119-002 Thread Plug Gauge

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Measurment Uncertainty Evaluation Sheet

THREAD PLUG GAUGE


Calibration Date : 21.03.2015
Details of Instrument/Gauge under calibration Details of Reference Instrument/Master used for calibration
Instrument Type : THREAD PLUG GAUGE Reference Instrument : ULM
Identification : SPF/TPG/353 Identification : : SPF/L/EQ/004
Range / Spec : 3/8-24UNF-2B LC : : 0.0001 mm
L.C : Uncertainty of Master Instrument : 1.917 µm
Make : BAKER Accuracy / Error in Master Instruments : 0.500 µm
Thermal Expansion coefficient : 1.15E-05 /°C Thermal Expansion coefficient : 1.05E-05 /°C
Std. Calibration Temperature : 20±1 °C Thread wire error : 0.5 µm
Start/End Temperature : 20.4/20.6 °C Thread wire uncertainty : 0.7 µm

Type A Evaluation :
Nominal Value (in mm) -
No. of Observations Observed values (in mm)
1 8.8380
2 8.8381
3 8.8382
4 8.8381
5 8.8382
6
7
8
9
10
Average 8.8381
Std. deviation 0.0001
Standard Uncertainty 0.0837 µm
α for Gauge 11.5 µm/m/°C assumed
α for ULM 10.5 µm/m/°C certificate
αdiffernce 1 µm/m/°C
αaverage 11 µm/m/°C
Starting Temp. 20.4 °C measured
Ending Temp. 20.6 °C measured
Average Temp 20.5 °C
Temp Difference during Calibration 0.2 °C
Temp Difference between gauge & reference 0.2 °C assumed
Error in temperature measurement 0.4 °C certificate
Type B Evaluation :

For Reference Instrument


U1 = 1.917 µm Uncertainty reported in the calibration certificate of reference instrument
Uncertianty in ULM calibration is given as ±(0.25+L/300),
taking L= 500mm since ULM is not used beyond that length

U2 = 0.500 µm Uncertainty due to error in the reference instrument (accuracy of the instrument)
Maximam average deviation found in ULM calibration is -0.5µm

U3 = 0.050 µm Uncertainty due to resolution of the reference instrument (50% 0f L.C of ULM)

For Reference Master


U4 = 0.700 µm Uncertainty reported in the calibration certificate of thread wire

U5 = 0.500 µm Uncertained due to error in the thread wire

For Environment Conditions


U6 = 0.500 °C Uncertainty due to environmental control of lab
Sensitivity Coefficient = Length * αdifference = 0.009 µm/°C

U7 = 0.200 °C Uncertainty due to difference in temperatures of gauge and the instrument


Sensitivity Coefficient = Length * αaverage = 0.097 µm/°C

U8 = 0.200 °C Uncertainty due to temperature variation during calibration


Sensitivity Coefficient = Length * αdifference = 0.009 µm/°C

U9 = 0.400 °C Uncertainty due to error in temperature measurement


Sensitivity Coefficient = Length * αdifference = 0.009 µm/°C

U10 = 1.100 µm/m/°C Uncertainty in thermal expansion coefficients of the gauge & reference (10% of avg α)
Sensitivity Coefficient = Length * Temp.difference = 0.004 m°C
Uncertainty Budget
Standard Uncertainty Degrees of
Source of Probability Distribution Uncertainty U Sensitivity Contribution Freedom
Uncertainty Estimate Xi Type A or Type B (Xi) Coefficient Ci Ui(y) Vi
U1 1.917 Normal Type B 2.000 0.958 1.000 0.958 ∞
U2 0.500 Rectangular Type B 1.732 0.289 1.000 0.289 ∞
U3 0.050 Rectangular Type B 1.732 0.029 1.000 0.029 ∞
U4 0.700 Normal Type B 2.000 0.350 1.000 0.350 ∞
U5 0.500 Rectangular Type B 1.732 0.289 1.000 0.289 ∞
U6 0.500 Rectangular Type B 1.732 0.289 0.009 0.003 ∞
U7 0.200 Rectangular Type B 1.732 0.115 0.097 0.011 ∞
U8 0.200 Rectangular Type B 1.732 0.115 0.009 0.001 ∞
U9 0.400 Rectangular Type B 1.732 0.231 0.009 0.002 ∞
U10 1.100 Rectangular Type B 1.732 0.635 0.004 0.003 ∞
U11 0.084 Normal Type A 2.000 0.042 1.000 0.042 9

Combined Standard Uncertainty, Uc(y) = = 1.100 µm


Coverage Factor, K 2
Veff. = = 4304779.06

Expanded Uncertainty, Ue = Uc x K = 2.20 µm


Square
of UC
0.918
0.083
0.001
0.123
0.083
0.000
0.000
0.000
0.000
0.000
0.002

1.210 Sum of Sq. of UC

Uc(y)4

[Uc(y)]4
å
Vi

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