Zero Defects Reference PFMEA Index

Processes Reference PFMEA Reference PFMEA corresponding to:
6.1.1 Al and Cr diffusion Ref. PFMEA Aluminium and Chromium Diffusion Operation
6.1.2 Platinum Plating Ref. PFMEA Platinum Plating Operation
6.0 Coating 6.2.0 EB PVD Ref. PFMEA v2 Electron-beam physical vapor deposition Operation
Back Panel Heading
6.3.0 Metal Spray Metal Spray Operation
6.4.0 Manual Paint Ref. PFMEA - v3 Manual Paint Operation
7.1.0 Casting- Injection Ref PFMEA Injection subprocess as part of the Casting Operation
Wax Trimming subprocess as part of the Casting Opera-
7.2.0 Casting - Wax Trimming Ref. PFMEA
tion
7.3.0 Casting - Pinning Ref. PFMEA Pinning subprocess as part of the Casting Operation
Wax Assembly subprocess as part of the Casting Opera-
7.4.0 Casting - Wax Assembly Ref. PFMEA
tion
7.5.0 Casting - Shell Ref. PFMEA Shell subprocess as part of the Casting Operation
7.6.0 Casting -Top and Tail Ref. PFMEA Top and Tail subprocess as part of the Casting Operation
7.7.1 Casting - De-Wax Steam Autoclave Ref De-Wax in Steam Autoclave subprocess as part of the
PFMEA Casting Operation
7.7.2 Casting - De-Wax Flash-Fire Ref. De- Wax by Flash-fire subprocess as part of the Casting
PFMEA Operation
7.0 Aerofoil Cast- 7.8.0 Casting - Pre-Fire Ref. PFMEA Pre-fire subprocess as part of the Casting Operation
ing
Mould Preparation subprocess as part of the Casting Oper-
7.9.0 Casting - Mould Prep Ref. PFMEA
ation
7.10.0 Casting - Cast Ref. PFMEA Cast subprocess as part of the Casting Operation
7.11.0 Casting - Knock-Out Ref. PFMEA Knock-out subprocess as part of the Casting Operation
7.12.0 Casting - Cut-Off Ref. PFMEA Cut-Off subprocess as part of the Casting Operation
7.13.0 Casting - Core Leach Ref. PFMEA Core Leach subprocess as part of the Casting Operation
7.14.0 Casting - Emery dress Ref. PFMEA Emery dress subprocess as part of the Casting Operation
7.15.0 Casting - Abrasive blast Ref. PFMEA Abrassive blast subprocess as part of the Casting Opera-
7.16.0 Casting - Vibro-Polish Ref. PFMEA Vipro Polish subprocess as part of the Casting Operation
7.17.0 Casting - Etch Ref. PFMEA Etch subprocess as part of the Casting Operation
7.18.0 Casting - Part Mark Ref. PFMEA Part Mark subprocess as part of the Casting Operation Reference PFMEA
8.1.0 Metal Injection Moulding Ref PFMEA Metal Injection Moulding Operation
8.0 Additive
8.2.0 Laser Powder Bed Ref. PFMEA Laser Powder Bed Fusion Operation Process Index, description and
9.1.1 Blind Rivet Ref .PFMEA Blind Rivet Operation
9.0 Assembly 9.1.2 Solid Rivet Ref .PFMEA Solid Rivet Operation
how to get access to them
9.2.0 Balancing Ref. PFMEA Balancing Operation
10.1.0 Bonding Ref. PFMEA Adhesive bonding Operation
10.0 Specialized
10.2.0 Screen Print Ref. PFMEA Screen Print Operation
Process
10.3.0 Diffusion Bonding Ref. PFMEA Diffusion Bonding Operation
©2018 Rolls-Royce Corporation. All Rights Reserved.
11.1.0 Part Marking Ref. PFMEA -v2 Part Marking Operation
11.0 Automation
11.2.0 Robot Polish Ref. PFMEA - v2 Robot Polish Operation This document and the information embodied herein is the property of and proprietary
to Rolls-Royce Corporation, and shall not, without prior written permission of Rolls-
Royce Corporation, be used or disclosed in whole or in part to third parties. This
legend shall be included on any reproduction of this document in whole or in part.
This document contains information which is proprietary and confidential to Rolls-

For further information contact Ian Riggs and Alberto Martin Royce and may not be used or reproduced, in whole or in part, or communicated to
any person not employed by Rolls-Royce, without the express written consent of
E-mails: Rolls-Royce.
Ian.Riggs@Rolls-Royce.com
Alberto.MartinCasas@Rolls-Royce.com
Processes Reference PFMEA Reference PFMEA corresponding to:
1.1.0 Milling Ref. PFMEA CNC Milling Operation
Process Index and Description 1.2.0 Drilling Ref. PFMEA CNC Drilling Operation
1.3.0 Turning Ref. PFMEA CNC Turning Operation
The tables in this document cover the majority of the 1.0 Machining
processes for which Rolls-Royce will create a Refer- 1.4.1 Profile Grinding Ref. PFMEA CNC Profile Grinding Operation
ence PFMEA. 1.4.2 Cylindrical Grinding Ref. PFMEA CNC Cylindrical Grinding Operation
1.5.0 Broach Ref. PFMEA CNC Broaching Operation
If a process is not in these tables, Rolls-Royce will
2.1.0 TIG Ref. PFMEA Manual TIG Welding Operation
not create a Reference PFMEA for it, unless ex-
2.2.0 EBW Ref. PFMEA Electro Beam Welding Operation
pressed otherwise.
2.3.0 Plasma Weld Ref. PFMEA Plasma Welding Operation
Note that some processes PFMEA’s are still WIP 2.0 Welding 2.4.0 Resistance Weld Ref. PFMEA Resistance Welding Operation
and as a consequence some processes may be 2.5.0 Inertia Weld Ref. PFMEA.. Inertia Welding Operation
consolidated. 2.6.0 LFW Ref. PFMEA Linear Friction Welding] Operation
2.7.0 Brazing Ref. PFMEA Brazing Operation
3.1.0 Laser Drilling Ref. PFMEA CNC Laser Drilling Operation
How to get access to Rolls-Royce 3.2.1 Flatbed Laser Cutting Ref. PFMEA CNC Laser Cutting - Flatbed Operation
3.2.1 Multi Axis Laser Cutting Ref. PFMEA CNC Laser Cutting - MultiAxis Operation
Reference PFMEA’s 3.0 Non- 3.3.0 Laser Welding Ref. PFMEA CNC Laser Welding Operation
Conventional
3.4.1 EDM Die Sinking Ref. PFMEA Electro-Discharge Machining by Die Sinking Operation
In order to get access to a process Reference Machining
PFMEA,: 3.4.2 HSEDM Ref. PFMEA High Speed Electro-Discharge Machining Operation
3.5.0 ECM Ref. PFMEA Electro-Chemical Machining Operation
1-Go to Rolls-Royce Global Supplier Portal (GSP)
3.6.0 Waterjet Cutting Ref. PFMEA CNC Waterjet Cutting Operation
https://suppliers.rolls-royce.com/GSPWeb/ 4.1.0 Final Stamp Ref. PFMEA -v2 Final Stamp Forging Operation
appmanager/gsp/guest 4.2.0 Hot Creep Forming Ref. PFMEA -v2 Hot Creep Forming Operation
2- Go to “Supplier Documents” 4.0 Forging / 4.3.0 Super Plastic Forming Ref. PFMEA -
Super Plastic Forming Operation
Forming / v2
3- Click on the “Drive for Zero Defects” section. Heat Treat- 4.4.0 Cold Die Forming Ref PFMEA - v2 Cold Die Forming Operation
4- If the process you are looking for, is not in the ment 4.5.0 Press Break Ref. PFMEA -v2 Press Break Forming Operation
GSP is because the documents are Export Con-
4.6.0 Post Weld Heat Treat Ref. PFMEA - Post-Weld Heat Treatment Operation
trolled and/or contain Rolls-Royce Intellectual Prop-
erty. Access to these documents will be given 5.1.1 Vibro Polish Ref. PFMEA Vibro Polish Operation
through your local Rolls-Royce MEP’s/ SQM’s. 5.1.2 AFM Ref. PFMEA - v7 Abrasive Flow Machining Operation
Note: Some of the processes may be added to the 5.1.3 Drag Finishing Drag Finishing Operation
GSP in the following weeks. 5.2.1 Descale (Ni) Ref PFMEA -v3 Descale for Nickel alloys Operation
Moreover, in this same section in the GSP, you 5.2.2 Alpha Case Removal -v2 Descale for Titanium alloys Operation
can find a PFMEA Practitioner Guide that has been 5.2.3 Decontamination -v2 Decontamination Operation
5.0 Surface
created according to the Aerospace Standard processes 5.2.4 Chromic Anodise -v2 Chromic Anodise Operation
AS13004 and will serve as guidance through the 5.2.5 Electrolytic Etch (Ni Etch) -v4 Electrolytic Etch for Nickel Alloys Operation
process of creating a Part Specific PFMEA using 5.2.6 Immersion Etch (Ti Etch) -v2 Immersion Etch for Titanium Alloys Operation
Reference PFMEA’s as building blocks. 5.2.7 Aqueous Wash Ref PFMEA - v2 Aqueous Wash Operation
5.3.1 Shot Peen Ref PFMEA -v2 Shot Peen Operation
5.3.2 Deep Cold Rolling Ref. PFMEA Deep Cold Rolling Operation
5.3.3 Vapour Blast Ref. PFMEA Vapour Blast Operation

Zero Defects Reference PFMEA Index

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Zero Defects Reference PFMEA Index

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Processes Reference PFMEA Reference PFMEA corresponding to:

This document contains information which is proprietary and confidential to Rolls-

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