CHECK LIST FOR AIR FIN COOLER (AIR EXCHANGER)

UNIT: 120 AFC NO: 120 –E – 12B SERVICE: SEPARATOR CONDENSER

TUBE BUNDLE NO: ___________________IN USE FROM: __________________________

TUBE MATERIAL: SA 213 T11 TUBE NOS/SIZE: 240/25mmOD X 2.5mmTHIK.

LAST INSPECTED ON: ________________________

REASON FOR OUTAGE: X SHUTDOWN  PRE – SHUTDOWN  REPORTED LEAKING  OTHERS

JOBS AS PER PREVIOUS ACTION REPORT/WORK LIST/NOTE [Give reference/Date]:_________

STRESS RELEIVED: YES NO

ENVIRONMENT:  H2S CAUSTIC ACIDIC HYDROGEN OTHERS

EQUIPMENT IDLING: YES NO

NDT REQUIRED:  D.P. TEST 1W.F.M.P.I X U.T. SCANNING X ET / RFET

HYDROTEST:
TUBE TEST
PRESSURE (Kg/cm2g) 69KG/CM2
TEST DATE 31/12/13

NO OF TUBES PLUGGED PREVIOUS PRESENT TOTAL % OF TUBES PLUGGED

(GIVE PASS WISE):

PARTIAL RETUBING DETAILS IF ANY:

PREVIOUS PRESENT Attach tube sheet layout showing
NO OF TUBES (GIVE PASS WISE) partially renewed tubes (date wise).
DATE

RETUBING OF THE BUNDLE REQUIRED IN THE NEXT OUTAGE: PARTIAL COMPLETE NII
ACTION REPORT ISSUED: NO. __________________.DATED: __________________

NEXT INSPECTION ON : __________________

OBSERVATIONS
1. HEADER BOX (FRONT) :

INTERNAL (After removal of plug, No of plugs removed 75 out of 240) :

 Checked for Corrosion / Erosion / Pitting (If localized, specify location)

FOUND SATISFACTORY
  Condition of plug threads (internal)

FOUND SATISFACTORY

 Condition of tube & Tube sheet (viewed from opened plugs)

FOUND IN GOOD CONDITION

EXTERNAL :

 Checked for corrosion and paint / coating condition:

MINOR PAINTING DAMAGE WAS NOTICED

 Condition of plugs (Not Removed) _________

 Condition of Inlet & Outlet and any other nozzles (including serrations):

FOUND SATISFACTORY

2. HEADER BOX (REAR) :

INTERNAL (After removal of plug, No of plugs removed ____ out of _____) :

 Checked for Corrosion / Erosion / Pitting (If localized, specify location)

MINOR DEPOSIT WAS NOTICED

 Condition of plug threads (internal)

FOUND SATISFACTORY
EXTERNAL :

 Checked for corrosion and paint / coating condition:

MINOR PAINTING DAMAGE WAS NOTICED

 Condition of tube (viewed from opened plugs)

FOUND SATISFACTORY

 Condition of plugs (Not Removed) ____________

 Condition of Inlet & Outlet and any other nozzles (including serrations):

FOUND IN GOOD CONDITION

 3. THICKNESS MEASUREMENT OF HEADER ASSEMBLY:

HEADER ASSEMBLY THICKNESS

NOMINAL MESURED MIN MESURED MAX
FRONT 25(T&B), 28(S) 25.3 (T&B), 30.6(S) 25.7(T&B),30.9(S)
REAR 25(T&B),28(S) 25.2(T&B), 30.7(S) 25.8(T&B),30.9(S)

* T&B—Top & bottom, * S—Sides

4. TUBE SECTION :

 Check for Fins condition

MINOR DAMAGE WAS NOTICED

 Check for Tubes condition

FOUND IN GOOD CONDITION

5. THICKNESS MEASUREMENT OF TUBES ASSEMBLY:

Tubes Assembly THICKNESS

NOMINAL MESURED MIN MESURED MAX
FRONT
REAR

6. Condition of Fan Assembly :

FOUND SATISFACTORY

7. Condition of Structures / Foundation Bolt / Supports / Earthing Lug :

FOUND IN GOOD CONDITION

From GOPEC From BPCL

Name & Sign: Name & Sign: