GMW3172 Procedure Planning Tool

Procedure
Initial 5-Point Functional/Parametric Check
Final 5-Point Functional/Parametric Check
Visual Inspection and Dissection – DRBTR
Cross Section and Inspection
Dimensional Check
Vibration Transmissibility Demonstration
Thermal Cycle Profile Development
Analysis
Electrical
Nominal and Worst Case Performance Analysis
Short/Open Circuit Analysis
Mechanical

Resonant Frequency Analysis

High Altitude Shipping Pressure Effect Analysis
Plastic Snap Fit Fastener Analysis
Crush Analysis
Climatic

High Altitude Operation Overheating Analysis

Thermal Fatigue Analysis
Material
Lead-Free Solder Analysis
Development
Electrical
Jump Start
Reverse Polarity
Over Voltage
State Change Waveform Characterization
Ground Path Inductance Sensitivity
Mechanical
Highly Accelerated Life Test (HALT)
Climatic

Temperature Measurement
Low Temperature Wakeup
Frost
Highly Accelerated Stress Test (HAST)
Design Validation (DV)
Electrical

Parasitic Current
Power Supply Interruptions
Battery Voltage Dropout
Sinusoidal Superimposed Voltage
Pulse Superimposed Voltage

Intermittent Short Circuit to Battery and to Ground

Continuous Short Circuit to Battery and to Ground

Multiple Power and Multiple Ground Short Circuits
Including Pass Through
Open Circuit – Single Line Interruption
Open Circuit – Multiple Line Interruption
Ground Offset
Power Offset
Discrete Digital Input Threshold Voltage
Over Load – All Circuits
Over Load – Fuse Protected Circuits
Insulation Resistance
Crank Pulse Capability and Durability
Switched Battery Lines
Mechanical

Vibration With Thermal Cycling

Mechanical Shock – Pothole
Mechanical Shock – Collision
Mechanical Shock – Closure Slam
Crush For Housing – Elbow Load
Crush For Housing – Foot Load

GMW3191 Connector Tests: Terminal Push-out Force

GMW3191 Connector Tests: Connector-to-Connector
Engagement Force
GMW3191 Connector Tests: Locked Connector
Disengagement Force
GMW3191 Connector Tests: Unlocked Connector
Disengagement Force
Connector Installation Abuse – Side Force
Connector Installation Abuse – Foot Load
Free Fall
Fretting Corrosion Degradation
Climatic
High Temperature Degradation
Thermal Shock Air-To-Air (TS)
Power Temperature Cycle (PTC)
Thermal Shock/Water Splash
Humid Heat Cyclic (HHC)
Humid Heat Constant (HHCO)
Salt Mist
Salt Spray
Enclosure
Dust
Water
Seal
Leakage Check
Water Freeze
Sugar Water Function Impairment
Product Validation (PV)
Mechanical
Shipping Vibration
3172 Procedure Planning Tool
Technical Reason if Not Required/Required
Required
Required
Required

Analysis

Development

Design Validation (DV)