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Module 1 PDF
Module 1 PDF
Nivish George
Poor Design??
• Definition
– Machine Design is defined as the use of scientific
principles, technical information and imagination
in the description of a machine or a mechanical
system to perform specific functions with
maximum economy and efficiency
• Market
survey
Ref:http://www.lamborghinila.com/
Selection of Mechanism
Department of Mechanical Engineering 6
Contd…
Design of
Individual
Components
Department of Mechanical Engineering 8
Contd…
• Prepare
Assembly and
detail drawing
• Modify drawings
after testing
prototype
Ref:
https://blogpuneet.wordpress
.com/2013/10/08/oldhams-
coupling/
Department of Mechanical Engineering 9
Course Contents
Mod. 1 Mod. 2 Mod. 3
Maintaina Wear
-bility resistance
Machine
Elements
Min. Dim.
Reliability And
weight
Conformance Manufac-
to Standards turability
Safety
Ref:https://www.123rf.com/stock- Ref:http://directboats.com/rowboats.html
photo/bullock_cart.html
• Design by drawing
WORKING
DRAWING
Failure Criterion Geometry & Design
• Elastic deflection Dimensions Modifications
• General yielding • Operating conditions • Assembly &
• Fracture • Basis of failure manufacturing
criterion considerations
Mathematical
Objective Optimisation
Formulation
• Need of ……..
• Definition
• ?????
Requirement
• Procedure
• Tradition
• Synthesis
• Design considerations
Standards
Eg: Service
Eg: IS, DIN Eg:ISO
Standards
Department of Mechanical Engineering 19
Standardization
The characteristics include materials, dimensions and shape
of the component, method of testing and method of
marking, packing and storing of the product.
• Atoms are displaced from their original positions but they don’t take up
new positions
Department of Mechanical Engineering 25
Plasticity
• Plasticity is defined as the ability of the material to retain the
deformation produced under the load on permanent basis
Plain carbon
Plastics
steels
Availability
Manufacturing
Cost
Considerations
Mechanical
Properties
• Go-no-go parameters
3 • Discriminating parameters
• Weightage is provided
4
• Load application
• Machining Scratches
𝜎𝑚𝑎𝑥 𝜏𝑚𝑎𝑥
𝐾𝑡 = =
𝜎𝑜 𝜏𝑜
Mathematical Experimental
method methods
𝑃
𝜎𝑜 =
𝑑𝑡
𝑀𝑏 𝑦
𝜎𝑜 =
𝐼
• Undercut
• Reduction in
Shank diameter
Objective: Find t,
Given data (Check for consistency in `units)
P=5kN Sut=200 N/mm2 (fs)=2.5
D=45mm,d=30mm, w=15mm, r= 5mm
𝑆𝑢𝑡 𝐷 𝑟
𝜎𝑚𝑎𝑥 =
𝑓𝑠 𝑑 𝑑
Department of Mechanical Engineering 43
Tolerances
• Permissible variation in dimensions of the
component
• Types: Unilateral and bilateral
H7 g6
Fundamental Magnitude of
deviation tolerance