Centro de Ingeniería y

Desarrollo Industrial
 Sedes CIDESI
Manufactura Avanzada
e Industria 4.0
Nuevo León

Manufactura Avanzada
Baja California e Industria 4.0

Querétaro
Metrología

GM
Metrología

Aeronáutico

CENTA Campeche

Estado de México
Manufactura Avanzada
e Industria 4.0

Petróleo y gas
EMPRESAS ATENDIDAS POR TAMAÑO
(2014 – Jun 2019)

1400 62%
No de Empresas MiPYME
1200
Grande
61%
55%
1000
52% 813
800
72%
598 61%
446 484
600

474 365
400

494
415 396 381
200
185 232

0
2014 2015 2016 2017 2018 jun.-19
Some Clients

More than 1,000 projects

More than 45,000 services
More than 8,500 Clients
Technological Themes CIDESI
• Additive manufacturing and 3D printing
• Advanced technologies for molding and union
• MEMS
• Advanced thermal treatments
• Surfaces engineering
• Virtual Design and Manufacturing
• Assembly, manufacturing and test equipment development
• Advanced and conventional materials development and characterization
• Last generation and conventional manufacturing processes
• Thermodynamics and energy
Manufacturing 4.0
Advanced
Manufacturing
Techniques

• TIC’s, software, SCADA, Big data

Real Time Information • Mobile applications
• Internet of Things

Robotics,
Automation and
Intelligence

• Monitoring, measurement and vision

• HMI and M2M interfaces
• Conventional, adaptive, cognitive, collaborative and inspection robotics
• Embedded systems and sensors
• Cognitive, adaptable and intelligent control
• Production management, logistics and supply chains
• Auto-diagnosis, auto-adjustment, auto-repair
• Advanced instrumentation
DIRECCIÓN DE INGENIERÍA DE
SUPERFICIES Y
MANUFACTURA ADITIVA
 Accelerating the Digital Additive Revolution

Industrial National
Additive Manufacturing Consortium

Additive Manufacturing

Academic Founders Industrial Founders

GEIQ - GE Mexico
Industry4.0 Cloud

Enablers Simulation and

modeling

Cybersecurity
Augment reality

INDUSTRY
Cyber physical systems
and spaces Integration Systems

Additive
Manufacturing
Internet of things
(IoT)

Autonomous
Smart Materials
Robots and Artificial
Intelligence
#12
 Additive Manufacturing: Process of joining materials to
make parts from 3D model data, usually layer upon layer, as
opposed to subtractive manufacturing and formative ADVANTAGES
manufacturing methodologies (ASTM 52900)

Geometries
Complex
METALLIC ADDITIVE MANUFACTURING TECHNIQUES

Materials
Different
Direct Energy Deposition

Powder Bed Fusion

Cold Spray

Machining
Less
 ACTIVITIES

Create a common space for

the interaction of end users,
suppliers, researchers and
those interested in Additive
Manufacturing, including the
Industrial, Government,
Social and Academic Mexico.
 RESEARCH LINES
Synthesis and processing of Characterization and evaluation Simulation of materials and
metallic and metal materials of materials performance Additive Manufacturing processes

2D and 3D Additive Control, Instrumentation &

Manufacturing Artificial Intelligence of Additive
Manufacturing processes
NUESTRAS INSTALACIONES
Marzo 2015
NUESTRAS INSTALACIONES
NUESTRAS INSTALACIONES
 Nuestro equipo
Hemos reunido un equipo
desde distintas partes del
mundo, para reunir las
competencias
multidisciplinarias
necesarias para el
desarrollo de tecnologías
aditivas en el país

4 Empleados de Base
2 Empleados Eventuales
55 Estudiantes

23 6 Subcontratados CIDESI
2 Subcontratados GEIQ
8 Catedráticos CONACYT
2
Laboratorios Nacionales
(CENAPROT & LANIMFE)

Red Temática CONACYT

1 Posdoctorante por proyecto 1 (RTNA)
Nuestro equipo CONMAD CIDESI

Dr. Enrique Martínez Franco Adm. Itzel Citlali Olivares Vázquez Ing. Andrea del Carmen Ramos Licea
Dr. Juan Manuel Alvarado Orozco Investigador Titular “C” Asistente Ing. de Proyectos
Director de Ing. de Superficies y MA

Dr. Diego German Espinosa Arbeláez M.C. Christian Félix Martinez M.C. Juan Ruiz Ornelas
Ing. Ana Paulina González Arceo
Gerente de Recubrimientos Ing. de Proyectos Ing. de Proyectos
Ing. de Proyectos

M.C. Diana Torres Macias Dr. David Andrés Fernández Benavides Ing. Juan Emiliano Galvan Chaire Ing. Jesús Miguel González Cruz
Administradora de Proyectos Ing. de Proyectos Ing. de Proyectos Ing. de Proyectos
Nuestro equipo CONMAD CIDESI

Dr. Guillermo Cesar Mondragon Rodriguez Dra. Raiza Ojaliju Hernandez Bravo Dr. Arturo Gómez Ortega
Catedra CONACYT Catedra CONACYT CONMAD Catedra CONACYT CONMAD
CONMAD-Hidrocarburos

Dr. Juansethi Ramsés Ibarra Medina Dr. James Pérez Barrera Dr. Ángel Iván García Moreno
Catedra CONACYT Catedra CONACYT CONMAD Catedra CONACYT CONMAD
CONMAD-CENTA

Dr. Horacio Canales Siller Dr. Juan Manuel González Carmona

Dr. David Jerónimo Mendoza Monroy Catedra CONACYT CONMAD Catedra CONACYT CONMAD
Investigador Posdoctorante
25
Producción Científica ACTIVIDAD ACADÉMICA
23
21
20

Formación de Recursos Humanos

15 17
16 16

10

5 4 4
1.9 2.1 2

0
Doctorado Maestria Licenciatura TSU Estancias
2018 2019 licenciatura
Publicaciones Publi/Inv Pat Som
SECTORES
“En CONMAD,
brindamos
soluciones
tecnológicas a una
MÉDICO
gran variedad de
Diseño y fabricación de sectores
dispositivos médicos por
Manufactura Aditiva
industriales del
país”.
METALMECANICA
CONSTRUCCIÓN
Diseño, fabricación y
Diseño y desarrollo reparación de partes y
de viviendas componentes requeridos en
sustentables a través la fabricación de autopartes ENERGÉTICO Y
de tecnologías de y automóviles. AEROESPACIA
MA. L
Diseño, fabricación y
reparación de partes y
componentes fijos y
rotativos de
turbomaquinaria.
APLICACIONES

Soluciones de manufactura Soluciones en recubrimientos

aditiva de aleaciones ligeras y duros, recubrimientos de baja
diseños con estructuras fricción, inertes, decorativos,
reticulares optimizadas. gradados, superficies funcionales.
Prototipado rápido de Recubrimientos desde 0.001 mm
componentes en una gran hasta 5 mm.
variedad de aleaciones
metálicas.
Soluciones de
reparación para todo
REDUCCIÓN RECUBRIMIENTOS MRO
MULTIFUNCIONALES tipo de componentes de
DE PESO
alto valor. Reparación
de aleaciones de baja
maquinabilidad,
BIO superficies irregulares,
COMPATIBILIDAD CONSTRUCCIÓN componentes
desgastados.

Biocompatibilidad Desarrollo de
en implantes tecnología para
óseos de todo construcción rápida
tipo, optimizados de casas y edificios,
topológicamente. así como tecnología
nacional para la
impresión de
metales.
Nuestros
servicios
Puedes tener acceso a
nuestro personal y know-
how a partir de nuestra
cartera de servicios.
Colaboremos si crees que la
manufactura aditiva puede
agregar valor a tu operación
SERVICIOS ESPECIALIZADOS

Reacondicionamiento Diseño
de componentes de orientado a
alto valor impresión 3D

Reparación de Optimización topológica

componentes metálicos por estado de esfuerzos
de alto valor, por una en operación, reducción
fracción de su costo. Habilitación de de peso por estructuras
Recubrimiento Reparación de grietas, procesos de complejas de aditiva,
s avanzados secciones desgastadas, impresión 3D metamateriales y control
pérdidas por corrosión, de propiedades
Recubrimientos para Puesta a punto de hardware,
entre otros. aparentes.
disminuir desgaste, instalación, optimización de
barreras térmicas, de parámetros de proceso,
instrumentación y control, Post
baja fricción, de grado
Reconocimient programación fuera de línea, y
Procesamiento
alimenticio y médico, todo lo que involucra la
o tecnológico s avanzados
entre otros. puesta en marcha de un
proceso de
Evaluación y prueba in impresión 3D
Diseño de tratamientos
situ de tecnologías de térmicos
impresión 3D para la especializados,
introducción de rejuvenecimiento de
tecnologías aditivas en su Evaluación de súper aleaciones,
área de negocio. desempeño Prensado isostático en
caliente (HIP)
Evaluación especializada
orientada a desempeño
en operación.
Evaluación estructural,
química,
microestructural,
tribología, oxidación,
entre otras capacidades.
 Nuestros
productos
Nuestra investigación llega a
la sociedad en forma de
productos comerciales 100%
mexicanos
 PRODUCTOS
EMBLEMÁTICOS
K’askuun

Biosensor
multiespectral para la
detección de pesticidas

Chúun pak’ Ooxol

Sistema de
Reactor de
construcción ultra
recubrimientos
rápida de casas por
delgados PVD
impresión 3D
Máaskab TIG-Balam multiproceso

Impresión de metales
de alta velocidad, Cabezal de impresión de alta
accesible en términos de velocidad, de resolución media.
costo, simplicidad de Para trabajos más finos que
instalación, operación y Cabezal Máaskab CIDESI
mantenimiento
de LMD Néen
Sistema de preparación
Cabezal de impresión metalográfica
híbrido asistido por láser automática para
(Polvo-Alambre) caracterización rápida de
materiales
3D PRINTING AND
ITS POTENTIAL IN
MEXICO
Additive Manufacturing: Potential Applications in Mexico

Re-manufacturing of Components Manufacturing and Repair of Tools and Equipment

Centrifugal compressors and blowers
Gas turbines Forging tools, casting, joints
Charge motors Drilling and dredging tooling
Turbo-chargers Mandrels, drill necks
Molds and dies Storage tanks
Pulp rollers Pumping machinery
Landing gear Ball valves

Prototypes or re-design of components Manufacture of special components

Blades, turbines, fuel injectors Blades, turbines, fuel tanks
Molds, dies Cell structures
Jewelry, Art Medical implants
Seals and bearings Jewelry
MEM's Molds
WHAT IS THE
CONMAD DOING?
 Surface Engineering and Additive Manufacturing Technologies
Surface Engineering Scale,
Deposit techniques & Substrate Temperature
12
Diffusion Coatings
Substrate Temperature (x100) (°C)

10

Nitruring LC
Carburizing
8 Borizing CVD CMT

6 DMLS

Plasma Thermal Spray

assisted
Areas of Interest
4 PVD
Nitruring
PA-CVD
2
HiPIMS Cold Spray
• Surface Engineering Solutions
• Coatings architecture Design
0
-10 -1 -0.1 0 0.1 1 10 102 103 104
• Additive Manufacturing
Adapted from Sulzer-Metco
Surface Treatment / Coating Thickness (µm) • Remanufacturing
HiPIMS = High Power Impulse Sputtering
• Post-processing Materials
• Multifunctional Materials
Health &
Implants
Design, Modelling, Analysis,
and Simulation

Optimization of
manufacturing process

Surface functionalization
and biological testing

Mechanical testing and

Tomography Implementation
3D scanning
Data Preparation Biocompatibility
Optimization and
Redesign
Titanium coatings
3D modelling
Topological
Osseointegration Optimization

Light weighting
Adhesion
Cellular structures
3D printing
3D simulation
FEA
SURGICAL PRINCIPLES AND TECHNIQUES FOR THE
CONSERVATION OF EXTREMITIES
 Design of customized Jaw Prosthesis

Evaluation of Tomography 3d reconstruction Assembly Design Prosthesis fitting

patient needs

3d reconstruction Segmentation Design Prosthesis fitting Assembly and Prototyping

Implantation plan
 Development of thermal spray coatings for biomedical applications

High velocity oxigen fuel (HVOF)

Bioactive ceramic coatings for hip prosthesis

Atmospheric plasma spray (APS) Biocompatible intermetallic coatings for joints (knee,
hip, shoulder, etc.)

Ceramic and intermetallic coatings for dental

implants

Contact: carlos.poblano@ciateq.mx
 Biocompatible multilayer coatings by thermal spray (HVOF)
HVOF process Gradient coating
More information:
https://doi.org/10.1007/s1166 Opportunity points in a hip
6-018-0811-2 prosthesis

J Therm Spray Tech

(2018) 27: 1302.

Hydroxyapatite monolayer coating(HA) In-vitro tests in SBF

HA Monolayer HA/TiO2 Multilayer
0 days 0 days

7 days 7 days
Multilayer coating HA/TIO2

Influence in New approximations to

mechanical and in- tackle these points
14 days 14 days vitro properties Multilayers with an specific
(tenacity and function in each layer
dissolution)

Contacto: carlos.poblano@ciateq.mx
 Applications of
sodium calcium
Tissue Engineering in the Medical Sector
silicophosphates Antibacterial and / or angiogenic materials
Controlled drug release

Customized 3D scaffolds
Controlled drug
release

Healing of
diabetes wounds

Customized 3D
scaffolds

Healing of diabetes wounds

Coating of metal Coating of metal Antibacterial and / or
substrates angiogenic materials
substrates

Antibacterial and / or
angiogenic materials
 40%

Enfermedades transmitidas por

atrópodos (vectores)
Dengue, Zika y Chikungunya
 Guía de acciones
anticipantes de
promoción de la salud Biosensor para el diagnóstico de dengue, zika y chikungunya
para las enfermedades
transmitidas por Los vectores en condiciones SINTOMAS
vector (DENV, ZIKV y favorables viven entre ∼15 y 30 días. Fiebre
CHIKV) La hembra sobrevive más tiempo. Dolor de cabeza
Dolor muscular y de articulaciones
Los vectores no Malestar general
sobreviven en lugares a: Salpullido
Tº < 4 ºC
Se pueden diferenciar por:
Tº > 40ºC
ZIKV CHIKV
DENV
Conjuntivitis (3 a Dolor articular severo
Dolor de ojos
12 días después) Náuseas
CAUSAS PRINCIPALES DE LA MORTALIDAD SUJETAS A LA
VIGILANCIA EPIDEMIOLÓGICA EN MÉXICO, 2016

Tres de cada cuatro

personas no presentan
sintomas
Etapas: 1 - 6
40% Biosensor para el diagnóstico de dengue, zika y chikungunya
Etapas biosensor
Etapa 1: Biosensor de flujo
lateral para el diagnóstico Etapa 1
de DENV DENV
Suero
Negativo
humano
Etapa 2: Biosensor de flujo
lateral para el diagnóstico Etapa 2
de SIKV ZIKV
Etapa 3 Biosensor de flujo Etapa 6
lateral para el diagnóstico
de CHIKV Etapa 3
Etapa 4 CHIKV
Etapa 4: Microfluídica en Eta
papel (Tecnología
disruptiva) Calibración del biosensor
Lab-on-a-Chip (DENV,
Minimizar falsos-positivos
SIKV, CHIKV)
Incrementar especificidad
Etapa 5: Diagnóstico de
DENV, SIKV, CHIKV en
suero humano por técnicas
convencionales y el
prototipo de multi-
biosensor Positivo
Etapa 6: Ajuste del
biosensor desde la
impresión
Energy Sector
 7FA Turbine by General Electric
• 1st stage bucket
Trailing Edge tip loss

Common
failures

40

http://www.ccj-online.com/7fa-first-stage-bucket-tip-cap-inspection-offers-insights-for-condition-based-maintenance/
 Microstructure
evaluation

Failure

Reference

Image analysis by FIJI – Image J

10 um
 Rejuvenation treatment and coatings for thermal
insulation of turbine blades and pads
Objectives

 To develop a heat treatment procedure by

ThermoCalc to recover the as-cast
microstructure of turbine blades.

 To recover the mechanical properties of the

blades through a heat treatment process
and/or hot isostatic pressing.

 To apply respective coatings to rejuvenated

blades and pads as follow: bond coat and
ceramic and abradable top coats to blades
and pads, respectively.
 Rejuvenation treatment results
After rejuvenation process
(cross sections evaluation)

Blade top

HIP process closed

Recovered microstructure
all internal pores
(cuboidal gamma prime)
(top and root)

Blade root
 Coatings are complex materials/microstructures

Padture et al: Science, April 2002

Porous DenseCracked Columnar
EBPVD
Topcoat
APS
SPS

Ni/Pt-Al
Bondcoat
APS
VPS
Superalloy
HVOF
Oxidized Dense/Oxidized Dense/Oxide Free

Combination of Novel Materials and Mesoscale Architectures

Procedure for develop of coatings on blades and pads
Surface preparation Preliminary coating thicknesses Apply of bond coat on blades and pads
(by sandblasting) (bond coat and thermal insulation) (by Atmospheric Plasma Spraying, APS)

Blade cross section

Pad cross section

Rugosity range: 6-9 Ra

Apply of ceramic and abradable

coatings on blades and pads

 Deposit parameters selected after

evaluation of required thicknesses
of bond coat and top coat for
blades and pads.
 Cleaning of residual form “mask”
to protect blades and pads.
Automotive
Sector
Additive Manufacturing: Laser Cladding

2017
OFF-LINE PROGRAMMING PROTOCOL
 4. Current Projects

Features:
- Slices any STL file
- Accepts control
commands for common
DED technologies
3D Parts (Laser Cladding, CMT,
Robot Slicer etc.)
3D Parts Slicer that
works on any industrial - Works on any
robot for Direct Energy
Deposition (DED)
industrial robot
additive manufacturing - Pluggable to control
technologies
routines (in
The 3D Parts Robot development)
Slicers enables any
industrial robot
equipped with DED
technologies to print
metal parts 49
 Solution model
Thermal condction mode
Goldack´s Double ellisoidal
model
Gaussian heat sourse distribution

Structured mesh
Plate 100x20x6 mm

Thermal history
Three different Z-axis distance

A Comparison Moving Heat Source over

Experimental and modeling Ti6Al4V plate simulation
results
Body Pump Remanufacturing
 Recovery of a Turbocharger Shaft

06/03/2020 52
Metalworking
Sector
 Scientific and Technological
Project Road Map Developments of specific
Interest
TRL • Further explore the degradation
Coating mechanisms (oxidation and stability) of
Technological Partner Coating Prototype the Ti1-xAlxN decomposition). and Cr1-
Technology Development xAlxN systems at high temperatures
Demonstration (Spinodal Decomposition)
Validation
Performance • Determine effects of dopants and pre-
evaluation treatment conditions on a-Al2O3
Development

Smart Coating
Technology

Development establishment and subsequent structure

stability, tribological and mechanical
Self-healing & Adaptive properties of single-layer coatings.
• Further explore the degradation and
Macro-scale adhesion mechanisms of Diamond Like
Model Carbon systems at medium temperatures.
concept • Optimization of the deposition
parameters of commercial coatings.
Understanding
structure – • Development of new hard-coatings
Science
Applied

properties architectures (e.g. multilayer,

Finite Element superlattices, composites and nano-
relationship
composites) for improved HT protection.
• Development of new compositions and
optimal process conditions of targets for
PVD coating applications.
Science

• Develop alternative novel coatings

Basic

systems such as oxides (mullite, Al2O3,

HfO2)

2 5 Time (years)
Thin Films Deposition Technologies
Modular equipment
with:

• Catodic-Arc
• HiPIMS
• Sputtering
• Nitriding
• PA-CVD

• Effective Volume 30cm (radius) x 33cm (height)

• Some coatings solutions: TiAlN, CrAlN, TiN, CrN, TiCN, DLCs
Socio Tecnológico
I4.0 ADVANCE MANUFACTURING Conocimiento de frontera
Fronteras de la Ciencia: Hard coatings and lubricant for medium and high
temperatura applications

food Health
IMPACTS
• Development of coatings for metalworking industry and
Cutting, R&D advance manufacturing
forming • Surface engineering“Made in México”.
• National laboratorys strengthening.
• Fundamental and applied research in coatings
• 2 papers + 3 in process
• 17 congress presentations, 5 posters, 8 in review
• 3 Doctorates in process
• 4 Teachers– 2 in process– 2 income
• 4 degree– 2 graduates + 2 in process
• CIDESI income $4,000,000.00
Design of a PVD reactor based In mechanical stresses &
fluid simulation
J. M. González Cruz, J.M. González Carmona, D.G. Espinosa-Arbelaez, J.M. Alvarado-Orozco
Center for Engineering and Industrial Development (CIDESI), Surface engineering and additive
manufacturing, Queretaro, Queretaro Av. Pie de la Cuesta No. 702, 76125, México

Develop in CIDESI this type of equipment with Mexican technology implementing a

versatile and efficient design.

Figure. 1. Design proposal Figure. 2. Design proposal

Aeronautical Sector
Additive Manufacturing of Inconel 718 by Direct
Sintering of Laser-assisted Metal

General Objective
• To investigate and understand the phenomena behind the laser-
matter interactions involved in the direct metal laser sintering
manufacturing process of Inconel 718 components, as well as its
influence on part performance as a final component.
Specific Objectives
• To understand and control the effect of exposure parameters over
the chemical, mesostructural and microstructural properties of the
Inconel 718 manufactured by direct metal laser sintering.
• To study the effect of heating during the direct metal laser sintering
process on the mesostructure (adherence) and microstructure of the
fabricated material in 2 dimensions.
• Compare the mechanical performance of Inconel 718
manufactured by direct metal laser sintering with conventional
manufacturing methods.

59
Laser Powder Bed fusion AM Technology
Beam absorption
Capillatity and wetting

Scan speed: up to 7.0 m/s

Phase Evolution
Solidification
Inert atmosphere: i.e. Ar
Laser power: up to 385 W Melting

During IN718 Melt pool

dynamics
Recoil Presure

Solidification
Building Heat Conduction Bouyancy Force
Platform (Rausch, 2017) Surface Tension
Container Laser
Platform system 𝐿 Elemental Partition Coefficients
Recoater
System 𝐿→𝛾+𝐿 austenitic γ phase matrix
1.1

Equilibrium Distribution Coefficient

Particle Size:
1.0

(-) Segregation (+)

20 𝜇𝑚 < 𝑥 < 60 𝜇𝑚 0.9
𝐿 → 𝛾 + 𝑁𝑏𝐶 + 𝐿 0.8

0.7

0.6

0.5

0.4

𝐿 → 𝛾 + 𝐿𝑎𝑣𝑒𝑠 0.3
Ni Fe Cr CoNbMo Al Ti Si C

In Inconel 718, Nb and C have

the trend to segregate

(Lippold, Welding Metallurgy and

Weldability of Nickel-Base Alloys, 2009)
Mesoscopic Defects Map
DEFECTS CLASSIFICATION
Insufficient
Energy Density E#Sample
3
43.07
[J/mm ] 23.28
E8 E12

Good Density ( > 99%) E3

E14
0.16

Unmelted Powder E10

43.07
47.35
79.67 0.15

and Cracks Surface Roughness Gas entrapped OverHeating 0.14

47.35 55.88
E15
E2
0.13

(mm)
87.59
Splashy 47.35
E1
67.47
E0
E4

Hatch distance
0.12
Swelling E11
E7 0.11
E5 79.55
43.00 87.59
1400
1300 0.10
1200 E6
1100 87.59
20 μm 100 μm E13
100 μm 1000
900
E9 E13
147.16
0.09

79.55
800 0.08
340 360 380
700 300 320
260 280
220 240
Discontinuties Debris Pores: Binding
180 200
Laser Pow
er (W)

faults
Warping
Insufficient Energy Density

300 μm
10 μm 100 μm Good Density ( > 99%)

OverHeating
 SPECIMENS 3 & 4: PRINTING POSITION (MAGICS MATERIALISE SOFTWARE)

Printing Turbine Blades (Scaling up an AM Process)

TURBINE BLADES

SPECIMEN 1: PRINTING POSITION (MAGICS MATERIALISE SOFTWARE) SPECIMEN 2: PRINTING POSITION (MAGICS MATERIALISE SOFTWARE)
DEFECTS CLASSIFICATION
E#Sample
3
[J/mm ] 43.07
23.28 E12
E8
0.16
E3
E10 47.35 E14
43.07 79.67 0.15

0.14
47.35 55.88
E15
E2
0.13

(mm)
87.59
47.35 67.47 E4
E1 E0

Hatch distance
0.12

E7 E11 0.11
E5 79.55
43.00 87.59
1400
1300 0.10
1200 E6
SPECIMENS 3 & 4: PRINTING POSITION (MAGICS MATERIALISE SOFTWARE)SPECIMEN 5: PRINTING POSITION (MAGICS MATERIALISE SOFTWARE) 1100 87.59 E13
1000
900
E9 E13
147.16
0.09

79.55
SPECIMEN 2: PRINTING POSITION (MAGICS MATERIALISE SOFTWARE) 800 0.08
340 360 380
700 300 320
260 280
220 240
180 200
er (W)
Laser Pow
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.

Insufficient Energy Density

Good Density ( > 99%)

OverHeating

SPECIMEN 5: PRINTING POSITION (MAGICS MATERIALISE SOFTWARE)

Controlled Thermal Treatment Design

Fase ’ primaria – Cuboidal Fase ’ secundaria - esférica

 Heat Treatment &Mechanical Properties

1400
IN718- DMLS DMLS Sol.
DMLS Sol.+Age
DMLS As build

1200

1000
Stress (M Pa)

800

Yield Young %
600 UTS
Strenght Module Elongation
M Pa G Pa M Pa %
Cast AMS 5383 758 - 826 5
400
Wrought AMS 5662 1034 199.95 1276 12
DMLS Sol. + Age 1211.23 185.005 1426.14 10.68
200 DMLS Sol. 714.67 182.904 1102.67 27.93
DMLS As build 805.02 194.251 1096.16 21.37

0 Smith 2016 DMLS HT 1290.00 195 - -

0.00 0.05 0.10 0.15 0.20 0.25 0.30 Wang 2012 SLM As build 889-907 208 1137-1148 19.2-25.9
Strain (mm/mm) Sames 2015 EBM As build 822+25 - 1060+26 22
64
 Damaged zone

Background Brazing AMS 4777

Maximum operating
temperature 971°C
A small repair is needed
with small thermal input
in order to avoid braze
degradation
Front view Rear view

Boost
optimization
Boost phase
heat Process
minimization optimization

Cold Metal Transfer

(CMT) WAAM process
for minimal heat input

Optimization
Minimizing boost phase
heat input without
losing wettability
65
Correlation map
 Artificial
intelligence Historic evolution of the
algorithm prediction
optimization

Cuasi-heuristic
algorithm for process
optimization
Based on bees swarm Repaired zone internal
flying pattern evaluation

Optimization function:
minimum heat input,
maximum wettability
Next step:
Validation on a real oil scoop June
Small Heat
10-14
Affected
Zone (HAZ)
CFM56 Turbine GE-Snecma Joint venture
Low-pressure
Compresor Low pressure Blade
Combustor Turbine

High pressure
Turbine
High-pressure
Compresor

Role: Extend the limits and durability of

high performance alloys in gas turbines.

Fan Thermal Barrier Coatings System

TC
TGO
BC
IDZ
Al2O3
SA
Cross section

Extracted from the GE Homepage

 Metastable, Dynamically Evolving Materials and Systems: New Scientific Enquiry
Multifunctional Materials Needs Hierarchial, layered, defected
nanostructured materials

Thermal
Barrier
Coatings
System´s Unique, metastable
phase, high
toughness

Non-linear
Elastic
Solids
With
Low
Thermal
Figures courtesy, Conductivity

C.G.Levi UCSB
New failure mechanisms arise at higher temperatures

CMAS:
Calcium,
magnesium
Alumino-silicate

Sand/Volcanic Ash (CMAS)

Is a major challenge for
Courtesy : M.J. Maloney , Pratt & Whitney
Advanced engine materials
Naval Sector
 Surface Degradation of a Turbine Component
Gas turbine blade, showing isotherms equivalent to full-power operation
Aeronautical application
Deposits: Na2SO4 +/- SiO2, CaO, MgO
Type I Hot-
Corrosion

Type II Hot-Corrosion

Naval application
Adapted for Nicholls
(2003)

At least two different regimes of degradation can be

defined for a Na2SO4-induced hot-corrosion attack.

2
The Degradation Sequence of Hot Corrosion
80
Ni-21.7Cr-19Al-0.6Y, at. %
70
Propagation

Weigth chang, mg/cm2

60 Stage Mechanistic
Incubation Stage
work has
50 focused
on
40 propagation
stage
30 (oxide
solubilities,
20 Oxide scale fluxing)
Protective oxide breakdow
10
scale n
0
0 100 200 300 400 500
Time, hrs
A key for improving hot-corrosion resistance is to extend the
duration of the incubation stage
 Effect of Temperature and Atmosphere Composition on
the Na2SO4 induced Hot-Corrosion of a Co-20Cr-26Al-0.4Y (at. %)
After 100 h 700oC 800oC 900oC
of isothermal T Mixed oxides
Na2SO4 Mixed oxidesCr, Al-rich oxide Al-rich oxide (Al,Cr)+Sulfur
(Co,Cr
)+Sulfur Al-rich oxide
|
Air b-Co Al,Cr
( )
b-Co Al,Cr
( ) g-Co g-Co

20mm 20mm 20mm

NaSO Na2SO4
Corrosion rate

2 4
Mixed oxides Co- rich oxide
Co+Sulfur Al,Cr- rich
oxide Na2SO4

O2 +
100ppm SO2 g-Co
Cr, Al-rich oxide
Cr, Al-rich oxide 10mm 10mm 10mm

Na2SO4-CoSO
4 sulfatesolution

Co-rich Mixed oxides Al-rich oxider

oxide Co-rich (Al,Cr)+Sulfur
oxide
O2 + Mixed oxides
Al, Cr-rich (Al,Cr)+Sulfur
1000ppm SO2 Co,Cr
, Al-rich
oxides
oxides b-Co Al,Cr
( ) g-Co
+

50 mm 50 mm Y-rich g-Co 10mm

Corrosion rate
+

|
Impellers Remanufacturing
Train Sector
 1. Introducción

Introduction

Una de las Ten main causes

of delay during the
operation of trains, in
pneumatic lines, is caused
by rain. This weather
condition causes the skating
phenomena when pulling,
and slippage of the braking
application.

These phenomena can be

the cause of other problems
in the STC Metro

Choque estación Oceanía, El Universal 2015

76
Public transport
Development of methodologies for repair and maintenance of railway
components by MA. For example: Metro of the city of Mexico & national
railway system.
Reparación de ejes ruedas por medio de Manufactura Aditiva

Muñon Asiento Asiento Asiento Muñon

de rueda de engrane de rueda
Adding value to the industry with data technologies

Data Division
Artificial Intelligence, Big Data and Robotics
 Our team is CIDESI’s data force.

We are focused on these 01: ARTIFICIAL

INTELLIGENCE
research areas: Improving knowledge acquisition
and proper representation
through descriptive, predictive
and prescriptive machine
learning
02: IIoT - BIG DATA
Developing big data
01 applications, fast
communication protocols
and intelligent sensors to
solve problems in real time

03: INTELLIGENT
ROBOTICS
DEVELOPING DATA Bringing lab
TECHNOLOGIES IN OUR
LABS TO DEPLOY THEM 02 03 technicians skills to
robot arms - the hands
TO THE WORLD... of our AI

80
 01: ARTIFICIAL
INTELLIGENCE

H. Canales, 2019
H. Canales, 2019 H. Canales, 2018

Prescriptive AI Deep Learning

An optimal decision making strategy
in the pursuit of true intelligence.
Complex systems optimization
finding the shortest paths for
experience acquisition.
Applications in science, industry and
digital data processing
Anomaly Detection
Due to the lack of labeled
data to train discriminative AI
models we develop anomaly
detection AI to perform
classification tasks
Deep learning for the industry
and society. We focus on
quality assurance and
biometrics
Projects awarded by:
81
02: IIoT - BIG DATA

Welding Track AI Monitor

E. Galvan, H. Canales, 2019

CIDESI Brain MAIA

H. Canales, 2018 https://us-east-
1.sumerian.aws/2f25e093cd8e4
b7cb676770402b3ce64.scene

User and IIoT Intelligent sensors

interfaces
Used for better data collection and Using AI to correlate
human-in-the-loop autonomous equipment operation
research. This includes hacks on current characteristics to the
research equipment for their use in response of common
autonomous research sensors like microphones,
cameras, etc.

82
03: INTELLIGENT
ROBOTICS
CONMAD, 2019
3D Printing Control
Packages
We work together with additive
manufacturing (AM) experts to
enable robots printing parts using
advanced AM technologies and
provide them with technician
alike skills for parts handling
AR Pose Estimation
R. Piña, H. Canales, 2019 H. Canales, 2018
Robots Self Pose Estimation
Programming
We work on software to let We develop pose and robot
robots learn productive tasks location technologies to enable
from themselves using a better interaction with reality
computer vision and
reinforcement learning
83