, proppant –pack damage proppant pack. True damage in the formation rock is the
becomes increasingly important, whereas damage to the consequence of excessive leak off in high permeability
reservoir face is relatively unimportant. At high reservoirs when polymer-base gels are used in
permeability, both are important, with fracture-face combination with inefficient fluid loss agents. These
damage dominating at very high permeability. The damages are usually severe and usually cannot be
selection of fracturing fluids, polymer concentrations improved with matrix treatments. Formation damage
and breakers is critical in addressing these issues. mechanisms during various phases of oil and gas
Incomplete breaking of the polymers in fracturing fluid recovery and their remedial measures are summarized in
is the most obvious cause of damage within hydraulic the table.1 and 2.
fractures, as well as the poor selection of proppant
Formation Damage Mechanisms during Various Phases of Oil and Gas Recovery and Their Remedial Measures [4]
Table 1:
Sl.
Operation Damage mechanism Remedial measures
No
1 Particle invasion/Filter cake Matrix acidization,Perforation,
Hydraulic fracturing
2 Swelling and dispersion of indigenous Matrix acidization
Reservoir clays by the mud filtrate
Drilling
3 Mutual precipitation of soluble salts in the Matrix acidization
filtrate and formation water
4 Water block/emulsion block Surfactant treatment, matrix
acidization
1 Fine migration from the cement slurry into Matrix acidization,Perforation,
the formation Hydraulic fracturing
2 Precipitation of solids from the cement Matrix acidization, Perforation
Cementing
within the formation
3 Precipitation of secondary minerals Matrix acidization
following reservoir mineral dissolution
1 Fines migration Acidization,Clay stabilization,
Acidization with foam based fluids
Sand control 2 Perforation plugging Acidization
3 Polymer invasion Surfactant treatment, Matrix
acidization
1 Hydration and swelling of clay minerals Matrix acidization, Clay stabilization
2 Movement and plugging by clay size Matrix acidization, Clay stabilization
particles in the formation
3 Plugging by invading materials from the Matrix acidization
well bore fluids
Completion &
4 Emulsion and water blocks due to lost Surfactant treatment, Matrix
Workover
wellbore fluid acidization
5 Relative permeability effects Acidization
6 Precipitation of scales Acidization
7 Plugged perforations due to improper Acidization, perforation
perforating conditions
1 Fines migration Deep penetrating acid treatment, Clay
stabilization
2 Scale deposition Acidization
3 Paraffin, wax & Asphaltene formation Surfactant treatment, Solvent treatment
Production
4 Wettability alteration Surfactant treatment, Solvent treatment
5 Liquid block Surfactant treatment
6 Condensate banking Hydraulic fracturing
7 Emulsion generation Solvent/Demulsifier treatment

International Journal of Earth Sciences and Engineering


ISSN 0974-5904, Vol. 05, No. 02, April 2012, pp. 224-231
Reservoir Formation Damage during Various Phases of Oil and Gas Recovery 228
- An Overview

Table 2:
Sl
Operation Damage mechanism Remedial measures
No
1 Fines migration Clay stabilization, Hydraulic fracturing
2 Reaction and precipitation Hydraulic fracturing, Acidization
Acidizing
3 Sludge formation Solvent treatment
4 Emulsion formation Surfactant treatment, solvent treatment
1 Solid plugging Refracturing with compatible fluids and
proppants
Hydraulic
2 Emulsion blocks Surfactant treatment
fracturing
3 Water blocks Surfactant treatment
4 Rock wettability change Surfactant treatment
1 Solid invasion Acidization, Hydraulic fracturing
2 Fine migration Acidization,Clay stabilization treatment
3 Clay swelling High saline fluid
4 Clay deflocculation Surfactant treatment, Clay stabilization
treatment
Water 5 Formation dissolution Acidization, Hydraulic fracturing
injection and 6 Skim oil entrainment Surfactant treatment
different 7 Biologically induced impairment Biocide treatment
EOR methods 8 Sand influx Sand consolidation treatment
9 Chemical adsorption /wettability Surfactant treatment
alterations
10 Formation of insoluble scales and Surfactant treatment, Solvent treatment
emulsifications
11 Precipitate formation Acidization
Quantitative determination of the various theoretical
parameters at near in situ conditions will take a long
time. Modeling of various formation damage processes
is an ongoing process for the petroleum industry.
Therefore, a truly useful formation damage advisor and
expert program is a dream to accomplish in the future.
However, companies and research institutions are
developing proprietary expert systems with emphasis on
certain specific applications.
4.0 Research Studies on Formation Damages:
Concerns for formation damage have been with our
industry from the early days. In the past, numerous
experimental and theoretical studies have been carried
out for the purpose of understanding the factors and
mechanisms that govern the phenomena involving
Figure 5: Hydraulic Fracturing (From ONGC Data formation damage. Although various results were
Files) obtained from these studies, a unified theory and
approach still does not exist. Modelling formation
3.0 Formation Damage Expert System: damage in petroleum reservoirs has been of continuing
Development and application of knowledge and interest. Although many models have been proposed,
simulator-based expert systems for diagnosis, analysis, these models do not have the general applicability.
and mitigation of various formation damage and However, an examination of the various modeling
restoration processes are of continuing interest to the approaches reveals that these models share a common
petroleum industry. Formation damage occurs by many ground and, therefore, a general model can be
processes in complicated manners that are not yet fully developed, from which these models can be derived.
understood. Efforts are being made to understand and
theoretically describe the governing processes.

International Journal of Earth Sciences and Engineering


ISSN 0974-5904, Vol. 05, No. 02, April 2012, pp. 224-231
229 RAJEEV PUTHALATH, CH. S. N. MURTHY and SURENDRANATHAN. A. O

Glen et al., 1952 [6] discussed the various factors experimental study of more than 17 core plugs
affecting well productivity. Mungan in1965 [7] involving 25 linear runs. Their purpose was to study the
conducted experiments to examine the role of pH and different physical and mechanical aspects of the
salinity changes in core damage. He concluded that the processes leading to formation damage caused by
primary cause of permeability reduction was blocking movement and entrapment of suspended particles.
of the pore passages by dispersed particles. Permeability Particle movement through porous media was not just a
reduction due to salinity changes occurred regardless of function of pore and particle size but depended also
the type of clay. Cores that were essentially free of clays upon the initial flow rate and the linear velocities
were damaged by flow of acidic or alkaline solutions. attained within the porous medium. The results of their
Yassin in 1980 [8] in his research report discussed study have indicated that significant permeability
formation damage during drilling and completion impairment can be caused by suspended particles in the
operations. Groesbeck et al.,1982 [9] conducted an injection water, even in very dilute solutions. Pang et
experimental study to determine entrainment and re- al., 1994 [16] have predicted the injectivity decline in
deposition of naturally occurring fine particles in porous wells with various types of completions such as
media. They have shown that fines entrainment and re- perforated, gravel packed and fractured wells. Feliciano
deposition are mechanisms that can cause abnormal et al.,1995[17] presented a report which summarizes
productivity decline and are phenomena restricted to the studies conducted to improve the control techniques and
near-well bore region. Gabriel et al., 1983 [10] prevention of formation damage particularly in the area
conducted an experimental study to comprehensively of organic deposition and focuses on problems related to
analyze both the chemical and mechanical interactions. near wellbore permeability changes around injection or
In linear core tests, the flow of a chemically compatible, production wells during secondary and tertiary oil
wetting fluid resulted in severe permeability loss when production operations. Experiments were conducted to
the fluid velocity exceeded a critical value. The flow of evaluate the effectiveness of commercially available
chemically incompatible, wetting fluid resulted in a total paraffin treatment chemicals to remove paraffin related
loss of permeability, which exhibited no dependency on formation damage. Bennion et al.,1996 [18] discussed
fluid velocity. Baghdiklan et al., 1989 [11] investigated the various types of formation damage common to
the transient behavior of particulate plugging of porous horizontal wells, such as fluid–fluid and fluid–rock
media. Experiments included injection of clay incompatibilities, solid invasion, effect of overbalance
suspensions under different conditions into sand packs, pressure, aqueous phase trapping, chemical adsorption,
measurement of pore size distribution, and monitoring wettability alteration, microbiological activity and fines
of permeability and effluent particle concentration. migration. Laboratory testing of fluids and
Permeability reduction occurred more rapidly as the pH representative core samples was highlighted as a
decreased and the ionic strength increased. In addition, potential diagnostic tool to select the optimum fluids for
for bentonite, permeability reduction increased as the drilling, completion, and stimulation and work-over
clay concentration increased. Kwan et al., 1989 [12] treatments. Zhang et al.,1997 [19] presented a new
investigated permeability impairment due to the fines method for formation damage characterization based on
migrating in extracted core material from the Clearwater a constant head hydraulic solution which considers
formation of Cold Lake, Alberta. Todd et al., 1990 [13] formation alteration effects. The solution uses a power
investigated the influence of core-plug preparation of permeability model to simulate the effect of formation
particle invasion, the effects of particle penetration, damage. Jack et al.,1998 [20] evaluated the formation
flow rate and particle concentration on formation damage due to frac stimulation of Saudi Arabian
damage and depth of invasion characteristics rather than reservoirs and presents a case study of a stimulation
overall permeability variation. Dahab et al., 1992 [14] scenario demonstrating the potential pitfalls that were
experimentally investigated the relative permeability avoided by an integrated study effort using
reduction due to the difference in salinity between petrophysical and mineralogical data. Bagei et al., 2000
connate and injected brines in cores having different [21] conducted a study to determine the formation
lithology. The effect of temperature and pressure on damage in limestone reservoirs and its effects on
relative permeability was also investigated. Formation production. Also the role pH in promoting formation
damage, due to incompatibility between formation and damage is discussed. High pH promotes formation
injected water–water salinities, decreased oil and brine damage by particle deposition within the porous media
relative permeability, increased residual saturation’s and and consequently particle plugging at the pore throats.
decreased oil recovery. Shock effects of sudden water Permeability reduction is used as the quantitative
injection resulted in an increase in formation damage. measure of formation damage. Jilani et al., 2002 [22]
Rising temperature decreased the degree of permeability investigated the influence of overbalance pressure on
reduction, while pressure had a slight effect on formation damage during drilling operations. An
formation damage. Eleri et al., 1992 [15] conducted an innovative ultrasonic method was employed to measure

International Journal of Earth Sciences and Engineering


ISSN 0974-5904, Vol. 05, No. 02, April 2012, pp. 224-231
Reservoir Formation Damage during Various Phases of Oil and Gas Recovery 230
- An Overview

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