MT500

OPERATION MANUAL
Portable Three Phase Power Source

Model MT500*
Keep for future use.
Published by
 ZERA GmbH
Hauptstr. 392
53639 Königswinter Germany
Tel No +49 2223 704 0
Fax No +49 2223 704 70
www.zera.de
Copy rights © 2015 ZERA GmbH, All rights reserved.
Version: 8th December 2015
*based on firmware version V6.03 Teile-Nr. 100367401

Moving Test MT500 1
Table of Contents Page
1 Safety Instructions: Read First ............................................................................ 4

1.1 Warning .................................................................................................................. 4
1.2 Important User Information in Manual .................................................................... 5
1.2.1 Warning Instructions ............................................................................................... 5
1.2.2 User Information, Hints, References ....................................................................... 5
1.2.3 Symbol & Abbreviation ........................................................................................... 5
1.2.4 Used Pictures ......................................................................................................... 6
1.3 Check Before Use................................................................................................... 6
2 Getting Started ...................................................................................................... 7
2.1 General Overview ................................................................................................... 7
2.2 Features.................................................................................................................. 7
2.3 Functions ................................................................................................................ 7
2.4 Unpacking of MT500............................................................................................... 8
2.4.1 Basic Accessories................................................................................................... 9
2.5 Control, Indication and Connectors ...................................................................... 10
2.5.1 Front View............................................................................................................. 10
2.5.2 Connection Panel ................................................................................................. 12
2.5.3 Side View .............................................................................................................. 13
2.5.4 Type Label ............................................................................................................ 13
2.6 Technical Data of MT500...................................................................................... 14
2.7 Basic Operation .................................................................................................... 15
2.7.1 Switch ON/OFF..................................................................................................... 15
2.7.2 Status Indication ................................................................................................... 15
2.7.3 How to Call Software Function ............................................................................. 16
2.7.4 Configuration & Settings ....................................................................................... 16
2.7.5 Setting Menu......................................................................................................... 17
2.7.6 Settings (2) ........................................................................................................... 18
2.7.7 Range Selection ................................................................................................... 19
2.7.7.1 Voltage Range ...................................................................................................... 19
2.7.7.2 Current Range ...................................................................................................... 19
2.7.8 How to select the Meter Circuit Type (MM) .......................................................... 20
3 Meter Connection ............................................................................................... 21
3.1 General Precaution ............................................................................................... 21
3.2 Testing of Single-phase 2 Wire Meter .................................................................. 22
3.3 Testing of 3 phase 4 wire Meter via 4 mm Plug Connection ................................ 23
3.4 Testing of 3 phase 3 wire Meter via 4 mm Plug Connection ................................ 24
3.5 Testing of 3 phase 4 wire Meter via ENTRELEC Plug Connection ........................ 25
3.6 Testing of 3 phase 3 wire Meter via ENTRELEC Plug Connection ........................ 26
3.7 Testing of 3 phase 4 wire Meter via Basic Cable Set ........................................... 27
3.8 Testing of 3 phase 3 wire Meter via Basic Cable Set ........................................... 27
3.9 External Dosage via Reference Meter MT3x0 ...................................................... 28
3.10 Connecting MT500 with MT3000 Reference Meter .............................................. 29
3.10.1 Configuration in WinSAM...................................................................................... 30
4 Software Features............................................................................................... 31
4.1 Standard Features ................................................................................................ 32
4.1.1 Actual Value Display ............................................................................................. 32
MT500_MAN_EXT_GB_V401
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4.1.2 Vectorial Display ................................................................................................... 35

4.1.3 Source .................................................................................................................. 37
4.1.3.1 Source, Save Settings .......................................................................................... 40
4.1.4 Dosage (time) ....................................................................................................... 41
4.2 Optional Features ................................................................................................. 42
4.2.1 Curve Display ....................................................................................................... 42
4.2.2 Harmonic Measurement ....................................................................................... 43
5 Calculation of Measured Values ........................................................................ 45
5.1 RMS Voltage (Upn)............................................................................................... 45
5.2 RMS Current ......................................................................................................... 45
5.3 Power.................................................................................................................... 45
5.3.1 Power in measuring mode 4 wire ......................................................................... 45
5.3.1.1 Active Power P ..................................................................................................... 45
5.3.1.2 Reactive power Q ................................................................................................. 45
5.3.1.3 Apparent Power S................................................................................................. 46
5.3.1.4 Power Factor  ..................................................................................................... 46
5.3.1.5 Active Power Factor cos.  ................................................................................... 46
5.3.1.6 Total Variables P, Q, S ................................................................................... 46
5.4 Angles ................................................................................................................... 47
5.4.1 Voltage Angles Upn1Upn ............................................................................... 47
5.4.2 Angles of the Current Upn1I ........................................................................... 47
6 User Replaceable Spare Parts ........................................................................... 48
7 Trouble Shooting ................................................................................................ 48
7.1 Hardware Related ................................................................................................. 48
7.2 Software/Operational Related............................................................................... 48
8 Service & Maintenance....................................................................................... 50
8.1 Periodic Service & Maintenance ........................................................................... 50
9 Statements and Notices ..................................................................................... 50
9.1 Warranty and Liability ........................................................................................... 50
9.2 Compliance with WEEE & Liability ....................................................................... 50
9.3 Reliability .............................................................................................................. 50
9.4 Security Aspects ................................................................................................... 51
9.5 Technical Alteration/Amendment .......................................................................... 51
9.6 Software................................................................................................................ 51
10 Declaration of Conformity MT500 ..................................................................... 52
Moving Test MT500 3
Table of Figure
Figure 1 Front panel of MT500................................................................................................................. 10
Figure 2 Connection terminal of MT500 ............................................................................................... 12
Figure 3 Side view of MT500 .................................................................................................................... 13
Figure 4 Start up screen (for example only) ....................................................................................... 15
Figure 5 Upper Menu Bar ........................................................................................................................... 15
Figure 6 Main Menu ...................................................................................................................................... 16
Figure 7 Setting Menu ................................................................................................................................ 17
Figure 8 Settings (2) Menu ........................................................................................................................ 18
Figure 9 Connection for Single Phase Meter Testing ..................................................................... 22
Figure 10 Connection for 3 Ph 4 wire ct/vt operated meters ...................................................... 23
Figure 11 Connection for 3 Ph 3wire ct/vt operated meters........................................................ 24
Figure 12 Connection for 3 Ph 4 wire ct/vt operated meters ...................................................... 25
Figure 13 Connection for 3 Ph 3wire ct/vt operated meters ...................................................... 26
Figure 14 Connection for 3 Ph 4 wire direct connected meters .................................................. 27
Figure 17 Actual Value display................................................................................................................. 32
Figure 18 Actual Value Display (Total Parameter) ........................................................................... 34
Figure 19 Total distortion ............................................................................................................................ 34
Figure 20 Vectorial display menu IEC 387 .......................................................................................... 35
Figure 21 Vectorial display menu as per DIN 410 ............................................................................ 35
Figure 22 Vectorial display in Delta mode ........................................................................................... 36
Figure 23 Vectorial display connection (open delta) ....................................................................... 36
Figure 24 Source Menu 4 wire mode .................................................................................................... 37
Figure 25 Source Menu ON ...................................................................................................................... 39
Figure 26 Source Menu OFF .................................................................................................................... 39
Figure 27 Source Menu, Save Settings ................................................................................................ 40
Figure 28 Dosage (time) ............................................................................................................................. 41
Figure 29 Curve Display ............................................................................................................................. 42
Figure 30 Harmonic measurement (Tabular Format) ..................................................................... 43
Figure 31 Harmonic measurement (Graphical Format) ................................................................. 44
Moving Test MT500 4
1 Safety Instructions: Read First

The MT500 is developed for three phase voltage and current generation at meter installation,
described in this operation manual.
It is not allowed to modify the MT500 in any way.
Only electrically skilled person (older than 18 years) having relevant education and experience
which enable him/her to perceive risks and to avoid hazard/damage which electricity can create,
are allowed to operate the equipment.
Every person putting this equipment into operation, operating or servicing the system should
read, understand and follow the user manual including all safety instructions. Use of equipment
tools, cables in a manner not specified may damage the protection provided by the equipment.
Also observe the local safety regulation, general guideline for accident prevention, general
guideline for safety engineering regulations.
If the unit appears to be damaged or operates abnormally, protection may be impaired. In this
case do not attempt to operate it and report the defect or damages to the supervisor in-charge
immediately. The test operation has to be stopped until defects and damages have been repaired
and removed.
This operation manual has to be kept close/accessible to the operator at any time.
1.1 Warning
In order to avoid electrical shock or fire or damage to instrument and installations, pay attention
on below given information.
 Don’t apply the voltage more than specified voltage rating for test voltage terminal (for
MT500 it is 300 V phase to neutral), for power supply adapter 265 V phase to neutral.
 Remove all test leads and accessories that are not in use.
 Do not insert metal objects into connectors.
 Always use the isolated safety pins for voltage and/ or line having voltage more than 40 V.
Do not use exposed metal pins or banana plug connectors.
 Always use the test tools only in the specified manner.
 Do not use equipment in environmental condition for which they are not recommended or
specified, like rain, wet, excessive heat and do not leave unattended. Hands, shoes and
floor must be dry while making connections to power line.
 Check all cables for breaks or cracks in the insulation before use. Replace immediately, if
defective.
 User should wear proper personal proactive equipment, including safety glasses and
insulated gloves when making connection to power circuits.
 Ensure that all connections are properly fixed, loose connection may cause sparking,
excessive heat, short circuit and may damage the equipment and/or installation.
Moving Test MT500 5
1.2 Important User Information in Manual
1.2.1 Warning Instructions

In this manual the red box with black text is used to warn the operator that ignoring the message
or action can cause hazard and/or damage to operator or property or test tools.
Red Box with text inside means that if ignored, damage to property or person can
occur.
1.2.2 User Information, Hints, References

The blue box with blue text is used in this manual to provide information, hints and references to
further documentation to user.
 Blue box with black text provides information, hints and references to further
documentation to use.
 The gray box with black text is used in this manual to provide tips
1.2.3 Symbol & Abbreviation

The following international symbols are used on the test tool and in this manual.
User Information Disposal symbol
Recycling
High voltage warning
information
Conformity European Earth Symbol
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List of abbreviation used in this manual
Abbreviation Description
MT500
MT500
Portable Three Phase Power Source
CT Current Transformer
Voltage Transformer (In some countries it is also called Potential

VT
Transformer PT.)
PF Power Factor
F Frequency
Ø Phase angle
DC Direct current
LV Low voltage up to 300 V phase-neutral
1.2.4 Used Pictures

All used pictures in this operation manual and the values indicated within are for illustration and
example only. E. g. screenshots can vary depending on the software version.
For the connection diagrams in chapter 3 we use the phase colours Red (phase L1), Yellow
(phase L2) and Blue (phase L3). Phase colours can vary country-specific.
1.3 Check Before Use

Ensure the following
 Before use inspect the cables and accessories for insulation, mechanical damage and
replace when damaged.
 Operator should be aware about the maximum voltage at supply point.
Moving Test MT500 7
2 Getting Started
2.1 General Overview
The MT500 is a fully electronic three phase power source based on state of the art technology in
test voltage and test current generation for low voltage meter installations. Powerful digital
amplifiers combined with a user friendly operation concept are providing the highest possible
flexibility for a comprehensive load point simulation on metering installations on site.
The power source MT500 is located in a stable housing made of aluminum integrating a 6.4” LCD
display and built-in soft keys at the front panel. Combined with a user-friendly software this device
is especially applicable for operation on-site.
Version: This document is based on firmware version V6.03
2.2 Features
The MT500 is designed to have following easy and user friendly features
 Three Phase Power generation up to 300 V/12 A
 High accuracy through closed loop feedback control
 Balanced/Unbalanced load conditions
 Individual phase angle setting
 Precise displaying of the generated values
 Vector display of generated and measured values
2.3 Functions
The MT500 is designed for the following functions, useful in energy meter testing and analysis.
 Power generation up to 12 A current and 300 V voltage for testing of electricity meter
installations (1 ph 2 wire, 3 ph 3 wire & 4 wire circuits)
 Measurement and display all instantaneous parameters like delta voltage, star voltage,
current, PF, Ø, F, Power (active, reactive and apparent power), rotary field indication and
total harmonic distortion.
 Vector diagram display
 Distortion factor measurement
 Frequency-, phase angle- and power factor measurement
 Definition of load point and phase angles (symmetrical / asymmetrical)
Moving Test MT500 8
2.4 Unpacking of MT500

To protect against possible damage, the MT500 is delivered in aluminum suitcase or a Nylon bag.
After receiving the MT500 please follow the following steps.
Shipping damage inspection

Check that MT500 has no visual damage. If any damage occurred, then first inform and file
insurance claim with your carrier or insurer or both. Then inform to ZERA Service department
about damage and/or sending the device back to ZERA. DO NOT send the device without prior
instructions from ZERA service department. ZERA Service department can be reach at +49 2223
704 169 Fax no +49 2223 704 167, email service@zera.de.
Repacking for return shipment

If the device needs to be sent to ZERA for service or repair, then wrap the device securely in
good packaging material and place in a well padded box to prevent any damage. DO NOT return
the MT500 in an open or thin box. ZERA will not be responsible for any damage incurred during
transit due to poor packing.
Shipment information to the ZERA service department.

Please send the formal invoice, packing list and arrival dates in Germany, in advance to the
ZERA service department. DO NOT send the device without prior information to the ZERA
service department.
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2.4.1 Basic Accessories

Actual items under basic accessories are subject to the scope of delivery.
S.No. Description Qty Picture
1 Portable Three Phase power source 1

MT500
2 Mains supply cable 1
3 Calibration certificate issued by ZERA1 1
4 Operation manual 1
MT500, English
 For further details about accessories for the MT500 please see external price list.
1
By default calibration of this device will be at 50 Hz. Calibration at 60 Hz will be carried out only at demand or
specific countries where mains frequency is 60 Hz
Moving Test MT500 10
2.5 Control, Indication and Connectors
2.5.1 Front View
Figure 1 Front panel of MT500
1 6.4” back lit LCD display

Type FSTN, positive, transflective, 320 x 240 dots view area 120 x 92 mm
2 Soft keys for selection of software function, Load point value and mode
setting.
3 Alpha numerical keys to enter current value, phase angle and phase setting
etc. (Operation of alpha-numerical keys are same as mobile key pad.)
4 Soft keys to choose various action/function of selected menu
5 Arrow keys () and Enter key
Arrow keys ()

These keys are used to move cursor and reach up to the desired
function in main menu or pull down menu or sub menu. Selected
menu or function will not be activated until enter key is pressed.
Enter key
Enter key is used to activate the selected function, values, activity or
setting.
Soft keys (as shown at 4)
Function/task of these keys depends on the selected menu, which changes from menu to menu.
Four keys with variable functions are available at right vertical side of display.
Example 1: Select the Actual value indication and then press key to see total powers or
press key to see distortion in voltage and current circuits in each phase.
Soft keys (as shown in table page 10, point 2)

Functions/tasks of these keys are fixed and do not change as per menu and allows operator to
select the assigned tasks in any menu at any time. Selected or active key, resp. its display
indication, will be dark (total 5 keys at horizontal side of display). Functions/tasks of these keys
are as follows.
Key No Symbol Functions/Tasks assigned to keys

1st key Func. To select function.
2nd key UR . To select the voltage range
3rd key IR . To select the current range
4th key MM . To select the type of meter circuit 4wire, 3wire, 2wire
th
5 key On . To start the generation of the configured load point
6th key Off . To stop the generation of the configured load point
2.5.2 Connection Panel
1 2 3 4 5 6 7
ZERA Serial number
11 10 9 8
Figure 2 Connection terminal of MT500
Part No Details
1 Socket for mains cable 85 … 132 V, 170 … 265 V, 47 … 63 Hz
2 Mains fuse 3.15 A, time-lag, 220 V
3 Main switch (0 = OFF, I = ON)
4 Control LEDs for current output (Yellow = Off, Green = On)
5 Current output terminal Phase IL1, IL2, IL3
6 Control LEDs for voltage output (Yellow = Off, Green = On)
7 Voltage output terminal Phase UL1, UL2, UL3 and UN
8 Status LED indication , P= Power , R = Ready
9 Frequency input
10 RS 232 interface for external control via PC. Pin details for communication
Pin 2 = RXD , Pin 3 = TXD , Pin 5 = GND
11 Barcode/Serial number
2.5.3 Side View
Press buttons at
both sides
simultaneously
to move handle.
Figure 3 Side view of MT500
2.5.4 Type Label

The type label of the MT500 is placed at the rear side of the device.
Type label of MT500
2.6 Technical Data of MT500

General
Power supply 85 … 265 V, 47 … 63 Hz
Power consumption ~ 210 VA
Temperature range, operation -10° … + 50° C
Temperature range, storage -15° … + 65° C
Relative humidity (not condensing) max. 95 %
Dimensions (DxWxH) 330 x 330 x 230 mm
Weight ~ 12 kg
Max. height above sea level 2000 m
Safety
IP class according to DIN EN 60529 IP40
Declaration of conformity CE conform
Protection class according to DIN EN 61140 I
Overvoltage category voltage measurement CAT I 300 V
Overvoltage category current measurement CAT I 300 V
Source
Voltage min. max. 20 V … 300 V~
Voltage range(s) 75 V, 150 V, 300 V
Voltage max. output power 8) 15 VA
Voltage distortion < 0.5 %
Voltage resolution 5 Digits
Voltage accuracy < 0.2 %
Voltage stability 9) < 0.02 %
Voltage load dependence < 0.02 %
Current min. max. 4 mA … 12 A~
Current range(s) 12 A, 6 A, 3 A, 1.2 A, 0.6 A, 0.3 A, 0.12 A, 0.06 A, 0.03 A
Current max. voltage per range 1.3 V (12 A) - 2,7 V (6 A) -
5 V (3 A) - 6V (1,2 A .. 30 mA)
Current max. output power 8) 15 VA
Current distortion < 0.5 %
Current setting resolution 5 Digits
Current accuracy < 0.2 %
Current stability 9) < 0.02 %
Current long term stability < 0.02 %
Current load dependence < 0.02 %
Frequency range 45 … 65 Hz
Frequency accuracy 0.01 Hz
Frequency setting accuracy 0.01 Hz
Phase angle setting range 0.00 … 359.99°
Phase angle setting resolution 0.01°
Phase angle accuracy < 0.1°
Phase angle stability 9) < 0.01 °
8: Related of end of maximum range and end of range and ohmic load 28.05.2015
9: Stability over 1 hour (measurement with ti = 10 s)
Subjects to alteration.
2.7 Basic Operation
2.7.1 Switch ON/OFF

Connect the mains cable with the mains.
Press the main switch into position I (= ON) and the start up screen will appear on the display
which indicates the software version.
For switching OFF press the main switch into position 0 (=OFF).
Figure 4 Start up screen (for example only)
2.7.2 Status Indication
1 2 3 4
Figure 5 Upper Menu Bar
Ref. No. Description

1 Selected function
2 Selected voltage range
3 Selected current range
4 Selected type of meter circuit
2.7.3 How to Call Software Function
 After start-up, display will be at Source menu by default. Actual Values

 Press the Func. Then the list of menu appears on display. Vector
Curve *
 Use the arrow key () to go to the desired menu and then Harmonics*
press Enter key. Source
 Selected menu will appear on display. List of main menu is Dosage (time)
given in chapter 4. Settings
Settings (2)
*optional
2.7.4 Configuration & Settings
 Press the Func key then list of menus will appear on display.
 Use the arrow key () to go up to Settings menu and then press the Enter key.
 Setting menu will appear on display.
Figure 6 Main Menu
2.7.5 Setting Menu

How to select language:
 Press key, select the desired language in pull down menu by using  keys and
then press Enter key. MT500 supports the following languages:
German, English, Italian, French, Czech, Spanish, Turkish, Hungarian and Serbian.
Figure 7 Setting Menu
How to choose the angle definition:
 Press key and select the angle definition IEC 387 or DIN 410 from pull down menu
by using  keys and then press Enter key.
 The angle definition will decide how vectorial display will appear. In DIN 410 voltage
vector is fixed (on Y axis) and current vector is moving while in IEC 387 current vector is
fixed (on X axis) and voltage vector is moving. Please refer the IEC 62053-23 Figure C.1
& C.2.
How to choose control:
 Press key and select the mode of control from pull down menu by using 
keys and then press Enter key. You can choose between Dual, Device and
External. If you select Dual you can control the MT500 as well via soft keys as
via external device connected to the interface. Select Device to control the MT500
exclusively via soft keys. If you select External the MT500 can exclusively be
controlled via an external device connected to the interface. Then the soft keys of
the MT500 are locked.
2.7.6 Settings (2)

 Select Settings (2) menu from list of menu
Figure 8 Settings (2) Menu
How to set date and time of the system
 Press key then cursor will be in date field. Enter the correct date and time by using
numeric key and press Enter key. Use  keys to move cursor left and right.
How to select Apparent Power calculation

This function allows to select the two different type of apparent power calculation for individual
phase and total apparent power.
 Press key then cursor will be at S field to set the apparent power calculation for
individual phase apparent power. Choose the calculation between Arithmetic (S= Urms x
Irms) and Geometric (S = P 2  Q 2 ) by using arrow key and press enter key.
 After pressing the Enter key cursor will be automatically at ∑S field to set the apparent
power calculation for total apparent power. Choose the calculation between Arithmetic
and Geometric by using arrow key and Enter key.
 Please refer calculation of single phase and total apparent power in 5.3.1.3
How to choose Printer (optional function)

 This function is used for selection of thermal printer for direct printout on-site.
 Press key and select the printer from pull down menu. Press Enter key to
activate the selected printer. The MT500 supports Seiko and Mobile Pro® thermal
printer.
2.7.7 Range Selection
2.7.7.1 Voltage Range
The MT500 has a voltage range 300 V but a range selection is not required because the
MT500 selects the best suitable range automatically.
Voltage ranges
300 V
150 V
75 V
Auto
2.7.7.2 Current Range
The MT500 has internally the below indicated current ranges but a range selection is not
required because the MT´500 selects the best suitable range automatically.
Current ranges
12 A
6A
3A
1.2 A
600 mA
300 mA
120 mA
60 mA
30 mA
Auto
2.7.8 How to select the Meter Circuit Type (MM)

 Press MM key then pull down menu will appear on display. Select the required type of
the meter circuit by using arrow key () and press Enter key.
 The MT500 does support the below indicated meter circuit types. The operator needs to
select correctly as per meter under test.
Meter circuit type Suitable for

4W 3 ph 4 wire meter installations
 Wrong selection of meter circuit type will affect s wrong load point setting.
3 Meter Connection
This chapter explains various connections which may be occur in meter installations. Here the
given connection diagrams are just a few examples and does not necessarily cover all types of
meters around the world.
3.1 General Precaution

 Pay attention on warning instruction as given in 1.1
 Identify the supply voltage and connect accordingly.
 While connecting the voltage cable first connect Neutral to MT500 and then to Neutral
of meter under test (or test terminal). Follow the same way for the other phases. While
removing voltage cable, first remove phase from meter under test (or test terminal) and
last to Neutral.
 Pay attention to input supply voltage for adapter, higher then the specified voltage can
damage the adapter.
3.2 Testing of Single-phase 2 Wire Meter
Figure 9 Connection for Single Phase Meter Testing
 The presented connection diagram here is an example and showing the connection
of the MT500 power source with a portable calibration standard of the MT3xx series.
3.3 Testing of 3 phase 4 wire Meter via 4 mm Plug Connection
Figure 10 Connection for 3 Ph 4 wire ct/vt operated meters
of the MT500 current source with a portable calibration standard of the MT3xx series.
3.4 Testing of 3 phase 3 wire Meter via 4 mm Plug Connection
Figure 11 Connection for 3 Ph 3wire ct/vt operated meters
3.5 Testing of 3 phase 4 wire Meter via ENTRELEC Plug Connection
Figure 12 Connection for 3 Ph 4 wire ct/vt operated meters
3.6 Testing of 3 phase 3 wire Meter via ENTRELEC Plug Connection
Figure 13 Connection for 3 Ph 3wire ct/vt operated meters
3.7 Testing of 3 phase 4 wire Meter via Basic Cable Set
Figure 14 Connection for 3 Ph 4 wire direct connected meters
3.8 Testing of 3 phase 3 wire Meter via Basic Cable Set
3.9 External Dosage via Reference Meter MT3x0
Example: MT500 connected with a MT310 using quick connecting cables.
 For further information to make settings and to perform the dosage via MT3x0 see
external operation manual MT300 - MT310 - MT320.
3.10 Connecting MT500 with MT3000 Reference Meter
Example: MT500 connected with MT3000 via RS232 cable.
3.10.1 Configuration in WinSAM
 It is necessary to make the following settings in the WinSAM Software to connect the
power source MT500 with MT3000 reference meter via PC properly.
1. Select ->configuration -> device

driver in the WinSAM software
and…
1.
2. select MT500 source.
2.
3. Now select „Port Settings“ .

4. 4. Select COM2 for “Source”.
5. Select COM1 for „MT3000“.
3. 5.
4 Software Features
This chapter explains the software functions/menus available in the MT500 to meet the various
requirements on site. The list of menu and their tasks are as follows.
Name of Menu Chapter Tasks
Actual Values 4.1.1 To indicate the instantaneous values of 3 phase network
Vector 4.1.2 To display the vectorial diagram of connection
Curve* 4.2.1 To see the waveform of supply
Harmonics* 4.2.2 To measure harmonics up to 40th harmonics
Source 4.1.3 To set the required load point parameters
Dosage (time) 4.1.4 To perform a dosage test
Settings 2.7.5 To set language, angle definition
Settings (2) 2.7.6 To set date and time, apparent power calculation method
* optional features
4.1 Standard Features

4.1.1 Actual Value Display
This function is used for display of all relevant instantaneous parameters of a single or three
phase network. The actual value parameter helps to analyze circuit condition.
See hint in
chapter 4.1.3,
page 34
- > Src
Figure 17 Actual Value display
The following parameters of three phase network will be displayed

Parameter Description Meas/Calc Resolution
Upn RMS phase voltage (Phase to Neutral Measured 0.01 V2
voltage) of each phase
Upp Phase to Phase voltage Calculated V
I RMS current of each phase Measured 0.001 A (100, 50 A)3
0.0001 (10,5,1 A)
0.01 mA (500 mA)
U Phase angle between voltages. Here L1 Measured 0.01°
voltage will be taken as reference, in the
absence of L1, MT400 will automatically
take L2 as reference and so on.
UI Phase angle between each voltage and Measured 0.01°
respective current.
or IU
 Power Factor of each phase cos phi in Calculated 0.0001
case of active and sin phi in case of
reactive measurement mode
P Active Power of each phase (total) Calculated 0.01 W
Parameter Description Meas/Calc Resolution

0.001 kW
Q Reactive power of each phase Calculated 0.01 Var
0.001 kVAr
S Apparent power Calculated 0.01 VA
0.001 kVA
Ud Total Harmonic distortion in each phase Calculated 0.01 %
voltage circuit (summation of harmonic up
to 252 nd harmonics)
Id Total Harmonic distortion in each phase Calculated 0.01 %
current circuit (summation of harmonic up
to 252 nd harmonics)
ΣP Total Active Power Calculated 0.01 W
0.001 kW
ΣQ Total Reactive Power Calculated 0.01 Var
0.001 kVAr
ΣS Total Apparent Power Calculated 0.01 VA
0.001 kVA
Σ Average Power factor Calculated 0.0001
F Frequency in Hz Measured 0.01 Hz
PS Phase sequence 123 as forward and 132 Calculated
as reverse phase sequence
 Angle measurement U, IU UI depends on the angle definition set in Setting
menu.
 UI is measured phase angle w.r.t. voltage when DIN 410 is selected, IU
measured phase angle w.r.t. current when IEC 387 is selected.
 In case of 3 ph 3 wire mode L2 current and IU, UI , S, of all phases will be not be
displayed
 In case of 1 ph 2 wire mode L2, L3 currents and IU, UI , S, of all phases will be
not be displayed
Symbol Description
To see the total parameter like Total Active, Reactive and Apparent power,
average PF, F, Phase sequence.
To see individual phase parameter.
To see the total distortion each phase voltage and current.
Off . By pressing the OFF key, measurement and current generation will be stopped.
Figure 18 Actual Value Display (Total Parameter)
 In the 3 phase 3 wire mode total apparent power (∑S) will be always geometrically
based.
Figure 19 Total distortion
4.1.2 Vectorial Display
This feature allows the operator to find out a wiring fault or verify the meter connection/network
easily. Operator can select the vectorial display as per IEC 387 and DIN 410.
 Make connection of MT500 refer chapter 3.
 Make load point setting refer chapter 4.1.3
 Press Func. key and then select Vector from list of menu and press Enter key.
Figure 20 Vectorial display menu IEC 387
Figure 21 Vectorial display menu as per DIN 410
 Press key to change the angle definition. Select between IEC 387 and DIN 410 from
pull down menu.
 Press to see vectorial display in delta mode
 Press to see vectorial display in open delta mode.
Figure 22 Vectorial display in Delta mode
Figure 23 Vectorial display connection (open delta)
4.1.3 Source
This feature allows the operator to define and to set the required load point for supply to the meter
under test. The operator can select the phase to be set, current value and angles as per IEC 387
and DIN 410.
 Make connection of the MT500 refer chapter 3 and follow the instructions below.
 Press Func. key and then select Source from list of menu and press Enter key.
If this mode is
indicated, the
dosage mode is
controlled
externally. As a
result the test
current can not Indication of U-
be switched on and I-range
in this menu. differs if only
See also current or only
chapter 7.2 voltage or both
values are
Figure 24 Source Menu 4 wire mode switched on.
 Press MM key and then select according the meter to be supplied the correct type of
meter circuit from the list of the menu and press Enter key.
 Press key and choose between Symmetry and Frequency by pressing  keys
and press the Enter key. If you select Symmetry you can choose between
Symmetrically and Not symetrically from another list of the menu and press Enter key.
In case of Symetrically it is only required to set the values for current and angle in phase
L1. The values for L2 and L3 will change accordingly.
In case of Not symetrically it is possible to set the current, voltage and angle values for
the phases L1, L2 and L3 individually.
After you have chosen between both possibilities, the cursor automatically goes to the
next field. Now select Angle (phase angle) or PF (power factor).
If you have select Frequency after pressing the key, the cursor goes to the field
F:. Select between Synchronously and Variable. If you select Variable you have to
enter the frequency manually. E. g. enter 50 Hz and press the Enter key.
 If you have selected Not symetrically before, press key to enter the current,
voltage and the phase angle to be generated by using the alphanumeric keys and press
Enter key. After pressing the key one field is indicated with a frame, e. g. U L2 (see
picture above). Now you can select a field/value to be modified by using the cursor keys.
Press the Enter key and insert your values via alphanumeric keys and press the Enter
key again. Choose the next field/value which you want to modify again and so on. If you
have finished your input, press the key again to get back to the source menu.
After the source has

been switched on, After pressing the
there will appear a U/I key the field
new button. which can be
With -> Src can modified will be
switch between indicated with a
actual value display frame (here: U L2).
and source value
display.
- > Src
 If you have select PF before, instead of phase angle indication you can enter additional
values. In field P/Q choose between P (active power) and Q (reactive power). In field PF
enter the power factor between 0 and 1. In field Q select a quadrant (I, II, III or IV).
Corresponding with the setting you have done before not all 4 quadrant are available.
 Press key, if you want to store the entered source values for future use (see also
next chapter.)
 Press key and then Enable or Disable the corresponding Phase by using the
Arrow on the soft key pad and press the Enter key.
 Press On key and then the MT500 will switch on the load point accordingly. While
load point setting the following message will appear temporarily.
Figure 25 Source Menu ON
 After setting of the load point the MT500 will change automatically to the Actual Values
display explained in chapter 4.1.1 in order to display the generated values.
 Press Off key and then the MT500 will switch off the load point accordingly. While
load point switching off the following message will appear temporarily.
Figure 26 Source Menu OFF
4.1.3.1 Source, Save Settings
After you have pressed the key, you will get to the sub-menu as follows:
Selected loadpoint
(here: Pos. 1) will
be displayed also in
the main source
menu.
Figure 27 Source Menu, Save Settings
 Press the Save key to save the settings on the internal memory card.
 Press the Load key to select settings which you have saved before. Select a setting
with the function key (forwards) or (backwards). After that press the [Load]
key and the software changes to the source menu again. The selected setting is indicated
at the red marked field, here: Pos. 1.
 Press the key to delete a selected loadpoint.

 If you want to change to the main source menu press the Back key.
4.1.4 Dosage (time)
 In case that the range changes over, the measurement has to be stopped and
restarted.
The function dosage (time) allows to perform a dosage.
Power rating of the contact: 250 V, 1 A
Figure 28 Dosage (time)

 Make setting if required refer chapter 4.1.3.
 Select appropriate current range and measurement mode refer 2.7.7.
 Press Func. key, then select Dosage (time) from list of menu and press Enter
key.
 Press DOS key and enter the dosage energy via numeric keys and press Enter
key. The cursor will be in the next field automatically. Then select the unit (e.g.
kWh) from the pulldown menu and press Enter key again.
 The max. value for dosage energy you can enter is 74.5640 kWh. If you enter a
higher value the MT500 set the value automatically to the max. value when starting
the dosage mode.
 Press MODE key and select the dosage mode from the pulldown menu and
press Enter key.
4.2 Optional Features

4.2.1 Curve Display
This feature allows operator to see the waveform of generated voltage and current channels. Two
parameters can be displayed at the same time.
Figure 29 Curve Display
 Make connection of MT3xx refer chapter 3.

 Make setting if required refer chapter 4.1.3.
 Select appropriate current range and measurement mode refer 2.7.7.
 Press Func. key and then select Curve from list of menu and press Enter key.
 By default the MT500 will display UL1, UL1 at both channels. To select the
desired channel press key then cursor will be automatically at CH-1 field,
select the desired channel from pull down list and press Enter key. Cursor will
automatically move to CH-2 field, select the desired channel, same as CH-1.
4.2.2 Harmonic Measurement

This feature allows to measure harmonic in voltage and current circuit up to 40th Harmonic. The
MT500 source cannot generate harmonics, but harmonics can occur depending on the type of
unit under test (electronical meter). The measured harmonic will be displayed in tabular and bar
format. Total harmonic distortion in the selected phase will be displayed near by channel.
Figure 30 Harmonic measurement (Tabular Format)

 Make setting if required refer chapter 4.1.3
 Select appropriate current range and measurement mode refer chapter 2.7.7.
 Press Func. key and then select Harmonics from list of menu and press Enter
key.
 By default the MT3xx will display harmonic measurement in UL1 in tabular format.
To see other phases press key and then select the desired phase from pull
down menu. Press Enter key to activate the selection.
 Harmonic table will indicate the nth harmonic along with amplitude and phase
angle. By default it will display up to 10th harmonic and to see further press
until desired value appears on table.
 To see harmonic in graphical format (bar type), press key. By default it will
display up to 10th Harmonic and to see further press key until desired nth
appears on graph.
Figure 31 Harmonic measurement (Graphical Format)
 Here H is based on summation of total harmonic distortion (up to 40th).
5 Calculation of Measured Values

The formulas listed below must be corrected in a corresponding manner. If entering the
transformation ratio of current and voltage is not equal 1:1. Voltage, current and the measurement
interval will be measured. Any other variables will be calculated and are therefore derived
quantities.
Sampling rate of MT500 is 504 sample/period (16 bit ADC resolution)
5.1 RMS Voltage (Upn)

U(1,2,3)= Total RMS phase voltage phase-neutral L1, L2, L3
U (1,2,3) 
1 N
 u i (1,2,3)
2 ui(1,2,3) =Sampled value of the voltage in phase L1,L2, L3
N i 0
N = Total number of sample
5.2 RMS Current

I(1,2,3) : Total RMS of the current in phase L1, L2, L3
1 N 2
I (1,2,3)   (1,2,3)
N i 0 ii ii(1,2,3) : Sampled value of the current in phase L1, L2, L3
5.3 Power
5.3.1 Power in measuring mode 4 wire
5.3.1.1 Active Power P

P(1,2,3) = Active power but also mean power of the phase L1,
L2, L3
1 N
P (1,2,3)   u (1,2,3)  ii (1,2,3) ui(1,2,3) = Sampled value of the phase voltage L1, L2, L3
N i  0i
ii(1,2,3)= Sampled value of the current L1, L2, L3
5.3.1.2 Reactive power Q

Q(1,2,3)= Reactive power of the phases L1, L2, L3
1 N ui(1,2,3)= Sampled value of the phase voltage L1, L2, L3

Q(1,2,3) 
N
 ui (1,2,3)  ii  N (1,2,3)
i 0 4 ii-N/4 (1,2,3)= Sampled value of the current at the time 1/4
period previous in the phases L1, L2, L3
5.3.1.3 Apparent Power S
In Arithmatic mode
S (1,2,3) = U(1,2,3) x I(1,2,3) S(1,2,3) = Apparent power of the phases L1, L2, L3
P(1,2,3) = Active power but also mean power of the phase
In Geometic mode
L1, L2, L3 (see 5.3.1.1)
2 2
S(1,2,3) = P (1,2,3 ) Q (1,2,3 ) ) Q(1,2,3): Reactive power but also mean power of the phase
L1, L2,L3 (see 5.3.1.2)
5.3.1.4 Power Factor 
(1,2,3)= The power factor of the phases L1, L2, L3 corresponds

with the active power factor cos  for sinusoidal
variables
P(1,2,3)
 (1,2,3)  P(1,2,3)= Active power but also mean power of the phase L1, L2,
S (1,2,3)
L3 (see 5.3.1.1.)
S(1,2,3)= Apparent power of the phases L1, L2, L3 (see 5.3.1.3)
5.3.1.5 Active Power Factor cos. 
Applies only to meter tests in the measurement mode 4-wire-Active
cos (1,2,3) = (1,2,3) cos  (1,2,3) : Active power factor of the phases L1, L2, L3
 (1,2,3) : Power factor (see 6.3.1.4.)
 The Formula stated are only applicable for sinusoidal variable (kU/I ≈ 1)
5.3.1.6 Total Variables P, Q, S
P = P(1) + P(2) + P(3) P : Total Active power

Q = Q(1) + Q(2) + Q(3) P(1,2,3) : (see 6.3.1.1.)
S = P 2  Q 2 Q : Total Reactive power

Q(1,2,3) : (see 6.3.1.2.)
In Arithmetic mode S : Total Apparent power
S = U1xI1+U2xI2+ U3xI3 S(1,2,3) : (see 6.3.1.3.)
5.4 Angles
5.4.1 Voltage Angles Upn1Upn
 b (1,2,3)  U(1,2,3): Angle of the fundamental of voltages in phases

U (1,2,3)  arc tg  1U    u L1, L2, L3 in reference to the reference value
 a1U (1,2,3)  (normally U1)
U : Angle of the reference value (normally U1)
b1U (1, 2, 3 ) : Reactive part of the 1. harmonic of the phase
voltage L1, L2, L3
a1U (1, 2, 3 ) : Real part of the 1. harmonic of the phase
voltage L1, L2, L3
5.4.2 Angles of the Current Upn1I
 b (1,2,3)  U(1,2,3) : Angle of the fundamental of the current L1,

I (1,2,3)  arc tg  1i    u L2, L3 in reference to the reference value
 a1i (1,2,3)  (normally U1)
U : Angle of the reference value (normally U1)
b1U (1, 2, 3 ) : Reactive part of the 1. harmonic of the phase
current L1, L2, L3
a1U (1, 2, 3 ) Real part of the 1. harmonic of the phase
current L1, L2, L3
6 User Replaceable Spare Parts

Some parts can be easily replaced by the user and do not require special tools to the interior of
the unit.
To order the parts, contact ZERA service center at (Tel +49 2223 704 169, Fax +49 2223 704
167 email service@zera.de )
7 Trouble Shooting
This chapter explains the common problems which can occur during the operation in the product
life of equipment.
7.1 Hardware Related
Problem Possible cause

Not able to power up  Check if the mains cable is connected.
 Check if the main switch is switched ON.
 Replace the fuse (see chapter 2.5.2). The main fuse

could be defective.
No current generation  Check if the current circuit is closed.
7.2 Software/Operational Related
Problem Possible cause/Remedy

Messages:  If the message appears after setting the load
" I1: Overload point it shows that the current circuit IL1(L2, L3)
voltage intern -> is open or the load in phase IL1 (L2, L3) exceed
SP” the max. output power of the MT500. If this
message appears while current circuit at IL1 is
" I2: Overload
voltage intern -> closed please disconnect the load, short cut the
SP” current output IL1(L2, L3) and start the load point
setting again. If the message does still appear
" I3: Overload contact the ZERA-Service.
voltage intern ->
SP”
Problem Possible cause/Remedy

Message  If the message appears it shows that either a
"Overload U” short circuit between the voltage phases UL1,
UL2, UL3, UN occurred or one of the voltage
outputs of the MT500 exceed the max. available
output power. In this case remove the short
circuit or reduce the load and set the load point
once again. If the message appears again,
please disconnect the load and start the load
point setting again. If the message does still
appear contact the ZERA-Service.
Settings of the source  Source setting is not symmetrical. Please see

can not be safed./ chapter 4.1.3
The “Safe” Icon does
is not displayed.
Settings can not be  Source setting are already loaded. Choose
activated via LOAD another setting and press the LOAD button
button. again. Please see chapter 4.1.3.1
Soft keys are  You have chosen External control in the

deactivated. settings menu. Therefore the soft keys are
No values can be locked. Change the settings into Dual or Device.
entered. See chapter 2.7.5
Current output can  Dosage mode inside the MT500 is still active.
not be activated by Reset by power OFF/ON.
MT500 (source
menu)
8 Service & Maintenance

8.1 Periodic Service & Maintenance
Cables should be regularly cleaned because dirt will impair or reduce the insulation
properties and can cause the electrical shock or short circuit in wet or humid environment.
Cleaning frequency depends on the quality of environment and dirt. Cleaning can be done
by fine damp cloth. Do not use abrasives, solvents or alcohol. These may damage the
device or remove the text on the tools.
9 Statements and Notices
9.1 Warranty and Liability
All products from ZERA GmbH, Germany are warranted to the original purchaser against
defective material or workmanship during the warranty period. ZERA GmbH will repair or replace,
at its options, all defective equipment that is returned, freight prepaid, during the warranty period.
There will be no charge for repair provided there is no evidence that the equipment has been
misused, mishandled or abused. The warranty shall not apply to any defect resulting from
improper or inadequate maintenance or handled serviced by unskilled person.
The warranty shall not apply to periodical maintenance, calibration as required by local rules and
regulation. The warranty shall not apply to consumable items like rechargeable batteries and
other components which will naturally drift due to physical properties of the material and uses.
ZERA shall not be liable for any special, direct, indirect, incidental or consequential damages or
losses, including loss of data whether arising from breach of warranty or based on contract, tort,
reliance or any other theory.
This warranty shall remain valid for 12 months from the date of installation or 15 months from
shipment date, whichever is earlier shall be valid.
9.2 Compliance with WEEE & Liability

The products from ZERA GmbH during their function period and after disposal do not present
potential threats for the health of people and environment if they are handled according to the
manual instructions and WEEE disposal directive. ZERA is registered under WEEE-Reg.-No. DE
53879641 which is necessary to manage the electrical and electronic waste as per EU law. As
per EU Law, it is the responsibility of user to dispose the product as per WEEE guide lines.
9.3 Reliability
The information given in the manual has been checked and is believed to be reliable. However
ZERA will not assumed any liability for any misinterpretation or inaccuracies and resulted to any
kind of direct/indirect losses. All data, steps, procedures and explanations given in the manual is
only for information purposes and is subject to change without prior notices. This manual should
not be view as evidence of compliance statement.
9.4 Security Aspects

The equipment is designed to use by a person who has knowledge & skill to operate high voltage
electric equipment and operator shall follow the safety instructions. Under no circumstance, shall
the supplier and manufacturer be liable for any consequential or resulting injury or loss, damage
of expense directly or indirectly from the mishandling and misbehavior of this product.
9.5 Technical Alteration/Amendment

The product is a continuous subject to alterations, improving the performance of the equipment
without information.
9.6 Software
The user software, developed by ZERA is at customer disposals to operate test equipment’s. The
software remains in ZERA's proprietary. It is prohibited to copy or transfer to other users.
10 Declaration of Conformity MT500

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OPERATION MANUAL

Portable Three Phase Power Source

Keep for future use.

*based on firmware version V6.03 Teile-Nr. 100367401

Table of Contents Page

1 Safety Instructions: Read First ............................................................................ 4

4.1.2 Vectorial Display ................................................................................................... 35

1 Safety Instructions: Read First

1.2 Important User Information in Manual

1.2.1 Warning Instructions

1.2.2 User Information, Hints, References

1.2.3 Symbol & Abbreviation

User Information Disposal symbol

Conformity European Earth Symbol

List of abbreviation used in this manual

Voltage Transformer (In some countries it is also called Potential

LV Low voltage up to 300 V phase-neutral

1.2.4 Used Pictures

1.3 Check Before Use

2.4 Unpacking of MT500

Shipping damage inspection

Repacking for return shipment

Shipment information to the ZERA service department.

2.4.1 Basic Accessories

S.No. Description Qty Picture

1 Portable Three Phase power source 1

2 Mains supply cable 1

3 Calibration certificate issued by ZERA1 1

2.5 Control, Indication and Connectors

2.5.1 Front View

Figure 1 Front panel of MT500

1 6.4” back lit LCD display

Arrow keys ()

Soft keys (as shown in table page 10, point 2)

Key No Symbol Functions/Tasks assigned to keys

2.5.2 Connection Panel

ZERA Serial number

Figure 2 Connection terminal of MT500

1 Socket for mains cable 85 … 132 V, 170 … 265 V, 47 … 63 Hz

2 Mains fuse 3.15 A, time-lag, 220 V

3 Main switch (0 = OFF, I = ON)

4 Control LEDs for current output (Yellow = Off, Green = On)

5 Current output terminal Phase IL1, IL2, IL3

6 Control LEDs for voltage output (Yellow = Off, Green = On)

7 Voltage output terminal Phase UL1, UL2, UL3 and UN

8 Status LED indication , P= Power , R = Ready

2.5.3 Side View

Figure 3 Side view of MT500

2.5.4 Type Label

Type label of MT500

2.6 Technical Data of MT500

2.7 Basic Operation

2.7.1 Switch ON/OFF

Figure 4 Start up screen (for example only)

2.7.2 Status Indication

Ref. No. Description

2.7.3 How to Call Software Function

 After start-up, display will be at Source menu by default. Actual Values

2.7.4 Configuration & Settings

Figure 6 Main Menu

2.7.5 Setting Menu

Figure 7 Setting Menu

How to choose the angle definition:

How to choose control: