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Vacuum Packing Machine Operation Manual 101113
Vacuum Packing Machine Operation Manual 101113
OPERATION MANUAL
Contents
Foreword/Description/Responsibilities∙∙∙1 8.Failure Analysis and solutions
1.Product instruction 1)Machine failure and solution∙∙∙∙∙∙∙∙28
1) Application∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙2 2)Vacuum pump failure & solution∙∙29
2) Product Features∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙2 3) Solenoid valve failure & solution∙30
3) Work Principle∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 2 4).Sealing problem and solutions∙∙∙∙30
4) Product Model Name∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙2 9. Equipment storage
5) Main parameters∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙3 1)short time storage∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙30
2.Safety 2)Long time storage∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙30
Ready to use∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙9 3) Start machine after storage∙∙∙∙∙∙∙∙31
1) Safety precautions∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙9
2) Use of the environment∙∙∙∙∙∙∙∙∙∙∙∙10
3.Handling equipment
1) Equipped with carton packaging∙∙∙∙∙∙∙∙10
2) Equipped with wooden packaging∙∙∙∙∙10
4.Installation
1) Installation condition∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙11
2) Installation Environment∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙12
3) Filling Oil∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙12
4) Electrical connection ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙13
5) Connection inflation system∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙14
6) Connecting vacuum system∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙15
5.Start-up & Debugger
1) control panel∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙15
2) Turn on the power∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙16
3) Check the pump motor rotation direction∙∙∙∙∙∙16
6.Standard operation and parameter settings
1) Standard operating procedures∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙17
2) Control program cycle description∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙18
3) parameter settings∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙20
4) Optimal parameters∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙21
5) Packaging liquid products∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙22
6) Best packaging∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙22
7.Machine maintenance
1) Standard maintenance schedules∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙23
2) Vacuum pump maintenance∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙23
3) Vacuum pump oil∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙26
4) Replace high temp. tape, electric heating wire∙∙∙∙∙∙∙∙∙∙26
5) Replace silicone∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙27
6) Replace the seals∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙28
Foreword
This specification describes the installation and use of the product, including the
following details: product handling, storage, installation, startup, operation conditions,
maintenance, Troubleshooting and maintenance.
Attention:
Before using the product, please be sure to carefully read this manual and fully
understand
Ensure that the final use of the product or equipment operating personnel
management with this specification
Keep after reading this manual, and always place readily accessible place for easy
reference.
If you have any questions, please contact the manufacturer or supplier.
Responsibility
Terminology
High Temperature Tape: PTFE coated fabrics, has the characteristics of high
temperature resistance and non-stick, usually called high temp. tape.
Heating plate: a combination of aluminum (or heating plate), electric flat wire, high
temperature tape and other parts made collectively heating plate
1- Product instruction
1
1). Application:
Vacuum packaging machine has excellent features, easy maintenance, simple
operation, wide application and so on. Apply to the composite film or plastic composite
film and other flexible packaging materials. It can pack solid, liquid, powder mushy
food, food, fruit, aromatic seeds, drugs, chemical products, electronic products,
precision instruments products, rare and precious metals and other items. The
packaged product can prevent oxidation, mildew, insects, rotting, damp, prolong the
storage period.
2
5).Main parameters
Model DZ-260/PD
Voltage AC 220V/50Hz 110V/60Hz
Motor Power 370W
Sealing Power 200W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 1pcs
Chamber Dimension(L×W×H) 390X285X50mm
Sealing Length 260mm
Sealing Width 10mm
Vacuum Pump Rate 6.5m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 500x340x360mm
Net Weight 35kgs
Setting section:
1, connect voltage, power indicator light on, cycle display "□" on the panel, which
indicates the standby state, then can set parameters.
2, Press “set” button, vacuum light on, enter into set parameters of vacuum, press the
"+""-" button. To select the vacuum time (range 0-99 seconds)
3, after finished set vacuum time, press the “Set” button and indicator light filled with
nitrogen gas into nitrogen filling time setting mode, press "+""-" button to select the
nitrogen filling time (range 0-9.9 seconds), Note: Some models without nitrogen filling
function but with a cutout feature, this is the cutout time. Most models are neither
functional nor nicked with nitrogen function, this setting does not show, hidden suction
set (work) into the seal after the completion of the set (work) status
4, after enter into sealing status, heat indicator light, press the "+""-” to set the heating
time (range 0-9.9 seconds) should be set to gradually increase the short to long heating
time until get the perfect sealing effect.
5, heating time selected, press” set” button to setting, enter into the cooling time
setting state, cooling indicator light, press the "+""-" button to select the cooling time
(range 0-99 seconds).
6, after the cooling time selected, press” set”, then the panel display "ED", means the
temperature setting state.
7. Press the temperature selection button and choose the appropriate temperature,
the corresponding temperature indicator light (temperature high, medium and low
block) press” set “ button to setting. Meantime, all the settings have been completed,
the power indicator light flashed, that enter the work status, can start work. Note: The
parameter settings and machine work can’t operate in same time, cannot be setting
when the machine work status, if want parameters to be adjusted, press the stop
button (emergency stop button), the machine in standby mode, press the setting
button, follow above steps to set the required parameters.
3
Model DZ-400/2F
Voltage AC 220V/50Hz 110V/60Hz
Motor Power 1000W
Sealing Power 500W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 420X435X70mm
Sealing Length 400mm
Sealing Width 10mm
Vacuum Pump Rate 20m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 540x490x540mm
Net Weight 60kgs
Distance of Two Sealing Bars 340mm
Model DZ-400/2E
Voltage AC 220V/50Hz 110V/60Hz
Motor Power 900W
Sealing Power 500W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 420X435X70mm
Sealing Length 400mm
Sealing Width 10mm
Vacuum Pump Rate 20m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 540x490x950mm
Net Weight 110kgs
Distance of Two Sealing Bars 340mm
Model DZ-500/2E
Voltage AC 220V/50Hz 110V/60Hz
Motor Power 1000W
Sealing Power 750W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 525X525X70mm
Sealing Length 500mm
Sealing Width 10mm
Vacuum Pump Rate 20m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 650x575x960mm
Net Weight 125kgs
Distance of Two Sealing Bars 425mm
4
Model DZ-400/2E
Voltage AC 220V/50Hz 110V/60Hz
Motor Power 900W
Sealing Power 500W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 420X435X70mm
Sealing Length 400mm
Sealing Width 10mm
Vacuum Pump Rate 20m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 540x490x950mm
Net Weight 110kgs
Distance of Two Sealing Bars 340mm
3,Cooling time setting: Press SET, press ADD (increase) to add to the display as follows:
Parameter settings: ①vacuum time setting ②heating time setting ③cooling time
setting: Press ENVERLOP (sealing selection) button display as follows: cooling time
setting, the current setting value: 20s, press ADD (increase) to increase, press the DEL
(reduction) to reduce, after completing press ENVERLOP (sealing selection) button to
confirm save.
4, System language selection: Press SET , press ADD (increase) to add to the display as
follows:
Parameter settings: ①vacuum time setting ②heating time setting ③cooling time
setting ④system language selection : Press ENVERLOP (sealing selection) button show
below:
① Chinese, ②English. Press ADD (increase) to increase, press the DEL (reduction) to
5
reduce, modify subsequent ENVERLOP (sealing selection) for save.
5, Rest factory settings: Press SET, press ADD (increase) to add to the display as follows:
Parameter settings: ①vacuum time setting ②heating time setting ③cooling time
setting ④system language selection ⑤restore the factory settings, Press ENVERLOP
(sealing selection) button show below:
Are you sure to restore the factory settings? if yes, then press ENVERLOP (sealing
selection) button. If not, press SET button to exit.
6, about the system: Press SET, press ADD (increase) to add to the display as follows:
Parameter settings:④ language selection ⑤ Restore factory settings About System:
Press ENVERLOP (sealing selection) button confirm the display as follows: firmware
version: V3.04, press ENVERLOP (sealing selection) button or SET to exit.
Model DZ-600/2E
Voltage AC 220V/50Hz 110V/60Hz
Motor Power 1000W
Sealing Power 1000W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 630X630X100mm
Sealing Length 600mm
Sealing Width 10mm
Vacuum Pump Rate 20m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 760x690x980mm
Net Weight 135kgs
Distance of Two Sealing Bars 530mm
Model DZ-400/2SA
Voltage AC 220V/50Hz110V/60Hz
Motor Power 1000W
Sealing Power 750W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 460X460X100mm
Sealing Length 400mm
Sealing Width 10mm
Vacuum Pump Rate 20m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 1050x560x920mm
Net Weight 180kgs
Distance of Two Sealing Bars 350mm
6
Model DZ-400/2SB
Voltage AC 220V/50Hz 110V/60Hz
Motor Power 1000W
Sealing Power 750W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 460X460X100mm
Sealing Length 400mm
Sealing Width 10mm
Vacuum Pump Rate 20m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 1050x560x920mm
Net Weight 180kgs
Distance of Two Sealing Bars 400mm
Model DZ-500/2SA
Voltage AC 380V/50Hz 220V/50Hz
Motor Power 2000W
Sealing Power 1200W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 550X520X100mm
Sealing Length 500mm
Sealing Width 10mm
Vacuum Pump Rate 40m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 1200x570x920mm
Net Weight 230kgs
Distance of Two Sealing Bars 420mm
Model DZ-500/2SB
Voltage AC 380V/50Hz 220V/50Hz
Motor Power 2000W
Sealing Power 1200W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 540X420X40mm
Sealing Length 500mm
Sealing Width 10mm
Vacuum Pump Rate 40m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 1250x650x950mm
Net Weight 230kgs
Distance of Two Sealing Bars 440mm
7
Model DZ-600/2SA
Voltage AC 380V/50Hz 220V/50Hz
Motor Power 2000W
Sealing Power 1500W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 650X520X100mm
Sealing Length 600mm
Sealing Width 10mm
Vacuum Pump Rate 40m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 1400x580x920mm
Net Weight 285kgs
Distance of Two Sealing Bars 420mm
Model DZ-600/2SB
Voltage AC 380V/50Hz 220V/50Hz
Motor Power 2000W
Sealing Power 1500W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 670X540X40mm
Sealing Length 600mm
Sealing Width 10mm
Vacuum Pump Rate 40m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 1450x650x980mm
Net Weight 285kgs
Distance of Two Sealing Bars 440mm
Model DZ-600/4SC
Voltage AC 380V/50Hz220V/50Hz
Motor Power 3000W
Sealing Power 2300W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 4pcs
Chamber Dimension(L×W×H) 1450X830X80mm
Sealing Length 600mm
Sealing Width 10mm
Vacuum Pump Rate 100m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 1450x830x850mm
Net Weight 360kgs
Distance of Two Sealing Bars 280mm
8
Model DZ-500/2E L:1040MM
Voltage AC 220V/50Hz 110V/60Hz
Motor Power 2000W
Sealing Power 750W
Ultimate Vacuum Pressure 1KPa
No. of Sealing Bars for Each Chamber 2pcs
Chamber Dimension(L×W×H) 1000X520X170mm
Sealing Length 500mm
Sealing Width 10mm
Vacuum Pump Rate 40m3/h
Material for Vacuum Chamber Stainless steel
External Dimension (L×W×H) 1040x575x980mm
Net Weight 230kgs
Distance of Two Sealing Bars 900mm
2.Safety
1). Ready to use:
This specification describes in detail the product handling, storage, installation,
startup, operation conditions, maintenance, troubleshooting and maintenance and
installation of the machine, it is recommended by a trained professional.
The product according to the latest technical and safety standards for manufacturing, if
used improperly, may be dangerous or damage, safety precautions Keywords "Danger",
"Warning", "Caution" notes.
9
E.g:
Danger! Ignore the major issues of this security will lead to serious or
even fatal injury.
Warning! Ignore the major issues of this security will lead to serious or
even fatal injury.
Be careful! This security will ignore the major issues cause personal injury
or property damage.
This product is in operation, the vacuum pump oil can be separated to the maximum
extent, but not complete separation.
3. Handling equipment:
1). Equipped with carton packaging
If the machine with the included expansion pad cartons:
Remove the expansion pad firstly
Note: Please use additional tape or sling system in place lifting machine, pay attention
to the position of the center of gravity of the machine.
Make sure the sling safe and reliable system that is still in the machine.
It will be held on the hanger hook with safety locks.
Lifting crane.
Note: floor machines are fitted with casters, it can be driven on a flat ground.
Casters such as having a locking mechanism, loosen the caster before moving the
machine locking mechanism.
①Tilt filled with oil vacuum pump will result in a large amount
of oil into the pump chamber.
② Start vacuum pump, if the pump cavity of excess oil, may
damage the vacuum pump.
③ After vacuum oiling and can no longer handle.
Note: Before transporting the machine, make sure that the vacuum pump oil drained.
4.Installation
Before operation, please read this manual carefully. With this manual book, learn how
to install, startup, maintenance and use of the machine. Machine problem because
without reference to the specification and cause, the manufacturer will not be liable.
Manufacturers hope customer can use this machine without trouble in a long-term. If
you have any questions, please feel free to contact manufacturers and suppliers.
1).Installation condition
If the machine does not meet the prerequisites installed, it will damage the machine.
Risk of injury!
Be sure to observe the machine installation prerequisites.
11
Make sure that the installation environment meets the basic regulations.
2).Installation environment
Surroundings should not have flammable and explosive gas.
Ambient temperature: 5-30 ℃ . If you need to operate the machine in any other
environment, please contact the manufacturer or supplier.
Environmental pressure: standard atmospheric pressure.
Make sure the power environment meets the requirements (see the nameplate on
the machine).
Must keep machine upright when moving or transporting, tilt the machine may
damage the vacuum pump.
Make sure the machine in horizontal position. It is one element of insecurity
machine running.
To ensure cooling, must be sufficient space around the machine can be well
ventilated, at least10cm interval.
Do not expose the machine to direct heat or steam device (such as a steamer or
stove)
Ensure there is enough space to change the vacuum pump oil replacement of
wearing parts.
Note: To prevent vacuum pump oil overflowed into the oil mist filter, vacuum pump
must be free of oil transportation.
Injection vacuum pump oil from other locations may damage the vacuum pump.
Vacuum pump oil should only filling hole injection.
12
Be careful! Scald!
When the pump working, the fuel tank filled with high temperature and pressure oil mist.
If filling hole open, there is risk of injury from hot oil mist.
Only the vacuum pump stops running, the oil filler plug can be rotated.
The vacuum pump is running, you must tighten the oil filler plug.
Power Ground
Check whether the use of the power supply voltage and a predetermined voltage
on the rating plate is consistent.
When the electrical connections to the three-phase power supply, check the
direction of rotation of the vacuum pump.
Ensure that the machine is properly connected to a grounded outlet, in order to
avoid fire or electric shock (ground wire is yellow-green wire)
The cable must be able to move freely, to avoid the squeeze.
Once the cable is damaged, replace it immediately.
Machine fails or requires maintenance, please turn off the power.
If the machine is idle for a period of time, please put away power.
13
If you are using a single-phase power connector machine
Plug the power cord with an accurate terminals of the machine (if have)
Connect the other end of the power socket.
Pump motor rotation wrong direction, it will damage the vacuum pump in a short time.
Before starting machine, make sure that the pump rotation direction is correct.
Do not use flammable or other oxygen-containing components of more than 20% of the
gas mixture.
Otherwise there is a risk of explosion.
14
Be careful! Damage to the machine!
Origin shall not exceed one atmosphere pressure, otherwise it will damage the machine.
Never use flammable or other mixed gas containing oxygen, otherwise there will
be an explosion hazard. Missed this provision will lead to an accident or damage,
the manufacturer will not bear any responsibility.
Air tank must be properly closed. When not adopting inflated function or machine
is not used, you must turn off the main switch of tank.
Pressure valve on the gas cylinder must set the value of not more than
atmospheric pressure (0.1Mpa), otherwise it will damage the machine.
Inflatable tubular threaded joint diameter machine is 8mm. Connector is located
on the side or back of the machine.
For cylinders used in case of doubt, please contact the manufacturer or supplier.
Note: If you make too many pneumatic vacuum of 0.06Mpa above, began sealing
function, the sealing function may not be completed properly.
16
to adjust the vacuum time in the range of (0-99) seconds.
G Running indicator Indicator lights (red) when machine during the operating
Press enter into sealing time adjust, up and down buttons
H Sealing time adj.
to adjust the sealing time in the range of (0-6) seconds.
When machine work, indicator light (red) when machine
do sealing function.
I Temperature light When using the temperature selector button to select a
certain temperature, the corresponding temperature
indicator light (red)
J Temp. meter shows the vacuum chamber pressure.
Be careful! scald!
Harmful to health!
Be careful! Injured!
Do not use this machine to pack goods which will be damaged during vacuum or
after vacuum.
If you operate the machine and function in doubt, when instructions not to
provide relevant information, please contact the manufacturer or supplier.
If the machine is not operating properly, or makes strange noises, immediately
turn off the power, stop the machine and run it off.
event of failure, please contact the manufacturer or supplier.
17
1). standard operating procedures
Turn the power switch to turn on the machine, or machine power indicator light
displays "-."
it must be used in vacuum-packed bags, before use of packaging materials bags
need to be sterilized.
Put products into bag, select the appropriate product bag, do not choose too large
relative to the product bag. Ensure hygienic conditions during operation. Packaging
materials, products, and the hand is better in dry conditions.
Place the bag into the vacuum chamber or plate on(if have) . The bag opening
must be put on a hot plate or silicone. If the product is much lower than the
heating plate or silicone, insert the pad provided by the machine(if have), so you
can make the operation easier and reduces cycle time.
For inflation system, put the bag opening in the gas fill nuzzle.
Many bag can be placed on a hot plate or silicone at the same time, just make sure
heating plate or silicone longer than the bag. Bags cannot be stacked with each
other. If the machine has more heating plates or silicone, these heating plates or
silicon strips can be used in same time.
Set the correct machine parameters. Refer to "Control Panel" section.
Pressure vacuum chamber lid, the machine will automatically complete all the set
procedures, including vacuum, inflatable (if have), sealing and cooling. When gas is
released, the vacuum chamber lid opens automatically.
After the cycle, removing packaged product from the machine.
You can press the emergency stop button to stop the machine when necessary.
After pressing the emergency stop button, the machine will stop all work and gas
will be released immediately, vacuum chamber lid opens automatically.
Like This cycle.
Note: If the machine power outage or other unexpected events occur during operation,
then the vacuum chamber lid cannot be automatically opened. The machine will
perform gas discharge function immediately after re-energization, the vacuum
chamber lid opens automatically.
Note: If the machine is located in high altitude, the atmospheric pressure will decrease,
the vacuum gauge indicated value will be reduced accordingly.
Note: When the sealing process has just begun, vacuum gauge pointer may swing, this
is not a malfunction.
Unreasonable parameter setting may cause damage or shorten the life of the machine.
4).Optimal parameters
Vacuum time should be determined according to the number or size of the vacuum
chamber and the volume of the material. usually, the vacuum function can be set at
between 20 and 40 seconds. If the degree of vacuum is not lower than 0.06Mpa and
then began sealing, the sealing function may not be completed properly.
special packaging for the product may be appropriate to extend the vacuum time.
For example, a relatively high moisture content of the packaging, and other liquids.
21
inflatable function (if have) parameters to be set according to the actual situation.
If the inflatable too much, vacuum lid opens automatically, the program will
automatically terminate.
If Inflatable excessive vacuum reaches higher than 0.06Mpa and begin to seal, the
sealing function may not be completed properly.
sealing function parameters can be set between 1-3 seconds.
If the bags are exceptionally thick or very thin, the temperature can be adjusted to
select high-grade or low-grade.
Note: If the sealing time parameter is too long, the temperature of the heating
plate will be a sharp rise, which will greatly shorten the heating plate and silicone
life.
sealing function parameters have a great impact on the sealing quality, need to
slowly adjust from low to high.
cooling function parameters according to the thickness of the case of the bag
disposed between 1-3 seconds.
5). For packaging liquid products
Machine can be used for packaging liquid products, such as soups, sauces, etc.,
when the packaging of such products, pay attention to spillage.
Liquid will arrive boiling point when the temperature is higher or it reaches a low
pressure, the high temperature of the liquid product will soon reach boiling point
when packed and thus the degree of vacuum may be lower.
We recommend to cool the liquid products before packing to ensure the best
vacuum effect of the product.
6.the best packaging
use the correct style and good quality vacuum bag.
pocket to leave enough space at least 30mm.
flat vacuum bag placed on a hot plate or silicone.
If the product is lower than the heating plate or silicone lot, put correct number of
pads (if have)to the vacuum chamber.
7.Machine maintenance
To prolong the life of the machine, prevent failure and achieve the best packaging
effect, the machine's daily maintenance is necessary. If the machine is frequently used
(more than 4 hours per day), it is recommended every six months to give a professional
maintenance. If not, once a year full maintenance (depending on the location, the
environment and on the product).
Machine must be completely disconnected power before Maintenance, the power
plug is removed from the wall-mounted socket.
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If the machine is not operated properly or emit a lot of strange noises, turn off the
power immediately and contact the manufacturer or supplier.
Do not carry out a high-pressure cleaning. High pressure cleaning will severely
damage electronic devices and other parts.
Do not allow water to enter the vacuum pump exhaust nozzle or vent, otherwise
would cause irreparable damage to the vacuum pump.
Non-professionals cannot carry out a large-scale maintenance.
When moving or transporting, the machine must be in an upright state level.
Tilting machine may damage the vacuum pump.
Summer or daily work continuously for more than 10 hours, a vacuum pump
should be taken measures such as air-cooled or water-cooled.
If you do not follow the instruction manual to maintain machine, the manufacturer
assumes no responsibility once machine results in malfunction or damage.
2). vacuum pump maintenance (hereinafter are XDZ-020 rotary vane vacuum pump, for
example)
pump routine maintenance to ensure proper operation and extend the service life
is very important.
If the machine is frequently used, it is recommended at least once a year to pump
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comprehensive inspection. If you have questions or suggestions, please contact
the manufacturer or supplier.
Fuel / oil change
Be careful! scald!
New machine does not contain vacuum pump oil, if the machine is first used, must
refuel.
Check the vacuum pump oil Color
Vacuum pump oil should be bright, clear, turbid or without bubble. If the oil has not
disappeared white substance after precipitation, it shows that oils contain foreign
material and it must be replaced.
Life of vacuum pump oil
Vacuum pump oil service life depends on the work environment, extracting clean, dry
gas, generally every 500 operating hours or every six months, the vacuum pump oil
should be replaced.
Check at least once a week the oil level and oil volume. Can be viewed via the oil
level glass, the oil level is too low need to refuel.
replacing vacuum pump oil at the same time, we recommend also to replace the
vacuum pump oil mist filter.
Before oil change, please let the pump run a few minutes, the pump and the oil will
reach the right temperature, so that the oil can better absorb moisture and impurities
and filtered. High temperature allows the pump’s moisture to be evaporated and
reduce the chances of rust arise.
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A: Oil mirror place
C: filling hole
Note: When you unscrew the oil drain plug, the oil flows out through the drain hole
(below must put a oil pan).
After the oil is done and, if possible, the vacuum pump is inclined slightly exhausted all
residual oil.
Fill oil:
The correct type of oil and oil volume is very important for the vacuum pump.
Using the wrong vacuum pump oil or adding too much oil will damage the pump.
Contaminated filters must be handled separately from other waste in accordance with
applicable regulations.
There is one or more filters of vacuum pump for absorbing and filtering oil mist, after a
period of time, the filter becomes wet (saturated), need to be replaced. Once the filter
is saturated, the machine will not reach maximum vacuum degree.
A: Three-phase motor
B: Pump
C: Oil tank
When changing vacuum pump oil suggest to replacement mist filter too
Oil mist filter normal maintenance cycle is 6-12 months.
Be careful! scald!
Sealing quality is good or bad to some extent depends on the heating plate and silicone
maintenance situation.
The main routine maintenance work: Use a damp cloth on a hot plate and silicone daily
cleaning every week and check the heating plate silicone, if the heating plate side is
uneven or poor sealing quality, please change the electric flat, cloth or silicone.
Heating plate structure
heating plate linoleum, electric heating wire average maintenance cycle is at least
once every 3 months. (Premise: the machine is routine use of a standard vacuum
packaging materials, packaging and standard products.)
Replace cloth or electric heating wire:
Pull heating plate fixing pins, remove the heating plate assembly.
folded down linoleum plate.
Remove the cloth of heating panel.
If you only need to replace the cloth, wipe the oil on the heating plate, then glue
the new linoleum to the heating plate.
Loosen the locking screw on the block of heating plate.
Pull out of the heated strip gasket.
Extraction electric heating wire.
Epoxy ring ends the same way removed.
Remove the old electric heating wire following PTFE strips.
Wipe grease on a hot plate with a clean cloth.
The new PTFE strips glued on a hot plate.
Cut a new piece of electric flat, longer than the length of the heating plate plus
length of about 15cm.
The flat wire end through electric heating plate fixed block slot, plug back on the
heating strip gasket, and then tighten the locking screw.
Connect the other end of the flat wire from the electric heating plate fixed block is
located on the other side of the groove lira.
Using forceps tension electric flat, while the plug back on the heating strip gasket
and tighten the screws, tighten the screws to ensure that the former electric
heating wire
Tensioning and straightening
The excess copper flat wire electric block removed.
Cut a new piece of cloth, flat stick on a new electric heating wire. Ensure cloth
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attached to a flat heating plate without wrinkles.
Replacing the cloth plate,
The heating plate back into the machine.
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9. Equipment storage
1, short time storage
Turn off the power switch, unplug the power, and put power line away.
Pressure vacuum cover.
If possible, put a plastic bag to prevent dust.
Store in a dry, dust-free, and shock-proof room.
2. Long time storage
When machine is out of the factory, the interior has been done anti-corrosion
treatment, so no necessary to use protective oil. If bad storage conditions (such as
corrosive environments, high temperature or frequent temperature changes),
protective oil can be used. If you have any questions, please contact the manufacturer
or supplier.
Turn off the power switch, unplug the power and put power line away.
Close the lid of the vacuum chamber.
Put a plastic bag to prevent dust.
If possible, keep the original packaging.
If you need transportation, vacuum pump oil must be drained.
Store in a dry, dust-free and shock-proof room.
3. Start machine after storage
According to "Installation" and "start" section operate.
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