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Appendix 1 - Malong (Sect2)
Appendix 1 - Malong (Sect2)
Prepared by : AST
Checked by : FRS/YS
1. INTRODUCTION
The objective of this spreadsheet is to determine the requirement of sacrificial anode (material type, thickness, length
and required number) for offshore pipeline in accordance with DNVGL RP F103.
Pipeline : 12" Pipeline from Malong MFP to MM1 (Temperature: 50 °C , KP0+300 - 0+911)
2. REFERENCES
3. INPUT DATA
Design Life tf ≔ 10 yr
"b" Constant / Coating Breakdown (Degradation) bi ≔ 0.0003 (for FBE + concrete coating)
(Table A-1, Ref. [1])
⎛⎛ Top - 50 °C ⎞ -2
⎞
Mean Current Density due to Elevated Temperature icmf ≔ ⎜⎜―――― ⎟ ⋅ mA ⋅ m ⎟ + icm
⎝⎝ Δ°C ⎠ ⎠
(Table 6-2, Ref. [1])
A
icmf = 0.06 ――
m2
FJC "a" Constant / Initial Coating Capability aj ≔ 0.10 (for 2C (1) HSS (backing +
adhesive in PP, LE Primer)
(Table A-2, Ref. [1])
FJC "b" Constant / Coating Breakdown bj ≔ 0.01 (for 2C (1) HSS (backing +
(Degradation) adhesive in PP, LE Primer)
⎛ 2 ⋅ lcbc ⎞
Pipeline Surface Area Coated with Field Joint Afj ≔ π ⋅ Do ⋅ Lpl ⋅ ⎜――⎟ Afj = 0.31 m 2
Coating ⎝ Lpl ⎠
Final coating breakdown factor is the capability of coating to reduce the current demand for cathodic protection. The term "final" refers to design
life
tf
Final coating breakdown factor for ff1 ≔ ai + bi ⋅ ― ff1 = 0.03
anti-corrosion yr
(Section 6.2.6, Ref. [1])
tf
Final coating breakdown factor for field ff2 ≔ aj + bj ⋅ ― ff2 = 0.2
joint coating yr
(Section 6.3.2, Ref. [1])
Mean current demand for line pipe surface Icm_acc ≔ Aacc ⋅ fc1 ⋅ icmf Icm_acc = 1.15 A
coated with anti corrosion coating
(Section 6.2.1, Ref. [1])
Mean current demand for line pipe surface Icm_fjc ≔ Afj ⋅ fc2 ⋅ icmf Icm_fjc = ⎛⎝2.75 ⋅ 10 -3⎞⎠ A
coated with anti corrosion coating
(Section 6.2.1, Ref. [1])
Final current demand for line pipe surface Icf_acc ≔ Aacc ⋅ ff1 ⋅ icmf Icf_acc = 1.2 A
coated with anti corrosion coating
(Section 6.3.1, Ref. [1])
Final current demand for line pipe surface Icf_fjc ≔ Afj ⋅ ff2 ⋅ icmf Icf_fjc = ⎛⎝3.66 ⋅ 10 -3⎞⎠ A
coated with field joint coating
(Section 6.3.1, Ref. [1])
Icm ⋅ tf
Required Total Net Anode Mass mreq ≔ ――― mreq = 50.44 kg
u⋅ε
(Section 6.4.1, Ref. [1])
Cross Section Area of Anode Aan ≔ π ⋅ ⎛⎝⎛⎝IDan + tan⎞⎠ - 2 ⋅ gan⎞⎠ ⋅ tan Aan = 0.03 m 2
Anode Mass for One Anode man ≔ Van ⋅ ρan man = 21.89 kg
mreq
Required Number of Anode Based on Weight Nan.cal.m ≔ ―― Nan.cal.m = 2.3
Requirement man
Nan.m ≔ ceil ⎛⎝Nan.cal.m⎞⎠ Nan.m = 3
Exposed Surface Area of Anode Aan.ex ≔ π ⋅ Dan ⋅ lan - 2 ⋅ gan ⋅ lan Aan.ex = 0.34 m 2
ρ2
Final Anode Resistance Raf ≔ 0.315 ⋅ ――― Raf = 0.1 Ω
(Section 6.5.2, Ref[1])
‾‾‾‾‾
Aan.ex
Ec_o - Ea
Final Anode Current Output of an Anode Iaf ≔ ――― Iaf = 2.42 A
Raf
(Section 6.5.1,Ref. [1])
Icf
Required Number of Anode Based on Current Nan.cal.I ≔ ―― Nan.cal.I = 0.5
Requirement Iaf
Selected Required Number of Anode Based on Nan ≔ max ⎛⎝Nan.m , Nan.I⎞⎠ Nan = 3
Calculations
Lpl
Maximum Required Spacing between Anodes Sa ≔ ―― Sa = 204 m
Nan
⎛ Sa ⎞
Maximum Required Spacing between Anodes San.j ≔ floor ⎜―― ⎟ San.j = 16
(in pipe joint) ⎝ Lpj ⎠
⎛ San ⎞
Selected Anode Spacing (in Ssel.anj ≔ floor ⎜―― ⎟ Ssel.anj = 16
Pipe Joint) ⎝ Lpj ⎠