UNITED EO/EG III PROJECT JUBAIL INDUSTRIAL CITY

KINGDOM OF SAUDI ARABIA DOCUMENT TRANSMITTAL Date : 05-Oct-19 To. :UK EUI
SONG : Construction Manager SSA Project No. : $C6122 Samsung Saudi Arabia Co., Ltd. |
Transmittal No.: | NSH-SSA-TRE-1860 United EO/EG III Project J Reference No.: | SSA-NSH-
TRE-1140 THE FOLLOWING : o COPIES (C) = ORIGINAL (2) u ELECTRONIC ARE
TRANSMITTED FOR: mw APPROVAL o REVIEW o INFORMATION o CONSTRUCTION o
REFERENCE o FINAL SPECIALIST DISCIPLINE : m PROJECT MANAGER ao PROCESS ao
MECHANICAL(S) a MECHANICAL(R) o PIPING a CIVIL o ARCHI. & STRUCTURE o PROCESS
CONTROL o ELECTRICAL o FIRE FIGHTING o HVAC o EHSS a CATHODIC PROTECTION co
PROCUREMENT a CONSTRUCTION ao COMMISSIONING a QA/QC co OTHERS AREA /
LOCATION o ISBL a OSBL o COMMON Sr. 5 Review No. Document Number Rev. Title Clase
01 | 60-CON-NSH-MS-C-0040 H Method Statement for Backfilling of 132” CW Line
Notes:
/ RAJEEV GEORGE Project Manager United EO/EG Ill Project
u Please acknowledge the receipt on the duplicate and return.
Received Stamp
1/1

: | Doc. No 60-CON-NSH-MS-C-0040 METHOD STATEMENT FOR Revision No H

edbia BACKFILLING OF 132” CW LINE Revision Date 19-Sep-2019
Page 10f9
METHOD STATEMENT FOR BACKFILLING OF 132” CW LINE
APPROVED oO WITH COMMENT o REVIEWED oO RESUBMIT
THIS APPROVAL OR REVIEW DOES NOT RELIEVE THE VENDOR /SUBCONTRACTOR OF
HIS RESPONSIBILITIES TO MEET ALL OF THE SPECIFIED REQUIREMENTS OF THE
PURCHASE ORDER.
ORIGINATOR CHECKED APPROVED name (IW Tea | Sick | Ma ee SIGN pe” IS aS paTE | 3/00
A/G 02, och 79 | 0? oct. 19
SAMSUNG SAUDI ARABIA CO., LTD
ED ed
H_ | 19-Sep-2019 Issued for Approval NOUFAL A AJUDAS x RAJEEV GEORGE
G 29-Aug-2019 Issued for Approval NOUFAL AJUDAS RAJEEV GEORGE
F 19-Aug-2019 Issued for Approval NOUFAL AJUDAS RAJEEV GEORGE
E 29-May-2019 Issued for Approval NOUFAL AJUDAS RAJEEV GEORGE
D 11-Apr-2019 Issued for Approval NOUFAL AJUDAS RAJEEV GEORGE
Cc 25-Mar-2019 Issued for Approval NOUFAL AJUDAS RAJEEV GEORGE
B 24-Feb-2019 Issued for Approval NOUFAL AJUDAS RAJEEV GEORGE
A 18-Feb-2019 Issued for Approval NOUFAL AJUDAS RAJEEV GEORGE REV. DATE
DESCRIPTION MADE BY CHECKED BY APPROVED BY
(NASSER S.AL HAJRICORPORATION)
Gari JUPC (Jubail United Petrochemical Co.)
united
SAMSUNG SAUDI ARABIA SAMSUNG SAUDI ARABIA CO. LTD. Ey NASSER S. AL HAJRI
CORPORATION No part of this document or the information it contains may be reproduced
or transmitted in any form a 32> i iH or by any means electronic or mechanical, including
photocopying, recording, or by any information storage and retrieval system, without
permission in writing from SABIC or Samsung Engineering. united SAMSUNG Ug} ua 4 Om
2 Geeta nrouitoucnun SEMAN NASSER S, AL-HAJRI CORPORATION

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TABLE OF CONTENTS
1. SCOPE

2. DEFINITIONS

3. REFERENCES

4. GENERAL

5. ORGANIZATION CHART

6. DUTIES AND RESPONSIBILITIES

7. TOOLS AND EQUIPMENTS

8. WORK PROCEDURE

9. INSPECTION

10. SAFETY
No part of this document or the information it contains may be reproduced or transmitted
in any form a 34> i iH or by any means electronic or mechanical, including photocopying,
recording, or by any information storage and retrieval system, without permission in
writing from SABIC or Samsung Engineering.
united SoETT> samsens oatgll es pall dupa
REE AA NASSER S. AL-HAJRI CORPORATION

| Doc. No 60-CON-NSH-MS-C-0040 As METHOD STATEMENT FOR Revision No H edbia

BACKFILLING OF 132” CW LINE Revision Date 19-Sep-2019 Page 3 of 9 1. SCOPE
This method statement is made to explain and instruct the procedure for backfilling of 132”
CW Line, in general for United Ethylene Oxide/Ethylene Glycol III Project at Al-Jubail, KSA.
2. DEFINITIONS
SABIC JUPC SECL NSH
3. REFERENCES
Saudi Arabia Basic Industries Corporation Jubail United Petrochemical Company (United)
Samsung Engineering Company Limited
Nasser S Al Hajri Corp.
The latest revision of the Project Specification mentioned below shall be used as reference
and is part of this Method Statement for the execution of work.
SES-C02-S01
SES-C02-S01
SES-C02-S02
SES-C02-S01
SES P13-C05
Site Preparation Specification Addendum to SES-C02-S01 Specification for Excavation &
Backfill Addendum to SES-C02-S02
Installation requirements for FRP piping system
No part of this document or the information it contains may be reproduced or transmitted
in any form a 53> i 1 or by any means electronic or mechanical, including photocopying,
recording, or by any information storage and retrieval system, without permission in
writing from SABIC or Samsung Engineering.
united
eg samsens Goat tre ali Asst 'ga
SAAD AAAI NASSER S. AL-HAJRI CORPORATION

| Doc. No 60-CON-NSH-MS-C-0040 4S METHOD STATEMENT FOR Revision No H eda

BACKFILLING OF 132” CW LINE Revision Date 19-Sep-2019 Page 4o0f9 4. GENERAL 4.1
Site verification should be conducted to identify the obstacles in intended backfilling of
132” C W line. 4.2 Backfilling work permit will be followed, as required. 4.3 Whatever not
covered in this method Statement but required in existing condition
will be complied with relevant/approved method Statement and/or applicable Standards.
5. ORGANIZATION CHART
CIVIL WORK
QA/QC MANAGER
CONSTRUCTION MANAGER
v
¥ CIVIL SUPERINTENDENT
QA/QC ENGINEER
Vv QA/QC INSPECTOR
A
Daily work Communication
Vv
SAFETY MGR. /SUPV
SITE SUPERVISOR
Lab 3™ party
SURVEYOR
y
SURVEY AIDES
No part of this document or the information it contains may be reproduced or transmitted
in any form a 32> i II or by any means electronic or mechanical, including photocopying,
recording, or by any information storage and retrieval system, without permission in
writing from SABIC or Samsung Engineering.
united eX Savor anasia
Ga) es pall dase NASSER S. AL-HAJRI CORPORATION

| Doc. No 60-CON-NSH-MS-C-0040 METHOD STATEMENT FOR Revision No H

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Page 5 of 9
6. DUTIES AND RESPONSIBILITIES
Civil Superintendent
The Civil Superintendent shall be responsible for the over-all direction, monitoring
coordination and control of all the construction activities attached and related to the
backfilling works.
QA/QC Inspector
The QA/QC Inspector shall be responsible for the necessary inspections and tests to be
carried out for all the activities involved in the backfilling, such as compaction test and as
per the approved inspection Test Plan (ITP). QA/QC Inspector will responsible to raise RFI
to SECL 24 hours in advance.
Site Supervisor
The Site Supervisor shall be directly involved in the planning and execution of the activities
involved in backfilling. He shall be responsible for the preparation of backfill plan, Safety
Action Plan and job safety analysis (JSA). Submit safe work plan application for work
permits if required prior to commence of any backfilling. He should raise Request for
Inspection (RFI’s) to in house Q/C dept. at appropriate stages of the work
Foreman
The backfilling Foreman shall be responsible for the direct execution of works involved in
the backfill process according to the plan and shall directly control and give instructions to
the working personnel. He shall also ensure that works are performed with proper
tools/equipment, PPE and good housekeeping around the working area. Foreman shall
conduct a pre shift safety task assignment (STA) with his crew to ensure all safe work
practices are understood / followed, and any unsafe conditions are addressed well in
advance.
Safety Manager/Supervisor
Safety Manager / Supervisor shall review prior to the start of the work Safe Work Plan and
work permit, if required, prior to submittal to the SAMSUNG which must be implemented
and observed during the backfilling works.
a i i i or by any means electronic or mechanical, including photocopying, recording, or by
any information
united
No part of this document or the information it contains may be reproduced or transmitted
in any form
storage and retrieval system, without permission in writing from SABIC or Samsung
Engineering.
eg samsuns BR tyres wali Asma ya
SAUDI ARABIA NASSER S. AL-HAJRI CORPORATION

| Doc. No 60-CON-NSH-MS-C-0040 As METHOD STATEMENT FOR Revision No H edbia

BACKFILLING OF 132” CW LINE Revision Date 19-Sep-2019 Page 6 of 9 7. TOOLS AND
EQUIPMENTS
Backhoe (power excavator)
Long boom Excavator
Pay loader
Dump Truck
Fuel Truck
Water Truck
Roller Compactor
Plate Compactor
Ram Compactor
Hand Tools
Bobcat
8. WORK
PROCEDURE
8.1 Survey
8.1.1
Surveyor to mark the backfilling layer in on pipe or suitable in existing site condition.
8.1.2 Determine the height of the backfill layer from the last layer taking reference from the
authentic levels bench marks.
8.2 Backfill and Compaction in General
8.2.1
The clean sand (SC2 Material) shall be used for backfilling. The backfilling shall be done in
layers of 150mm soil (SC2) followed by water compaction. The FDT shall be carried out by
Ganriagll
No part of this document or the information it contains may be reproduced or transmitted
in any form or by any means electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without permission in writing from
SABIC or Samsung Engineering.
united
«x SAMSUNG gate duns wali Asin 'pa
SAUDI ARABIA NASSER S. AL-HAJRI CORPORATION

Auli sabia
Doc. No 60-CON-NSH-MS-C-0040 METHOD STATEMENT FOR Revision No H BACKFILLING
OF 132” CW LINE Revision Date 19-Sep-2019 Page 7 of 9
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
8.2.7
8.2.8
8.2.9
approved third party and witnessed by SSA/PMT. Up-to ground water level dewatered
water will be used or as agreed united/SSA.
Haunch area shall perform the mock-up test in presence of SSA/PMT to ensure the proper
backfilling and to achieve the required compaction density as per SES requirements.
The ground water will be used for compaction purpose up-to ground water level.
Backfilling will be carried out by long boom excavator, bobcat, and loader from the access
area (south area).
The shoring material will be removed from the north side of CW line 132”. The shoring
removal activity shall be witnessed by SSA/PMT and a checklist shall be ticked and signed.
The granular soil material shall be used above 300mm from Top of the pipe. It will be
compacted to a firm and stable condition using an appropriate compacting device. The
compaction density shall be achieved per SES requirements.
Backfilling will proceed symmetrically on both sides of the pipeline and in between the
pipelines.
During the backfilling work, disturbed/deformed soil condition near shoring shall be
checked and reported at site.
Disturbed/deformed soil shall be reinstated as original condition with SES requirements.
8.3 Backfilling method of Area -1 & 2
8.3.1
8.3.2
8.3.3
8.3.4
Backfilling shall be done from south side only as the north area is restricted for access due
to existing 132” U/G CW line.
Long boom excavator shall be placed on south side of 132” CW line.
The joints shall be kept exposed for inspection during hydro test as per SES requirements.
Where existing pipe rack is nearer to the north of the 132” line, it is not possible to work
with the long-boom excavator. Therefore, Bobcat will be used to transfer the soil close to
the location of the excavated area and these areas will be back filled manually.
Garipgll
united
No part of this document or the information it contains may be reproduced or transmitted
in any form or by any means electronic or mechanical, including photocopying, recording,
or by any information storage and retrieval system, without permission in writing from
SABIC or Samsung Engineering.
eT samsuns . Goat) dyes pal Asst Ga
SAUDI ARABIA NASSER S. AL-HAJRI CORPORATION

: | Doc. No 60-CON-NSH-MS-C-0040 METHOD STATEMENT FOR Revision No H

cabia. BACKFILLING OF 132” CW LINE Revision Date 19-Sep-2019
Page 8 of 9
8.3.5 The record of backfill Layer thickness and required compaction density shall be
maintained.
8.4 Backfilling method of Area -3
¢ Long boom excavator shall be placed on west & east of 132” CW line. The entry of long
boom excavator shall be through the existing pipe rack.
° The existing ditch obstructing the access for boom excavator shall be filled with soil to
avoid any damage. A CS pipe shall be provided in the subjected ditch to allow the water
flow.
° The Backfilling shall be done from north to south direction along with 132” CW line.
¢ The joints shall be kept exposed for inspection during hydro test as per SES requirements.
¢ The record of backfill Layer thickness and required compaction density shall be
maintained.
9 INSPECTION
The QC Inspectors of NSH, SSA and the company Representative shall carry out the
necessary tests and inspections respectively at various stages of the backfilling. SSA QC
must be present during the test or inspection. Inspection shall be based on approved of ITP,
QC Plan and Project Specifications listed in Technical Specification of this Method
Statement, or as stated on the latest IFC drawing. Excavation inspections carried out must
be recorded.
10 SAFETY ACTION PLAN
NSH Safety Supervisor shall carry out the safety site inspections to ensure that safety
requirements laid out in the safe work plan are being followed during backfilling work.
NSH Safety Manager / Supervisor shall review Safety Action Plan and secure Work Permit if
necessary prior to start of any activities JSA / STA will be strictly followed.
Barricading of backfilling area and “swing” areas of equipment shall be checked prior to the
commencement of work.
a 33 i iH or by any means electronic or mechanical, including photocopying, recording, or
by any information
united
No part of this document or the information it contains may be reproduced or transmitted
in any form
storage and retrieval system, without permission in writing from SABIC or Samsung
Engineering.
SAMSUNG das peal An’ <r SAUDI ARABIA ¢ alg te na LgA NASSER S. AL-HAJRI
CORPORATION
Doc. No 60-CON-NSH-MS-C-0040 Ss Loos METHOD STATEMENT FOR Revision No H eda
BACKFILLING OF 132” CW LINE Revision Date 19-Sep-2019 Page 9 of 9
Equipment, tools and materials inspection. All equipment for backfilling works should be
inspected by NSH Safety Manager / Supervisor prior to forwarding to SSA Safety
Department Inspection prior to its use at site to ensure safe worthiness at work.
Attachment: -
1. Calculation sheet for integrity check of 132” existing water header.
eK Ey ***
No part of this document or the information it contains may be reproduced or transmitted
in any form oe 33 i j| or by any means electronic or mechanical, including photocopying,
recording, or by any information
storage and retrieval system, without permission in writing from SABIC or Samsung
Engineering. united
<g samsens Bag pees al Lessa 'g
BANDE DHARIA NASSER S. AL-HAJRI CORPORATION