Professional Documents
Culture Documents
GSI Template Quality Control Plan
GSI Template Quality Control Plan
N4425518F4296
WO# BB6ZFV
Table of Contents
A. QUALITY CONTROL ORGANIZATION................................................1
B. NAMES AND QUALIFICATIONS.......................................................5
C. DUTIES, RESPONSIBILITIES, AND AUTHORITY OF QC PERSONNEL..........7
C.1 Construction Quality Control Manager (CQCM)......................................................7
C.2 Alternate Construction Quality Control Manager (ACQCM)...................................8
C.3 Site Safety Health Officer (SSHO).............................................................................9
C.4 Project Superintendent.................................................................................................9
D. APPOINTMENT LETTERS.............................................................11
E. SUBMITTAL PROCEDURES AND INITIAL SUBMITTAL REGISTER............14
E.1 Submittal Process Startup.........................................................................................14
E.2 Submittal Review........................................................................................................14
E.3 Submittal Follow-up....................................................................................................15
F. TESTING LABORATORY INFORMATION...........................................16
F.1 Testing Laboratory List...............................................................................................16
G. TESTING PLAN AND LOG............................................................18
G.1 Testing Plan.................................................................................................................18
G.2 Testing Log..................................................................................................................18
H. PROCEDURES TO COMPLETE REWORK ITEMS.................................20
H.1 Rework Item List.........................................................................................................20
H.2 Identification of Rework Items...................................................................................20
H.3 Action Taken on Rework Items.................................................................................20
H.4 Rework Items Log.......................................................................................................20
I. DOCUMENTATION PROCEDURES..................................................22
I.1 Forms and Recording Documents...........................................................................22
I.2 Daily Production Report.............................................................................................22
I.3 Daily Quality Control Report......................................................................................23
I.4 As-Built Drawings........................................................................................................23
I.5 Request for Information (RFI)...................................................................................23
I.6 Conversation/Meeting Record..................................................................................23
I.7 Field Production Documents.....................................................................................23
J. PROCEDURES FOR PERFORMING THE THREE PHASES OF CONTROL. . . .24
i
Contract No. N4425518F4296
WO# BB6ZFV
Table of Figures
Figure 1: Quality Control Organization Chart.................................................................A-3
Appendices
Appendix A: Submittal Register
Appendix B: Standard Forms and Worksheets
Appendix C: Personnel Matrix
ii
A. QUALITY CONTROL ORGANIZATION
GSI Pacific, Inc., Quality Control (QC) Organization consists of, at a minimum, a
Construction Quality Control Manager (CQCM), Alternate Construction Quality
Control Manager (ACQCM), Site Safety Health Officer (SSHO), Project
Superintendent, Corporate Health and Safety Officer, and an Administrative
Assistant.
The CQCM will oversee the quality of work on the jobsite and be the main point of
contact between subcontractors and the government. The CQCM shall be on-site to
assure quality control. In the case of their absence, a designated QC person shall
be on-site to provide quality control. The CQCM may be absent from the work site
with a designated ACQCM fill-in. The period of absence may not exceed two weeks
at one time, and not more than 30 workdays during a calendar year.
The ACQCM will fill in as CQCM in the event that the primary is not available. The
alternate will have the same responsibilities as the CQCM.
The SSHO will be on-site during all construction. The SSHO will ensure daily
operations meet the contract specifications and will be the point of contact for the
field crew and subcontractors.
The Project Superintendent will be on-site during all construction. The Project
Superintendent will ensure daily operations meet the contract specifications and will
be the main point of contact for the field crew and the subcontractors.
Following is the chart that graphically displays the QC Organization to be
implemented into this contract.
This page is intentionally left blank.
Figure 1: Quality Control Organization Chart
Jeff Khoo
Vice President
Project Manager
James Thompson
DQCM
Construction Division Health & AHBL
Safety Manager PIC, Doreen Gavin, PE
Christopher Skoog, OHST/CHST DQCM. Todd Swain, PE
Superintendent/SSHO
Steve Riley
Materials
Testing Firm
1
This page is intentionally left blank.
2
C. DUTIES, RESPONSIBILITIES, AND AUTHORITY OF QC PERSONNEL
Surveillance of the contractors and/or subcontractor's operations is the responsibility
of the CQCM. Major discrepancies that come to his attention will be recorded and
transmitted to the related personnel or subcontractor. The contractor's CQCM has
authority to act directly with contractor's work force and/or subcontractor
representatives on routine quality control activities. Discrepancies will be followed
up on a daily basis. The CQCM and/or the SSHO shall be present during all work
and testing. General description of the duties and responsibilities of the Quality
Control staff is as follows:
3
Contracting Officer of all deficiencies, along with a proposal for corrective
action.
m. Maintain a rework log on site, noting dates deficiency identified, and date
corrected.
n. Certify and sign a statement on each invoice that all work to be paid under
the invoice has been completed in accordance with contract requirements.
o. Perform punch-out and participate in pre-final and final acceptance
inspections. Submit list of deficiencies to the Contracting Officer for each
inspection. Correct all deficiencies prior to the final inspection. Notify
Contracting Officer prior to final inspection to establish a schedule date
acceptable by the Contracting Officer.
p. Ensure that all required keys, operation and maintenance manuals,
warranty certificates, and as-built drawings are correct and complete, in
accordance with the contract, and submitted to the Contracting Officer.
q. Assure that all applicable tests, special inspections, and observations
required by the contract are performed.
r. Coordinate all factory and on-site testing, testing laboratory personnel, QC
specialists, and any other inspection and testing personnel required by
this Contract.
s. Notify the Contracting Officer of any proposed changes to the QC plan.
t. Retain a copy of approved submittals at the project site, including a
Contractor's copy of approved samples.
4
C.3 Site Safety Health Officer (SSHO)
5
6
D. APPOINTMENT LETTERS
7
8
This page is intentionally left blank.
9
E. SUBMITTAL PROCEDURES AND INITIAL SUBMITTAL REGISTER
The CQCM(s) shall initiate and follow through with the submittal process.
Documentation and tracking of materials, both in physical sample form and written
documents shall be logged and recorded in the submittal register. The submittal
process will be conducted in several phases as outlined below.
0
E.3 Submittal Follow-up
1
F. TESTING LABORATORY INFORMATION
www.mtc-inc.net
0
This page is intentionally left blank.
1
G. TESTING PLAN AND LOG
The testing log will continuously be updated during the course of the project
and submitted for record or review as required.
At a minimum, the testing log shall be attached to the last Daily Report of the
month.
2
This page is intentionally left blank.
3
H.1 Rework Item List
The CQCM is responsible for the identification of rework items and actions
taken to correct rework items. The Rework Items List is maintained
throughout the contract period for the purpose of documentation in the timely
and efficient correction of work that does not comply with the contract.
Records from the Rework Items List provide the basis for communication to
the appropriate parties as discussed at weekly QC meetings and weekly
meetings with the contracting agency’s representative. The current Rework
Items List shall be included with the last Daily QC Report of each month.
Reports of Rework Items List, which are corrected on the same day they are
discovered, are not maintained.
The log will be updated as required should rework items arise. The log will be
submitted for record or review as required.
At a minimum, the rework log shall be attached to the last Daily Report of the
month.
See Appendix B for Rework Items Log for this project.
4
This page is intentionally left blank.
5
I. DOCUMENTATION PROCEDURES
Following are some of the various document forms to be used in this contract
and which are located in Appendix D when applicable.
a. Daily Production Report;
b. Quality Control Report;
c. Preparatory Phase Form;
d. Initial Phase Form;
e. Follow-up Inspection Report;
f. Request For Information;
g. Conversation / Meeting Record;
h. Machinery & Operator Certification(s); and
i. Hold off Request (for Government assisted utility outages).
The Superintendent will complete the Daily Production Report form for each
day that work is performed on the project. The report identifies the trades of
work performed and by whom, number of personnel involved with that trade
and the total hours worked. A running total of hours worked on the project will
be kept from the first day that work is performed on the project. Safety
inspections will be noted, as well as any materials that arrive on the project as
well as the types of equipment being used. Any special remarks shall also be
included.
See Appendix B for the Daily Production Report form for this project.
6
I.3 Daily Quality Control Report
The CQCM, Assistant CQCM, or the designated QC person will complete the
Daily QC Report form for each day that work is performed on the project.
This report identifies the inspections performed, description of installed work
and its conformance to contract documents, list of rework items corrected,
and other relevant comments for that day. In addition, supplemental reports
will be attached (e.g., Preparatory Phase Inspections, Initial Phase
Inspections, Field Test Reports, etc.). The daily report will be submitted to
the Government Representative on the day following the report date. The
report submitted for the last working day of the month will be attached to an
updated Testing Log and Rework Item List.
See Appendix B for the Daily QC Report form for this project.
A set of project plans will be maintained at the project site and updated
continuously to maintain an accurate record of construction. Two copies of
as-built drawings will be red-line marked for any existing conditions differing
from the contract plans, modifications to the contract plans, or Government
approved deviations to the original contract drawings. At the completion of
the project, the plans will be certified for completeness and submitted to the
government for the record.
7
A three-phase inspection system will be used for the Definable Features of Work
(DFOW) as per section 01 45 00.05 20 paragraph 1.11 of the RFP for this project.
The steps include a Preparatory Phase, Initial Phase and Follow-up Phase (Three
Phase Control System). At the completion of work, a final inspection will be held.
The QC Manager will implement the Three-Phase Control System for each definable
feature of work by providing the following:
Provide schedule and notify appropriate personnel for each Preparatory & Initial
meeting.
J.1 Three Phase Control System implemented for each definable feature of work
A. Preparatory Phase:
To be performed prior to beginning this definable feature of work (DFOW).
1. Review of current contract scope of work, drawings and specifications.
2. Examination of the project site to assure the work area is ready to
accept the work scheduled. Assure that all required preliminary work
has been completed and is in compliance with the contract.
3. Confirm that all materials, equipment, machinery, services, etc., have
been submitted, tested, certified and approved / accepted for this job.
4. Discuss procedures and level of quality for this feature of work.
5. Confirm that the Contract Administrator has accepted the portion of
the plan for the work to be performed with concurrence from the Quality
Assurance Branch.
6. Review the Accident Prevention Plan and verify safety measures
and controls are in place, including necessary Personal Protective
Equipment (P.P.E.)
B. Initial Phase:
To be performed when construction crews are ready to start work on this
DFOW and for each new crew to work on site or when acceptable levels of
quality are not being met.
8
1. Review minutes of the preparatory phase meeting. Inspect work in
place to ensure compliance with contract requirements & construction
documents.
2. Check engineering controls to ensure contract compliance, including
any required tests (on site and off site).
3. Establish and check level of quality and workmanship, verify that work
meets minimum standards set during the preparatory phase.
4. Verify compliance and updating of Quality Control and Safety Plans as
required.
5. Discuss environmental controls to be implemented during this DFOW.
6. Verify proper utilities are shut off / terminated and proper lockout tag-out
procedures are followed as required to perform this feature of work.
C. Follow-up Phase:
To be performed daily throughout the duration of this DFOW, and until the
overall project has undergone pre-final and final inspections.
1. Ensure work is proceeding according to quality control levels
established during the preparatory and initial phases and according to
contract documents.
2. Ensure all testing required has been conducted and passed.
3. Ensure engineering controls and safety measures are maintained.
4. Ensure overall project site housekeeping is maintained.
5. Ensure that rework items are being corrected.
Definable features are listed according to occurrence and execution in the field.
9
Mobilization and site setup
10
K. PROCEDURES FOR COMPLETION INSPECTION
The Punch Item Log to be used during this project shall be completed in
accordance to the following standards:
a. Conducted prior to completion of contract completion date.
b. QC Manager shall inspect and document all items, which do not conform
to the approved drawings and specifications.
c. Include all items that were identified and not corrected from the deficiency
logs of each definable feature of work prior to Punch-Out Inspection.
d. Submit copy of punch list items along with estimated dates by which these
items will be corrected to the Contracting Officer.
e. QC Manager to conduct follow-up inspection to verify that the items are
corrected in a timely manner.
f. Once the punch list items are corrected then the Contractor shall notify the
Contracting Officer and schedule the Pre-Final Inspection.
a. Conducted after all the items on the Pre-Final Inspection Punch List have
been completed.
b. All unacceptable items documented by Government Representative or
GSI Pacific’s QC Organization shall be completed prior to the Final
Inspection.
c. Contractor shall notify the Government 14 days prior to the Final
inspection date.
K.4 Revision and Field Changes
L.1 Variations
All submittals with variations from the contract requirements (Variations) shall
be noted on the Submittal Transmittal. A Notice of Variation will be filled out
and attached to the submittal describing the variation. This Notice of
Variation shall be reviewed by the CQCM before submitting the Variation for
approval to the DOR and the Government.
GSI Pacific provides services executed by its in-house staff; also out-sources the
services of various architect firms, engineering consultants, subcontractors, testing
laboratories & agencies, material suppliers & vendors and equipment companies.
Design
AHBL, Inc.
2215 N. 30th Street, Suite 300
Tacoma, WA 98403-3350
TEL 253.383.2422 | DIRECT 253.284.0285 | nrheaume@ahbl.com
Geotech
GeoEngineers, Inc.
1101 South Fawcett Avenue, Suite 200
Tacoma, WA 98402
Civil
Vet Industrial
1234 Charleston Beach Rd Suite B
Bremerton, WA 98312
Ph. (360) 377-2955
FAX. (360) 479-0563
Materials Testing
Materials Testing & Consulting (MTC)
777 Chrysler Drive
Burlington, WA 98233
Ph. (360) 755-1990
This page is intentionally left blank.
L. N. TRAINING PROCEDURES AND TRAINING LOG
The CQCM will track and document all certifications for subcontractors, testing
laboratories, suppliers, personnel, etc. The CQCM will ensure that all certifications
are current, appropriate for the current work being performed and will not lapse
during any period of the contract that the work is being performed. Before each
definable feature of work is performed, the CQCM will check certifications of
subcontractors before they are allowed to do work.
This page is intentionally left blank.
APPENDIX A: SUBMITTAL REGISTER
This page is intentionally left blank.
Appendix B: Standard Forms and
Worksheets
This page is intentionally left blank.