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Fritz 1970
Fritz 1970
.Nomenclature*
a = exponent used in equation coordinates, in line and in Constantinescu [8], N g
(17) quadrature with minimum and P a n [9], and Robert-
C = average annulus thickness, ft film, lb son [5]
ft, Ci = defined following equation FT damping parameter defined h friction factor for laminar
(43) by equations (15) and (16) flow in annulus
e = location of rotor center of for turbulent flow, s e c - 1 Darcy friction factor for tur-
F F fluid forces on rotor in car- bulent pipe flow
mass, measured from rotor
geometric center, ft
tesian coordinates, lb h friction factor for turbulent
Fy damping parameter defined flow in annulus
F = damping parameter taken as friction factor for vortex flow
by equations (9) and (10) fv
Fv or FT, depending on for vortex flow, s e c - 1 in annulus
flow regime, s e c - 1 acceleration due to gravity,
/= friction factor defined by
Fu = centrifugal force acting on equation (3) ft/sec 2
rotor, lb fo, /NP, / B annulus friction factors for local annulus or channel
Fo, FQ = fluid forces on rotor in polar turbulent flow taken from {Continued on next page)
-Nomenclature-
thickness, a function of ^ based on yth-power veloc- 0= coefficient of volumetric ex-
and I, ft ity distribution pansion, deg F _ I
K = spring constant for flexible V = hydrodynamic pressure, a y = fluid weight density, lb/ft 3
rotor, lb/ft function of ^ and t, lb/ft 2 8 = eC = deflection of rotor
K\, Ki = defined following equation R = average annulus radius, ft center, ft
(43) r = distance of rotor mass cen- AT = temperature difference, deg
L — annulus length, ft ter from center of station- F
M = rotor mass, lb-sec 2 /ft ary cylinder, ft e= OC^f, t) = angular coordinate
m = defined following equation t = time, sec relative to the minimum
(43) u = average fluid velocity in a film location
m
n — hydrodynamic mass param- thin channel or annulus, V = kinematic viscosity, ft 2 /sec
eter defined by equation ft/sec p = fluid mass density, lb-sec 2 /ft 4
(28). I t turns out mH is V = velocity component due to Ti, T2 = fluid-wall shear stresses,
equal to the hydrody- rotor eccentricity, ft/sec lb/ft 2
namic mass for translatory
vc = absolute value of the differ- TW = fluid-wall shear stress, lb/ft 2
vibration, lb-sec 2 /ft ence between a wall veloc- 4> = (j>(t) — angular coordinate
r
A a. = Grashof number ity and the channel center relative to minimum film
Npr = Prandtl number velocity, ft/sec location
A^RO = Rayleigh number x = cartesian coordinate of rotor ¥ = polar angle of annular loca-
Nno = QRC/v = Reynolds number center, ft tion, see Fig. 1
for rotary annular flow
V = cartesian coordinate of rotor Q = angular velocity, s e c - 1
iVTa = NRe\/c/R = Taylor num- center, ft ft„ = undamped critical speed in-
ber a = polar angle of center of mass cluding hydrodynamic
n = ratio of central fluid velochvy minus angle of the mini- mass, s e c - 1
to the half-channel aver- mum film, see Pig. 1 0) = critical angular speed in ab-
age velocity, which is 1.14 0= mH/4:M sence of the fluid, s e c - 1
/ =
2T>
(3)
= FvP
©"" V (9)
where
where Vc is the fluid velocity difference between a wall and the
channel center. With vortex or turbulent flow and a concentric Fv = 1.52flw\-iV T „- 0 - 4 7 8 (10)
rotor, the velocity in the center of the annular channel is UR/2.
According to Taylor [3] and Ustimenko [4], the velocity is essen- which is intended for Nra > 60.
tially constant over 83-85 percent of the annulus. In a thin The above assumption that in equation (8) the Reynolds num-
layer near the rotor the velocity changes rapidly and becomes ber is QRh/v has not been justified. There appears to be no
equal to the rotor velocity QR at the rotor surface. Similarly at reliable experimental data from which to derive an applicable
the stator surface, the fluid velocity becomes zero. The velocity correlation. The assumption is based on the concept that the
difference between the surfaces and the channel center Vc as well driving force for momentum transfer and shear stress generation
as the average velocity u are both equal to QR/2. is the rotational velocity QR and that the eccentricity velocity
When the rotor is deflected, the continuity of volume flow component V is small compared to QR. (
demands t h a t the velocity distribution must differ from the con-
centric case. For the deflected rotor the average velocity is con-
sidered to be Fluid Friction—Turbulent Flow
u = QR/2 + V (4) A concept due to Prandtl is t h a t when a turbulent stream flows
past a surface or wall, the velocity distribution and the wall shear
where V will be related to deflection. The component V is con- stress are determined by the conditions local to the wall. Schlicht-
sidered to be associated with a velocity distribution across the ing [12] (chapters 20 and 21) shows data indicating that the
annulus thickness that is zero at each surface and essentially shear stress and velocity distribution correlations can be used
uniform near the channel center. The conventional yth-power for a flat plate or for round or flat channels. Schlichting con-
law distribution is assumed to describe this distribution, so that sidered smooth surfaces and used the Blasius shear stress correla-
the center velocity associated with the component V is slightly tion and the yth-power law of velocity distribution. I t is well-
higher than the average value V. The center velocity is assumed known (see references [9] and [10]) that the Prandtl concept
to be nV where n is a constant and is equal to 1.14 for the yth- can also be used for turbulent journal bearing flow.
power velocity distribution. For the deflected rotor, the velocity
The friction factor correlation for this investigation will be
differences which relate to equation (3) are
based on data from Nikuradse (see Schlichting [12], p. 521).
Vci = fifl/2 + nV (5) The Nikuradse data are correlated using a Darcy friction factor
fo, such that (Schlichting [12], p. 503)
Vc2 = QR/2 - nV (6)
where Vci is the difference between the velocity of the channel Tw g/oP« 2 (11)
center and the stator surface, and Vci is the difference between the
velocity of the rotor surface and the channel center. The com- where u is the channel average velocity. In the present case, n is
ponent V is considered positive in the direction of rotation. the ratio of the channel center velocity to the half-channel aver-
age. Equation (11) can therefore be written as
1
Fluid Friction—Vortex Flow -f» V 2 (12)
8 »2
D a t a on friction factors for vortex flow around concentric
cylinders have been correlated by Bjorklund and K a y s [11]. Comparing equations (3) and (12), and letting / = fT for a
These data extended to NTO. = 8000. D a t a presented in the dis- turbulent condition,
cussion of reference [11] by H. J. Sneck and G. R. Fox extend
the range of applicability to JVT» = 20,000. The resulting corre- (13)
lation for the friction factor (defined by equation (3)) is h= 4n 2
w h e r e / r is the turbulent friction factor to be used in equation (3)
i-m (7)
where fv is the friction factor for vortex flow; the friction factor
and /o is the Darcy friction factor based on turbulent pipe flow.
With n = 1.14 based on the yth-power law, then from equation
(13)
for laminar flow fL is equal to 8/iV~Ee. The range of data of the fT = 0.192 /„ (14)
correlation is for 60 < Nic < 20,000; 0.028 < C/R < 0.13. The
data included approximately 150 points. Approximately 99 The pipe friction factor f0 is usually correlated versus a Reyn-
percent of these data points were within ± 2 0 percent of the above olds number based on the average velocity, whereas the N-R0
friction factor correlation. The correlation represented by equa- used in this analysis is based on central velocity. Therefore,
FTP\T)V
© (15)
f LRp sin 8 dd (25)
where From equations (23), (24),Joand (25) the fluid forces are
frTlUR
Fr (16) -Ft, = mHC e - 60 2 + Qe4> - — e + FE (26)
~c
In arriving at equation (16), fT was considered constant and
-F, e$ + 2e4> - fle - - eF + Fe<j> (27)
obtainable from the Darcy friction factor/o as shown by equation
(14). Equation (16) is intended to apply for iYiie > 3000.
where
irpRsL/C (28)
Analysis of Fluid Forces
Substituting equations (9) and (15) into equation (2) results in
2
- 'I )'
STATOR
FV + P + (17)
R b¥ V R M
F* = -mH
/
[x + Fx-
fi2 Si \
—x + Qy + F - y \ (29) V°+»(2-)'+(f)'
where
/ fi2 SI \
Fv cos a = -m„ i y + F y - — y - Six - F - x J (30) K
(37)
At this point, it is of interest to use two available checks of this 1+ 0 M
•Mj,
where
FM = MSl2r = the centrifugal force acting at 0, the center Analysis of Stability
of mass of the rotor, and in the direction BG. Equation (36) is a solution for the deflection of the rotor ex-
K8 — a spring force due to rotor deflection 8 cited by unbalance forces. However, it may not be the only solu-
F0 = ?»HQ2(5/4 = the hydrodynamic force from equation (26) tion. Even with zero unbalance the system could be unstable,
FQ = — mHFSlS/2 = the hydrodynamic force from equation and the above solution may not be a physically realizable case.
(27) The conditions for stability were determined by assuming no
unbalance excitation and mathematically perturbing the system.
The hydrodynamic forces F0 and FQ are based on the conditions
Stable solutions occur if the perturbations die away with time.
for steady (e = e = <p = 0), synchronous (</> = SI) vibrations of
Without unbalance, the dynamic equations for the flexibly
constant amplitude 8 = eC.
suspended rotor are
Substituting the above values into equations (31) and (32) and
dividing by MSP gives Mx + Kx = Fx (40)
My + Ky = Fy (41)
° s a = (Si - p)8 (33)
Substituting the fluid force components Fx and Fy from equa-
2f]F tions (29) and (30) into (40) and (41) results in
r sin a — —— o (34)
mx + dx + Kix + Ciy + K,y = 0 (42)
where
my + Ciy + Kiy - dx - K2x = 0 (43)
P = mH/4M
where
co = 'VK/M = the critical speed of the rotor in the absence of
hydrodynamic forces m = M + mH Ci = mHF
Q< 2\/li/M (47) This is equal to the value of AT,, found by Taylor [3], above
which vortex motion occurs in a fluid annulus surround-
The result is consistent with generally accepted observations.
ing a rotating cylinder. The present author reported in [21]
Newkirk [18] reported that, based on test data, a flexible rotor
that friction factors for vortex flow could be estimated from
became unstable and whirled at its first critical frequency
natural convection heat transfer data for a horizontal layer by
when the shaft speed was greater than twice the critical speed.
replacing the Nusselt number, which is ratio of the nonlaminar
The present analysis is novel in t h a t nonlaminar damping and
heat transfer conductance to the laminar conductance, by fvJfL,
inertial effects are included.
the ratio of the vortex friction factor to the laminar friction factor,
While the mathematical analysis does not indicate the physical and the Rayleigh number is replaced by AVa2. This results in a
nature of the predicted instability, it would be expected from ex- form of Reynolds analogy which appears to work for this case.
perience, such as the tests by Newkirk [18], that the instability Leont'ev [22] also utilizes the concept of replacing thermal con-
would be in the form of large amplitude vibrations at approxi- vective body forces by centrifugal forces to evaluate transport
mately one-half of rotational frequency, or a so-called half- phenomena in an annulus around a rotor.
frequency whirl, occurring at speeds above twice the critical
The main point to be made is that Taylor vortex flow involves
speed, where the critical speed is determined in the absence of
a process that is conceptually similar to the thermal natural
hydrodynamic effects.
convection process. Valuable information on Taylor vortex
flow appears to be available by comparison with thermal convec-
tion. In addition to the similarity that exists with respect to
Discussion of Results predicting the onset of vortex flow in an annulus and the friction
The preceding results considered fluid damping to be described factors in such an annulus, as noted above, a comparison of
by a parameter F, where F = Fv (given by equation (10) for thermal and centrifugal convection should be capable of yielding
vortex flow, NT* > 60) and F = FT (given by equation (16) for data on the lowest Taylor number at which vortex-laminar flow
turbulent flow, A"Re > 3000). There will be cases in practice and changes to vortex-turbulent flow, as noted in [21], In addition,
in the present experimental investigation where both NT* > 60 friction factors for vortex flow in the thrust bearing should also be
and Nxe > 3000. We will now discuss which correlation should retrievable from heat transfer data.
be used in such a case. Whereas vortex flow depends on the convective effects of cen-
In a fluid annulus surrounding a rotating cylinder and with a trifugal forces, turbulent flow can be induced in the absence of
stationary outer boundary, there is a variation of centrifugal rotation [5, 7]. This type of turbulent flow is usually ascribed
body forces across the annulus. It has already been noted that to forced convection. As a result, the annular flow around a
this distribution of centrifugal body forces causes a vortex flow rotating cylinder is an inherent combination of forced and natural
above a critical value of Taylor's number. This phenomenon is convection.
similar to the vortex flow occurring as a consequence of thermal In heat transfer technology, it is a common practice (see [20],
convection in a thin horizontal layer heated from below. This p. 331) to calculate the transport rates for both the natural and
similarity was first noted by G. I. Taylor and A. R. Low (see forced convection phenomena and to use the larger value. T h a t
Jeffreys [19]). The similarity may be seen in the following way. practice will be employed in this investigation. Specifically, if
The thermal convection process can be correlated using the Ray- ATa > 60 and Nn„ > 3000, the values of Fv and FT are both cal-
leigh number. Jeffreys found that the critical value of the culated from equations (10) and (16), respectively. The larger
Rayleigh number for vortex formation is of the two is used.
Since the friction factor correlation used in this paper is con-
iViu = NaNrr = 1709 (48) sistent with the correlation of data by Bjorklund and Kays [11]
where N-R* = Raleigh number, Nar = Grashof number, A pr r for vortex flow and consistent with Robertson's data [5] where
Prandtl number. The Grashof number is centrifugal forces are negligible, then using the largest frictional
effect is automatically reasonable and consistent with experience
C3g(3AT where either effect is dominant. Fig. 2 shows available friction
No: = (49)
factor d a t a for the range of the tests of this investigation. Fric-
References
1 Stokes, G. G., "On Some Cases of Fluid Motion," Proceedings
Ca7nbridge Philosophical Society, Vol. 8, May 1843, pp. 105-137.
2 Fritz, R. J., and Kiss, E., The Vibration Response of a Canti-
levered Cylinder Surrounded by an Annular Fluid, KAPL-M-6539,
Feb. 24, 1966; 27 p.; available from Clearinghouse for Federal
Scientific and Technical Information, U. S. Department of Com-
merce, Springfield, Va.
3 Taylor, G. I., "Fluid Friction Between Rotating Cylinders,"
Proceedings of the Royal Society, Series A, 157, London, 1936, pp.
546-564.
4 TJstimenko, B. P., and Zmerkov, V. N., "Hydrodynamics of
Flow in an Annular Channel With an Inner Rotating Cylinder,"
High Temperature, Academy of Sciences USSR, Vol. 2, No. 1, Jan.-
Feb. 1964.
5 Robertson, J. M., "On Turbulent Plane-Couette Flow,"
Sixth Midwestern Conference on Fluid Mechanics, 1959.
6 Taylor, G. I., "Stability of a Viscous Liquid Contained Between
Fig. 2 Nonlaminar friction factors f divided by laminar friction factor f t Two Rotating Cylinders," Philosophical Transactions of the Royal
as a function of N T A ; test data from Taylor [3] Society, Series A, 223, 1923, pp. 289-343.
7 Reichardt, H., ZAMM 36 Sonderhefi (special issue), 1956, pp.
26-29 (see also Schlichting [6], p. 492).
8 Constantinescu, V., "On Turbulent Lubrication," Proceedings
tion factor normalized to the laminar value is shown as a function Institution of Mechanical Engineers, Vol. 173, No. 38, 1959, pp. 881-
of the Taylor number Nia- T h e correlation used in this paper is 896.
also shown. Near the transition between vortex and turbulent 9 Ng, C. W., and Pan, C , "A Linearized Turbulent Lubrication
Theory," JOURNAL OP BASIC ENGINEERING, TBANS. ASME, Series
flow (near the break in the slope of the correlation) the friction
D, Vol. 87, 1965, pp. 675-682.
factors from test appear higher than the correlation. I t is not 10 McElrod, H., Jr., and Ng, C , "A Theory for Turbulent Fluid
unexpected that this should occur. However, this agreement be- Films and Its Application to Bearings," ASME Paper 66-Lub-12.
tween test and correlation is considered very satisfactory. 11 Bjorklund, I. S., and Kays, W. M., "Heat Transfer Between
Concentric Rotating Cylinders" Journal of Heat Transfer, Trans.
ASME, August, 1959, pp. 175-186.
12 Schlichting, H., Boundary Layer Theory, 4th ed., McGraw-Hill,
Conclusions 1960.
13 Moody, L. F., "Friction Factors for Pipe Flow," TRANS.
The forces on a long vibrating rotor due to a thin fluid annul us ASME, Nov. 1944, pp. 671-684.
have been determined for an incompressible fluid. These forces 14 Idel'cmk, I. E., Handbook of Hydraulic Resistance (translated
are given by equations (26) and (27) in polar coordinates and from Russian), AEC-tr-6630, U. S. Department of Commerce.
(29) and (30) for cartesian coordinates. 15 Gross, W. A., Gas Film Lubrication, Wiley, 1962.
16 Den Hartog, J. P., Mechanical Vibrations, 4th ed., McGraw-
These equations were used to investigate the synchronous vi- Hill, 1956.
brations of a flexibly supported constant-speed rotor excited by 17 Korn, G. A., and Korn, T. M., Mathematical Handbook for
unbalance forces. These vibrations are described by equations Scientists and Engineers, McGraw-Hill, 1961.
(36) and (37). The vibrational amplitude given by equation (36) 18 Newkirk, B. L., "Varieties of Shaft Disturbances Due to
Fluid Films in Journal Bearings," TRANS. ASME, July 1956, pp.
was predicted t o apply as long as this system was dynamically 985-988.
stable. T h e condition for dynamic stability was analytically de- 19 Jeffreys, H., "Some Cases of Instability in Fluid Motion,"
termined to be met if the rotor speed is less than twice the critical Proceedings of the Royal Society, Series A, Vol. 118, London, April
speed, where this critical speed is determined in the absence of 1928, pp. 195-208.
20 Eckert, E. R. G., and Drake, R. M., Heat and Mass Transfer,
fluid forces. McGraw-Hill, 1959.
Equation (36) predicts that with little clamping, the critical 21 Fritz, R. J., Journal Bearing Analysis for Superlaminar Flow,
speed is lower than t h e critical speed in the absence of fluid KAPL-M-6530, Dec. 1965; availability, see [2].
forces. This result can be attributed t o a rotational hydro- 22 Leont'ev, A. I., and Kirdjashkin, A. G., "The Theory of the
Convective Heat Transfer for the Vortical Flow of Fluid," Proceed-
dynamic mass that is one-quarter of the hydrodynamic mass for ings of the Third International Heat Transfer Conference, August
translation determined by Stokes [1]. 1966, Vol. I ASME/AIChE.