O/O SUPERINTENDING

ENGINEER (H/Z) IPH DEPT. SUNDER NAGAR(HP)

ECONOMICAL DIA STATEMENT (STAGE-1)

Name of Work:- Detailed Estiamte for Bali Chowki and Multi Village Group Piped Water Supply Scheme for Part of Seraj Block of Mandi District (H.P)(Hydraulic Design of Pumping Machinery & Rising Main Ist Stage)

DATA : CALCULATIONS : PIPE RATES

Length of rising main = 2200.00 m Initial water requirement = 1265115 lpd = 1265.115 klpd Dia Rate
RL of highest discharge point = 1632.00 m Initial net water requirement Q1 = 1265115 lpd = 1265.115 klpd 80 mm 981.84
RL of pump shaft level = 968.00 m Intermidiate water requirement = 1433075 lpd = 1433.075 klpd 100 mm 1278.87
LWL in sump well = 969.00 m Intermidiate net water requirement Q2 = 1433075 lpd = 1433.075 klpd 125 mm 1594.62
Pumping hour at the end of 1st 15 years = 16.00 hrs. Ultimate water requirement = 1612150 lpd = 1612.150 klpd 150 mm 1909.42
No.of working pump set providing = 2.00 Nos. Ultimate net water requirement Q3 = 1612150 lpd = 1612.150 klpd 200 mm 2503.46
Construction period = 3.00 years Ist 15 years 2nd 15 years 250 mm 3134.01

API Pipe,5 L (STD)

Rate of population increase = 0.00 % Discharge at installation = 1.265115 mld = 1.433075 mld 300 mm 3668.84
Value of 'C' = 100 Discharge at the end of 10 years = 1.433075 mld = 1.61215 mld 350 mm 4083.14
Cost of pumping unit/Kw = 24120 /- Average discharge during 10 years = 1.349095 mld = 1.5226125 mld 400 mm 4691.16
Energy charges/unit = 4.85 /- Avg. hours of pumping during 10 years = 15.06 hrs. = 15.11 hrs 450 mm 5282.23
interest rate = 8.50 % Average annual energy charges = 26659.97 /- = 26748.48 /- 500 mm 8663.95
Combined efficiency of P/machinary = 70.00 % Pumping rate (design discharge) = 2149.61 klpd = 2418.23 klpd
Percentage of stand bye Pump sets = 100.00 %
Life of pumping machinery = 10.00 years
Life of rising main = 20.00 years
Water available from Gravity source = 0.00 lpd
Persons
Water requirement per capita @ 95 0 0 0 0 0 0 0
Population as per Census of 2011 = 11785 0 0 0 0 0 0 0
Present population in 2018 = 12857 0 0 0 0 0 0 0
Initial Pop.after Const.period 2021 = 13317 0 0 0 0 0 0 0
Intermideate population after10 yrs. 2031 = 15085 0 0 0 0 0 0 0
Ultimate population after 20 yrs. 2041 = 16970 0 0 0 0 0 0 0
S.No. Pipe Velocity Residual Static First stage of flow = 1.43308 mld 2nd stage of flow = 1.61215 mld Cost of pipes Total present Econ.
Size Ist 2nd head Head Friction Other Total KW req. Cost of Annual Capatalis- Total Friction Other Total KW req. Cost of Annual Capatalised Total capat. Cost/Rmt Total cost worth of all Dia of
stage stage head losses head i/c 100% pumps energy ed energy Capatalis- head losss head i/c 100% pumps energy energy cost of pump of 2200m investments R/main
flow flow loss standbye Charges charges ed cost loss standbye Charges charges & energy pipe length
(mm) (mps) (mps) (m) (m) (m) (m) (m) (KW) (Ths Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (m) (m) (m) (KW) (1000 Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (Rs.) (1000 Rs.) (1000 Rs.) (mm)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1) 125 2.027 2.281 3.0 663.00 124.31 18.65 808.96 571.98 13796.16 7624.48 50026.89 63823.05 154.60 23.19 843.79 671.16 16188.38 8976.25 58896.33 33208.87 1594.62 3508.16 100540.08 0
2) 150 1.408 1.584 3.0 663.00 51.15 7.67 724.83 512.49 12361.26 6831.48 44823.74 57185.00 63.62 9.54 739.16 587.93 14180.87 7863.12 51592.64 29090.67 1909.42 4200.72 90476.39 0
3) 200 0.792 0.891 3.0 663.00 12.60 1.89 680.49 481.15 11605.34 6413.72 42082.66 53687.99 15.67 2.35 684.02 544.08 13123.21 7276.66 47744.67 26920.98 2503.46 5507.61 86116.58 200
4) 250 0.507 0.570 3.0 663.00 4.25 0.64 670.89 474.36 11441.56 6323.21 41488.78 52930.35 5.29 0.79 672.08 534.58 12894.07 7149.60 46911.02 26450.92 3134.01 6894.82 86276.09 0
5) 300 0.352 0.396 3.0 663.00 1.75 0.26 668.01 472.32 11392.36 6296.02 41310.36 52702.72 2.18 0.33 668.50 531.73 12825.33 7111.48 46660.92 26309.90 3668.84 8071.45 87084.07 0
The Economical dia of pumping main is = 200 mm

DATA :-
1) Design pumping rate = 24.88 lps
2) Pumping hours = 16.00 hrs
DESIGN OF PUMPING MACHINERY
3) Length of rising main = 2200.00 m Suction : Delevery: Rising Main:
4) No.of working pump sets required = 2.00 sets 1) Friction Losses in sucn.pipe = 0.010 m 1) Velocity in delevery pipe = 0.704 mps 1) Velocity in R.Main = 0.792 m/s
5) Dia of rising main = 200.00 mm 2) Velocity in Suction pipe = 0.396 m/s 2) Friction losses in delry. pipe = 0.000 m 2) Velocity head(V^2/2g) = 0.030 m
6) Static delevery lift (HD.Pt.-PSL) = 664.00 m 3) Velocity Head V^2/2g = 0.008 m 3) Velocity Head V2/2g = 0.025 m 3) Friction losses in R.Main = 12.600 m
7) Static sucn. Lift (PSL-LWL) = -1.00 m 4) Entrance Losses = 0.004 m 4) Losses due to sluice Valve = 0.013 m 4) Losses due to bends at 5% = 0.63 m
8) Detail of system :- Suction Delevery 5) Losses due to sluice Valve = 0.004 m 5) Losses due to reflux valve = 0.025 m 5) Exit losses = 0.030 m
a) Dia of pipe = 200 mm 150 mm 6) Losses due to foot valve = 0.000 m 6) Losses due to Bend = 0.005 m 6) Rasidual head = 3.000 m
b) Length of pipe = 6 m 6 m 7) Losses due to Bend = 0.002 m 7) Losses due to expander = 0.025 m 7) Static head = 664.000 m
c) No. of L.R. bends = 1 Nos. 1 Nos. 8) Losses due to expender = 0.008 m 8) Total losses = 0.068 m 8) Total delivery head (Rising Main) = 680.260 m
d) Foot valve = 0 Nos. 0 Nos. 9) Static Suction lift = -1.000 m 9) NPSHA 9) Total head = 679.360 m
e) Sluce valve = 1 Nos. 1 Nos. 10) Total suction lift = -0.973 m Losses in NPSH due to V. Pressure = 0.226 m 10) Total BHP @ 70% eff. = 177.074 HP = 178.00 HP(say)
f) Reflux valve = 0 Nos. 2 Nos. Losses in NPSH due to Atm. Press. = 1.200 m 11) Each Pumping Machinery shall be = 178.00 HP as per manuf.range
g)Unequal T = 0 Nos. 0 Nos. Static suction lift = -1.000 m
I) Expender(increaser) = 1 Nos. 1 Nos. Total loss of NPSH = 0.426 m Provide total 4.00 No. Pump sets of 178.00 HP each
10) Altitude of Pump house = 1000 m.above MSL NPSHA = 9.594 m 2.00 No.working pumps and 2.00 Nos. as Stand-by)
11) Normal water temprature = 20 degree C Capacity of each pump = 12.44 lps & Tl. Head = 679.36 m

By Er.Rajat Kumar Sharma .AE (D)

 O/O SUPERINTENDING ENGINEER , IPH CIRCLE SUNDER NAGAR (HP)

CLASSIFICATION OF PIPE LINE (RISING MAIN) (Ist STAGE)

Name of Work:- Detailed Estiamte for Bali Chowki and Multi Village Group Piped Water Supply Scheme for Part of Seraj Block of Mandi District (H.P)(Hydraulic Design of Pumping Machinery &
Rising Main Ist Stage)
DATA: 0
Max. (design )discharge = 1748.33 Kld GMS tube as per IS :1239 - 1990 ( Part - I ) MSERW Pipe as per ISO:3183:2007 :-
Dia of Pipe line (internal) 200.00 mm Outer Dia of pipeline = 0.00 mm Outer dia of Pipe = 219.10 mm Grade Yield.Str.(Mpa)
RD of End (delivery)Pt. = 1830.00 m Wall thk: (H) = GI (M) mm GI (H) Grade of pipe = 46 Yld. Stress = 320.00 Mpa X-42 - 290

RL of End (delivery Pt.) = 1865.00 m 0.00 mm 0.00 mm Stress = Yld Str. = 75 % = 240.00 Mpa X-46 - 320

Co-eff.of pipe friction , 'C' =100 Mill Tolerance = 10.00 % Min. thk. Of Pipe wall = 4.80 mm X - 52 - 360

Corrosion allowance (thk) =1.50 mm Fibre Stress , S = 1/3 x 320 106.67 Mpa Mill Tolerance = 12.50 % X -60 - 415

Avr. Pipe thk. (Assumed) = 4.80 mm (for water Hammer effect) MSERW Pipe as per L-210
Mod.of elasticity of pipe = 2.10E+10 Kg/m2 Outer dia of Pipe 219.10
Wave velocity, C = 1199.76 m/ sec. Joint Efficiency, JE = 0.85 Grade of pipe 210 210.00
75 % 157.50
< -------------- DATA ------------------ >
R.L. of Lower Point

per ANSI 16.5B or

Wall Thickness i/c

Hammer Pressure.
Recommended Pipe
Tl. Length of Pipe

R.D. Field Test Pr. (Design Pr.)

MS Flange as per
Forged Flange as
Thickness worked
Max Static head
Wall thk.(Barlow

Pressure for
(i/c 3.0 m Residual
considerations)

Water Hammer
Water Hammer

IS 6392:1971)
consideration)

Refer Working
Tol. Frictional

Design Water
line (for losses)

tolerance &
(Critical time
Pipe Line (name)

design of
Working
Nominal
equ) t =P.D /(2.S.JE) corroson allowan.

flange

Pr.in (15)
provided as per
Design Pr. For

Max. (11,12,13)
(velocity
Pipe to be

(6 +7(2) +8)
(1st Pt)

Losses

1.5 x (6 +8)

pipe, P=
head)
From (1st)

Thickness
provided

1.5 x (8)
(2nd Pt)

out
1990 (Part-

ISO:3183:

ISO:3183:
1990 (Part-I)

code
IS:1239 -
ISO:318 ISO:3183

IS:1239 -

2007

2007
3:2007 :2007 Type and Class of Pipe Line

I)
To

Col.(6+8) 46 L210
From RD To RD
(m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (mm) (mm) 46 L210 (mm) (mm) Reqd. Use
1 2 3 4 5 6 7 7(1) 7(2) 8 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26
1) 0 200 1371.00 1830 7.15 78.77 129.25 129.25 497.00 756.22 745.50 633.40 756.22 504.15 0.00 4.06 6.19 -- 6.07 8.46 6.40 6.40 mm ISO:3183:2007 (X - 46 34 Butt Weld 0 to 200
2) 200 400 1422.45 1630 6.37 78.77 129.25 129.25 445.55 677.88 668.33 581.17 677.88 451.92 0.00 3.64 5.55 -- 5.60 7.74 5.60 5.60 mm ISO:3183:2007 (X - 46 34 Butt Weld 200 to 400
3) 400 600 1491.45 1430 5.59 78.77 129.25 129.25 376.55 573.20 564.83 511.39 573.20 382.14 0.00 3.08 4.69 -- 4.96 6.78 5.60 5.60 mm ISO:3183:2007 (X - 46 28 Butt Weld 400 to 600
4) 600 800 1602.78 1230 4.80 78.77 129.25 129.25 265.22 405.04 397.83 399.27 405.04 270.02 0.00 2.18 3.31 -- 3.95 5.23 4.80 4.80 mm ISO:3183:2007 (X - 46 28 Butt Weld 600 to 800
5) 800 1000 1634.35 1030 4.02 78.77 129.25 129.25 233.65 356.51 350.48 366.92 366.92 237.67 0.00 1.97 3.00 -- 3.72 4.88 4.80 4.80 mm ISO:3183:2007 (X - 46 23 Butt Weld 800 to 1000
6) 1000 1200 1673.43 830 3.24 78.77 129.25 129.25 194.57 296.72 291.86 327.06 327.06 197.81 0.00 1.76 2.68 -- 3.48 4.51 4.80 4.80 mm ISO:3183:2007 (X - 46 23 Butt Weld 1000 to 1200
7) 1200 1400 1721.10 630 2.46 78.77 129.25 129.25 146.90 224.04 220.35 228.14 228.14 149.36 0.00 1.23 1.87 -- 2.88 3.60 4.80 4.80 mm ISO:3183:2007 (X - 46 17 Butt Weld 1200 to 1400
8) 1400 1600 1769.80 430 1.68 78.77 129.25 129.25 98.20 149.82 147.30 178.65 178.65 99.88 0.00 0.96 1.46 -- 2.58 3.14 4.80 4.80 mm ISO:3183:2007 (X - 46 11 Butt Weld 1400 to 1600
9) 1600 1800 1830.10 230 0.90 78.77 129.25 129.25 37.90 58.20 56.85 117.57 117.57 38.80 0.00 0.63 0.96 -- 2.21 2.58 4.80 4.80 mm ISO:3183:2007 (X - 46 5 Butt Weld 1600 to 1800
10) 1800 1830 1853.80 30 0.12 78.77 129.25 129.25 14.20 21.48 21.30 93.09 93.09 14.32 0.00 0.50 0.76 -- 2.06 2.36 4.80 4.80 mm ISO:3183:2007 (X - 46 5 Butt Weld 1800 to 1830

By Er.Rajat Sharma, A.E (D).