CATHODIC PROTECTION ANALYSIS

Project : Belida Extension Project

Client : Medco E&P Natuna Ltd

Prepared by : AST

Checked by : FRS/YS

1. INTRODUCTION

The objective of this spreadsheet is to determine the requirement of sacrificial anode (material type, thickness, length
and required number) for offshore pipeline in accordance with DNVGL RP F103.

Pipeline : 12" Pipeline from Malong MFP to MM1 (Temperature 50 °C KP0+300 - 0+912)

2. REFERENCES

The following reference is used in this spreadsheet,

[1]. DNVGL RP F103, Cathodic Protection of Submarine Pipelines, 2016

[2]. ID-F-BA-YY0-BOD-MG-00-0001, Integrated Basis of Design, 2019
[3]. ID-F-BU-KK0-STS-GN-30-0014, Alumunium Bracelet Anode Specification, 2019

3. INPUT DATA

3.1 Pipeline Properties

Nominal Outside Diameter Do ≔ 323.9 mm

Maximum Nominal Water Depth wdmax ≔ 79.5 m

Minimum Nominal Water Depth wdmin ≔ 75.6 m

Operating Temperature of Pipeline Top ≔ 50 °C

Selected Wall Thickness of Pipeline ts ≔ 11.1 mm

Pipeline Length Lpl ≔ 612 m

Pipe Joint Length Lpj ≔ 12.2 m

Steel Density ρs ≔ 7850 kg ⋅ m -3

Type of Anti-Corrosion Coating coat.type ≔ “FBE”

Anti-Corrosion Coating Thickness tacc ≔ 0.5 mm

Anti-Corrosion Coating Density ρacc ≔ 1450 kg ⋅ m -3

Anti-Corrosion Coating Cutback Length lcbc ≔ 150 mm

Field Joint Coating Type fjc.type ≔ “HSS”

Concrete Coating Application concrete ≔ “yes”

Appendix 2 - Sensitivity for Malong Pipeline CP Design Page 1 of 7

Concrete Coating Thickness tcc ≔ 40 mm

Design Life tf ≔ 10 yr

3.2 Environmental Parameter

Seawater Resistivity ρ2 ≔ 0.19 Ω ⋅ m

Table 1, Ref. [3]

3.3 Anode Parameters

Anode Type anode.type ≔ “Half Shell Bracelet”

Type of Anode Material anode.material ≔ “Al-Zn-In”

Anode Thickness tan ≔ 40 mm

(Table 5, Ref. [3]))

Anode Length lan ≔ 300 mm

(Table 5, Ref. [3]))

Anode Material Density ρan ≔ 2700 kg ⋅ m -3

(Table 12.9, Ref. [2]))

Anode Half Shell Bracelet Gap gan ≔ 75 mm

3.4 Parameters based on DNVGL RP F103

Anode Utilization Factor u ≔ 0.80

(Table 12.9, Ref. [2]))

Electrochemical Capacity ε ≔ 2500 A ⋅ hr ⋅ kg -1

(Table 1, Ref. [3])

Thickness of Internal Coating for Anode tac ≔ 100 μm

(Section 6.6.8, Ref. [1])

Design Closed Circuit Anode Potential Ea ≔ -1.050 V

(Table 6-3, Ref. [1])

Type of Line Pipe Material pipe.material ≔ “CMn - steel”

(Section 6.7.10,6.7.11, Ref. [1])

Pipeline Exposure Condition burial.cond ≔ “unburied”

Specific Electrical Resistivity ρMe ≔ ‖ if pipe.material ＝ “CMn - steel”

‖
(Section 6.7.10,6.7.11, Ref. [1]) ‖ ‖‖ 0.2 ⋅ 10 -6 Ω ⋅ m
‖
‖ if pipe.material ＝ “13Cr steel”
‖ ‖ 0.8 ⋅ 10 -6 Ω ⋅ m
‖ ‖
‖ if pipe.material ＝ “22Cr/25Cr steel”
‖ ‖ -6
‖‖ ‖ 1.0 ⋅ 10 Ω ⋅ m

ρMe = ⎛⎝2 ⋅ 10 -7⎞⎠ Ω ⋅ m

Design Protection Potential Ec_o ≔ ‖ if pipe.material ＝ “CMn - steel”

‖
(Section 6.7.11, Ref. [1]) ‖ ‖‖ -0.80 V
‖ also if pipe.material ＝ “13Cr steel”
‖
‖ ‖‖ -0.60 V
‖
‖ also if pipe.material ＝ “22Cr/25Cr steel”
‖ ‖‖ -0.50 V
‖
Appendix 2 - Sensitivity for Malong Pipeline CP Design Page 2 of 7
 Ec_o = -0.8 V (for carbon steel material immersed in seawater)

"a" constant for coating breakdown factor of anti- ai ≔ 0.027 (for FBE + concrete coating)
corrosion coating
(Table 3, Ref. [3])

"b" Constant / Coating Breakdown (Degradation) bi ≔ 0.0018 (for FBE + concrete coating)
(Table 3, Ref. [3])

Recommended Design Mean Current Density icm ≔ 0.06 A ⋅ m -2

(Table 2, Ref. [3])

⎛⎛ Top - 50 °C ⎞ -2
⎞
Mean Current Density due to Elevated Temperature icmf ≔ ⎜⎜―――― ⎟ ⋅ mA ⋅ m ⎟ + icm
⎝⎝ Δ°C ⎠ ⎠

A
icmf = 0.06 ――
m2

FJC "a" Constant / Initial Coating Capability aj ≔ 0.10 (for 2A (2) HSS (PE/PP
backing ))
(Table A-2, Ref. [1])

FJC "b" Constant / Coating Breakdown bj ≔ 0.01 (for 2A (2) HSS (PE/PP
(Degradation) backing ))

(Table A-2, Ref. [1])

Appendix 2 - Sensitivity for Malong Pipeline CP Design Page 3 of 7

4. CALCULATION

4.1 Pipeline Surface Area

Pipeline Surface Area Protected by Anode Ac ≔ π ⋅ Do ⋅ Lpl Ac = 622.75 m 2

⎛ Lpj - 2 ⋅ lcbc ⎞
Pipeline Surface Area Coated with Anti-Corrosion Aacc ≔ π ⋅ Do ⋅ Lpl ⋅ ⎜―――― ⎟ Aacc = 607.43 m 2
Coating ⎝ Lpj ⎠

⎛ 2 ⋅ lcbc ⎞
Pipeline Surface Area Coated with Field Joint Afj ≔ π ⋅ Do ⋅ Lpl ⋅ ⎜――⎟ Afj = 0.31 m 2
Coating ⎝ Lpl ⎠

4.2 Coating Breakdown Factor

Mean coating breakdown factor is the capability of coating to reduce the current demand for cathodic protection. The term "mean" refers to
average value within design life.
tf
Mean coating breakdown factor for fc1 ≔ ai + 0.5 ⋅ bi ⋅ ― fc1 = 0.04
anti-corrosion coating yr
(Section 6.2.6, Ref. [1])
tf
Mean coating breakdown factor for fc2 ≔ aj + 0.5 ⋅ bj ⋅ ― fc2 = 0.15
field joint coating yr
(Section 5.2, Ref. [1])

Final coating breakdown factor is the capability of coating to reduce the current demand for cathodic protection. The term "final" refers to design
life
tf
Final coating breakdown factor for ff1 ≔ ai + bi ⋅ ― ff1 = 0.05
anti-corrosion yr
(Section 6.2.6, Ref. [1])
tf
Final coating breakdown factor for field ff2 ≔ aj + bj ⋅ ― ff2 = 0.2
joint coating yr
(Section 6.3.2, Ref. [1])

4.3 Total Current Demand

In accordance to Section 7.4.1 Ref. [2], for a coated pipeline, the initial current density is never be the critical constraint in the design, so it is not
considered further. Pipelines that are located on the seabed and depolarization in storms has not been found to have a significant effect, so the
same current density value can be used for the mean and final current densities.

Mean current demand for line pipe surface Icm_acc ≔ Aacc ⋅ fc1 ⋅ icmf Icm_acc = 1.31 A
coated with anti corrosion coating
(Section 6.2.1, Ref. [1])

Mean current demand for line pipe surface Icm_fjc ≔ Afj ⋅ fc2 ⋅ icmf Icm_fjc = ⎛⎝2.75 ⋅ 10 -3⎞⎠ A
coated with anti corrosion coating
(Section 6.2.1, Ref. [1])

Total mean current demand Icm ≔ Icm_acc + Icm_fjc Icm = 1.31 A

(Section 6.2.9, 5.2.1, Ref. [1])

Final current demand for line pipe surface Icf_acc ≔ Aacc ⋅ ff1 ⋅ icmf Icf_acc = 1.64 A
coated with anti corrosion coating
(Section 6.3.1, Ref. [1])

Final current demand for line pipe surface Icf_fjc ≔ Afj ⋅ ff2 ⋅ icmf Icf_fjc = ⎛⎝3.66 ⋅ 10 -3⎞⎠ A
coated with field joint coating
(Section 6.3.1, Ref. [1])

Total final current demand Icf ≔ Icf_acc + Icf_fjc Icf = 1.64 A

(Section 6.3.1, Ref. [1])

Appendix 2 - Sensitivity for Malong Pipeline CP Design Page 4 of 7

4.4 Required Total Net Anode Mass

Icm ⋅ tf
Required Total Net Anode Mass mreq ≔ ――― mreq = 57.63 kg
u⋅ε
(Section 6.4.1, Ref. [1])

4.5 Anode Volume and Mass Calculation

Inside Diameter of Anode IDan ≔ Do + 2 ⋅ tacc + 2 ⋅ tac IDan = 325.1 mm

Outside Diameter of Anode Dan ≔ IDan + 2 ⋅ tan Dan = 405.1 mm

Cross Section Area of Anode Aan ≔ π ⋅ ⎛⎝⎛⎝IDan + tan⎞⎠ - 2 ⋅ gan⎞⎠ ⋅ tan Aan = 0.03 m 2

Anode Volume for an Anode Van ≔ Aan ⋅ lan Van = ⎛⎝8.11 ⋅ 10 6 ⎞⎠ mm 3

Anode Mass for One Anode man ≔ Van ⋅ ρan man = 21.89 kg

4.6 Required Number of Anode based on Weight Requirement

mreq
Required Number of Anode Based on Weight Nan.cal.m ≔ ―― Nan.cal.m = 2.63
Requirement man
Nan.m ≔ ceil ⎛⎝Nan.cal.m⎞⎠ Nan.m = 3

4.7 Final Anode Current Output

Exposed Surface Area of Anode Aan.ex ≔ π ⋅ Dan ⋅ lan - 2 ⋅ gan ⋅ lan Aan.ex = 0.34 m 2

ρ2
Final Anode Resistance Raf ≔ 0.315 ⋅ ――― Raf = 0.1 Ω
(Section 6.5.2, Ref[1])
‾‾‾‾‾
Aan.ex

Ec_o - Ea
Final Anode Current Output of an Anode Iaf ≔ ――― Iaf = 2.42 A
Raf
(Section 6.5.1,Ref. [1])

4.8 Required Number of Anode based on Current Requirement

Icf
Required Number of Anode Based on Current Nan.cal.I ≔ ―― Nan.cal.I = 0.68
Requirement Iaf

(Section 6.5.3, Ref. [1]) Nan.I ≔ ceil ⎛⎝Nan.cal.I⎞⎠ Nan.I = 1

4.9 Selected Number of Anode

Selected Required Number of Anode Based on Nan ≔ max ⎛⎝Nan.m , Nan.I⎞⎠ Nan = 3
Calculations

Lpl
Maximum Required Spacing between Anodes Sa ≔ ―― Sa = 204 m
Nan

⎛ Sa ⎞
Maximum Required Spacing between Anodes San.j ≔ floor ⎜―― ⎟ San.j = 16
(in pipe joint) ⎝ Lpj ⎠

Appendix 2 - Sensitivity for Malong Pipeline CP Design Page 5 of 7

Selected Anode Spacing San ≔ ‖ if Sa > 300 m San = 204 m
‖
‖ ‖‖ ((300 m))
‖
‖ else
‖ ‖ Sa
‖ ‖

⎛ San ⎞
Selected Anode Spacing (in Ssel.anj ≔ floor ⎜―― ⎟ Ssel.anj = 16
Pipe Joint) ⎝ Lpj ⎠

Final Required Number of Anode ⎛ ⎞

Lpl
Nan.f ≔ floor ⎜―――⎟ Nan.f = 3
⎝ San.j ⋅ Lpj ⎠

Appendix 2 - Sensitivity for Malong Pipeline CP Design Page 6 of 7

5. SUMMARY OF CALCULATION

Nominal Outside Diameter of Pipeline Do = 323.9 mm

Total Pipeline Length Lpl = 612 m

Design Life of Pipeline tf = 10 yr

Anode Type anode.type = “Half Shell Bracelet”

Type of Anode Material anode.material = “Al-Zn-In”

Anode Thickness tan = 40 mm

Anode Length lan = 300 mm

Density of Anode Material ρan = 2700 kg ⋅ m -3

Gap between Half Shell Bracelet gan = 75 mm

Anode Inside Diameter IDan = 325.1 mm

Outside Diameter of Anode Dan = 405.1 mm

Total Mean Current Demand Icm = 1.31 A

Required Total Net Anode Mass mreq = 57.63 kg

Anode Mass (for one anode) man = 21.89 kg

Required Number of Anode Based on Weight Nan.m = 3

Requirement
Total Final Current Demand Icf = 1.64 A

Final Anode Current Output Iaf = 2.42 A

Required Number of Anode Based on Current Nan.I = 1

Requirement

Required Number of Anode Nan = 3

Maximum Required Spacing between Anode San = 204 m

Maximum Required Spacing between Anode San.j = 16

(in Pipe Joint)

Selected Number of Anode Nan.f = 3

Appendix 2 - Sensitivity for Malong Pipeline CP Design Page 7 of 7