Horizon - APC - M61 - D001 PDF

APC-61 Revision Control List
Manual No. Date Bulletin Code S/N applied History Page

US504004-00 Jan/17/2001 (First Edition)
1.Correcting the description of "2-11 Hydraulic Pressure Does not Operate." 2-20
2.Correcting the Hydraulic Circuit to (For S/N 100001 to 122899) and (For S/N
123001 or above). 5-3.4
US504004-01 Jun/4/2001 1.Adding precautions on P.C.board and ROM IV
2.Adding the relay in the control box 6-4
3.Correcting producers No. for the rlay 7-8
4.Correcting wiring diagrams 7-6, 7-10, 7-11
1-9,1-10,1-11,2-
US504004-03 Feb/27/2008 1. Adding the 61II-related pages. 23,2-24,2-25,2-
26,2-27,2-28,3-
16,3-17,6-5,6-6,6-
7,6-8,6-9,7-14,7-
15,7-16,7-17,7-
18,7-19
2. Correcting the term "cut knife" to the "cutting knife". All Page
3. Correcting the term "back gauge" to the "backgauge". All Page
FOREWORD
Paper Cutter
Model APC-61
Important Information
This service manual is designed to help you to repair and maintain the APC-61 in order to keep it in good operating condition.
Please read and understand the instructions in this service manual before performing any repair or maintenance.
- Horizon International Inc. shall not be liable for incidental or consequential damages resulting from: improper or inadequate
maintenance by the customer; unauthorized modification or misuse; or operation outside of the environmental specifications
for the product.
- Horizon International Inc. follows a policy of continuing improvement in design and performance of the product. Therefore,
the product design and specifications are subject to change without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or translated to another language without the
prior written consent of Horizon International Inc.
080131/APC61/03E/KY/NT/P6/I9/P7 US504004-03
1
Safety Precautions
- Please read and understand all safety instructions which include the terms WARNING, and CAUTION. If these safety instruc-
tions are ignored, personal injury may result.
- The repair, maintenance and safety instructions in this manual are valid only when the repair or maintenance work is performed
according to the procedures described in this manual.
- The term WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
- The term CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines. It may
also be used to alert against unsafe practices.
- Horizon International Inc. cannot anticipate every possible situation that might involve a potential hazard. The instructions in this
manual and the warning labels on the machine are therefore not all-inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inadvertent operation when such operation, repair
or maintenance could cause injury to personnel. Do not attempt to operate any switch, valve, or any electrical device when it has
been locked or tagged out.
- Some of the drawings in this manual show the machine uncovered for explanations of the details inside the machine.
2
2. The following abbreviation represent electronic and electri-
I. Necessary Tools for Maintenance and Repair cal parts.
Use the following tools for maintenance and repair.
Abbreviation Meaning
1. Screw Driver No. 2 CL Clutch
2. Screw Driver 6 to 7 mm
3. Allen Wrenches 1.5, 2, 2.5, 3, 4, 5, and 6 mm BK Brake
4. Open-ended Wrench 5.5 x 7, 8 x 10, 13 x 17 mm SW Switch
5. Box Wrench 5.5 mm
6. Snap-ring Expander PS Proximity Switch
mSW Micro-switch
II. Abbreviations in This Manual M Motor
1. The following abbreviations represent wire colors. LED Light Emitting Diode
VR Potentiometer
Abbreviation Color Abbreviations Color
RY Relay
BRN Brown PNK Pink
AS Assembly
RED Red LBL Light Blue
ORN Orange YEG Yellow Green
1-5 Enteringg Service Screen means
YEL Yellow YEO Yellow Orange "Normal Cutting" Screen "Numeric Keypad" Screen "Service" Screen
a page that is
GRN Green LYE Light Yellow related to
BLU Blue GND Ground APC-61II.
"Maintenance" Screen
VIO Violet Fiv

ke .
umeric
umbers
our digits
GRY Gray
separ
Moter Home Position Display
utton is pressed,the Refer to 1-7 f .
.)
WHT White "Information" Screen
Total Counts Setting

T
iz .C.B.
OK] b w P .B.
BLK Black
wn.
alue will
04
= e CAUTION
.
1-9
3
2-2 Cut Size is Not Equal
Contents Part 1 ................................................................................. 2-6
Part 2 ................................................................................. 2-7
FOREWORD ........................................................................... 1 2-3 Knife Does Not Lower (Clamp Does Not Lower Either)
Paper Cutter ............................................................................ 1 Part 1 ................................................................................. 2-8
Model APC-61 ......................................................................... 1 Part 2 ................................................................................. 2-9
Important Information ........................................................... 1 Part 3 ................................................................................. 2-10
I. Necessary Tools for Maintenance and Repair .................. 3 2-4 Knife Does Not Lift
II. Abbreviations in This Manual .......................................... 3 Part 1 ................................................................................. 2-11
Part 2 ................................................................................. 2-12
1. Machine Parts Descriptions 2-5 Clamp Lowers but Knife Does Not Lower ..................... 2-13
1-1 General View ..................................................................... 1-2 2-6 Clamp Does Not Lower Though Foot Pedal
1-2 Operation Panel Descriptions (T61) ................................ 1-5 Is Stepped On. .................. 2-14
1-3 Operation Panel Descriptions (M61) .............................. 1-7 2-7 Backgauge Does Not Operate
1-4 Cover Descriptions ............................................................ 1-8 Part 1 ................................................................................. 2-15
1-5 Entering Service Screen (61II)......................................... 1-9 Part 2 ................................................................................. 2-16
1-6 Calibration of Home position (61II) ................................ 1-10 2-8 Backgauge Does Not come Forward
1-7 Checking Motor Home Position Distance (61II) ............ 1-11 (But goes backward) .......... 2-17
2-9 Backgauge Operates By Itself .......................................... 2-18
2-10 Nothing Is Shown on Displays ....................................... 2-19
2. Troubleshooting
2-11 Hydraulic Pressure Does Not Operate .......................... 2-20
2-12 Knife Is Down before Operation ................................... 2-21
2-1 blinks on the Display (Backgauge Does Not Operate)
2-13 Knife Lower Limit Position Varies ............................... 2-22
Part 1 ................................................................................. 2-2
2-14 Backgauge Does Not Move (61II) ................................. 2-23
Part 2 ................................................................................. 2-3
2-15 Error Code (61II) ............................................................ 2-24
Part 3 ................................................................................. 2-4
Part 4 ................................................................................. 2-5
4
3.Adjustment 4-6 Replacing Clamp Link A and B....................................... 4-11
4-7 Replacing Joint (For Clamp) ........................................... 4-13
3-1 Fine Adjustment of Cut Size
4-8 Replacing Joint (For Knife) ............................................. 4-14
(Different is about 0.1 mm) ................. 3-2
4-9 Replacing Rod End ........................................................... 4-16
3-2 Adjustment of Cut Size
4-10 Replacing Rod ................................................................. 4-17
(Different is about between 0.1 and 0.2 mm) ................. 3-3
4-11 Replacing Encoder .......................................................... 4-18
3-3 Rough Adjustment of Cut Size
4-12 Replacing Electromagnetic Brake ................................. 4-19
(Different is about 0.5 mm) ................. 3-4
4-13 Replacing Electromagnetic Clutch ................................ 4-20
3-4 Adjustment of Electromagnetic Brake Gap ................... 3-5
4-14 Replacing Belt (For High Speed) ................................... 4-21
3-5 Adjustment of Electromagnetic Clutch Gap .................. 3-6
4-15 Replacing Belt (For Low Speed) .................................... 4-22
3-6 Adjustment of Knife Replacement Position ................... 3-7
4-16 Replacing Motor (For High Speed) ............................... 4-23
3-7 Adjustment of Knife Lower Limit Position.................... 3-8
4-17 Replacing VC Relay and Contactor .............................. 4-24
3-8 Adjustment of Cutting Line Width ................................. 3-9
4-18 Replacing Sensors (Detecting Knife Replacement
3-9 Release of Locked Knife ................................................... 3-10
Position, Knife Lower Limit Position) ..... 4-25
3-10 Pressure Adjustment of Hydraulic Pump .................... 3-12
4-19 Replacing Power Supply ................................................ 4-26
3-11 Right Angle Adjustment of Backgauge to the Table....... 3-13
4-20 Replacing Operation Panel ............................................ 4-27
3-12 Horizontal Adjustment of Backgauge to the Table ..... 3-14
4-21 Replacing Control Board ............................................... 4-28
3-13 Parallel Adjustment of Backgauge to the Knife .......... 3-15
4-22 Replacing Fuse and Resetting Thermal Relay ............. 4-29
3-14 Backgauge Drive Section Mechanism (61II) ............... 3-16
4-23 Replacing Limit Switches ............................................... 4-30
3-15 Spindle Section Mechanism (61II)................................ 3-17
4-24 Replacing Knife Holder Upper Limit Position Sensor 4-31
4-25 Replacing Limit Switch
4.Repair for Clamp Upper Limit Position .................. 4-32
4-1 Replacing Knife Holder .................................................... 4-2 4-26 Replacing Cutting Line Bulb ......................................... 4-33
4-2 Replacing Clamp ............................................................... 4-5 4-27 Replacing Electromagnetic Valve .................................. 4-34
4-3 Replacing Backgauge ........................................................ 4-8
4-4 Replacing Backgauge Block ............................................. 4-9
4-5 Replacing Knife Link A and B......................................... 4-10
5
5.Hydraulic Parts
7-4 Control Board (QPW-153D), LED and Main Parts ...... 7-5
5-1 Hydraulic Parts Description
7-5 Control Board (QPW-153D) Connector Layout ............ 7-6
(For S/N 100001 or above) ............................................... 5-2
7-6 Foot Switch Control Board (QPW-155A) ...................... 7-7
5-2 Hydraulic Circuit .............................................................. 5-3
7-7 Foot Switch Control Board (QPW-155A) ...................... 7-8
(For S/N 100001 to 122899) .............................................. 5-3
7-8 Control Box Schematic Diagram ..................................... 7-9
(For S/N 123001 or above) ................................................ 5-4
7-9 Wiring Diagram ................................................................ 7-10
5-3 Hydraulic Parts Descriptions
7-10 Terminal-1 ....................................................................... 7-11
(For S/N 099999 or below) ................................................ 5-5
7-11 Terminal-2 Wiring Diagram (Inside of Control Box) . 7-12
5-4 Hydraulic Circuit (For S/N No.099999 or below) .......... 5-6
7-12 LED and DSW of Control P.C.B. P083411(QPM-195) (61II) ....7-14
7-13 LED and DSW of Panel P.C.B. P071811(QPM-157) (61II).. 7-15
6. Electrical Parts Description 7-14 P083411(QPM-195) Connector Connection (61II) ...... 7-16
6-1 Identification and Location of Motors and Encoder ..... 6-2 7-15 New Circuit (Power System) (61II) ............................... 7-18
6-2 Identification and Location of Sensors and Switches .... 6-3 7-16 Safety Circuit Performance (61II) ................................ 7-19
6-3 Identification and Location
of Components in the Control Box .... 6-4
6-4 Location and Name of Pairs in Control Box(61II) ........ 6-5
6-5 Panel Internal Layout and Name (61II) ......................... 6-6
6-6 Hydraulic Pressure and Motor Unit Layout and Name (61II) .. 6-7
6-7 Backgauge Motor Section Layout and Name (61II) ...... 6-8
6-8 Parameter Settings of Amplifier
for Servo Motor (61II) ........................ 6-9
7. System Wiring and Connections

7-1 Board Connections ............................................................ 7-2
7-2 CPU Board (QPW-162) .................................................... 7-3
7-3 Display Board M61:QPW-175, T61:QPW-176 .............. 7-4
6
1.Machine Parts Descriptions
1-1 Machine Parts Descriptions ...........................................................................1-2

1-2 Operation Panel Descriptions (T61) ..............................................................1-5
1-3 Operation Panel Descriptions (M61) .............................................................1-7
1-4 Cover Descriptions ..........................................................................................1-8
1-5 Entering Service Screen (61II) .......................................................................1-9
1-6 Calibration of Home Position (61II) ............................................................1-10
1-7 Checking Motor Home Position Distance (61II) ........................................ 1-11
1-1
1-1 General View
Knife Angle Adjust Lever Fix Screw

Knife angle adjust lever is fixed with this screw.
Clamp
This clamp holds sheets not to move the sheets Knife Angle Adjust Lever
when they are cut. The knife angle adjusted with this lever.
(500 to 1,700kg/cm2 )
Cutting Knife Cutting Depth Adjust Dial

This dial is used to adjust the knife lower limit
?
?
position only when Knife Operation Mode
Cutting Knife ON/OFF Switch and Lamp
HYDRULIC CUTTER
APC-T61
P+
S+
P-
S-
7 8 9
4 5 6
1 2 3
.
0 c E Select Switch is turned off.
When this switch is turned up, only clamping
will be performed with lamp lighting.
Power Switch
The type of this switch is the breaker.
Backgauge Adjust Knob

This knob is used to adjust backgauge.
Paper Clamp Pressure Indicator
Paper Clamp Pressure Adjusting Knob

Foot Pedal
This pedal is used to lower clamp.
Oil Tank
It can contain 40 liter of oil.
1-2
1-1 General View
Light Switch
Control Box When turning up the lever, the table is
lightened up, but it becomes difficult to
see the cut line.
Backgauge
This backgauge is the back stop of
sheets to be cut.
Back Table
Pressure Support Plate

Side Guides
These guides are register plates for
preparing the sheets right angle
against cutting knife.
Oil Gauge
1-3
1-1 General View
Key Switch Photoelectric Guard

When there is a foreign object
on the optical line between
?
?
photoelectric guards, the ray is
HYDRULIC CUTTER
APC-T61
P+
S+
P-
S-
7 8 9
4 5 6
1 2 3
.
0 c E
blocked and safety function
operates. Therefore, knife and
clamp does not lower.
Oil Feed Cover For Backgauge
Backgauge Cover
Cutting Button B
Cutting Button A This button and cutter A
button must be pressed
simultaneously to start
to cutting operation.
Motor encoder Section

The high speed motor, low speed motor,
electromagnetic clutch, brake and en-
coder are housed.
1-4
1-2 Operation Panel Descriptions (T61)
Full Memory Lamp

This lamp lights when input memory is full.
Push-out Memory Lamp
Operation Error Lamp
Repeat/Setup Lamp
Put-out No More
Repeat Setup Memory Memory Opar Error
Power Lamp Current position Presetting

?
Program No.
?
Step.No.
HYDRULIC CUTTER APC-T61

Key Switch 7 8 9 Memory Button (for the Keypad Input)
Program Memory Replacing
Delete
4 5 6 knife
P+ P-
Push-out Knife Operation Mode Select Switch
1 2 3
.
ON
S+ S- 0 c E
This switch is used select knife operation
Setup
mode, cutting mode or knife replace

Hydraulic Pressure Lamp
mode. In normal operation, this switch
Hydraulic Pressure ON/OFF Switch must be set to the cutting mode.
High Speed Backward Button Push-out Memory Button
This button is used to move backgauge Memory Button (for the Current Position)
backward at high speed.
Low Speed Forward Button Step Delete Button
This button is used to move backgauge
forward at low speed. Step Backward Button
High Speed Forward Button
Step Forward Button
This button is used to move backgauge forward at
high speed.
Repeat/Setup Select Button
In normal operation, this switch must be set to the repeat
mode. (The above repeat lamp lights up.) The size memory
button must be set to the setup mode.(The above setup Lamp
lights up.)
1-5
1-2 Operation Panel Descriptions (T61)
Step Number Display
Program Number Display

Numeric Keypad
Presetting Size Display
Current Position Display
This display shows the backgauge
current position.
Put-out No More
? ?
Current position Presetting Program No. Step.No.

7 8 9
Delete
4 5 6 knife
P+ P-
Push-out
1 2 3 ON
.
S+ S- 0 c E
Setup
Program Forward Button

Program Backward Button
Program Delete Button
Decimal Point/Clear Key

The decimal point is input in the first press and
the number is deleted for the delete key in the
second press.
Enter Key
When this key pressed after inputting the number,
the backgauge moves to the set position.
1-6
1-3 Operation Panel Descriptions (M61)
Step Number Display

Program Number Display
Presetting Size Display
Step Forward Button
This display shows the backgauge
current position. Size Memory Button
Hydraulic Pressure Lamp
Memory
Push-out Memory Button
Current Position Display Replacing Knife
Power Lamp HYDRULIC CUTTER APC-M61

Presetting Program No. Step No.
Step Forward
Be sure to set "knife Angle
Adjustmant" knob and "Knife
Operation Mode" select
switch to each "Replacing
Knife"Position
Size
Step Memory Cutting Operation & Knife
Power 1 2 3 4 5 6 Vertical Adjustment
Be sure to set "knife
Key Switch Hydraulic Backgauge Travel Push-out

Memory
switch to "cutting"
position
Knife Operation Mode Select Switch
knife Operation
Repeat / Setup Memory Delete

Program
Mode
Forward Program Extension Replacing
Knife
This switch is used to replace knife.
Cutting
In normal operation, this switch must be set
to the cutting mode.
Hydraulic Pressure ON Button
Program Extension Button
Hydraulic Pressure OFF Button
High Speed Backward Button Program Forward Button
This button is used to move Memory Delete Button
backgauge backward at high
speed.
Low Speed Forward Button Repeat/Setup Select Button
This button is used to move backgauge In normal operation, this switch must be set to the
forward at low speed. repeat mode. The above repeat/Setup Lamp lights up.
High Speed Forward Button The size memory button must be set to the setup mode.
This button is used to move backgauge (The above setup Lamp lights up.)
forward at high speed.
1-7
1-4 Cover Descriptions
Backgauge Cover
M013345-02
Upper Cover
Rear Cover L
Front Cover
Lower Cover Control Box Back Cover B

Side Gauge L
Plate R
Table R
Rear Cover R
Small Cover
Side Gauge R
Front Cover L
Back Cover A
Back Cover U
Small Cover Back Cover L

Table L
Plate L
1-8
1-5 Entering Service Screen
"Normal Cutting" Screen "Numeric Keypad" Screen "Service" Screen
612
6
1 2
ent
"Maintenance" Screen Press the 6 1 2 ent buttons.
Total Count Input

Up to five digits can be entered using the
"numeric keypad" screen at once. Input the
numbers the first three digits and the last
four digits separately. Motor Home Position Display
When the button is pressed, the Refer to 1-7 for details.
numeric keypad screen appears.
Special Functions ( 05 - 08 are not used.)

"Information" Screen The total counts is memorized on the control P.C.B.
When replacing the control P.C.B.,
1. Write down the total counts before replacing the P.C.B.
01 = Total Count Setting 2. Replace a new P.C.B.
3. After replacement, press the 04 button and the [OK] button to clear the total counts of a new P.C.B.
4. Press the 01 button and input the total count number you wrote down.
Press the 02 button and the [OK] button. Saved cutting programs will be
02 = Cutting Program Clear
deleted completely. Deleted cutting programs cannot be restored.
= Resetting Home Position and Press the 03 button and the [OK] button. Home positioning value will be
03 Push-out Length to Default set to 620.0, and the push-out length will be set to 50.0.
04
= Total Count and Count after CAUTION Press the 04 button and the [OK] button. Memorized total counts and
Replacing Knife count after replacing knife will be set to zero.
1-9
1-6 Calibration of Home Position
1. Set the cutting length to 100.0mm. 6. Check.

- This is the temporary value for comparing the - Follow the steps 1 through 3 and check that the
set value with the actual cut length. set value matches the actual cut length.
2. Cut some sheets. 7. Rewrite the home position sheet.

- Do not align the sheets on the side guide. Align the - The home position sheet is attached to the
sheets only on the backgauge properly, and cut. bottom of the control panel box shown in Fig.3.
Rewrite the new home position on it.
3. Measure the dimension of cut sheets.
- Measure the dimension of the sheets by one
decimal place. 100.6mm is given for an ex-
ample here.
504007
1_6_1B
4. Obtain the correction value.

- Correction value is a half of the difference Fig.2 "Backgauge Calibration" Screen
between the set value and the actual cut length.
- The actual cut length is 100.6mm. Therefore,
the correction value is 0.3mm.
5. Enter a new home position. (Fig.2)

- Show the Backgauge Calibration screen.
(Fig.1, Fig2)
- Add or subtract the correction value which was The home position
calculated in step 4 to or from the current home sheet is attached to
position value, and enter the new home position the bottom of the
control panel box. 504007
1_6_1C
value. (When the actual cut length is larger than

the set value, substract the correction value.)
- In the case of the example, enter the value which 504007
is subtracted by 0.3 and press the button.

1_6_1A
Fig.1 "Maintenance" Screen Fig.3 Location of the Home Position Sheet

The backgauge will move to the new home
position.
1-10
1-7 Checking Motor Home Position Distance
Explanation of "Home Positioning" Checking the Motor Home Position

Distance
1. At first, the backgauge moves backward and
B21 home position sensor (Fig.2) detects the - The Z-phase cannot be detected correctly
sensor plate and turns on. around the area that the B21 home position
2. When B21 turns on, the servo motor M20 sensor turned off from on, and the boundary
rotates in the reverse direction and moves the line of the first and second rotation of M20.
backgauge forward, and B21 turns off. If the Z-phase appears at these areas, the
3. The motor stops at the position where Z-phase encoder may misread it, and detects the Z-
from the encoder is detected for the first time phase which appears next. This will set the
in one rotation of M20. This position is the home position to the wrong position.
home position. Therefore, checking the home position dis- 504007
- The encoder is housed in M20. tance is necessary to make sure the encoder 1_7_1A
reads Z-phase correctly in the stable area. Fig.1 "Service" Screen
Explanation of "Motor Home Position Sensor Plate

Distance" B21
Home Position Sensor
- The motor home position distance is the
distance between the position which the B21
home position sensor turns off from on and
the position where the Z-phase from the
encoder is detected for the first time in one
rotation of M20. (steps 2 and 3 above).
- One rotation of M20 servo motor is set to 250 M20
in APC-61II. The position of the home posi- Servo Motor
tion sensor B21 is set so that Z-phase will be 404007
detected at the middle of the motor rotation. 1_7_1B
Therefore, the motor home position distance Fig.2 Home Position Sensor B21
should be around 125. (Fig.1)
1-11
This page is intentionally left blank.
1-12
2. Troubleshooting
2-1 blinks on the Display (Backgauge Does Not Operate) ......... 2-2
2-2 Cut Size is Not Equal ................................................................... 2-6
2-3 Knife Does Not Lower (Clamp Does Not Lower Either) .......... 2-8
2-4 Knife Does Not Lift .................................................................... 2-11
2-5 Clamp Lowers but Knife Does Not Lower ............................... 2-13
2-6 Clamp Does Not Lower Though Foot Pedal Is Stepped On. .. 2-14
2-7 Backgauge Does Not Operate .................................................... 2-15
2-8 Backgauge Does Not come Forward (But goes backward) .... 2-17
2-9 Backgauge Operates By Itself ................................................... 2-18
2-10 Nothing Is Shown on Displays ................................................. 2-19
2-11 Hydraulic Pressure Does Not Operate .................................... 2-20
2-12 Knife Is Down before Operation ........................................... -2-21
2-13 Knife Lower Limit Position Varies ......................................... 2-22
2-14 Backgauge Does Not Move (61II) .......................................... 2-23
2-15 Error Code (61II) ..................................................................... 2-24
2-1
2-1 blinks on the Display (Backgauge Does Not Operate) Part 1
Why does blink on the display ?

Backgauge is traveled by the screw shaft which is driven by motor. Encoder is installed directly at the back end of the screw shaft, and
the operation distance of backgauge is controlled by counting the number of pulse from the encoder. In case that pulse signal does not
come from encoder while the backgauge is moving, blinks on the display inform to the trouble.
Backgauge is at the front limit position. Adjust knob remains being pressed Compression spring is broken.
When compression spring is broken, replace it
When backgauge is at the front limit position with a new one.
(in normal case about 25mm, when support
plate is fixed about 75mm), limit switch is on.
When turning the power switch on this condi- Adjust Knob Spring Micro Switch
tion, blinks on the display. Snap Ring Bearing Unit
In normal case, the adjust knob is pressed by
After moving the gauge a little backwards with compression spring to the operation side.
adjust knob, turn the power switch on again. Even if you try to move the backgauge for- 2 2 5 5 5 5
A A A A A A
wards or backwards when the adjust knob
remains being pressed for some reasons, motor
does not drive and blinks on the display High Speed Motor Fuse
because the machine is in manual mode. Low Speed Motor Fuse
Shaft of knob is difficult to move.

When the knob does not move smoothly Fuse is blown.
forwards and backwards, check bearing unit. When motor protection fuse is blown, screw
Lubricate when movement is dull. shaft does not operate and no pulse rises from
encoder. Replace fuse according to Ò4-22Ó and
Snap ring unfastens. observe it.
When snap ring (STW-20) unfastens, fix it
again.
2-2
Phase of power is lacking. There is problem in control board. Backgauge belt is cut.
Even if one of the three-phases AC power
results in open phase, motor does not operate
and blinks on the display.
Control
Box
Varistor
1
2
3
4 Low Speed Belt
Control Box
1 5 High Speed Belt
2 Motor Blacket
3
4 High Speed Motor
6
5 When belt is cut or overturned, power is not
transmitted and screw shaft does not drive.
6 LED SSR Cement Resistance Therefore, no pulse rises from encoder.
Cement resistance is damaged
When switching the motion of the backgauge Replace belt with a new one.
T
S (forwards or backwards), short circuit exists As for high speed belt for S/N 103001 or
R momentarily and this cement resistance can be above, a new wider belt is used which is hard
damaged. In this case, replace P.C.B. to overturn. To attach this wider belt to a
Check input voltage which comes to every previous machine, gauge base and motor base
section of this terminal board between R-S, S- LEDs from No.1 to No.6 do not turn on. also must be replaced.
T, and T-R. When LEDs from No.1 to NO.6 showing (In case of order, please notice it.)
When there is no voltage even at one point, operation of knife, clamp, and backgauge turn
original power is in open phase. on normally, input signals are OK. If there is
no problem in output motor, SSR may has a
problem. Replace P.C.B.
2-3
Coupling of encoder unit is broken Adjust knob is heavy There is problem in encoder.
Gauge Rail Encoder is very delicate. When its shaft bends
Screw Shaft Coupling because of external shock, it does not operate
correctly, even if it is connected with coupling.
Encoder
Stay
Coupling
Encoder Bracket
Encoder
Set Screws Adjust Knob Screw Shaft

Adjust Nut
Fix Nut Screw Shaft
When coupling is broken or set screws are Adjust nut and fix nut prevent screw shaft
loose, rotation of screw shaft is not transmitted returning (backlash) of the backgauge. When Axis difference or bent of shaft
to encoder and no pulse rises. there is problem in screw shaft, nuts or guide, should be within 0.1mm.
screw shaft is hard to move and normal pulse When there is an axis difference as shown in
When coupling is broken, replace it with a new does not rise. Therefore, blinks on the dis- the drawing, replace not only the coupling but
one. play. also the bracket and the stay.
When set screw is loose, fasten it again.
Oil on rail and screw shaft is running out. There is contact failure or breaking of cable
When oil is running out, lubricate operating from encoder.
the backgauge for-and backwards to circulate Check the voltage between terminal 6 and 8 on
oil. the terminal board 1 (refer to page 7-11) while
rotating the adjust knob slowly.
If the voltage changes
There are some foreign objects on rail and while rotating the knob
screw shaft. signal is output 4 5 6 7 8
When there are some foreign objects such as from encoder normally.
paper dust, wipe them off and lubricate
enough.
2-4
Motor has burned out Brake surface smuts.

Backgauge is moved by 2 motors. Above all, Brake
high speed motor repeats driving in the normal
and reverse direction according to using condi-
tion. For each motor circuit, there is 5A fuse.
However, after using for many years, motor
insulation weaken gradually and motor coil
burns out without blowing of fuse.
Encoder
0.15 to 0.3mm
Control Box
Coupling
6
High Speed
5 Low Speed
4 Motor
Motor
3
2
1 A 20 16 14 12
TAN-1 VC-1
A 19 15 13 11
To check motor coil,
For high speed motor: Armature
Check continuity among pins 4, 5, 6 on TAN-1
on control board. There is a gap between brake and armature for
0.15 or 0.30mm. when brake surface smuts
For low speed motor: with metal powder because of surface wear,
Check continuity among terminals 12, 14, 16 semi-brake condition occurs and drive system
on electromagnetic contactor VC-1 in control of backgauge becomes heavier. In this case,
box. clutch operation becomes dull and correct
pulse does not rise. Therefore, blinks on the
display. Remove the metal powder with com-
pression air or wipe off paper.
2-5
2-2 Cut Size is Not Equal Part 1
Backgauge position is determined only by Set screw of coupling is loose. Backgauge driving belt is loose.
high speed for- and backward buttons.
When backgauge is operated only using the
high speed forward or backward button, the
backgauge can not stop in the correct position
because of overrun. Determine precious posi-
tion using low speed forward button or for-
ward operation with adjust knob. Brake
Encoder
Low Speed Belt

High Speed Belt
Set Screws Motor Bracket
High Speed Motor
Motor Pulley
High Speed Belt
3 to 4mm
Low Speed Belt
2 to 3mm
Coupling Encoder
The high speed belt is bent by 2 to 3mm, low
When set screw is loose, rotation of screw speed belt 3 to 4mm, when the part pointed
shaft is not transmitted to the encoder accu- with an arrow is pressed by 1kg force.
rately, As a result, the size indicated on the Tension of high speed belt can be adjusted by
display becomes different from the actual position of motor bracket, low speed motor by
cutting size. idle pulley. Adjust able range of idle pulley
becomes larger when it is attached upside
Adjust it referring to ÒAdjustment of Cut down.
SizeÓ, from 3-1 to 3-3.
2-6
2-2 Cut Size Is Not Equal Part 2
24VDC is not output from power supply. Gap of clutch or break is not correct.
Operation Side
0.15 to 0.30
0.2 to 0.3
5 4 3 2 1
Clutch
Brake
PW-24 Gap of brake should be 0.15 to 0.30 mm.

Gap of clutch should be 0.2 to 0.3 mm.
Power Supply PW-24
When gap of brake or clutch is not in these
If output voltage of power supply PW-24 is ranges, the time lag results in the motion of the
too low, the backgauge is delayed moving or screw shaft. Therefore, defference between
stop and the cumulative defference gets larger. the indicated size on the display and the actual
Check whether there is 24VDC output be- cut size results.
tween 1 and 2 . Check whether there is
100VAC input between 4 and 5 . When there Adjust it to correct gap.
is not 24VDC output in spite of 100VAC Or when there is foreign object such as metal
input, replace power supply. powder on friction surface, remove it with
compression air or wipe off with paper.
2-7
2-3 Knife Does Not Lower (Clamp Does Not Lower Either) Part 1
Cutting button A and B are not pressed Knife is not at the upper limit position. Clamp is not at the upper limit position.
simultaneously. The cutting operation does not start when
For safety, when the timing to press cut but- either knife or clamp is not at the upper limit Control Box
tons A and B differs more than 0.5 second, the position. Check the sensor for upper limit
machine judges the abnormal operation and whether knife is at the upper limit position is
hydraulic system does not operate. Press them observed by sensor.
simultaneously (within 0.5 second). Front Cover
There is a problem with cutting button A or B.

When each of cuttig button is pressed sepa- Dock
rately and slowly, it sounds click. When there Lamp Upper Limit Position
is no sound, there is mechanical problem or of Detecting Switch
switch itself. Replace the cutting button The limit switch detecting the clamp upper
switch. limit position should be on.
Sensor Fixing Blacket When this actuator is turned to the
The cable from cutting button switch is con- right, there must be no detection
nected with the machine under the front table. sound.
Disconnect this connector and check the conti- Remove front cover and check whether sensor
nuity with a tester. If there is the continuity lamp is on. Sensor
with cutting button pressed, it is OK. If there is
Sensitive Area
no continuity, replace cutting button switch.
Lamp
When LED L2 and L4 on control board (See Lamp Upper Limit Position
Dock Detecting Switch
Ò7-4 Control BoardÓ) lights for a moment and
go out again at the moment of pressing cutting When the lamp is on, knife is at the upper limit Or check continuity between 8 and 9 of CON1
button, knife or clamp does not reach to the position. When the lamp is not on though on control board with tester.
upper limit position. See the next description. knife is at the upper limit position, put a piece
of metal to sensitive of the sensor. If the lamp
turns on, sensor operates properly. Lower the
sensor bracket.
2-8
There is an obstruction between beam Some of switches on operation panel remains There is problem in control board.
guards. on.
Beam Guards
(APC-M61)
Current Position Display Memory
Presetting Program No. Step No. Replacing Knife
Step Forward Be sure to set "knife Angle
HYDRULIC CUTTER APC-M61 Adjustmant" knob and "Knife

Knife"Position
Size
Power Vertical Adjustment
1 2 3 4 5 6
switch to "cutting"
Control
Push-out position
Hydraulic Backgauge Travel Memory
knife Operation
Mode
Program
Forward Program Extension Replacing
Knife Box
Cutting
Varistor
1
(APC-T61) 2
Ray Put-out
3
4
No More
? ?
Current position Presetting Program No. Step.No.
HYDRULIC CUTTER APC-T61 5

Obstruction 7 8 9
Delete
4 5 6 knife
P+ P- ON
Push-out
1 2 3 6
.
S+ S- 0 c E
Setup
When there is an obstruction on the optical line SSR

between beam guards, the beam is blocked and LED Cement Resistance
safety function operates. Therefore, knife does For APC-M61: SSR (solid stay relay) or cement resistance is
not lower. Any of the step forward button, the size damaged.
memory button, and the push-out memory If its white exterior is broken or cracked be-
button remains pressed. cause of heat, cement resistance get damaged.
There is trouble with foot switch control And if there is continuity between the two
board. For APC-T61: parts of the bottom in the following drawing,
If board is replaced and problem disappeared, After button is pressed, there is no sound and it SSR is out of order. However, no continuity
some of relays on the board has the contact does not return. does not always mean normal.
failure. If there is continuity,
When any of the switches are out of order or SSR is out of order.
remain pressed, the machine judges that it is in If this part is damaged, hydraulic pressure is
the setting mode. Therefore, hydraulic system not applied. Replace the board.
does not operate. If knife does not lower though hydraulic
pressure applied, check the hydraulic valve.
2-9
Hydraulic valve does not operate correctly. Grease on clamp rails is not enough to move There is problem in clamp link.
[Valve Section] the clamp.
Link A
Clamp lifts and lowers guided by right and left
rails. However, when there is not enough Sprocket A
grease between clamp and rail, clamp is diffi- Sprocket B
cult to move because of metal friction and does
not return to the upper limit position. When the Clamp
upper limit position of clamp is not detected,
cutting operation does not start.
Rail
Chain
Clamp
Hydraulic Section
Rail
[Electromagnetic Valve]
Remove the apron cover under the table and
Hook shaft
check whether LED of electromagnetic valve
turns on, when cutting button is pressed. Chain
LED
Spring
Spark Killer
Check the followings.
Chain is damaged.
[Back view of the machine] Sprocket A or B is detached from shaft.
Spring is detached or loose.
When there is enough grease on part of (For old model link A) needle bearing is de-
right and left rail, there is no problem. When tached. When an old model of the machine has
[Top of Electromagnetic Valve] there is little grease, lubricate with a grease link A.
If LED turns on, the signal comes correctly. gun. (See Ò6-4 LubricationÓ in operation When there is problem with any of these parts,
The internal damage of electromagnetic valve manual.) clamp can not be lifted and return to the upper
can be considered. Replace electromagnetic limit position. When clamp is not the upper
valve. limit position, the machine can not start cutting
operation.
2-10
2-4 Knife Does Not Lift Part 1
When cut buttons are pressed, first clamp lowers. Second, knife lowers to cut . After that, knife stops and does not lift again. (Clamp
does not lift either.) Or when you release your hands from cut buttons, knife lifts again. However, Step does not proceed automati-
cally.
The depth of knife is too short. Knife does not touch cutting stick when After replacing knife, the position of knife
replacing knife. lower limit position sensor is still lower.
[When knife resharpened for many Ajusting Knife's
times is used] When replacing knife, loosen 2 screws of the Lower Dead Point
knife fastened at the lower limit position in Down UP
“Knife Replace Mode”, and lower knife until

Resharpened and shortened knife should be the end of knife touch cutting stick, and fix 7
lowered to cutting stick by loosening 2 screws knife again. Otherwise, knife tries to continue
of knife holder according to “6-2 Knife Re- lowering during normal cutting operation,
placement” of operation manual. However, in because knife is not detected by the lower limit
this case, the tip of knife does not reach to the sensor.
cutting stick, though 2 screws are lowered to Cutting Depth Adjust Dial
the lowest position. Screw
In this condition, if cutting operation starts
When using knife resharpened for many times,
with all 7 screws tightened, sensor can not
the position of lower limit position sensor must
detect the tip of knife. Therefore, knife tries to
be adjusted depending on shortened length of
continue lowering.
knife. However, if the position of lower limit
Replace knife to new one and operate again. knife position sensor does not change after replacing
No Gap knife with a new one and knife lowered, knife
cuts into cutting stick. Therefore, knife is not
Lift the knife with the cutting depth adjust detected by sensor and hydraulic system con-
dial in advance. Otherwise new knife can cut Cutting Stick tinue operating so that knife continues lower-
into the cutting stick. ing.
After releasing your hands from cut buttons
and knife lifts, adjust the position of lower
limit position sensor upward.
2-11
2-4 Knife Does Not Lift Part 2
Knife lower limit position sensor does not

operate correctly. WARNING
LED Turn off the switch of hydraulic pressure

Knife Exchange before the following operation. Other-
Position Sensor wise heavy accident will result.
LED
Lower Limit
Position Sensor
When knife is at the upper limit position,
measure the voltage between 4 and 5 of CON1
on the control board (See “7-5 Control Board,
Connector Layout) is 5VDC. Next, in this
situation, approach a ferrous piece within
2mm. If the voltage changes into 0V, the
sensor has no problem. (LED of the sensor
When knife lower limit position sensor is out turns on.)
of order with its switch off, it does not detect 24V
knife at the detection point and no signal rises. 7
Therefore, the machine determines knife does RED 6
Output
not reach the lower limit point and operates to Sensor WHT 5
Shield 4
continue lowering knife. 0V 3
2
1
If the voltage remains 5VDC though ferrous

piece is approached, the sensor is out of order
with its switch off.
2-12
2-5 Clamp Lowers but Knife Does Not Lower
Clamp operates only and knife never When pressed cut buttons, clamp lowers WARNING
operates, though cut buttons are pressed. at first and knife begins to lower. But Turn off the switch of hydraulic pressure
knife lifts before it is reached to the before the following operation. Other-
lower limit and clamp also lifts. wise heavy accident can result.
Cutting knife ON/OFF switch is on. Knife lower limit position sensor does not
operate correctly. Check the voltage between 4 and 5 of CON1
on the control board (See “7-5 Control Board,
View A Connector Layout”). If it is 5VDC, sensor has
LED no problem. However, if it is 0VDC, sensor
Knife Lower Limit Knife Exchange
Position Sensor Position Sensor short-circuits to ON (close) side.
LED
Lower Limit
Position Sensor 24V
7
Cutting Knife RED 6
ON/OFF Switch Output
Sensor WHT 5
Shield 4
0V 3
2
1
When cutting knife ON/OFF switch is on, only [View A]
clamp operates and knife does not operate. In
normal cutting operation, turn off this switch. If knife lower limit position sensor short-
circuits to ON side (close side), it determines
that knife has reached lower limit position
though it does not. Therefore, when knife
begins to lower it soon returns to the upper
limit position.
2-13
2-6 Clamp Does Not Lower Though Foot Pedal Is Stepped On.
Joint or rod has problem. Stepping Position Detecting Micro switches

are out of order (For T-58.)
Rod End
For machines of S/N 010999 or below, the
drawing of rod is as follows.
Rod RL
Micro Switch
Foot Pedal Cam
Check 2 micro switches detecting the position

Rod End of foot pedal. If they do not turn on or off
Upper or lower rod end is loose and detached though foot pedal is stepped on, check whether
from rod. Or rod is broken. cams are loose. If the switches do not turn on
or off though cams are not loose, micro
In either case, because the stepping force on switches are out of order.
foot pedal is not transmitted to clamp, that is
why clamp does not lower.
If rod is broken, replace it and adjust to the
right position according to Ò4-10 Replacing To replace it with the present one, not only
RodÓ. upper and lower rod ends and rod but also
hook on parts book Fig.3-30 (M013220-00)
need to be replaced together.
2-14
2-7 Backgauge Does Not Operate Part 1
Power is distributed to each motor. Motor coil is burnt out. There is problem with control board,
Remove the motor terminals from each termi-

nal board and check continuity among 3
Control Box
cables.
A Control
6
5
4
High Speed
Motor
Low Speed
M B
C Box
3
Motor
Varistor
2
1
1 A 20 16 14 12 When there is no continuity in any of A, B, 2
TAN-1 VC-1 3
A 19 15 13 11
and C, coil is burnt out inside the motor. 4
Replace motor. 5
Check whether 200V voltage is output among
these motor terminals. When there is no volt- 6
age, check whether power switch (breaker) is Backgauge driving belt is cut.
on or the following fuses are blown.
SSR Cement Resistance
When the cement resistance (rectangle shape

in white) is damaged, replace the whole board.
When LED 5 (backgauge forward) and LED 6

(backgauge backward) turn on, control signal
from the board rises correctly. The damage of
2 2 5 5 5 5 SSR can be considered. Replace it with the
A A A A A A
board.
High Speed Belt
Low Speed Belt
High Speed Motor Fuse If belt is cut, replace it.
Low Speed Motor Fuse
2-15
2-7 Backgauge Does Not Operate Part 2
Adjust knob remains pressed. Any of switches on operation panel remains When any of the switches is out of order or
on. remains pressed, the machine determines
(APC-M61) setting mode is operated. Therefore, backgauge
Presetting
Memory
Program No. Step No.
Step Forward
Replacing Knife
Be sure to set "knife Angle
does not operate.
HYDRULIC CUTTER APC-M61 Adjustmant" knob and "Knife
Knife"Position
Size
Power
When the switch cap locks, return it to normal

1 2 3 4 5 6 Vertical Adjustment
switch to "cutting"
Push-out position
Hydraulic Backgauge Travel Memory

Program
knife Operation
Forward Program Extension

Mode
Replacing
Knife
condition. When the switch itself is out of
Cutting order, replace the board itself. (When replace-
ment of switch itself only is possible, replace
Adjust Knob Spring Micro Switch (APC-T61) separately.)
Snap Ring Bearing Unit Repeat Setup
Current position
Put-out
Memory
Presetting
No More
Memory
?
Program No.
Opar Error
?
Step.No.

Backgauge adjust knob is normally pushed to Program Memory
7 8 9
Replacing
4 5 6 knife
the operation side by spring. However, when P+ P-

Delete
Push-out
1 2 3
ON
.
knob remains pressed for some reason, micro S+ S-
Setup
0 c E
switch turns on and the machine changes into

manual mode. Therefore, backgauge does not For APC-M61:
operate. Any of step forward button, size memory
button, and push-out memory button remains
When the adjust knob remains pressed and pressed.
does not return, check whether there is prob-
lem with snap ring, spring, and bearing. For APC-T61:
After button is pressed, it can be felt that the
button returns back with a sound.
2-16
2-8 Backgauge Does Not come Forward (But goes backward)
Limit switch remains ÒONÓ. There is problem with high speed motor.
Check of limit switch: See Ò7-5 Control
Board, Connector LayoutÓ.
Power is supplied to the high speed motor.
SW2 Coil of high speed motor is burnt out.
Limit switch 1 High speed belt is cut.
There is problem with control board.
WHT 13
empty 14
GRN 16
BLK 15
As for these 4 symptoms, follow the descrip-
tion in Ò2-7 Backgauge Does Not Operate.Ó
12
SW3
Limit switch 2 CON3
(When pressure support
plate is used.)
Control Box
Limit switch 1 or 2 shows normally ÒClosed
(=NC)Ó. When backgauge moves forwards
When there is continuity between 16 and 15 of
and activates limit switch, it shows ÒOpenÓ
CON3, there is no problem with SW2. When
and stops backgaugeÕs forward motion. If the
there is continuity between 16 and 13, there is
actuator of limit switch is on or connector is
no problem with SW3.
disconnected, the control board determines the
detection circuit is ÒOpenÓ and backgauge
can not operate forwards. (Backgauge can go
backwards.)
2-17
2-9 Backgauge Operates By Itself
Check knife lower limit position sensor. The voltage of power supply (PW-05)
declines.
WARNING
Turn off the switch of hydraulic system
LED before the following operation. Other- CON7
View A wise heavy accident will result.
24V
7 Control Box
RED 6
Output
Sensor WHT 5
Shield 4
5 4 3 2 1
0V 3
Knife Lower Limit 2
Position Sensor [View A] 1
PW-05
When ÒRepeatÓ mode is selected and lower When the voltage between 4 and 5 of CON1 Power Supply (PW-05)
limit position sensor is out of order with ON on the control board (See Ò7-5 Control Board,
side (close side), the sensor determines Connector LayoutÓ) is 5VDC with the knife at When the voltage between 1 and 2 becomes
wrongly that knife reached lower limit position upper limit position, there is no problem with lower than 5V, the operation of CPU board
soon after knife has begun to lower. There- the sensor. When the voltage is 0VDC, the becomes unstable and operate wrongly. When
fore, knife returns to upper limit position and sensor short-circuits to ON side. Replace the under 5V, adjust the volume on this power
backgauge move to the position for the next sensor. supply board to supply the voltage between
step. 5.15 and 5.25V to the CPU board. The voltage
can be measured also on CON7 of the control
board. (See Ò7-5 Control Board, connector
LayoutÓ.)
When cable is pinched between power supply

and control board, cover of the cable tears and
the voltage can decline. In this case, put a
piece of paper for insulation between them.
2-18
2-10 Nothing Is Shown on Displays
Fuse for electronic circuit is blown. Distributor does not operate. There is problem with power switch.
Check whether the breaker in the distributor is
Control Box on.
Check whether the fuse in the distributor is
blown.
2 2 5 5 5 5
A A A A A A
Power Switch
Fuses for Electronic Circuit
When fuse for electronic circuit is blown, Check the continuity of power switch.
P.C.B. does not operate and operation panel
records nothing.
Replace the fuse with a spare one in the control

box.
2-19
2-11 Hydraulic Pressure Does Not Operate
Thermal relay trips. Contactor can not cut electricity because of Any of Phases is Open.
heat.
Thermal Relay The voltage 200V is not supplied among
contactor output terminals 1, 3, and 5.
Control Box
Thermal Relay
5 3 1
14 6 4 2
14 6 4 2 Contactor
Reset Button 13 5 3 1
Trip Bar 13 5 3 1 When hydraulic pressure is not on, When there is no voltage at any of the three
There is electrification between 2 and 1 . points, or when the voltage is declining to
If there is excessive pressure on hydraulic There is electrification between 4 and 3 . about 100V (Open phase), the thermal relay
system, thermal relay operates and contactor There is electrification between 6 and 5 . operates and hydraulic system does not oper-
opens to shut the power off to protect the ate.
hydraulic motor. If there is electrification in any of these parts,
contactor can not cut electricity because of Check the circuit between the plug of this
When thermal relay operates, trip bar is pushed heat. Replace thermal relay and contactor . machine and the contactor.
in. When green reset button is pressed, thermal If hydraulic pressure switch is turned on in this
relay will be reset. condition, the breaker of control box will
operate or the fuse will blow.
Reset Button
2-20
2-12 Knife Is Down before Operation
After finishing operation of the day before and Oil is leaking at hydraulic hose joint. C spring to return the knife is cut.
turning off hydraulic pressure, the oil in
Touch the joint between hydraulic hose and
hydraulic circuit return to the tank because of
each hydraulic parts. If oil clings to your
slight leak of oil from valves. Therefore knife
finger, the connection of joint is not tight. Fix
lowers depending on the amount of leak
the parts side by turning the pipe side.
through the night. As a result, when turning
on the power on the next day and pressing
hydraulic pressure switch, knife lifts a little to Oil is leaking from hydraulic cylinder.
return to the upper limit position. If knife is
When oil is leaking from this part pointed by
not lower than clamp before turning on hy-
an arrow, the problem with the cylinder pack-
draulic pressure switch, there is no problem
ing can be considered. Replace cylinder or
for safety and operation.
disassemble the cylinder and replace rod
packing.
When knife is lower than clamp, a large oil
leak is occurring in hydraulic system.
C spring I Bolt
Remove the cover of the machine and check When replacing rod packing, replace Hydraulic Cylinder
hydraulic system by the following procedure. also dust wiper.If knife still lowers, When C spring is cut or loose, the force to
there is problem with interior return the knife to upper limit position weak-
packing inside. Replace the whole ens and knife lowers even by a slight oil leak.
cylinder. When spring is cut, replace it.
WARNING
Turn power switch off before checking
hydraulic system.
2-21
2-13 Knife Lower Limit Position Varies
[Cause 1: Oil temperature variation] [Cause 2: The timing of lower limit position
detection]
When this machine is operated for a long time,
The oil suited to ISO VG32 should be used.
oil temperature rises and viscosity weakens. The signal is sent with about 10msec cycle in
Therefore, the speed of hydraulic cylinder this machine. Therefore, the time difference at
becomes slightly faster. 10m sec maximum between lower limit posi-
When knife lowering speed becomes faster, tion detection and CPU exists.
because lower limit position becomes lower, The variation are caused by the knife moving
lower limit position needs to be rised with the distance for this time.
cutting depth adjust dial. When operation But this variation is in allowable range.
begins after long break, because oil tempera-
ture returns, uncutting occurs.
[Solution]
Because knife lower limit position changes
depending on the oil temperature variation,
adjust with cutting depth adjust dial for each
time. For S/N 103001 or above, because
hydraulic unit is renewed and oil cooler is
equipped as standerd, the temperature variation
does not occur.
2-22
2-14 Backgauge Does Not Move
- Check that the drive mechanism of the - Check that grease is applied. - Check that the electrical wiring is correct.
machine is not damaged.
52
T20 RED L Q21 L'
200V 2A
24V RED L Q22
Block 2A 2A
L' 54
A
0V 0V BLK L Q23 L' 55
58 5A
57 56 To SD1
X24 (on the page 7-16)
WHT WHT
1 1 L ' Q24 L
2 2 BLK 06 BLK N '
5A N
WHT WHT
L U
RED
Spindle BLK 07 BLK
N A24 V
WHT M20
200V 500VA W BLK 3
GRN
Servo Motor
504007
2_14_1A
Amplifier for
504007 504007
Gauge Rail 2_14_1B 2_14_1C Servo Motor Refer to 7-14 for details
Refer to 3-14 for details.
Refer to the drawing above and check the - Check at the display of A24 amplifier for
Check the items below. items below. servo motor.
1 The timing belt is not cut. 1 Oil is applied to the spindle. When the display does not show anything, go
2 The idle shaft is fixed tightly. 2 Grease is applied to the gauge rail. to step 1 below. When the display shows an
3 The locking screw of the timing pulley is alarm of A**, go to step 2 below. When the
not loose. display shows CL, go to step 3 below.
4 The key is attached on the spindle.
5 The locking screws of the servo motor are 1. Refer to the electrical wiring above to check
not loose. the power circuit from transformer T20 to A24.
2. Follow the [Solution] on the displayed error
code A** at section 2-15, No.1351.
3. Remove the motor cover at the back of the
machine, and turn the timing pulley by hand.
When you can turn it by hand, replace QPM-195
if the wiring and connection between A24 and
CON9 on QPM-195 are normal. When you cannot
turn it by hand, the command from the P.C.B is
defective. Replace control P.C.B. QPM-195.
2-23
2-15 Error Code
- If an error code which is not included in the following table is displayed, it can be a communication error.
Error Code Error Details Causes and Solutions
【Cause】 The knife lower limit sensor B11 did not turn on, although a specific time has passed after the knife started to lower.
Check if the lower limit was set too low using the knife up and down adjusting dial. If the dial has not been operated, check if the
lowering speed is slower than usual. If it is slower, go to following 1. If it is as usual, go to following 2.
1. Check if grease is applied to the knife holder. If it is OK, check if there is no foreign object on the sliding surface of the knife holder. If
there is no such object, the hydraulic system is defective. Check the system.
Knife Lower
101 2. Refer to section 6-6 to check the installing condition of B11. If it is OK, check B11 itself. If the LED of B11 blinks when B11 is turned
Limit Error 【Solution】 on or off (metal piece is fit completely to the detector of B11/ set apart from it), go to following 3. If it dose not blink, go to following 4.
3. Check if the LED5 on the control P.C.B. QPM-195 blinks when B11 is turned on or off. If LED5 blinks, although the signal reaches
normally from B11 to the P.C.B., the signal is not processed correctly. Replace QPM-195. If the LED5 does not blink, the wiring and
connection between B11 and CON5, pins 10 through 12 on QPM-195 is defective.
4. Replace B11 when the wiring and connection between B11 and CON5, pins 4 through 6 is normal. If the same error still occurs,
restore B11, and replace the control P.C.B QPM-195.
【Cause】 The set value of the saved data is out of range.
【 Additional
Information】 Data means job setting, backgauge home position and counter value.
801 Memory Error If the cutting length is normal, this error can be ignored.
If this error appears repeatedly, turn off the main power for about 10 seconds and then turn it on again. If the same error still occurs,
【Solution】 refer to section 7-12 to replace the IC. If the same error still occurs, restore B11, and replace the control P.C.B QPM-195. After
replacing the IC or P.C.B., enter a home position again. The sheet on which home position is written is attached on the bottom of the
control panel box.
【Cause】 The program is full in the memory.

【 Additional
802 Memory Full Information】
99 courses and 99 processes can be saved. However, the capacity is limited. Not all can be saved.
【Solution】 Delete unnecessary programs. If this error appears although not many programs are memorized, replace the control P.C.B. QPM-195.
2-24
2-15 Error Code

【Cause 】 When B51L projector of the safety light beam sensor does not light, the B51R receiver turns on.
【Additional The APC-61II checks the B51 safety light beam sensor every time the cutting operation is done. It checks that the B51R receiver
Information1】 turns on when B51L projector turns on, and when the projector turns off, the receiver turns off.
Safety Light LED L41 on the control P.C.B. QPM-195 lights when the B51L projector lights. When B51L goes out, LED L41 does not light.
1051 Beam Sensor 【Additional
LED L42 on the control P.C.B. QPM-195 lights when B51L projector lights and the B51R receiver receives the light (there is no
ON Error object between the sensors).
Information2】
It does not light when the receiver does not receive the light (something is between the sensors) although the projector lights.
When the projector does not light, the L42 does not light.
Check the installing condition of B51R receiver of the sensor. Check the wiring and connection between B51R and CON13 on the
【Solution】
control P.C.B. If it is OK, replace the control P.C.B. QPM-195.
Although B50L projector of the sensor does not light, the B50R receiver of the sensor turns on. Or, the receiver detects as if all
【Cause】
beams are received although not all the beams are received.
【Additional The APC-61II checks the photo area guard sensor every time the cutting operation is done. It checks if lighting and receiving each
Information1】 beam of the guard is detected correctly by sending test signals from the control P.C.B.QPM-195.
Photo Area LED L22 on the control P.C.B. QPM-195 lights when B50L projector lights and the receiver receives all beams (there is no object
1061 Guard Sensor between the sensors).
【Additional
ON Error It does not light when the receiver does not receive all beams (something is between the sensors) although the projector lights.
Information2】
When LED L25 on the control P.C.B. QPM-195 lights, B50L photo area guard does not light.
When LED L25 on the control P.C.B. QPM-195 goes out, B50L photo area guard lights and the guard function operates.
Check the wiring and connection between B50R receiver and CON13 on the control P.C.B.QPM-195. If it is OK, replace the control
【Solution】
P.C.B. QPM-195.
【Cause 】 The knife upper limit sensor B12 did not turn on, although specific time has passed after the knife started to raise.
Refer to section 6-6 to check the installing condition of the knife upper limit sensor B12. If it is OK, check if the knife raising speed is
not slower than usual. If it is slower, go to following 1. If it is as usual, go to following 2.
1.Check if grease is applied to the knife holder. If it is OK, check if there is no foreign object on the sliding surface of the knife holder.
Knife Upper If there is no such object, the hydraulic system is defective. Check the system.
1151 Limit Error 2.Check B12 knife upper limit sensor. If LED of B12 blinks when B12 is turned on or off (metal piece is fit completely to the detector
【Solution】 of B12/ set apart from it), go to following 3. If it does not blink, go to following 4.
3.Check if the LED3 on the control P.C.B. QPM-195 blinks when B11 is turned on or off. If LED3 blinks, although the signal from B12
to the P.C.B. is normal, the signal is not processed correctly. Replace QPM-195. If the LED3 does not blink, the wiring and
connection between B12 and CON5, pins 4 through 6 on QPM-195 is defective.
4. Replace B12 if the wiring and connection between B12 and CON5, pins 4 through 6 is normal. If the same error still occurs,
restore B12, and replace the control P.C.B QPM-195.
2-25
2-15 Error Code

【Cause】 The control P.C.B. QPM-195 received an alarm signal from A24 amplifier of M20 servo motor.
Turn off the main power switch for 10 seconds and then turn it on again. If this error still appears, refer to the alarm numbers A** below
which is displayed on the screen of A24 amplifier. Regarding the mechanical troubles, refer to section 3-15 to check if enough grease
【Solution】
is applied to the spindle and the gauge rail. If grease is applied, remove the timing belt for the backgauge section and turn the spindle
manually to find the cause.
【 Additional If a trouble occurs in servo system, the A24 sends only one signal to the control P.C.B. Check the alarm number "A**" below which is
Information】 displayed on the screen of the A24 amplifier to specify the cause of the trouble.
【Cause】A24 input voltage drops.
【Solution】Check the customer power source. If it is normal, check if the main power is not turned on within 5 seconds after it is
Alarm A10 turned off. If it is OK, remove the connectors CN1and CN2 of A24 and turn off the main power for more than 10 seconds, and then turn
it on again. If this alarm appears again, replace the A24 amplifier. If the A10 does not appear, check if ground fault does not occur in
the input circuit of A24.
【Cause】There is a problem with RAM/ROM in A24.
Alarm A12 【Solution】Disconnect the connectors CN1 and CN2 of A24 and turn off the main power for more than 10 seconds and then turn it
Backgauge on again. If this alarm occurs again, replace the A24 amplifier.
1351 【Cause】The CPU in A24 overdrives.
Servo Error
on again. If this alarm appears again, replace the A24 amplifier.
【Cause】There is a problem with EEPROM in A24
【Cause】The amplifier and the servo motor does not match.
Alarm A16 【Solution】Turn off the main power for more than 10 seconds and then turn it on again. If this alarm appears again, replace the M20
servo motor.
【Cause】There is a problem with CPU in A24 or P.C.B.
【Cause】There is a problem with the communication between the A24 amplifier and M20 motor.
Alarm A20 【Solution】Check the wiring and connection between A24 and M20. If it is OK, replace the cable. If the same error still occurs, either
A24 or M20 is defective.
2-26
2-15 Error Code

【Cause 】Regenerative energy causes the main circuit DC voltage or current inside A24 to excess the specified value.
Alarm A30 【Solution】Check if the backgauge is not moved forward or backward in a short period. If it is not moved, check the set value of the
parameter P00 on A24. If it is OK, replace A24.
【Cause】The rotating speed of M20 exceeds the maximum momentary value.
Alarm A31 【Solution】Check the value of parameter P02. If it is OK, turn off the main power for more than 10 seconds and then turn it on again.
If the same alarm still appears, replace M20 servo motor.
【Cause】The current on A24 Amplifier exceeds the maximum limit.
Alarm A32 【Solution】Disconnect output side of the wiring on A24. If the same error still appears, replace A24. If this error does not appear,
check if output side of the A24 is not short circuit, or ground fault does not occur.
【Cause 】The converter bus voltage becomes over 400 V.
Alarm A33 【Solution】Check if input power voltage is not too high. If it is OK, turn the main power off for more than 10 seconds and turn it on
again. If the same alarm appears again, check the main power circuit. If it is normal, replace A24 amplifier.
【Cause】The input number of command pulse becomes over 250kpps.
Alarm A34 【Solution】Check if there is no device near A24 which generates noise. If it is OK, turn off the main power for more than 10 seconds
and then turn it on again. If the same alarm still appears, replace A24 amplifier.
1351 Backgauge 【Cause】The input number of command pulse becomes over 250kpps.
(continued) Servo Error Alarm A35 【Solution】Check if there is no device near A24 which generates noise. If it is OK, turn off the main power for more than 10 seconds
and then turn it on again. If the same alarm still appears, replace A24 amplifier.
【Cause】The setting value of the parameter is not proper.
Alarm A37 【Solution】The set value of the parameter may be rewritten because of the error on A24. Refer to section 6-8 and check the set
values of the parameter.
【Cause】Load exceeds the limit of the overload protection value. (300％ of overloading for more than 4 seconds, or 200％ of
overloading for more than 4 seconds, or locking for more than 0.3 seconds)
【Solution】Check if the backgauge does not hit any obstacles. If it is OK, check if large sheets are not pushed out by the backgauge
Alarm A50
in a short period of time. If it is OK, check the wiring between A24 and M20. If it is OK, check the set value of the parameter P01 (auto
tuning). If it is OK, turn the main power off for more than 10 seconds and turn it on again. If the same alarm appears again, replace
A24. If the error still occurs, refer to section 3-15 and 3-16 to check the mechanism of the backgauge.
【Cause 】The residual pulse of the deviation counter excesses 50k.
【Solution】Check if the backgauge does not hit any obstacles. If it is OK, check neither power voltage dropped rapidly nor shortage
Alarm A52 of torque occurred. If it is OK, check the wiring between A24 and M20. If it is OK, check the set value of the parameter P09 (torque limit
value). If it is OK, turn off the main cover for more than 10 seconds and turn it on again. If the same alarm still appears, replace A24
amplifier. If the error still occurs, replace M20 servo motor.
2-27
2-15 Error Code
Error Code Error Details Caus es and Solutions

【 Cause 】 B21 h ome p osition s enso r did n ot turn o n within the s pecific time a fte r hom e po sitioning o pera tion of the backgau ge is sta rted.
Hom e po sition of the backgau ge;
【 Additio nal 1 . The ba ckg auge moves b ackward an d B2 1 hom e pos ition sen sor tu rns o n.
2 . The se rvo moto r rota tes in the reverse direction a nd m ove s the b ackgauge forward. B21 turns off.
Inform ation 】 3 . The m otor s tops at th e positio n where Z-pha se fro m the e ncode r is dete cte d for the first time in one rotation o f M20. This erro r 1361 appe ars whe n there
is a prob lem in s tep 1 a bove.
Turn o ff th e ma in power fo r mo re tha n 10 se conds a nd the n turn it on again . Keep pres sing the forward button a nd m ove the ba ckg auge fo rward . If th e
b ackgaug e mo ves fo rward smo othly, g o to 1. If it doe s not m ove or work n orm ally, g o to 2.
1361 Backgauge 1 . Re fer to se ctio n 3-1 5 to check the in stallation condition of B21 backgau ge ho me po sition se nsor. If it is OK, check the p ositiona l relation between the
Reset Error1 in stalling con dition of s ensor plate a nd B21. If it is OK, che ck if the re is no obsta cle wh ich preven ts the ba ckg auge from m oving to th e farthe r end . If th e
L ED of B21 blinks wh ile B2 1 turns on or off (me tal piece is fit com plete ly to the detector of B2 1/ set ap art from it), go to 3. If it d oes n ot blink, go to 4.
2 . Re fer to se ctio n 3-1 5 to check if there is no o bstacle wh ich prevents the block fro m m ovin g to the fa rther e nd. If it is OK, che ck if e noug h grea s e is
【Solutio n 】 a pplied to th e spin dle and gaug e rail. If it is OK, remo ve th e timing belt of the b ackgaug e, turn th e pulley of the spindle man ually to move the backgau ge to
th e farthe r end , a nd find a cause o f the error.
3 . Ch eck if L ED11 on the co ntrol P.C.B. QPM-195 blin ks while B2 1 turn s on/off. If LED11 blin ks althou gh the s ignal fro m B21 to P.C.B. is no rma l, th e sign al
is n ot pro cessed corre ctly. Replace QPM-19 5. If LED1 1 does not blink, the wiring an d conne ctio n betwee n B2 1, and CON17, p ins 3 through 5 on QPM-195
is d efective.
4 .Re place B21 if the wirin g and co nnection between B21 and CON17, pin s 3 through 5 is not de fective. If the erro r still occurs , resto re B21 and repla ce the
con trol P.C.B. QPM-1 95.
【 Cause 】 B21 h ome p osition s enso r did n ot turn o ff within the spe cific tim e after it tu rns o n durin g the ho me p ositionin g ope ration o f the backga uge.
Hom e po sitioning operation of the backgau ge;
2 . The se rvo moto r rota tes in the reverse direction a nd m ove s the b ackgauge forward. B21 turns off.
Inform ation 】 3 . The m otor s tops at th e positio n where Z-pha se fro m the e ncode r is dete cte d for the first time in one rotation o f M20. This erro r 1362 appe ars whe n there
Backgauge is a prob lem in s tep 2 a bove.
1362 Reset Error2 Refe r to sectio n 3-15 to check the in stalling con dition of B21 b ackgaug e hom e pos itio n sen sor. If it is OK, ch eck the the in stalling con dition of s ens o r
p late. If it is OK, check if the LED of B21 b lin ks while B21 turn s on o r off (m etal piece is fit co mple tely to th e detecto r of B2 1/ set ap art fro m it). If it blinks, g o
to 1 . If it d oes n ot blink, go to 2 .
【Solutio n 】 1 . Ch eck if L ED 11 on the con trol P.C.B. QPM-1 95 blin ks while B2 1 turn s on or off. If LED11 blinks altho ugh th e signa l from B21 to P.C.B. is norm al, the
s ignal is n ot proce ssed co rrectly. Replace QPM-195 . If L ED11 does n ot blink, the wirin g and co nnection between B21 and CON17, pin s 3 through 5 on
QPM-195 is defective.
2 . B21 is defective. Replace B21 . If the erro r still occurs, resto re B21 an d repla ce the con trol P.C.B. QPM-1 95.
【 Cause 】 B21 h om e p osition s enso r did n ot detect Z-phas e within the s pecific time a fte r it turns off while the h ome position ing ope ration of the ba ckg auge .
Hom e po sitioning operation of the backgau ge;
Backgauge 2 . The se rvo moto r rota tes in the reverse direction a nd m ove s the b ackgauge forward. B21 turns off.
1363 Reset Error3 Inform ation 】 3 . The m otor s tops at th e positio n where Z-pha se fro m the e ncode r is dete cte d for the first time while M20 ro tates on ce. This e rror 1363 appea rs whe n
th ere is a prob lem in s tep 3 ab ove .
Che ck th e wiring a nd conn ection be twe en A2 4 amp lifier and M20 servo m otor. If it is OK, the en coder in the se rvo moto r is defe ctive. Repla ce M20. If the
【Solutio n 】
e rror still occurs, restore M20 an d repla ce A24 a mplifier.
2-28
3.Adjustment
3-1 Fine Adjustment of Cut Size (Different is about 0.1 mm) ...........................3-2
3-2 Adjustment of Cut Size (Different is about between 0.1 and 0.2 mm) .......3-3
3-3 Rough Adjustment of Cut Size (Different is about 0.5 mm) ........................3-4
3-4 Adjustment of Electromagnetic Brake Gap ..................................................3-5
3-5 Adjustment of Electromagnetic Clutch Gap .................................................3-6
3-6 Adjustment of Knife Replacement Position ..................................................3-7
3-7 Adjustment of Knife Lower Limit Position ...................................................3-8
3-8 Adjustment of Cutting Line Width ................................................................3-9
3-9 Release of Locked Knife ............................................................................... 3-10
3-10 Pressure Adjustment of Hydraulic Pump .................................................3-12
3-11 Right Angle Adjustment of Backgauge to the Table .................................3-13
3-12 Horizontal Adjustment of Backgauge to the Table ..................................3-14
3-13 Parallel Adjustment of Backgauge to the Knife .......................................3-15
3-14 Backgauge Drive Section Mechanism (61II) ............................................3-16
3-15 Spindle Section Mechanism (61II) ............................................................3-17
3-1
3-1 Fine Adjustment of Cut Size (Different is about 0.1 mm)
Upper Cover 1. Remove the upper cover. (3 screws on the

Screw operation panel)
2. Switch the position of the two switches on

the upper left side of the operation panel
according to the error condition and the
following chart.
Standard position (for shipment)
When the current position indicating

size on the display is sometimes
smaller by 0.1mm than that of presetting
When the current position indicating

size on the display is always smaller
by 0.1mm than that of presetting
Switch
3. Cut paper and check the error. When the
error still exists though the step 2 above is
performed, adjust according to “3-2 Adjust-
ment of Cut Size (Difference is between 1
or
Err
ar
Op
re
?
.No.
Mo
No mory
ng
Step laci
9
Me
? Rep ife
kn
ram
No.
8 ON
Prog
7 6
and 2 mm)”.
ut
t-o
Pumory
5
Me
g
Pres
ettin
4 3
Me
mo
ry
2
Set
up
1 . E
t
-out
c
Rep
ea
Cur
rent
po
sitio
n
Prog
ram Del
ete
Pu
sh
0
P-
1
P+
S-
4. Fix the upper cover with 3 screws.
-T6
up
Set
APC S+
t
ea
Rep tup
Se
TER
CUT
ULIC r
ic
raul
HYDR w e Hyd
Po
3-2
3-2 Adjustment of Cut Size (Different is about between 0.1 and 0.2 mm)
1. To clarify the difference of the size between 3. Loosen the screws of encoder coupling (2 5. Tighten screws of encoder coupling.
indicate size and actual cut size, for example, screws on operation side).
cut by the presetting 100 and measure the size Encoder 6. Cut and measure with different size as
(Operation side)
of cut paper accurately. step 1, for example 90, and check the gap
between indicated size and actual cut size.
7. When indicated size accords with actual size

- Thick paper is better for easier measurement. cut, fix back cover B.
- Measure the size with a caliper which can Screw
read off scale of 0.1mm.
2. Remove back cover B.
Coupling
Encoder
4. Rotate coupling slowly until display shows

the same drawing as preset in the step 1 is
indicated on the display.
Back Cover B One rotation of 360 degrees corresponds to

5mm. Therefore, 0.1mm corresponds to 7.2
degrees.
Encoder
3-3
3-3 Rough Adjustment of Cut Size (Different is about 0.5 mm)
When the position of the limit switch for 1. Turn off the power switch. 4. Turn on the power switch and check the gap
homeposition is shifted, the gap between dis- between actual cut size and indicated size.
play size and actual cut size occurs by 5mm. 2. Loosen the screws of switch bracket A. When there is a little gap, adjust according
(Screws is not necessary to remove.) to “3-2 Fine Adjustment of Cut Size Adjust-
ment of Cut Size (Difference is about be-
tween 0.1 and 0.2 mm).”
Screw
View from here
A
Screw Shaft
(Rear Side)
(Operation Side)
Switch Bracket A B
3. Move this limit switch and fasten the

screws. (Limit switch is movable by 2mm
for- and backwards.)
When actual cut size is bigger than indicated
size: direction A
Switch Bracket A Limit Switch for When actual cut size is smaller than indicated
homeposition
size: direction B
3-4
3-4 Adjustment of Electromagnetic Brake Gap
3. Loosen the nut with wrench between 25 and The gap should be between
28mm. 0.15 and 0.3mm
Shim
For easier loosening the nut, fit an allen
wrench into the screw (SS6-8) fixing large
pulley to the shaft.
Spacer
4. Loosen the screw of large pulley and pull
out the pulley.
Shim
Collar
- There is a key inside. Do not lose it.
- The armature of electromagnetic brake and
Large Pulley
small pulley are fixed to large pulley. Armature
Small Pulley Coil
Handle them together.
Nut 6. Fix the pulley with the opposite procedure.
Set Screw 5. Adjust the gap between coil and armature to
between 0.15 and 0.3mm by combining
(Encoder Part) the thickness and pieces of shims. Do not stick oil or grease on brake side.
1. Remove encoder according to “4-11 Replac- 7. Fix the encoder parts.

ing Encoder.”
2. Remove 2 belts.
Because encoder was once removed, adjust
the gap between actual cut size and indicated
size according to “Adjustment of Cut Size,
from 3-1 to 3-3”.
3-5
3-5 Adjustment of Electromagnetic Clutch Gap
3. Remove the snap ring. Do not lose shims at

the back of snap ring. (These are for remov- The gap should be between
ing the play because of thrust.) 0.2 and 0.3mm
4. Pull out low speed pulley. Armature is fixed

at the back of low speed pulley. Handle
Bracket them together.
5. Pull out the collar and shims. These shims

Low Speed Belt adjust the gap. Adjust the gap between coil
Key and armature to between 0.2 and 0.3mm by
combining the thickness and pieces of
Armature thimbles. Shim
Low Speed Pulley
6. Fix the pulley with the opposite procedure. Shim
Low Speed Pulley
Armature
Collar Coil
Coil of Electro- Shim Shim Snap Ring
magnetic Clutch Do not stick oil or grease on clutch side.
1. Remove encoder according to “4-11 Replac- 7. Fix the encoder parts.

ing Encoder.”
2. Remove the bracket and the low speed belt. Because encoder was once removed, adjust
from 3-1 to 3-3”.
3-6
3-6 Adjustment of Knife Replacement Position
When replacing knife replacement position 2. Turn cutting depth adjust dial to the left to 4. Loosen 2 hexagon head bolts pointed by the
detecting sensor or knife hydraulic cylinder, lower the knife lower limit position detect- arrows and adjust the position of knife
the adjustment is needed to keep the position of ing sensor. replacement position detecting sensor up- or
knife holder stable. Ajusting Knife's
Lower Dead Point
downwards so that the projecting length of
Down UP the cylinder in this condition should be
Knife Replacement between 175 and 177mm. Repeat the proce-
Position Detecting Sensor 7 dure step 3 and 4 so that the length is be-
tween 175 and 177mm.
Cutting Depth Adjust Dial WARNING

Turn off the switch of hydraulic system
3. Set knife replacement mode and turn on the before the measurement. Otherwise
7mm Hexagon hydraulic pressure bottun to lower the knife. heavy accident will result.
Head Bolt In this time, the LED of knife replacement
position sensor should be on and knife lower Cutter Link
limit position sensor should not. If on,
lower the knife more deeply in step 2 and
1. Fix the knife at the top position whether the perform this step again.
knife is new or resharpened. LED 176+1
Knife Replacement
Position Sensor
LED
See “Knife Replacement” of the operation Knife Lower Limit
Position Sensor Cylinder
manual.
Adjustment is complete when the length is
between 175 and 177mm.
Confirm the gap between the sensor and knife

holder is between 0.5 and 1.5mm.
3-7
3-7 Adjustment of Knife Lower Limit Position
When replacing knife lower limit position 3. Remove the paper dust from the cutting stick
detecting sensor or the lower limit position of groove and set a new cutting stick.
new knife is shifted from dial scale “3” by 2 Cutting Depth Adjust Dial
scales and over, the adjustment is needed to set 4. Turn on the power switch and hydraulic
the lower limit position. Knife Replacement pressure. Put a piece of 116gsm paper and
Position Detecting Sensor cut it. The sensor is lifted in step 1, that is
why a piece of paper will not be cut.
View A 5. Loosen the bolt and hit the head of dial to

Bracket
lower the bracket a little and fix it.
Knife Lower Limit
6. Repeat the step 4 and 5 until paper can be
Position Sensor
cut. Then fasten the bolts.
7mm Hexagon Head Bolt

Knife Lower Limit
Position Sensor
1. Loosen the 2 hexagon head bolts pointed by

the arrows and lift the bracket to the top.
Fix the bolts at this position.
View A
2. Set cutting depth adjust dial to “3”.
3-8
3-8 Adjustment of Cutting Line Width
When double cutting line appears or after 2. When double cutting line appears, adjust the 3. To make the cutting line clear, so that the
replacing the lamp, adjust as follows. position of the socket for- and backwards. filament is horizontal.
1. Pull up the control box at the back of this Bulb

machine so that the interior of the machine Set as the filament is horizontal
(Operation Side)
can be seen.
Wrap an insulation tape
Pull up WARNING
Knife Holder Put on gloves before rotating the lamp.
Control Box
The bulb has high temperature.
Clamp Knife
Ray
Hit the socket of the bulb pointed by the
- Rotate the bulb with the socket.
arrow lightly with screwdriver with insu-
- When grease sticks on the knife or at the
lated flat tip to adjut the position. back of knife holder, cutting line breaks or
The part harden with a white silicon can be becomes thinner. Put a paper between the
seen. Insert a screw driver in this part. Pull clamp and knife to remove the grease.
the electric cable to return the socket.
Lamp Folder
Socket
Bulb
From the back
The socket of the bulb can be

seen over the arrow.
From the front
3-9
3-9 Release of Locked Knife
Cause for knife locking To check whether knife is locking To release knife (When washer is not set in
Knife Holder the left screw)
Clamp Clamp Valve
Knife Valve
Screw
Washer
Upper Limit Position Sensor

Knife
Detection Part
[Electromagnetic Valve]
Hydraulic Section
If either of LED in the head of electromagnetic Lamp

Clamp is at right back of the knife holder. valve is on when both power and hydraulic [View from the front side of the machine]
When knife is fixed with screw without washer system are turned on, knife is locked.
by replacement, the tip of the screw hits on the 1. Remove front and rear covers of this ma-
clamp. Especially,the left most screw disap- LED chine.
pears behind the bridge as the knife lifts, the 2. Turn the power switch on and put a piece of
problem is difficult to find. steel with tape on the sensitive area of upper
limit position sensor.
For S/N 103001 or above, the screw is - LED on sensor should be on.
changed so that washer does not come out - LED of electromagnetic valve turns off.
from screw. For the machines before, we
recommend you to replace the screw with a The machine determines knife holder is at
new set of the washer M013192-10 and screw [Head of Electromagnetic Valve]
the upper limit position and stops operation
M013397-00. to lift the knife.
3-10
3-9 Release of Locked Knife
3. Next, operate the electromagnetic valve by 4. Put washer to the left most screw of the
hand to lower the knife holder. knife.
For electromagnetic valve
[Top view of electromagnetic valve] When pressing 4, clamp lowers.
5. Turn off the hydraulic pressure and power
2 4 switch. Then remove the ferrous piece put in When pressing 4 and 2, knife lowers.
the step 2. When pressing 4 and 1, knife lifts.
When pressing 3, clamp lifts.
6. When the power switch is turned on and
hydraulic pressure off again, the knife lift to
the upper limit position.
7. Step on foot pedal and lower clamp to check

whether there is scratch on the clamp. When
there is large scratch, shave off the rising
part of the scratch with file.
1 3 8. Fix the front and rear covers.

[Front view of electromagnetic valve]
Press 2 shown in the drawing above with a

thin stick. The knife lowers by being
pressed. Repeat this procedure and lower the
knife to the lower limit position.
3-11
3-10 Pressure Adjustment of Hydraulic Pump
The hydraulic pump of this machine is adjust- 3. Press cut buttons and lower knife. Knife
Machine up to serial number able. The pressure can be adjusted with the still remains at the lower limit position even
09999 pressure adjust screw shown in the following though cut buttons are released.
drawing.
Hydraulic Pressure Adjust Screw 4. Remove the apron cover under the table so
that hydraulic unit can be seen.
5. Loosen the nut of compensator of hydraulic

pump.
Hydraulic Section
Nut 6. Insert Allen wrench in the part pointed with
the arrow and adjust so that the paper clamp
WARNING pressure indicator shows 9 Mpa.
Compensator Hydraulic
Pump This procedure is performed during 7. Fasten the nut and fix the hydraulic pressure
operating the pump. Do not put your adjust screw.
hands in other parts except compensa-
Machine from serial number tor. Severe personal injury will result. 8. Press cut buttons and lift the knife.
10001
9. Set knife operation mode switch into ÒCut-
1. Turn the power switch and hydraulic pres- tingÓ and fix apron cover.
sure on.
2. Set knife operation mode select switch into

ÒReplacingKnifeÓ.
Hydraulic Section
Hydraulic
Compensator Pump
3-12
3-11 Right Angle Adjustment of Backgauge to the Table
Backgauge is fixed as the gap between square 1. Loosen lock lever.

on the table and backgauge should be under 2. Loosen lock nut for backgauge angle adjust Gap
0.1mm. When the gap is not less than 0.1 mm screw for a half turn.
because of parts replacement or use for many 3. Rotate backgauge angle adjust screw and
years, adjust as follows. adjust the angle between backgauge and the
table.
(When the screw is fastened, back table
Less than 0.1mm inclines forward.)
4. After adjustment, fasten lock nuts and lock

Square Backgauge
lever. Table
Backgauge Angle Adjust Screw
Lock Lever - Check the gap with thickness gauge.
(Gap tends to be seen larger by eye
measurement.)
Table - Backgauge needs also parallelism to the

knife and the horizontality to the table.
(The table itself also transforms strictly. Mea- Follow each chapter and adjust
sure the gap when backgauge is at 500mm simultaneously.
position.)
Lock Nut
3-13
3-12 Horizontal Adjustment of Backgauge to the Table
Backgauge is fixed as it should be horizontal 1. Loosen lock lever.

to the table. When the gap is not less than 1.5
mm because of parts replacement or use for 2. Loosen right and left nuts locking backgauge Backgauge needs also right angle to the table
many years, adjust as follows. horizontal adjust screws. and parallelism to the knife. Follow each
chapter and adjust simultaneously.
Backgauge 3. Adjust horizontal adjust screws so that the
gap between backgauge and the table is
identical on right and left side.
A B
4. Adjust the spacer so that the gap between
the spacer and table is within 0.1mm by
Table rotating the spacer with a hand.
The gaps A and B between backgauge and 5. Fasten lock nuts.

table should be about 1.5mm.
Lock Lever
Lock nut
Backgauge horizontal
adjust screws
Backgauge
Spacer
Table
3-14
3-13 Parallel Adjustment of Backgauge to the Knife
Backgauge is fixed as the gap between square 2. Loosen lock lever.

on the knife and backgauge should be less 3. Loosen lock nuts of parallel adjust screws
than 0.1mm. When the gap is less than 0.1 mm for a half turn. - Point for adjustment
because of parts replacement or use for many 4. Rotate parallel adjust screws and adjust the
years, adjust as follows. parallelism to the knife. A B
1. Cut a book actually and check the difference 1

between right and left. When one of the parallel adjustment screws
was loosened, fasten another for the same
amount as loosened one.
- Touch the paper neither right nor left side
gauge, but only backgauge when cutting. 5. Fasten the lock lever after adjustment.
2
- The difference between right and left can be
seen when the paper is folded in the middle
and lapped. B A
- When parallel adjust screw 1 is fastened,
Lock Lever backgauge can be moved in direction A.
- When parallel adjust screw 2 is fastened,
Difference backgauge can be moved in direction B.
between right
- Backgauge needs also right angle and
and left
horizontality to the table. Follow each
chapter and adjust simultaneously.
- Another way to see the gap between right

and left. Cut the paper of thickness over When screw is fastened too strongly, mold
1cm. Reverse the upper part of the paper will break.
Parallel Adjustment Screw
and lap on the lower one. Step results and Lock Nut
the difference becomes easier to be seen.
3-15
3-14 Backgauge Drive Section Mechanism
Spindle Fig 11-
Shims
Bearing
M10 Servo Motor Fig 11-
Timing Pulley Fig 11-
(Spindle Pulley)
SS5-10
Idle Pulley Fig 11-
A20
Servo Amplifier Timing Belt Fig 11-
SS5-5
Timing Pulley Fig 11-
(Motor Pulley)
404007
3_14_1A
3-16
3-15 Spindle Section Mechanism
Backgauge
Block
Sensor Plate
These three pairs of a screw Fig 10-
and a nut adjust the gap
between the block and the
gauge rail. Nut for Spindle
Fig 10-
B21 Backgauge Home Position Sensor
Fig 10-
When the backgauge moves
backward, B21 detects the sensor
plate and turns on. When B21 turns on,
Spindle and Block Section Cross-View M20 rotates in the reverse direction
and the backgauge moves forward,
Adjusting Rack Fig 10- Spindle and B21 turns off. The motor stops at
The backlash is removed using the adjuster, and the adjuster is Fig 10- the position where Z-phase from the
locked using the adjusting rack. The ditch of the adjusting rack encoder is detected for the first time in
holds a snap ring. one rotation of M20.
This position is the home position.
Snap Ring Fig 10- Gauge Rail
Adjuster Fig 10-
M20
Servo Motor
404007
3_15_1A
3-17
3-18
4.Repair
4-1 Replacing Knife Holder ................................................................. 4-2 4-16 Replacing Motor (For High Speed)........................................... 4-23
4-2 Replacing Clamp ............................................................................ 4-5 4-17 Replacing VC Relay and Contactor.......................................... 4-24
4-3 Replacing Backgauge ..................................................................... 4-8 4-18 Replacing Sensors (Detecting Knife Replacement Position,
4-4 Replacing Backgauge Block .......................................................... 4-9 Knife Lower Limit Position) .. 4-25
4-5 Replacing Knife Link A and B .................................................... 4-10 4-19 Replacing Power Supply ............................................................ 4-26
4-6 Replacing Clamp Link A and B .................................................. 4-11 4-20 Replacing Operation Panel ........................................................ 4-27
4-7 Replacing Joint (For Clamp) ....................................................... 4-13 4-21 Replacing Control Board ........................................................... 4-28
4-8 Replacing Joint (For Knife) ......................................................... 4-14 4-22 Replacing Fuse and Resetting Thermal Relay ......................... 4-29
4-9 Replacing Rod End ...................................................................... 4-16 4-23 Replacing Limit Switches .......................................................... 4-30
4-10 Replacing Rod ............................................................................. 4-17 4-24 Replacing Knife Holder Upper Limit Position Sensor............ 4-31
4-11 Replacing Encoder ..................................................................... 4-18 4-25 Replacing Limit Switch
4-12 Replacing Electromagnetic Brake ............................................ 4-19 for Clamp Upper Limit Position ............................. 4-32
4-13 Replacing Electromagnetic Clutch ........................................... 4-20 4-26 Replacing Cutting Line Bulb..................................................... 4-33
4-14 Replacing Belt (For High Speed) .............................................. 4-21 4-27 Replacing Electromagnetic Valve.............................................. 3-44
4-15 Replacing Belt (For Low Speed) ............................................... 4-22
4-1
4-1 Replacing Knife Holder
Frame Hole
Upper Cover B
WARNING
2
During this operation, hydraulic pres- 1 Bridge Joint Part
A
sure is turned on and off. If operated Rear Cover R
with wrong order, the machine will be
heavily damaged or severe personal 3 Front Cover
injury will result to operator. Read care- 3
A
fully to the last procedure and under- A
stand the contents well before operation. 6 C
Beam Sensor Knife Holder
4 5
[As preparation, operate as follows.]
4 Plate A
1. Remove the knife according to operation
C
manual Ò6-2 Knife replacementÓ.
7. Set Òknife operation mode select switchÓ on [Remove the bridge.]
2. Turn on the power switch and hydraulic operation panel into ÒReplacing knifeÓ. 9. Remove 4 screws M12 at positions A. For 2
pressure, and return backgauge to return the Press cut buttons and stop knife at the posi- lower positions, remove under the table.
homeposition. tion where the joint of hydraulic cylinder Bridge does not fall even after 4 screws are
aligns with the hole on the frame. Then, removed because it is held with 2 pins at
3. Remove the lever 1 (2 screws). turn hydraulic pressure and the power switch positions C.
off. 10. Loosen one screw M8 at position B.
4. Remove the 3 screws 2 and remove upper [Remove side table.] 11. Pull out the whole bridge shifting little by
cover. (For T61, remove also lower cover 8. Remove the 4 screws M10 on the right and little.
under this.) left back of the side table and remove the
side table 4 . Plate 5 and beam sensor 6
5. Remove the 4 screws 3 and remove front are fixed on side table 4 . Shims for gap adjustment are inserted at the
cover. back of the bridge (the 4 positions pointed by
the arrow). Do not lose them. And these
6. Remove rear cover R. shims are to insert at the same positions when
Pull out the cable of safety beam sensor in
fixing the bridge again. Remember their
advance.
positions.
4-2
14. Remove pin B. This pin is fixed with snap

Pin B ring STW-20. There is a hole on the frame Pin E
of main body at the back of this pin B.
Pin C Remove the snap ring at the back from this
Pin D
hole and push out this pin from the back side
Link A
of this machine.
M5 Hole Plate
Link B
Do not use a steel stick to push out the pin.
The end of the pin is deformed and the pin Magnification of View A
Spring C can not be inserted to the hole. Use a stick Flat Head Bolt
Knife Holder made from wood or aluminum.

[Remove links A and B.]
View A 15. Remove knife holder shifting little by little. 16. Loosen flat head bolt and remove the plate
Be careful not to pull out with pin C and D. sliding it rightwards or leftwards.
[Remove knife holder] (Pin C and D are not screwed. They are
only pinched between main frame and 17. Insert a screw into the M5 hole on the end of
12. Insert a brochure or wood between knife pin E and pull the head of the screw with
holder and table. This is an important bridge.)
pliers. Knife holder can be removed.
measure not to lower knife holder when
removed the joint of knife holder and hy-
draulic cylinder.
13. Remove spring C.
Put on gloves before removing the spring.

When removing spring can shrink and your
hand can be pinched.
4-3
[Fixing a new knife holder] 25. Fix pin C with the screw at the upper left
18. Grease the surface (polished part) of the new side of the bridge (section B).
knife holder sliding with the main frame.
26. Fix side table.
19. Insert links A and B into knife holder, pin E
by the opposite procedure of step 17 and 16 27. Fix the parts removed in the step 4, 5, and 6.
and fix the board.
28. Remove the brochure or wood put in the
step 12.
Insert after greasing around pin E.
29. Turn the power switch and hydraulic pres-
20. Put pins C and D to the fulcrum holes of sure on and press cut buttons to lift knife
links A and B. holder from lower limit position.
21. Insert the pin B into the link A and assemble 30. Check the gap between knife holder and
the link A with the hydraulic cylinder with bridge is less than 0.05mm. When the gap is
snap ring. not proper, insert or remove the shims on the
step 11 to adjust the gap.
22. Apply the spring C. Hook a tough string on
the spring and pull it to apply. 31. Grease from the 2 parts in the operation
manual “6-4 Lubrication”.
23. Grease polished part of knife holder.
32. Fit the knife according to operation manual
24.Fix the bridge removed in the step 11. Insert “6-2 Knife Replacement”.
shims at the same position as removed.
4-4
4-2 Replacing Clamp
[Remove some parts around clamp]

Control Box
WARNING 9. Loosen 2 screws of dumper to remove it
During this operation, hydraulic pres- dumper.
sure is turned on and off. If operated
with wrong order, the machine will be Dumper
10. Remove the clamp upper limit position
heavily damaged or severe personal detection switch from the bracket.
injury will result to operator. Read care- [Remove clamp connection parts]
fully to the last procedure and under- Clip
stand the contents well before operation. Joint
[As preparation, operate as follows] Clamp

1. Remove knife according to operation M6
manual Ò6-2 Knife ReplacementÓ. This is
why it prevents you from severe personal
Clamp Upper Limit
injury. Position Detection Switch
2. Remove rear table cover, rear cover R and 5. Turn on the power switch and operate the
L.(See section 1-4.) backgauge backwards to the limit.
Pin G
3. Pull up control box on the machine and fix it 6. Turn the hydraulic pressure switch on, set
with screw. Òknife operation mode select switchÓ to
11. Loosen the screws M6 at the bottoms of the
ÒReplacing KnifeÓ, and turn cutting knife
joints and pull out pins G. There is a hole of
4. Remove right and left side gauges on rear ON/OFF switch up under the left side of the
5mm diameter for removal on pin G at
table.(See section 1-4.) table to operate clamp only.
operation side. Hit the pins from this hole
with a thin stick.
7. Press the cut buttons. Only clamp lowers
and press the table.
Use a stick made from wood or aluminum. If
8. Turn the hydraulic pressure and the power hit with steel, the end of pin is performed and
switch off in this condition. can not be fixed again.
4-5
4-2 Replacing Clamp
[Remove clamp] 17. Determine the position of new clamp ac-

Rail 14. Turn the power switch and the hydraulic cording to the removal position of step 15
pressure on. Only upper parts combined with and fix right and left rails with 3 screws for
clamp lift and clamp remains on the table. each from the back of the machine. After
After that, turn the hydraulic pressure and fixing, loosen the right 3 screws seen from
the power switch off. the back of the machine for one turn to
adjust the gap.
15. Hit clamp lightly from front side of the
machine with plastic hammer and remove it. 18. Step on foot pedal slowly, fix joints re-
Lock Nut moved in the step 11 to clamp, insert the
pins G (2 pcs) from the back to the bottom,
Hexagon Bolts Positioning pin still remains on the right rail and screw them. Step on foot pedal 2 or 3
Screw Rail (8 mm) of clamp. Therefore, when hitting clamp with times and check the movement of clamp.
Frame plastic hammer, hit right side mainly so that
the whole clamp moves parallel and 19. Fix dumpers and clamp upper limit position
[Remove rail] backwards. detection switch removed in the step 9 and
12. There are 2 hexagon bolts (8 mm) at the 10.
right rail end of clamp seen from the back of [Fix a new clamp]
the machine. Loosen lock nuts for these 16. Fix the rail and slide plate (parts book Fig.3-
bolts and fasten bolts to make a gap between 43, 44, 46) removed from the old clamp to
rail and frame. the new clamp. Let remain the bolts fas-
tened in the step 12.
13. Remove screws fixing right and left rail (3
screws each).
Grease the groove on the clamp rail enough.
4-6
4-2 Replacing Clamp
20.Turn the power switch and the hydraulic

pressure on. Press cut buttons and lift and
lower clamp several times.
Grease Nipple Rail
Lock Nut
Screw Rail Hexagon Bolts M5

Frame
21. Turn the hydraulic pressure and power

switch off. Loosen the hexagon bolts to
remove the gap in the step 12. Step on foot
pedal and check the load to step does not
differ. Then, fix the screws with lock nuts.
22. Lubricate right and left grease nipples on rail

with grease with the accessory grease gun.
23. Fix the parts removed in the step 1, 2, 3, and

4.
4-7
4-3 Replacing Backgauge
Backgauge is fixed with one handle and a ball 4. Stick 20 blocks on backgauge with a tape so
Backgauge on the block under the table. The ball func- that blocks do not come out when turning
tions as fulcrum and vertical and horizontal over backgauge.
Handle right angle and parallel adjustments can be
operated. 5. Fit backgauge with the ball and fix it with
handle.
1. Loosen the lock nuts and 2 parallel adjust-
Lock Nut
ment screws. 6. Remove the tape sticking blocks.
However, the right angle and parallelism of
2. Loosen handle and pull it out. Backgauge backgauge are not yet adjusted. Adjust
can be removed. verticality, horizontality, and parallelism
according to Ò3-11, 3-12, 3-13Ó.
Vertical Adjustment
Screw There is a ball under the backgauge center.
Parallel Adjustment Do not lose it. The blocks at the top of
Screw backgauge remain on the table. Do not lose
Backgauge them bond them with a tape not to lose.
Handle
Vertical
Adjustment
Screw
3. Turn the new backgauge up side down and
Ball
insert blocks at its top.
Block
Block
Top of Backgauge
Table Screw Block
4-8
4-4 Replacing Backgauge Block
4. Lift the tip of backgauge about 20mm and

pinch something so that it does not fall.
Backgauge
Handle
Lock Nut
About 20 mm
Angle Adjustment
Screw 5. Remove blocks to be replaced and replace
Parallel Adjustment them with new ones.
Screw
6. Return the lifted backgauge and fix it with
1. Move the backgauge backwards as much as the handle.
possible so that it can be operated more
easily. Turn the power switch off.
For S/N 106002 or above, the aluminum
2. Fix blocks except those which will be re- blocks are used instead of plastics ones.
placed with a tape. (parts book Fig.4-17 M001829 ÒBlockÓ)
3. Remove the handle.
4-9
4-5 Replacing Knife Link A and B
2. (This step is not necessary for link B. Go to

WANING the next.)
During this operation, hydraulic pres- Fix the hook to link A
sure is turned on and off. If operated Hook
with wrong order, the machine will be Link A
heavily damaged or severe personal
injury will result to operator. Read care-
fully to the last procedure and under-
stand the contents well before operation.
Reform the step 1 to 17 in Ò4-1 Replacing 3. Grease the gray parts in the drawing
Knife HolderÓ. Here the procedures after and the holes of each link. (For both sides)
removing knife holder and the knife link A, B
are shown.
1. Check there are bearings metals in the holes

of links A and B pointed by the arrow.
Next, follow from the step 19 in the Ò4-1
Replacing Knife HolderÓ.
Link B
Link A
4-10
4-6 Replacing Clamp Link A and B
1. Remove rear cover, pull up control box on 6. Loosen 3 screws at the end of friction joint
Control Box
the machine and screw it. 6 and remove friction joint 6 . (Loosen
Clamp Link A each screw little by little and repeat this
2. Step on foot pedal and stretch the spring. operation.)
Insert a stick in eye bolt 1 and hold be-
tween main frame and case 7. Loosen screws and remove plate 7 remain-
ing hook 8 and large sprocket fixed.
3.Loosen the nut (N12) fixing joint 2 and Link B
remove rod 3 .
Rear Cover R
The fixing position of rod will be adjusted Joint Plate

later. Mark with marker-pen before loosening 9
7 Plate Small Sprocket so that the position can be seen. 11 Link A
Chain
5 6 Friction Joint
4. Lift clamp by hand and insert something Set Screw
Large Sprocket under it so that chain 4 a little. Remove
chain 4 .
2 Joint 10 Pin H
Joint
Chain 4 Lift clamp to the position of 100 or 103mm
Nut(N12) from the table and pinch something.
8 Hook
8. Remove joint plate 9 by removing 2 snap
5. Remove chain 5 . rings.
Eye Bolt 1 3 Rod
9. Loosen set screws at the side of joints and
pull out pin H 10 . Links A and B can be
Foot Pedal removed.
10. Replace links A and B.
4-11
4-6 Replacing Clamp Link A and B
11. Insert pin H 10 in joints and fix it with set 17. Pull out the stick inserted in the step 2.
screw.
18. Check that clamp is from 100 to 103mm
12. Put joint plate 9 in the shafts of joint A and above the table. Fasten friction joint 6 so
B and fasten snap rings. that chain 5 does not slacken.
13. Fix plate 7 . Joint
14. Put friction joint 6 and small sprocket. Fasten each screw of friction joint little by Washer
2 to 5mm
(Friction joint should not be fixed yet.) little and equally and repeat this operation. Robber
Nut(N12)
19. Remove something for supporting under
clamp.
20. Adjust the position of lower nut so that the

Large Sprocket Small Sprocket play (the distance of pedal until 1 clamp
Put so that 2 sprockets are aligned each other. starts to lower) when stepping on foot pedal
is from 2 to 5mm. (Clamp should be at the
15. Fix chain 4 . upper limit position.) Fasten the nuts.
16. Put joint 2 and rod 3 on the position 21. Return control box and fix rear cover R.
marked in the step 3.
4-12
4-7 Replacing Joint (For Clamp)
1. Remove parts up to plate according to “4-6 3. Remove snap ring at the bottom of hydraulic
Replacing Clamp Link A, B, from the step 1 cylinder and remove cylinder from the
to 7”. machine.
2. Remove hose of hydraulic cylinder. 4. Remove joint.
Hydraulic
Cylinder
Screw
Joint Cylinder Rod
Elbow Joint Screw
Elbow Loosen screw, put a wrench in the part
pointed with the arrow, and hit joint counter-
clockwise by hammer.
Pressure hydraulic
cylinder 5. Replace joint with a new one and fix by the
Adjust- Hydraulic Hose opposite order.
ing
Screw
Elbow Fix elbow with monkey wrench and loosen Grease the parts.
the part of hydraulic hose pointed by the Put joint so that screw faces outside.
arrow with wrench.
Snap Ring
- Do not move the elbow. The elbow is fixed

after adjustment.
When joint can not be removed as follows, do - When hose is removed, oil leaks from the
Screw
not remove forcibly but replace the whole hose. Prepare something to clean.
cylinder.
4-13
4-8 Replacing Joint (For Knife)
Frame Hole
WARNING When joint can not be removed as follows, do

During this operation, hydraulic pres- not remove forcibly but replace the whole
sure is turned on and off. If operated cylinder. Bridge Joint Part
with wrong order, the machine will be
heavily damaged or severe personal 1. Remove knife according to operation
injury will result to operator. Read care- manual “6-2 Knife Replacement”.
fully to the last procedure and under-
stand the contents well before operation. 2. Remove lever 1 by loosening 2 screws.
3. Remove upper cover by loosening 3 screws Spring C

Upper Cover 2 Knife Holder
1 of 2 . (For T61, remove also lower cover Hydraulic Cylinder
Rear Cover R under this.)
4. Remove front cover by removing 4 screws

3
of 3 . 9. Pull out connector of photoelecric guard and
3 remove right side table 4 .
5. Remove rear cover.
10. Remove small cover 5 .
4 6. Turn power switch and hydraulic pressure
11. Put a disposal booklet between knife holder
4 Side Table on.
and table. This is to prevent knife holder
5 Small Cover from lowering because of its weight when
7. Set “knife operation mode select switch” to
Joint hydraulic hose is removed in the next step
“Replacing Knife”. Press cut buttons and
12.
stop knife at the position where the joint of
hydraulic cylinder is aligned with the hole of
main frame. 12. Remove spring.
8. Turn hydraulic pressure and power switch

off.
4-14
4-8 Replacing Joint (For Knife)
13. Remove hydraulic hose. 14. Hole 16. Remove joint.
Link A Joint
Pin B Hydraulic
When removing hose, oil leaks from hydraulic Cylinder
cylinder. Put receiver under the cylinder
before removing. Fix elbow with other wrench
and loosen hydraulic hose with wrench. Cylinder Rod
Joint Screw
Pull out pin B fixed link A with joint. Pin B Loosen screw, put a wrench in the part
is also fixed with a snap ring STW-20. Push pointed by the arrow, and hit joint counter-
out the pin from the back through the hole clockwise with a hammer.
on main frame.
17. Replace joint with a new one.
Elbow
Do not use a steel stick to push out the pin. 18. Assemble the parts by the opposite order:
The end of the pin is deformed and the pin Fix hydraulic cylinder to the machine, insert
can not be inserted to the hole. Use wood or pin B, connect hydraulic hose, hang spring
aluminum sticks. C, and remove the disposal booklet under
clamp.
15. Remove snap ring at the bottom of hydraulic
Hydraulic Hose cylinder and remove cylinder itself from the 19. Turn the power switch and hydraulic pres-
machine. sure on and lift and lower knife several
times.
Do not move elbow. The elbow is fixed after
adjustment. 20. Fix tables and covers removed in the steps 1,
2, 3, 4, and 5.
4-15
4-9 Replacing Rod End
[Rod Positon seen from the rear of machine] 1. Loosen nuts under rod and pull out washers 7. Insert rod to lower rod end. Step down from
and rubber. (Wrench 19mm) foot pedal, insert washer, rubber, nuts and
fix them.
2. When stepping on fool pedal, rod pulls out
from lower rod end.
Grease the sphere of rod ends.
3. Loosen nut of upper rod end and rotate rod.
Upper Rod End
Rod can be removed.
4. Upper rod end can be pulled out when snap

ring STW12 is removed. Lower rod end can
be removed after fixing nut (N14) is loos-
Nut (N12)
ened and rod end is rotated. (Wrench
Rod 21mm) 8. Adjust the position of lower nut so that the
play (the distance of pedal until clamp starts
Lower Rod End 5. Replace rod end with a new one. Fix lower to lower) when stepping on foot pedal is
rod end as the drawing below. from 2 to 5mm. (Clamp should be at the
Washer
upper limit position.) Fasten the nuts.
N12 Nut (N12) 5
Rubber
0 to1mm
For S/N 010999 or below, the drawing and [View from Inside machine]
size of upper and lower rod end are different.
The diameter of rod is smaller. (The latest 2 to 5mm
one has 12mm of diameter). To replace with 6. Insert rod to upper rod end to the bottom and
latest ones, hook (parts book Fig.3-30, fix with nut.
M013220-00) also must be replaced.
Check one paper can be pressed with clamp
when stepping on foot pedal.
4-16
4-10 Replacing Rod
[Rod Positon seen from the rear of machine] 1. Loosen nuts under rod and pull out washers 6. Adjust the position of lower nut so that the
and rubber. (Wrench 19mm) play (the distance of pedal until clamp starts
to lower) when stepping on foot pedal is
2. When stepping on fool pedal, rod pulls out from 2 to 5mm. (Clamp should be at the
from lower rod end. upper limit position.) Fasten the nuts.
3. Loosen nut of upper rod end and rotate rod.

Friction Joint Rod can be removed.
Upper Rod End
4. Fix a new rod by the opposite order. Oper-
Nut (N12) ate as follows to fix it at the same position as
Hook Shaft
before exactly.
2 to 5mm
Rod
Grease the glove of rod ends.
Check one paper can be pressed with clamp

when stepping on foot pedal.
Lower Rod End
Washer
Rubber 5. Insert rod to the bottom of upper rod end and

N12
lock it by fastening nut.
The diameter of old type rod is smaller. (The

latest one has 12 mm of diameter.)
4-17
4-11 Replacing Encoder
1. Remove back cover of the machine.
2. Loosen 4 screws 1 of coupling. (Allen There are two different encoders depending
wrench 1.5mm) on S/N of the machine. But these are
interchangable each other.
3. Remove 2 screws 2 and pull out encoder
unit. Now one: E6B2-CWZ6C-100P/R
Back Cover A,B Old one: E6B-CWZ3C-100P/R
4. Loosen 3 screws 3 and remove encoder.
With the change of product numbers, the
coloring of cables is also changed depending
Encoder is a delicate part. Handle with care. on the S/N of the machine. See the section
7-10 for wiring.
5. Replace encoder with a new one and fix
Encoder with screws 3 . Terminal New Old
Power (+VCC) BRN RED
6. Fix encoder by the opposite order. Output A phase BLK WHT
Stay Coupling
Output B phase WHT GRN
2 7. Adjust according to 3-1, 3-2, and 3-3 “Ad- Output Z phase ORN YEL
justment of Cut Size” and fix screws 1 . 0V(COMMOM) BLU BLK
GND Shield Shield
8. Fix back covers A and B.
Encoder
1 3
4-18
4-12 Replacing Electromagnetic Brake
The gap should be between
0.15 and 0.3mm
3. Loosen the nut with wrench between 25 and
Electromagnetic Brake (Coil) 28mm.
Shim
For easier loosening the nut, fit allen wrench

into the screw (SS6-8) of large pulley to the
shaft.
Spacer 4. Loosen the screw of large pulley and pull
Shim out the pulley. Collar
- There is a key inside. Do not lose it.

Large Pulley Armature
- The armature of electromagnetic brake and Coil
Small Pulley small pulley are fixed with large pulley.
Handle them together. 9. Fix brake by the opposite order. Adjust the
Screw Nut
gap by pieces of shims so that the gap be-
5. Pull out shins and spacer. tween coil and armature is between 0.15 and
[Encoder Part] 0.3mm.
6. Remove the cable from terminal board and
remove coil of electromagnetic brake.
Do not stick oil or grease on brake side.
1. Remove encoder unit according to “4-11 7. Remove armature from large pulley re-
Replacing Encoder”. moved in the step 4 10. Fix the encoder parts.
2.Remove 2 belts. 8. Replace brake with a new one.

from 3-1 to 3-3”.
4-19
4-13 Replacing Electromagnetic Clutch
3. Replace snap ring. Do not lose shims (to The gap should be between
remove the play) at the back of snap ring. 0.2 and 0.3mm
4. Pull out low speed pulley. Armature is fixed

at the back of low speed pulley. Handle
them together.
Bracket 5. Pull out the collar and shims. These shims

are for adjusting the gap. Distinguish these
shims from shims in the step 3.
Low Speed Belt 6. Remove the cable from electromagnetic

Key clutch and pull out electromagnetic clutch Shim
Armature and coil. Do not lose inside key. Shim

Coil of Low Speed Pulley
Electromag- Low Speed Pulley Armature
7. Remove armature from low speed pulley Coil
netic Clutch removed in the step 4. 9. Fix brake by the opposite order. Adjust the
gap by pieces of shims so that the gap be-
Collar 8. Replace clutch with a new one. tween coil and armature is between 0.15 and
Shim Shim 0.3mm.
Snap Ring
Do not apply oil or grease on brake side.

1. Remove encoder according to “4-11 replac-
ing encoder.” 10. Fix the encoder parts.
2. Remove bracket and low speed belt.
from 3-1 to 3-3”.
4-20
4-14 Replacing Belt (For High Speed)
1. Remove encoder unit according to “4-11 6. Put low speed belt and adjust so that the
Replacing Encoder”. flexure of belt is between 3 and 4mm with
idle pulley when applying the load of 1 kgf
2. Loosen idle pulley and remove low speed to belt.
Idle Pulley pulley.
7. Fix encoder unit.
3. Loosen 4 screws fixing motor base, move
motor, and remove high speed belt. 8. Because encoder was once removed, adjust
4. Replace belt with a new one. size according to “Adjustment of Cut Size,
from 3-1 to 3-3”.
Gauge Base 5. Move motor base and fix it at the position
where the belt is bent between 2 and 3mm. 9. Fix back covers A and B.
Low Speed Belt

Low Speed Motor
Gauge Pulley
Motor Base
High Speed Belt
Motor Pulley Idle Pulley
Motor Base Plate
High Speed Motor
High speed belt is altered into a wider one

which is hard to remove for S/N 103001 or
above. With this change, motor pulley, 1kgf3 to 4mm
1kgf2 to 3mm
gauge pulley, motor base, and gauge base
are also changed. High Speed Belt
4-21
4-15 Replacing Belt (For Low Speed)
1. Remove encoder according to “4-11 Replac- 6.Fix encoder unit.

ing Encoder”.
7.Because encoder was once removed, adjust
2. Remove bracket. the gap between actual cut size and indicated
Idle Pulley
3. Loosen idle pulley and remove low speed from 3-1 to 3-3”.
belt.
8.Fix back covers A and B.
4. Replace belt with a new one.
5. Adjust so that the belt is bent between 3 and

4mm with idle pulley when applying the
load of 1 kgf to belt and fix. The movable
range of idle pulley will become larger if it it
is attached upside down.
Bracket
Low Speed Belt
High Speed Belt

Idle Pulley
Low Speed Belt
1kgf3 to 4mm
1kgf2 to 3mm
4-22
4-16 Replacing Motor (For High Speed)
1. Remove encoder according to “4-11 Replac- 9. Adjust tension of belts.

ing encoder”. Idle Pulley
Idle Pulley 2. Remove bracket. High Speed Belt
3. Loosen idle pulley and remove low speed

belt. 3 to 4mm Low Speed Belt
2 to 3mm
4. Loosen 4 screws of motor base and remove
high speed belt. High speed belt is bent between 2 and 3mm,
low speed belt is bent between 3 and 4mm,
5. Disconnect cable from high speed motor. when it is pressed by 1kg force.
Tension of high speed belt can be adjusted
Bracket 6. Remove motor base. by position of motor bracket, low speed
motor by motor pulley. The movable range
7. Remove motor from motor base and replace of idle pulley become larger if it is attached
with a new one. upside down.
8. Fix with the opposite order. 10. Fix encoder unit.

SB6-15
Motor Base
11. Because encoder was once removed, adjust
High Speed Motor size according to “Adjustment of Cut Size,
from 3-1 to 3-3”.
12. Fix covers.
Motor Pulley
SB6-15
4-23
4-17 Replacing VC Relay and Contactor
Generation First Generation Second Generation Third Generation (Presence)
Thermal Relay
Type
Thermal Relay
Control Box
Contactor
5
2
4
1
3
6 4 2 B 20 16 14 12
5 4 3 2 1 5 4 3 2 1 97 98 VC-1
Thermal Contactor
PW-05 PW-24
A 19 15 13 11
TYPE FKT-15E (Separative) FKT-15N
14 6 4 2 V U S R S R Model No. BMK922E BMK922E
2A
2A
5A
5A
5A
5A
TYPE VC15S FC-10N FC-10N

V U S R S R
13 5 3 1
Model No. BW22141 BMFT6104 BMFT6104
Contactor [To replace] BMKT12210IN(the type No. for unified type)
1. Turn the power switch off and remove the Dimension for screw holes for attachment
Thermal relay and contactor as right chart cover of control box.
depending on the production period. Espe- 2-M4
cially for contactor of the first generation, 2. When spark killer is fixed on the contactor
because VC relay is used, we recommend you (VC relay), remove it. (Remember its 54 mm
to replace with the unified third generation position because it will be fixed again.)
one (unified type). (In this case, 2 screw holes
for attachment need to be added.) 3. Replace thermal relay and contactor with
new ones and fix them with the opposite
order. 34 mm
4-24
4-18 Replacing Sensors (Detecting Knife Replacement Position, Knife Lower Limit Position)
Top Cover Knife Angle Adjust Lever Before this operation, check each sensor is out 7. Adjust the position of sensor according to
of order. “3-6 Adjustment of Knife Replacement
Front Position“ and “3-7 Adjustment of Knife
Cover
View A Lower Limit Position”, because the position
When ferrous piece is
approaching this side and
is shifted.
LED turns on, this sensor is
not out of order. 8. Fix left side cover, front cover, upper cover
Allen Screw R, and knife angle adjust lever.
1. Remove knife angle adjust lever, upper
cover, and front cover so that the interior can
be seen.
Table R
2. Disconnect the connector of photoelectric
guard and remove right side table.
LED
Knife Replacement 3. Remove connectors from sensors (knife
Position Detecting Sensor
replacement position, lower limit position).
LED 4. Remove the whole sensor unit by loosening

Knife Lower Limit
screws pointed by the arrow.
Position Sensor
5. When replacing knife replacement position
detecting sensor, remove screws and replace.
When replacing knife lower limit position
detecting sensor, remove the sensor directly
and replace.
6. Fix with the opposite order.

View A
4-25
4-19 Replacing Power Supply
1. Remove the cover of control box.
2. Disconnect all the connectors connected

with control P.C.B. Let cables connected PW-05(DC5V)
with terminal board TAN-1 remain. PW-24(DC24V)
AC
100V
Control P.C.B 3. Remove 6 screws fixing control board.
Rotate control board in the direction of the Input Ourput
arrow around terminal board TAN-1.
Power supplies under the control board can
be seen.
5 4 3 2 1
TAN-1
4. The right power supply is PW-24 for 24V,

the left is PW-05 for 5V. Replace power
supply.
Though size is different from former ones,

replacement is possible equally.

[Power Supply]
Noise Filter
Power Supply Power Supply
PW-05 PW-24
4-26
4-20 Replacing Operation Panel
2 Lower Cover 5. Disconnect the connector at the back of

Upper Cover 6 CPU Board panel and remove panel unit.
1 Display Board
6. Loosen 4 screws of 5 and remove panel.
3
3 5 7. Loosen screw 6 and remove the small
Panel board at the back (CPU board). Replace the
large board (display board).
8. Fix panel unit with the opposite order and

check buttons on the panel operate correctly.
9. Fix screws of 3 , 2 , and 1 .
4
(T61)
1. Loosen 2 screws of 1 and remove lever. 4. Loosen screws 4 on front side of panel.
2. Loosen 3 screws of 2 and remove upper

cover. (For T61, remove also lower cover The upper screw of 4 has a washer. Do not
under this.) lose it.
3. Loosen 4 screws of 3 and remove front

cover by pulling to the operation side.
In this condition, panel is wired with
connector at its back. Therefore, when
loosening the last screw, support the bottom
of the panel by hand.
4-27
4-21 Replacing Control Board
2
1 Contrl Box See “7-5 Control Board, Connector Plan“ for
connection to terminal board (TAN-1).
Terminal Board
(TAN-1)
Control Board
1.Loosen 4 screws of table cover 1 and 4. Pull out cables connected to terminal board
remove table cover. (TAN-1) on the right end of control board.
2. Remove cover 2 .
Some cables have the same thickness and
3. Pull out connector connected to control color. If cables are identified with marker pen
board. before disconnecting, cables would not be
mistaken during the next connecting.
5. Remove 4 screws fixing control board and

replace P.C.B. with a new one.
4-28
4-22 Replacing Fuse and Resetting Thermal Relay
To replace fuse To reset thermal relay
Control Box Thermal Relay
Control P.C.B
2 2 5 5 5 5
A A A A A A
For Board
For High Speed Motor Tip Bar
For Low Speed Motor Reset Button
1. Turn hydraulic pressure and power switch 1. Turn hydraulic pressure and power switch
off. off.
2. Remove cover of control box. 2. Remove cover of control box.
3. Replace blown fuse. Spare fuses are pro- 3. When tip bar is projecting, thermal relay is
vided inside control box with a tape. operating. Press the reset button.
When reset button does not operate, the inner

temperature of thermal relay is too high. Wait
for a while and operate again.
4-29
4-23 Replacing Limit Switches
To replace front limit detection limit switch To replace original detection limit switch To replace backgauge adjust knob detection
limit switch
Table Table
Table
SW2 Front Limit Detection 1 SW4 Original Detection SW1 Backgauge Adjust Knob Detection
SW3 Front Limit Detection 2
1. For easy operation, operate backgauge 1. For easy operation, operate backgauge 1. Turn power switch off.
backwards to the limit and turn power forwards and turn power switch off. 2. The limit switch (=LS) is under the table of
switch of the machine off. machine operation side. Pull out connector,
2. Pull out connector of the limit switch (=LS) 2. Pull out connector of the limit switch (=LS) remove LS and replace.
under back table. Remove and replace the under back table. Remove and replace the
LS. LS.
3. After replacement, turn power switch and There should be about 0.5mm gap with
hydraulic pressure on and check cutting size backgauge adjust knob pressed.
There are greased bolt and guide rail around actually. If it is not correct, adjust according
the LS. to 3-1, 3-2, and 3-3 ÒAdjustment of Cut
SizeÓ.
4-30
4-24 Replacing Knife Holder Upper Limit Position Sensor
Rear Cover L
Front Cover
Sensor
Detection Part
LED
Bracket
Upper Limit Position Sensor
1. Remove front cover and rear cover L so that 3. Remove bracket and replace sensor with a
upper limit position sensor can be seen. new one. If the lamp of sensor does not turn
on, change the position of bracket and fix it
2. Check whether the LED of the sensor turns at the position where it turns on.
on when ferrous piece is approaching (al-
most adhering) on the sensor.
When not turning on, sensor is out of order. This explanation supposes knife holder is at
Go to the next procedure. the upper limit position. Operate the machine
once and check the position of tip of knife is
When turning on, sensor is OK. Lower higher than clamp. If the tip of knife is lower
bracket and fix it at the position where lamp than clamp, lift the position of sensor.
turns on.
4-31
4-25 Replacing Limit Switch for Clamp Upper Limit Position
Control Box
Bracket
Actuator
Dock Clamp Upper Limit

Dock Position Limit Switch
Clamp Upper Limit Position
Limit Switch
1. Remove transparent table cover. 4. Remove bracket and replace limit switch.
2. Remove rear covers A and B and pull up

control box so that clamp upper limit posi-
tion limit switch can be seen. Fix limit switch so that actuator is still
movable about 0.5mm after actuator is
3. Check there is no sound when actuator pressed by dock and sounds.
pointed by the arrow is turned to the right.
If there is sound, limit switch is not activated
though clamp is at the upper limit position.
Adjust the position of bracket and fix at the
position where limit switch is activated .
If there is no sound, go to the next proce-
dure.
4-32
4-26 Replacing Cutting Line Bulb
1. Pull up control box at the back of the ma-

chine and put it on the machine.
Control Box 2. Bulb holder can be seen at the position of

left drawing. Remove screw and hold bulb
Plate attachment knob. Bulb can be removed.
WARNING
Bulb has high temperature. Put on
gloves before rotating bulb.
3. Press bulb a little and rotate to the left. Bulb

can be removed. Replace it with a new one.
Bulb
Bulb Holder
After replacement, when the double cutting
line appears or line dims, adjust according to
Bulb attaching knob Ò3-8 Adjustment of Cutting Line WidthÓ.
4-33
4-27 Replacing Electromagnetic Valve
1. Remove apron cover under the table so that 5. Fix a new electromagnetic valve.
hydraulic unit can be seen. There are 2
electromagnetic valves. Seen from front
side, right one is valve for clamp, left one is If there is dust on attaching side, oil leak will
for knife. result or it will influence hydraulic operation
system.
2. Loosen 2 screws of terminal box for electro-
magnetic valve and remove terminal box by
lifting it.
- See “T” mark on the side of valves to check
3. Remove 4 screws of electromagnetic valve. fixing direction.
The screws are long ones fixing also hydrau- - The torque of screws should be the same as
Terminal Box normal: between 65 and 85kgf/cm
lic unit under electromagnetic valve.
Hydraulic Unit
Spark Killer
(They need not be fastened more strongly.)
4 Screws of 4. Hold hydraulic unit under the electromag-
Terminal Box 6. Fix new terminal box. Fix symbol plate,
Electromagnetic netic valve to be removed and remove
Valve electromagnetic valve. Oil in the valve spark killer, and cables at the same position
Valve for Clamp
T mark come out. Wipe off with a cloth. as before.
7. Turn power switch and hydraulic pressure
on and check operation.
O rings are inserted between electromagnetic
valve and hydraulic unit under that. Do not
lose them.
Valve for Knife
4-34
5.Hydraulic Parts
5-1 Hydraulic Parts Description (For S/N 100001 or above) ............................. 5-2
5-2 Hydraulic Circuit ............................................................................................ 5-3
(For S/N 100001 to 122899) ............................................................................. 5-3
(For S/N 123001 or above) .............................................................................. 5-4
5-3 Hydraulic Parts Descriptions (For S/N 099999 or below) ........................... 5-5
5-4 Hydraulic Circuit (For S/N No.099999 or below)......................................... 5-6
5-1
5-1 Hydraulic Parts Description (For S/N 100001 or above)
Fan
It prevents hydraulic pressure from
increasing and makes the lower limit
position of knife stable. Spark Killer
It absorbs abnormal voltage from elec-
tromagnetic valve.
Compensator
Electromagnetic Valve for Clamp
It adjusts the pressure from
It lifts or lowers clamp by changing
hydraulic pump. It is set to
the flow direction of oil to clamp
90 MPa on this machine.
hydraulic cylinder.
Reduction Valve
It adjusts the pressure of oil to
deliver to the hydraulic cylinder.
Pressure Adjusting Knob

Clamp pressure is adjusted with
this knob.
Electromagnetic Valve for Knife

It lifts or lowers knife by changing
Rotor Pump the flow direction of oil to knife
Hydraulic pump and motor are unified. hydraulic cylinder.
Hydraulic noise is reduced.
Suction Strainer
Check valve
It prevents pump from
Oil Feeder Section It prevents oil from leaking from
sucking dust in hydraulic
hydraulic cylinders when the
tank.
machine does not operate or knife
and clamp does not lower.
5-2
5-2 Hydraulic Circuit
(For S/N 100001 to 122899)
26 High Pressure Hose
11 24 High Pressure Hose
10 P A 22 Pressure Gauge
T B
Elbow Adapter
High Pressure Elbow
P A 21 (MG) High Pressure Nipple
T B
Hose Adapter With Different Diameters
High Pressure Male and Female Elbow
12 (B2) With Nut And Bolt
15 (A2) Elbow Adapter
7 13 14 (B1) Long Elbow Adapter
(A1) Special Long Elbow
15 Blocks
5
A1 B1 A2 B2 14 B Port Pilot Check Valve
4-RC3/8 13 B Port Pilot Check Valve
M 12 B Port Pressure Reduction Valve
11 Hydraulic Valve
23 24 25 26 10 Hydraulic Valve
8
9 Low Pressure Hose
6 8 Low Pressure Hose
M 6 Fan Cooler
2 Cutter Pressure 5 Rotor Pump
3 4 Suction Strainer
4 9 3 Oil Supplying Nipple And Air Breather
2 Oil Level Gauge
1 Oil Tank
1 No Name
5-3
5-2 Hydraulic Circuit
(For S/N 123001 or above)
10 P A 22 Pressure Gauge
T B
Elbow Adapter
High Pressure Elbow
P A 21 (MG) High Pressure Nipple
T B
12 (B2) With Nut And Bolt
7 13 14 (B1) Long Elbow Adapter
(A1) Special Long Elbow
15 Blocks
5
A1 B1 A2 B2 14 B Port Pilot Check Valve
4-RC3/8 13 B Port Pilot Check Valve
M 12 B Port Pressure Reduction Valve
11 Hydraulic Valve
23 24 25 26 10 Hydraulic Valve
8
9 Low Pressure Hose
6 8 Low Pressure Hose
M 6 Fan Cooler
2 Cutter Pressure 5 Rotor Pump
3 4 Suction Strainer
4 9 3 Oil Supplying Nipple And Air Breather
2 Oil Level Gauge
1 Oil Tank
1 No Name
5-4
5-3 Hydraulic Parts Descriptions (For S/N 099999 or below)
Spark Killer
Filter It absorbs error voltage from electro-
It filters oil returning to magnetic valve.
hydraulic tank. Electromagnetic Valve for Clamp
Compensator
It adjusts the pressure from It lifts and lowers clamp by changing
hydraulic pump. It is set to the direction of oil to clamp hydraulic
90kgf/cm2 on this machine. cylinder.
Reduction Valve
It adjusts the pressure of oil to
deliver to the hydraulic cylin-
der.
Pressure Adjusting Knob
Clamp pressure is adjusted
with this knob.
Electromagnetic Valve for Knife

It lifts and lowers knife by chang-
ing the direction of oil to knife
hydraulic cylinder.
Hydraulic Pump
Motor It generates hydraulic pressure. Check Valve
It operates hydraulic It prevents oil from leaking
pump. from hydraulic cylinders
when the machine does not
Suction Strainer operate and lowering knife
It prevents pump from suck- and clamp.
ing dust in hydraulic tank.
5-5
5-4 Hydraulic Circuit (For S/N No.099999 or below)

8 P A
22 Pressure Gauge
T B
21 Elbow Adapter
31 P A
High Pressure Elbow
22 (MG) High Pressure Nipple
T B
G
10 Hose Adapter With Different Diameters
7 11 (B2) With Nut And Bolt
P
(B1) Long Elbow Adapter
T (A1) Special Long Elbow
A1 B1 A2 B2 15 Blocks
14 B Port Pilot Check Valve
13 13 B Port Pilot Check Valve
23 24 12 B Port Pressure Reduction Valve
25 26
11 Hydraulic Valve
5 6 10 Hydraulic Valve
9 Low Pressure Hose
3
M 8 Low Pressure Hose
2 Cutter Pressure
6 Fan Cooler
4 5 Rotor Pump
4 Suction Strainer
3 Oil Supplying Nipple And Air Breather
1 2 Oil Level Gauge
1 Oil Tank
No Name
5-6
6. Electrical Parts Description
6-1 Identification and Location of Motors and Encoder ...................................6-2

6-2 Identification and Location of Sensors and Switches ..................................6-3
6-3 Identification and Location of Components in the Control Box ................6-4
6-4 Location and Name of Parts in Control Box (61II) ......................................6-5
6-5 Panel Internal Layout and Name (61II) ........................................................6-6
6-6 Hydraulic Pressure and Motor Unit Layout and Name (61II) ...................6-7
6-7 Backgauge Motor Section Layout and Name (61II) ....................................6-8
6-8 Parameter Settings of Amplifier for Servo Motor (61II) .............................6-9
6-1
6-1 Identification and Location of Motors and Encoder
M1
Gear Head
M2
No. Names/Roles Capacity Parts No. Parts book

M1 Low Speed Geared Motor Three Phase 40W 4002971-00 Fig No.5
M2 High Speed Motor Three Phase 200W 4002990-00 Fig No.5
M3 Hydraulic Motor Three Phase 2.2KW 4003059-00 Fig No.12
E1 Rotary Encode DC 24V 4003055-00 Fig No.5
#Hydraulic motor and hydraulic pump are unified for S/N 100001 or
E1 above.
#For S/N 099999 or below, motor and pump can be replaced separately.
M3 The number of rotary encoder changed. Check the number.
Old: E6B-CWZ3C-100P/R
New (Present): E6B-CWZ6C-100P/R
(These are interchangable each other.)
For wiring, see “7-10 Terminal Board 1”.
6-2
6-2 Identification and Location of Sensors and Switches
B1
B2
SW8 B3
SW6
SW7
SW10 SW1
SW11
No Names/Roles Parts No. Parts book

SW9 SW1 Manual Operation Knob Detection Switch 4002632-00 Fig No.4-26
SW2 Front Limit 1 Detection Switch 4002994-00 Fig No.4-9
SW12 SW3 Front Limit 2 Detection Switch 4002995-00 Fig No.4-12
SW2 SW4 Back Limit and Original Detection Switch 4002994-00 Fig No.4-15
SW13 SW5 Support Plate Detection Switch 4002994-00 Fig No.7-12
SW6 Cutting button A 4003040-00 Fig No.6-13
SW7 Cutting button B 4003040-00 Fig No.6-13
SW8 Key Switch 4003054-00 Fig No.11-12
SW5 SW9 Cutting Line/Table Light Switch 4000824-00 Fig No.9-16
SW4 SW10 Cutting Knife ON/OFF Switch 4002996-00 Fig No.6-36
SW11 Power Switch (Breaker) 4003017-01 Fig No.6-10
SW12 Clamp Upper Limit Position Detection Switch 4002632-00 Fig No.3-25
B1 Knife Upper Limit Position Detection Sensor 4003041-00 Fig No.2-4
B2 Knife Replacing Position Detection Sensor 4001452-00 Fig No.2-27
B3 Knife Lower Limit Position Detection Sensor 4004152-00 Fig No.2-31
6-3
6-3 Identification and Location of Components in the Control Box
Filter Board
Noise Filter QPP213
AP3124K
View from here
5 Thermal Relay Contactor
2
4
1
3 Spark Killer
6 4 2 B 20 16 14 12
5 4 3 2 1 5 4 3 2 1 97 98 VC-1
A 19 15 13 11
PW-05 PW-24
14 6 4 2 V U S R S R
Power Supply Regulator Power Supply Regulator
2A
2A
5A
5A
5A
5A
Contactor
Terminal Board 2
13 5 3 1 V' U' S' R' S' R' (Behind)
Fuse Box
Names No. T ype Parts No. Roles
Power Supply PW-05 HK-15A-5 4002346-01 It produces DC5V from AC100V.
Power Supply PW-24 HK-15A-24 4002963-01 It produces DC24V from AC100V.
Noise Filter PBW-1202-23 4002818-00 It removes Noise from power supplies.
Thermal Relay BMKT122101N(Unified) 4005270-00 It senses overcurrent and turns contactor off.
Contactor (BMFT6104IN+BMK91IN) It turns hydraulic motor (2.2 kw) on/ off.
Spark Killer 3CRH-30330 4002133-00 It removes spark voltage from the contact of contactor.
Filter Board QPP213 QPP213 It removes spark voltage from the contact of contactor coil and contactor.
Contactor VC-1 BW22141K 4001192-00 It turns backgauge low speed motor (40W) on/ off.
Fuse Box F3321-6P 4002967-00 5A fuses protects 200V circuit, and 2A 100V circuit.
Relay AP3124K 4001190-00 It protects the circuit of toggle switch for pressure single operation. (From S/ N117001)
6-4
6-4 Location and Name of Parts in Control Box
Code Name Parts Book Circuit

Q10 Circuit Breaker for Inverter of M10 Fig-13_15 7-14-1
K10 Contactor for M10 Fig-13_13 7-14-1
Q20 Circuit Breaker for T20 Transformer Fig-13_23 7-14-1
Q21 Circuit Breaker for Lamp Fig-13_12 7-14-1
Q22 Circuit Breaker for Switching Power Supply Fig-13_12 7-14-1
Circuit Breaker for Switching Power
Q23 Fig-13_22 7-14-1
Supply of Lamp
Q24 Circuit Breaker for M20 Motor Fig-13_11 7-14-1
Z01 Noise Filter Fig-13_16 7-14-1
G00 Switching Power Supply Fig-13_10 7-13-1(1/2)
H41 to H43 Lamp Fig-13_6 7-14-1
S40 Q10 S40 Lamp Switch Fig-13_9 7-14-1
K10 P083411 Control P.C.B. (QPM-195) Fig-13_20 7-13-1(1/2)
504007
Q20 6_4_1A
Q21
Q22
Q23
Q24
G00
0 Z01 95
G0 -1
Q PM
P083411
(QPM-195)
H41 to H43
From A24 Amplifier
for Servo Motor M20
6-5
6-5 Panel Internal Layout and Name
Code Name Parts Book Circuit

S31 Hydraulic Pressure Key Switch Fig-3_7 7-13-1(1/2)
P071811 P071811 Touch panel control P.C.B. (QPM-157) Fig-3_9 7-13-1
(QPM-157) 4012462 Inverter P.C.B. for Backlight Fig-3_3 6-5-1
4012434 Touch Panel Fig-3_10 6-5-1
4012462
S31
assis
Ch
l
Pane
To Main Power and ch
Control P.C.B. Tou
Flat Cable
4012434
Panel Box 504007

6_5_1A
6-6
6-6 Hydraulic Pressure and Motor Unit Layout and Name
LED Code Name Parts Book Related P.C.B. CON/LED Circuit

Photo Area Guard B13
(Area Sensor) M10 Hydraulic Motor Fig-12_6 - - 7-14-1
LED B11
B50R M21 Oil Cooling Fan Fig-12_4 - - 7-14-1
Receiver Cutting Button B (Right) Fig-4_12 QPM-195 CON17 7-13-1(1/2)
S10
S11 Cutting Button A (Left) Fig-4_12 QPM-195 CON17 7-13-1(1/2)
B11 Knife Lower Limit Sensor (proximity) Fig-6_18 QPM-195 CON5 7-13-1(1/2)
B13 Knife Replacement Position Sensor (proximity) Fig-6_9 QPM-195 CON5 7-13-1(1/2)
B50R Photo Area Guard (Receiver, Photoelectric) Fig-2_23 QPM-195 CON13 7-13-1(2/2)
S10 B50L Photo Area Guard (Projector, Photoelectric) Fig-1_17 QPM-195 CON14 7-13-1(2/2)
B50L
Projector Q00 Main Circuit Breaker Fig-4_7 - - 7-14-1
S11 T20 JP Main Transformer for JP Fig-4_1 - - 7-14-1(JP)
T20 EX Main Transformer for EX Fig-4_3 - - 7-14-1(EX)
Y10 Knife Lowering Valve Fig-12_10 QPM-195 CON8 7-13-1(1/2)
QPW-553
Y11 Knife Raising Valve Fig-12_11 QPM-195 CON8 7-13-1(1/2)
Y12 Paper Clamp Lowering Valve Fig-12_10 QPM-195 CON8 7-13-1(1/2)
SW3 Y13 Paper Clamp Raising Valve Fig-12_11 QPM-195 CON8 7-13-1(1/2)
QPW-553 Switch P.C.B. (QPW-553) Fig-10_33 QPM-195 CON16 7-13-1(2/2)
SW2
SW1
404007
M21 Y12 6_6_1A
M10 Y13
Y10
Y11
JP EX
T20J T20E Q00
6-7
6-7 Backgauge Motor Section Layout and Name
Operator-Side View B12 Code Name Parts Book Related P.C.B. CON/LED Circuit
M20 Servo Motor Fig-11_10 QPM-195 CON9 7-14-1
S20 Paper Clamp Supporting Plate SW Fig-2_10 QPM-195 CON17 7-13-1(2/2)
B10 Paper Clamp Upper Limit Sensor Fig-8_2 QPM-195 CON5 7-13-1(1/2)
B12 Knife Upper Limit Sensor Fig-6_5 QPM-195 CON5 7-13-1(1/2)
B21 Backgauge Home Position Sensor Fig-10_12 QPM-195 CON17 7-13-1(2/2)
H50 Lamp for Cutting Line Fig-7_3 - - 7-14-1
A24 Amplifier for Servo Motor M20 Fig-11_17 QPM-195 CON9 7-14-1
404007
6_7_1A
B10
B21
Backward
Forward
A24
- Keep the H50
filament level.
- For adjustment of the
lamp forward and H50
backward, refer to 3-8.
M20
S20
6-8
6-8 Parameter Settings of Amplifier for Servo Motor
Setup Procedure For Parameters of the Parameter

ameter Numbers and Set Values
Amplifier for Servo Motor NO. Name Value
A24 Amplifier for Servo Motor MITSUBISHI P00 Regenerative Option 000
1. Disconnect the CN1 cable (WHT) of the P01 Auto Tuning
uning 204
amplifier for the servo motor. P02 Electronic Gear Numer
Numerator 40
CAUTION
2. Turn on the main power. P03 Electronic Gear Denominator 1
Servo Motor 3. Press the MODE key until P00 is displayed. P04 Position command acceleration/deceleration time constant 5
P05 In-position Range 100
4. Select P01 (the number of the parameter to Input Signal Selection
WARNING
P06 010
be set) using the UP and Down keys. P07 Command Pulse 010
5. Press the SET key twice. The current num- P09 Torque Limit 100
M20 ber blinks.
6. Enter 204 (the value you want to set) using
P12
P13
Parameter Write Inhibit
Communication Baud Rate Selection
00d
000
P14 Status Display Selection 000
MODE
the UP and DOWN keys. P15 Excess Error Alarm 50
MR-C204UE 7. Press the SET key to save the value. P16 Position and Speed Loop Mode Selection 001
UP 8. Repeat steps 4 through 7, and set the param- P17 Speed Command 1 10
eter numbers P02 and P12. P18 Speed Command 2 100
DOWN Speed Command Acceleration/Deceleration Time Constant
9. Turn the main power off once and turn it on P19 0
P20 Input Signal Function 210
SET again. P21 Output Signal Function 010
10. Press the MODE key until P23 is dis- P23 Load Iner
Inertia Ratio 46
CN1 played. P24 Machine Resonance Suppression Filter 0
CN2
11. Repeat steps 4 through 7, and set the P25 osition Loop Gain 1
Position 13
504007
P26 Position
osition Loop Gain 2 26
6_8_1A
parameter numbers P23, P25, P26, P27, P28 P27 Speed Loop Gain 1 27
and P29. P28 Speed Loop Gain 2 200
12. Turn the main power off and reconnect the P29 Speed Integral al Compensation 124
CN1 cable of the amplifier for servo motor. P30 Speed Proportion Control Gain 980
P31 Vibration Suppression Control 000
P32 For Manufacturer Setting 412
P33 Option Function A00
P34 For Manufacturer Setting 0
504007
6_8_1B
6-9
6-10
7. System Wiring and Connections
7-1 Board Connections .......................................................................................... 7-2

7-2 CPU Board (QPW-162)................................................................................... 7-3
7-3 Display Board M61:QPW-175, T61:QPW-176 .............................................7-4
7-4 Control Board (QPW-153D), LED and Main Parts .....................................7-5
7-5 Control Board (QPW-153D) Connector Layout ..........................................7-6
7-6 Foot Switch Control Board (QPW-155A) .....................................................7-7
7-7 Foot Switch Control Board (QPW-155A) .....................................................7-8
7-8 Control Box Schematic Diagram ...................................................................7-9
7-9 Wiring Diagram............................................................................................. 7-10
7-10 Terminal-1 .................................................................................................... 7-11
7-11 Terminal-2 Wiring Diagram (Inside of Control Box)...............................7-12
7-12 LED and DSW of Control P.C.B. P083411(QPM-195) (61II)..................7-14
7-13 LED and DSW of Panel P.C.B. P071811(QPM-157) (61II) .....................7-15
7-14 P083411(QPM-195) Connector Connection (61II) ...................................7-16
7-15 New Circuit (Power System) (61II) ............................................................7-18
7-16 Safety Circuit Performance (61II) .............................................................7-19
7-1
7-1. Board Connections
CPU Board It controls the operation of

?
?
QPW-162 backgauge.
7 8 9
APC-T61
HYDRULIC CUTTER
4 5 6
P+ P- 1 2 3
.
0 c E
S+ S-
[10 keys type, for T-61 only]

Panel Board It receives and indicates
QPW-176B input.
[Memory type, for M-61 only]

Panel Board It receives and indicates
QPW-175 input.
Control Board It controls operation of knife

QPW-153D and clamp.
Multi Beam Sensor It controls the switching of

QPW-261 multi beam photoelectric
guard and hydraulic valve.
7-2
7-2. CPU Board (QPW-162)
P-ROM ROM Version Label
To PW05-1 BLU
To PW05-2 ORN
IC2
To Panel Board
PW-05: 5V Power supply
PW-24: 24V Power supply
7-3
7-3 Display Board M61•••QPW-175 T61•••QPW-176
To Flat Cable 40P

Control Board CON2
Power Supply Lamp

RED 12
CPU Board
WHT 9
QPW-162 Back Side
GND GRN 4
2 ORN 3 CON2
1 BRN 1
Key Switch
CON1
10
7
4
1
Turn Over
ORN
BRN
YEL
VIO
To Control Board CON5-10

To Control Board CON5-4 Micro Switch for Clamp support plate
Panel Board
Front Side
7-4
7-4. Control Board (QPW-153D), LED and Main Parts
CON3 CON5 Surge absorber

L1 SSR1
Knife lowering (Varistor)
CON4 L2
SSR2
Knife lifting
RY1 L3
SSR3
CON2
Hydraulic Pump Clamp lowering

RY2 L4 SSR4
Front Limit Clamp lifting
TAN-1
RY3 SSR5 and
Back Limit SSR6 Phases Change
L5
SSR6 200V
Backgauge forward operation
M
Cement Resistance15W4½
Cement Resistance15W4½
High Speed Motor
T
S Input Power Supply
CON1
R
SSR7
SSR8 Phases Switch
L6
SSR8
Backgauge backward operation
CON7 CON6
SSR=Solid Stay Relay

LED LED No. The condition to light SSR SSR No. Operation
L1 Knife lowering SSR1,2 It switches electromagnetic valve of hydraulic unit lowering/ lifting knife .
L2 Knife lifting SSR3,4 It switches electromagnetic valve of hydraulic unit lowering/ lifting clamp.
L3 Clamp lowering SSR5,6 It switches 2 of 3 phases of high speed motor operating backgauge
L4 Clamp lifting SSR7,8 for- and backwards.
L5 Backgauge forward operation
L6 Backgauge backward operation
7-5
7-5 Control Board (QPW-153D) Connector Layout
To SW1,2,3-CON
To Knife Button (R)
To Knife Button (R)
To Knife Button (L)
To Knife Button (L)
To SW1-X10
To SW3-NC
To SW2-NC
Terminal 1-4
Terminal 1-7
Terminal 1-8
Terminal 1-5
Terminal 1-6
Terminal 1-6
To CPU Board-CON1-1
To CPU Board-CON1-4
To CPU Board-CON1-7
To CPU Board-CON1-10
Empty 8
Empty 14
Shield 5
Shield 6
Shield 10
Shield 12
WHT
WHT
WHT 13
GRN 16
ORN
RED
RED
RED 7
BRN
YEL 9
YEL 11
BLK 15
YEL
VIO
1 GRN in 58
2
3
4
1
2
3
4
SSR1
CON3 CON5
0V
14 WHT To Foot Switch Control Board CON2-5
GND
To TAN-1/8 100V SSR2 13 YEL To Foot Switch Control Board CON2-6
To VC-1/13 12 RED To Foot Switch Control Board CON2-3
To Thermal Relay-96 SSR3
Empty 7
11
BRN 1
To Panel Board To Foot Switch Control Board CON2-4
YEL 4
CON2 WHT
10 BLK To Foot Switch Control Board CON2-1
10
13
SSR4
CON4
9 WHT To 2A Fuse (100V) thruoghTerminal board 2-1
TAN-1
BRN
SSR5 8 YEL To 2A Fuse (0V) thruoghTerminal board 2-2
7 Empty
SSR6
To Foot Switch Control Board CON4-4 YEL 14 6 BLK To BLK of High Speed Motor
To Foot Switch Control Board CON4-3 Shield 13 To WHT of High Speed Motor
Knife Replacement WHT 12 5 WHT
0V
Position Detecting Sensor 24V
Shield 11 4 RED To RED of High Speed Motor
RED 10
Clamp Upper Limit YEL 9 3 BLK To T of Input Power Supply
Position Switch Shield 8 CON1 2 WHT To S of Input Power Supply 5A Fuse
Empty 7
Knife Lower Limit
24V
RED 6 1 RED To R of Input Power Supply 5A Fuse
Position Sensor WHT 5 SSR7
0V Shield 4
Knife Upper Limit RED 3 Cement Resistance
Position Sensor WHT 2 CON7 CON6 SSD7
Shield 1
1
2
3
4
5
6
1 BLK
2 Shield
3 WHT
4
ORN
GRN
BRN
RED
BLU
YEL
To PW24-2 0V
To PW24-1 24V Empty
To PW05-2 0V Terminal 1-1
To PW05-2 0V Terminal 1-2
PW-05=5V Switching Regulator To PW05-1 5V Terminal 1-3
PW-24=24V Switching Regulator To PW05-1 5V
7-6
7-6. Foot Switch Control Board (QPW-155A) Connector Wirings
To Transformer(24V)
To Transformer (0V)
To Press Button (L)
To Press Button (L)

To Beam Sensor 1
To Beam Sensor 3
To Beam Sensor 2
(GND)
To MC-5-1
To MC-5-2
GND
CON3
CON5
Empty 4
9 10
Empty 3
7 8
Empty 2 5 6
Empty 1 3 4
CON2 1 2
To Control Board TAN1-14 GRN 5 6 YEL To Control Board TAN1-13
To Control Board TAN1-12 WHT 3 4 RED To Control Board TAN1-11
To Control Board TAN1-10 BLK 1 2 BRN To Control Board TAN1-8
Empty 7 8 GRN To Hydraulic Valve, Knife Valve A (Lowering) CON4

To Hydraulic Valve, Knife Valve CON BRN 5 6 BLU To Hydraulic Valve, Knife Valve B(Lifting) 4 To Control Board CON1-14
3 To Control Board CON1-13
To Hydraulic Valve, Clamp Valve CON BLK 3 4 MHT To Hydraulic Valve, Clamp Valve A (Lowering) 2 Empty
Empty 1 2 RED To Hydraulic Valve, Clamp Valve B(Lifting) 1 Empty
HORIZON
CON1
When not using beam sensor, connect to relay cable connected

to CON1, CON2 directly instead of this board.
7-7
7-7. Foot Switch Control Board (QPW-155A) Relay Locations
CON3 CON5
Ry6
CON2
Ry4 Ry3 TRy Ry5
Ry2 Ry1
CON1 CON4
N o . Names/Roles Parts No. Producers No. Parts book

Ry1 Knife lowering relay 4001190-06 AP-3124 Fig No.6
Ry2 Clamp lowering relay 4001190-06 AP-3124 Fig No.6
Ry5 Knife lifting relay 4001190-06 AP-3124 Fig No.6
Ry6 4002885-00 AP-3124 Fig.No.6
Ty1 Timer relay 4003784-00 AD-2104 Fig No.6
7-8
7-8 Control Box Schematic Diagram
Lighting Bulb
24V12WX3
5V Cutline Bulb
5V3A 5V 6 IL-6P
5 24V12W
0V
RS-8-5 0V
4 Control Board
3
5V Power Supply 2 CON-7
SSKD
100A
1 Control Board
24V0.5A 24V OPW-153
0V R"
RS-8-24 A1
1
24V Power Supply S' R" U' V' R S T
R' S"
U' S"
1 2
Fuse 1 3 5 13
V' VC-2 BNK122101N T
2 5A 5A 5A 5A 2A 2A 3
2 4 6 14
F3321-6P A2
U'
3 4
R S R S U V
U'
4 5
24V
1 3 5
5 6
Toggle SW 100V
2A U 2 4 6
S-421T 96 98
Light ON/OFF Switch 6 7
0V R W D 95
V
7 R' S' T 8 V'
C C
R 11 13 15 A
17
8 9 U'
BW22141K VC-1
S 12 14 16 20 B
D
9 Oil Pump Motor 10 COM
9009
Back Guage Low Speed Motor
T R
10 11 Clamp Lifting
3CRH30330
W
12 Clamp Lowering
Terminal Board-2 Back Guage High Speed Motor
B
13 Knife Lifting
NSKG-5x5
Power Supply Breaker
G
BB7335 QPP-213 14 Knife Lowering
200V
To VC-1 To VC-2
3Ø
TAN-1
0V 415V To Contactor VC-1,2 Soft Clump
9003 11 12 13 14 15 16 A B A B
300V by L12 To Foot Switch Control Board CON-2
100V
200V
24V 0V
1 4 13 10
Transformer From ETG-133 To Control Board CON-4
LOT07
IL-14P
7-9
M C - 3 1
M C - 3 2
M C - 3 3 Table Lighting Bulb
M C - 3 4
M C - 5 2
M C - 5 1
M C - 4 2
MC-1
(Up to S/N 116899)
M C - 4 1
KEY-SW 1 2 1 2 1 2
Power Supply Lamp 1 Rotarty
2
3 For Cutline
4 Encoder
Terminal-1
5
6
MC-2 Toggle SW
NO
1 2
7-9 Wiring Diagram
Clamp
24V
COM
2A
Support Plate
1234 1 4 7 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 4 7 10 Termal
12
CON-3
CON-1 9
YEL
CON-3 95
4 96
Shield
CON-5
Shield
100V
3 1 4 7 10 13
1 CON-2 5
CON-5 B B 19
14 CON-2 6
13 CON-2 3 VC-1 VC-2
CPU Board 12
CON-2
CON-2 4
QPW-162 11 CON-2 1 A A 20
Control Board 10
TAN-1
14 POWER I/O 9 CON-2 2

13 (CUUTER&PRESSUR BOARD) 8
9 7 High Speed Motor
QPW-153
Panel Control Board BRN(RED) 6 5 High Speed Motor
QPW-175 (M) BLK(WHT) 5 4 T
QPW-176 (T) BLU(BLK) 4 3 S
3 CON-7 CON-6 2 R
2 1
1 2 3 4 5 6 1 2 3
1 10 1112
The color in ( )
BRN
BLU
is the old wiring.

BLK
0V 24V
Knife Upper Limit MC 2 1 5V 5V
Position Sensor 0V 0V
24V 0.7A 5V 3A
FFW Power Supply SW Power Supply SW
U.K Spec
Position Sensor 5 4
Knife Replacement
1 CON-1 3 Position Detecting Sensor
Knife Upper Limit 2 CON-1 2
Position Sensor 3 CON-1 1
SSKD
-100A
MC-7 MC-8
3 D Noise Filter
COM CON-1 9 2 W Knife Lower Limit
Clamp Upper Limit CON-1 8 1 R Position Sensor
Position Switch
NO
24V
100V
0V
CON-3 9
CON-3 10
CON-3 11 1 2 3
MC-4
7-10
CON-3 9 1 CON-3 12 1 MC-1
CON-3 10 2 2
Yel 2 1 3
CON-3 11 1 1
2 2
MC- Terminal Board-1
CON-3 12 Shie
ld
MC-5 Pess Button
Pess Button (R)
(L)
CON-3 13 4
CON-3 15 3
CON-3 7 2
CON-3 8,14,16 1 EB EC
MC-3
=GND Side NO NC NO NC Brake Clutch
Adjust Knob Front Limit Front Limit
when installing Back Limit
Detecting Switch Detecting Switch Detecting Switch
COM support plate COM COM COM
TAN-1 4 5 6
T A N - 1 8
T A N - 1 1 0
T A N - 1 1 1
CON-1 14
CON-1 13
U' V' 5 3 1 T A N - 1 1 2
2A MC-6 T A N - 1 1 3
2A Back Guage
T A N - 1 1 4
U V High Speed Transport
M
40W
Terminal-2
5 6 7 Back Guage R' S'
COM-1
Low Speed Transport 6 4 2
M 5A 5A Foot Switch 2 1
1
24V
0V
100V
200W R S Control Board 4 3

2
12 14 16 3 5
COM-4
QPW-155 6
4 8 7
200V
R
R'
5A
8 R 11 13 15
2 1
9 S
4 3 2 1
S
S'
T
5A
10
6 5 4 3
8 7 COM-3 6 5
10 9
4 3 2 1 COM-2
12 14 16
1 3 5
Breaker
2 4 5
5 6 7 3 2 1
R S T Soft Clamp
1 1 (Option)
Hydraulic Pump 2 2
NC
NC
COM
COM
2 3 COM B A COM B A
M C C P P
4
Projector
2.2KW Solenoid Valve
Light Reciever Area Sensor Foot SW
M C - 3 1
M C - 3 2
M C - 3 3 Table Lighting Bulb
M C - 3 4
M C - 5 2
M C - 5 1
M C - 4 2
M C - 4 1 MC-1
(From S/N 117007)
KEY-SW 1 2 1 2 1 2
Power Supply Lamp 1 Rotarty
2
3 For Cutline
4 Encoder
Terminal-1
5
6
MC-2 Toggle SW
NO
1 2
Clamp
24V
7-9 Wiring Diagram
COM
2A
Support Plate
1234 1 4 7 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 4 7 10 Termal
12
CON-3
CON-1 9
YEL
CON-3 95
4 96
Shield
CON-5
Shield
100V
3 1 4 7 10 13
1 CON-2 5
CON-5 B B 19
14 CON-2 6
13 CON-2 3 VC-1 VC-2
CPU Board 12
CON-2
CON-2 4
QPW-162 11 CON-2 1 A A 20
Control Board 10
TAN-1
14 POWER I/O 9 CON-2 2

13 (CUUTER&PRESSUR BOARD) 8
QPW-153
Panel Control Board BRN(RED) 6 5 High Speed Motor
QPW-175 (M) BLK(WHT) 5 4 T
QPW-176 (T) BLU(BLK) 4 3 S
3 CON-7 CON-6 2 R
2 1
1 2 3 4 5 6 1 2 3
1 10 1112
The color in ( )
BRN
BLU
is the old wiring.

BLK
0V 24V
Knife Upper Limit MC 2 1 5V 5V
Position Sensor 0V 0V
24V 0.7A 5V 3A
FFW Power Supply SW Power Supply SW
U.K Spec
Position Sensor 5 4
Knife Replacement
1 CON-1 3 Position Detecting Sensor
Knife Upper Limit 2 CON-1 2
Position Sensor 3 CON-1 1
SSKD
-100A
MC-7 MC-8
3 D Noise Filter
COM CON-1 9 2 W Knife Lower Limit
Clamp Upper Limit CON-1 8 1 R Position Sensor
Position Switch
NO
24V
100V
0V
CON-3 9
CON-3 10
CON-3 11 1 2 3
MC-4
CON-3 9 1 CON-3 12 1 MC-1
WHT
7-11
CON-3 10 2 2
Yel 2 1 3
CON-3 11 1 1
Relay
2 2
MC- Terminal Board-1
CON-3 12
WHT
Shie
ld
MC-5 Pess Button
Pess Button (R)
S/N117001 or above
(L)
CON-3 13 4
CON-3 15 3
WHT
CON-3 7 2
CON-3 8,14,16 1 EB EC
MC-3
=GND Side NO NC NO NC Brake Clutch
Adjust Knob Front Limit Front Limit
when installing Back Limit
Detecting Switch Detecting Switch Detecting Switch
GRN
WHT
WHT
COM support plate COM COM COM

3
2
1
6
5
4
Clamp Lamp
Toggle Switch
TAN-1 4 5 6
TAN-1 8
BLK
WHT
TAN-1 10
TAN-1 11
CON-1 14
CON-1 13
U' V' 5 3 1 TAN-1 12

2A MC-6 TAN-1 13
2A Back Guage
TAN-1 14
U V High Speed Transport
M
40W
5 6 7 Terminal-2
Back Guage R' S'
COM-1
Low Speed Transport 6 4 2
M 5A 5A Foot Switch 2 1
BLK
1
WHT
24V
0V
100V
200W R S Control Board 4 3

2
12 14 16 3 5
COM-4
QPW-155 6
4 8 7
200V
R
R'
5A
8 R 11 13 15
2 1
9 S
4 3 2 1
S
S'
T
5A
10
6 5 4 3
8 7 COM-3 6 5
10 9
4 3 2 1 COM-2
12 14 16
1 3 5
Breaker
2 4 5
5 6 7 3 2 1
R S T Soft Clamp
1 1 (Option)
Hydraulic Pump 2 2
NC
NC
COM
COM
2 3 COM B A COM B A
M C C P P
4
Projector
2.2KW Solenoid Valve
Light Reciever Area Sensor Foot SW
7-10 Terminal-1
MC-1=Connector 1
MC-2=Connector 2
MC-2
WHT To Control Board CON3-1
View from here
RED To Control Board CON3-4
MC-1
Shield To Control Board CON3-5
Control Board CON6-1 WHT
Shield To Control Board CON3-6
Control Board CON6-3 Shield
RED To Control Board CON3-2
Control Board CON6-2 BLK WHT To Control Board CON3-3
1 2 3 4 5 6 7 8 4 5 6 7 8
To Brake BLK
To Encoder A Phase WHT
BLK
To Encoder B Phase GRN
WHT
Varistor To Brake BLK To Encoder GND Shield
Shield
To Encoder OV BLK
BLU
To Encoder Z Phase YEL
ORN
Varistor
To Clutch BLK RED
BRN To Encoder +VCCPhase
Wiring Color of old Encoder
To Clutch BLK
Encoder Old Type E6B-CWZ3C-100P/R (The part indicated the arrow is changed.)
Encoder NewType E6B-CWZ6C-100P/R
7-12
7-11 Terminal-2 Wiring Diagram (Inside of Control Box)
WHT To Fuse U
To TAN1-9 WHT
To Contactor A YEL
1
BLK To Fuse V'
View from here To TAN1-8 YEL
2
To VC Relay A YEL
To PW24-4 ORN WHT
3
To Control Board CON4-10 ORN
To PW24-5 BLK BLK
4
To Control Board CON4-13 BLK
RED
To Transformer 24V RED 5 To Cut line Table Light
2A WHT
To Transformer 100V WHT To Fuse U
6
BLK To Fuse V
BLK
To Transformer 0V
7
100V
ORN To Contactor 6
24V
0V
RED
To Fuse R
RED
To Power Supply Breaker R 8 RED To Contactor 1
200V
380V
415V
WHT To Fuse S
0V
To Power Supply Breaker S WHT

9 WHT To Contactor 3
BLK To VC1-15
BLK
R S T
To Power Supply Breaker T
10 BLK To TAN1-3
BLK To Contactor 5
Power Supply Breaker
Terminal Board 2
3Phase 200V
7-13
7-12. LED and DSW of Control P.C.B. P083411(QPM-195)
LED Lighting Condition

L2 B10 paper clamp upper limit sensor is ON
1 2 3 4 DSW1 ON OFF Remarks L3 B12 knife upper limit sensor is ON
4 Not Used L4 B13 knife replacement position sensor is ON
DSW1 3 Used Not Used Safety Light Beam Sensor
L5 B11 knife lower limit sensor is ON
2 Used Not Used Photo Area Guard
L6 Forward motion manual switch (SW1) is ON
1 by inch by mm Home Position/Push-out Length Setting
ON OFF L7 High-speed motion manual switch (SW2) is ON
L8 Backward motion manual switch (SW3) is ON
CON 6 S20 paper clamp supporting plate switch is OFF
L10
QPM-195 41
6 :1
L11 B21 backgauge home position sensor is ON
12
42 13
32
Board Name
14 L12 Y10 knife lowering valve is operating
31 15
:1
30
L13 Y11 knife raising valve is operating
CON 9
CON 8
20P
38
26 Y12 paper clamp lowering valve is operating
39
40 21 L14
22
DSW 23 L15 Y13 paper clamp raising valve is operating
10
17 24
1 2 3 4
18
19 L17 A24 servo alarm does not occur
ON
CON 3 CON 4
Servo absolute position is set
:1
L18
P083411 CON 18 L19 Servo Z-phase signal comes from the encoder
6
(QPM-195) 1: 4 L21 Not used
4 :1
1
CON 15
Main Control P.C.B. 1: 6 L22 B50R and B50L are not active
CON 11 L25 B50L light emitting is stopped
6:
Relay
Relay
Relay
CON 16
CON 19 CON 1 CON 2
Relay
4 1: 3
:1
6 L26 Cutting operation is available using S10 S11 cutting buttons

7
8
ROM L34 S31 key switch is ON
1 4
Ry1
2
3 L35 S11 left cutting button is ON
1:2 1:
4
CON 15
5 L36 S10 right cutting button is ON

SRAM Relay
CON 10
Ry4 Ry5 Ry3 L37 S11 S10 circuit is performing
:1
10
11
L38 Debug LED: Signal is sent to the touch panel (Blink)
12:
29 Ry2
25
6
Various types of data L39 Debug LED: Signal is received from the touch panel (Blink)
are memorized in this IC. 35
L40 Debug LED: Not used
36
1: 8 1: 8 1: 10 37
L41 B51L one beam sensor projector is ON
CON 17 CON 14 CON 13 504007
7_12_1A L42 B51R one beam sensor receiver receives the light.
7-14
7-13. LED and DSW of Panel P.C.B. P071811(QPM-157)
QPM-157
Board Name
CON 2
6
1:
P071811
:1
CON 9
(QPM-157)
Panel Control P.C.B.
8
SW1 Setting BZ
Set the switch
10
CON 1
to down.
VR2
CON 6
1:
:1
ON
VR1 DSW1
1 2 3 4
4
ON
SW1 14 :1
When using the touch panels 1: 4 1: 3 1: 6
manufactured by SHARP CON 5
CON 4 CON 10 CON 3
504007
7_13_1A
VR1: Panel Contrast Adjusting Volume DSW1 Setting
ON
SW4 of DSW1 switches the display to
Turn the VR1 volume clockwise, Japanese or pictogram.
and the display becomes darker. ON: Japanese
OFF
Adjust contrast. 1 2 3 4 OFF: Pictogram
VR1 SW1 through 3 are not used.
7-15
7-14. P083411(QPM-195) Connector Connection
SD1
CON3 X100 CON1
GRN SM-8P BRN
P071811 1
2
BRN 1 1
BRN RED
1 Output (To Panel)
BLU RED RED 2 Input (To Panel)
Touch Panel 3 2 2 ORG RED
ORN ORN YEL
3
GND WHT Y10 Knife lowering Valve
Control P.C.B. 4
YEL
3 3
YEL 4
5 11 4 4 17 CON8 12
(QPM-157) 6
GRN
5 5
GRN
CON19 SIG (Y10) 1
RED BLK
CON4
BLU
VIO
6 6
BLU
VIO
GRN 1
BLU 2
+ 24V GND(Y10) 2 WHT GRN Y11 Knife Raising Valve
1
RED 7 7 GND (24V) SIG (Y11) 3 BLK
YEL GRY 8 8
GRY GRN
2 GND(Y11) 4 RED
3
BRN CON11 SIG (Y12) 5 RED
WHT Y12 Paper Clamp Lowering Valve
ORN VIO 1 WHT
4
GRY 2 GND(Y12) 6
SIG (Y13) 7 BLK 13 BLK
GRN
3
4
GND(Y13) 8 GRN Y13 Paper Clamp Raising Valve
9
XS31 5 10
SM2P 6
NO BLK 1 1 VIO
BLK 2 2 GRY CON2
S31 1 Output (For Debug)
2 Input (For Debug)
Key Switch 3 GND
XS10
CON4
CN2
BLK/YEL
BLK/YEL
1
2
24V in P083411 CON10 BLU/BRN
BLU/RED
SL-02
1 1
2 2
WHT
BLK 18
WHT NC
BLK NO
C
S10 Right Cutting Button
BLK/WHT 1
54
CN1
1 AC(L)
GND(24V)
1
2 BLK/WHT
BLK/YEL
BLK/WHT
3
4
Main Control P.C.B. 2
3
XS11
3 BLK/WHT 5 GND(24V) SL-02
To SD4 A
55
2
3 AC(N)
24V in 4
5
BLK/YEL
BLK/VIO
6 (QPM-195) 4
5
BLU/ORN
BLU/YEL
1 1
2 2
WHT
BLK 18
WHT NC
NO
BLK C S11 Left Cutting Button
4 GND(5V) 6
BLK/VIO CON3 6
5 FG BLK/BRN BLK/BRN
1
7
5V in BLK/BRN BLK/BRN 5V in
G00 8
BLK/VIO
2
3
BLK/VIO GND(5V)
4
SM3P
Paper Clamp 1
BRN
1 1 BLU/BRN CON5
BLK BLU/RED BLU/BRN Optional Safety Light Beam Sensor
Upper Limit B10 2
3
BLU
2 2
3 3
BLU/ORN BLU/RED
1
2
VDD (B10)
Proximity Sensor SIG (B10)
BLU/ORN 3 GND (B10)
CON6 BLU/BRN XB51R
SM3P BLU/YEL 1 1 1
BRN
BRN BLU/YEL 4 VDD (B12) BLU/RED BLK Receiving
Knife Upper Limit 1
BLK
1 1
BLU/GRN
BLU/GRN
5 SIG (B12) 2
BLU/ORN
2 2
BLU
B51R Side
Proximity Sensor B12 2
3
BLU
2 2
3 3 BLU
BLU
6 GND (B12) 3 3 3
BLU/VIO 4
7 VDD (B13) BLU/GRN
SM4P BLU/VIO BLU/GRY 8 SIG (B13)
5 XB51P
BRN BLU 1 1
BRN Projecting
Knife Replacement 1 1 1 BLU/WHT GND (B13)
6
B13 2
BLK 2 2
BLU/GRY BLU/BLK
9
VDD (B11)
2 2
BLU B51P Side
Position Proximity Sensor 3
BLU
3 3
BLU/WHT BLU/BRN
10
11 SIG (B11)
4 4 BLU/RED 12 GND (B11)
SM3P BLU/BLK
BRN 1 1 404007
Knife Lower Limit 1
BLK BLU/BRN 7_14_1A
Proximity Sensor B11 2

3
BLU
2 2
3 3
BLU/RED
7-16
7-14. P083411(QPM-195) Connector Connection (Continued)
SD2
With Photo Area Guard WHT
1 CON13
BRN 2 X101
GRN
3 BLU/BRN
SL-04 CON1
RED RED
YEL
4
CON16 1
BLU/RED
1 1 1 Panel SW1
Photo Area Guard WHT WHT
Receiver B50R BLK GRY 5
2
3
BLU/ORN
2
3
2
3
BLK 14 BLK
2
3
Panel SW2
Panel SW3
PNK 6 BLU/YEL GRN GRN
4 4 4 4 GND
BLU 7
RED 8
QPW-553
9
10
WHT
1 CON14 XS20 NC
BRN CON17 WHT WHT
2 1 1 NO S20
Photo Area Guard
GRN
YEL
3
4
P083411 1
2
BLU/BRN
BLU/RED
2 2 BLK 15 BLK
C
Paper Clamp
Projector B50P GRY GRY
PNK
5
Main Control P.C.B 3
BLU/ORN
BLU/YEL
Supporting Plate SW
6 4
RED
BLU BLU/GRN 1 1 RED 1
RED
7
8
(QPM-195) 5
6 2 2
WHT
16
WHT
2 B21
BLK
7 3 3 BLK 3
8
Without Photo XB21 Backgauge home position Sensor
Area Guard CON13
1
BLK
2
3
53 4
5
Servo Motor 6 CON18
BLK 7 1
BLU/BRN
CON9 BLU/RED C To SD4
8 2
BLK
M20 CON14 is 9
BLK 10
3
4
not used.
3 phases
404007
7_14_1B
A24
Amplifier for
Servo MotorCN1
CN2
7-17
7-15. New Circuit (Power System)
Power System SD4
24V 12W X 4 Cutting Line
31
X01
Lamp H50 H41 H42 H43 X02
24V 12W 3
BL Connector
BL Connector
S40
Toggle SW
52
51 415V T20 200V RED WHT Q21
(240V) 4A L L'
2A
BLK 400V
WHT (220V)
09 380V 24V WHT 08 RED L Q22 L' 54
L Q20 L' WHT BLK (208V) 2A 2A
2A(5A) A To SD1
0V 0V BLK BLK L Q23 L' 55
5A
57 56
48
WHT
XM21 WHT
WHT
BLK 04 BLK
1 1
2 2
M21
BLK
Oil Cooling Fan
BLU/RED X24 WHT

L Q24 L' WHT WHT 1 1 WHT L RED
AC400V To SD2 C BLK 06 BLK 2 2 BLK 07 BLK N
U
WHT
BLU/BRN
(AC220V) A1 A2 N 5A N' A24 V
W BLK
M20
Three-phase Input K10 200V 500VA GRN
Servo Motor
U RED RED Servo Amplifier
L1 L1 RED L1 L1 1 2
V WHT WHT
W
01 L2 Q00 L2 WHT 02 L2 Q10 L2 3 4
BLK BLK
L3 L3 BLK L3 L3 5 6
GND Hydraulic Motor
400V:5A RED 380V : 50Hz : 4.8A
(220V:10A) U
415V : 50Hz : 4.7A
FG 03 WHT V M10 460V : 60Hz : 4.1A
13 14
51 BLK W (220V : 60Hz : 8.4A)
52
Z01 404007
7_15_1B
Noise Filter
7-18
7-16. Safety Circuit Performance
Knife and Paper Clamp Control Circuit

Raising and lowering of a knife and paper clamp are controlled
Half-Second Circuit on Cutting Buttons
by this control circuit.
1. The condenser charges electricity when either S10 or S11 cutting button is not pressed.
1. When Ry3 turns on, the paper clamp lowering valve turns ON.
2. When eiher button is pressed, the condenser starts to discharge electricity through resistance.
2. After a certain period of time, the knife lowering valve turns on.
3. When the other button is pressed within 0.5 second (while the electricity to start the relay still
3. When the knife lower limit sensor is turned on, the both knife and
exists in the condenser), Ry3 is turned on, and keeps on as long as both buttons are pressed.
paper clamp lowering valves turn off.
4. The knife raising valve turns on.
5. The knife upper limit sensor is turned on, and the knife raising valve turns off.
6. The paper clamp raising valve turns on.
7. The paper clamp upper limit is turned on and the paper clamp raising valve turns off.
Photo Area Guard (Area Sensor) Circuit If either Ry3, Ry4 or Ry5 is turned off, the lowering valve cannot be
turned on regardless of the command from the control circuit.
Recommended area sensor circuit which fulfills
the safety standard of category IV
Ry3 Ry3 Safety Relay Ry4 and Ry5 operate depending
on the status of area sensor.
The status of the relay is sent to the area sensor
Ry1 to detect if there are any failure on the relay.
Ry4
Ry2
Ry4 Ry5
Ry5 Ry3
Ry1 100 4.7k
Photo Area Guard Circuit
(Area Sensor)
Ry2 220 S11 S10
Control Circuit
Ry4 Ry5 Y13 Y12 Y11 Y10

Ry3 Ry1 Ry2 Paper Clamp Paper Clamp Knife Knife
Raising Valve Lowering Valve Raising Lowering
Valve Valve
Photo Area Guard Circuit
(Area Sensor) Paper Clamp Knife Control
Cutting Buttons
Control Circuit Circuit 404007
Half-Second Circuit 7_16_1A
7-19
7-20

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APC-61 Revision Control List

Manual No. Date Bulletin Code S/N applied History Page

VIO Violet Fiv

WHT White "Information" Screen

Total Counts Setting

7. System Wiring and Connections

1-1 Machine Parts Descriptions ...........................................................................1-2

Knife Angle Adjust Lever Fix Screw

Cutting Knife Cutting Depth Adjust Dial

Backgauge Adjust Knob

Paper Clamp Pressure Adjusting Knob

Pressure Support Plate

Key Switch Photoelectric Guard

Oil Feed Cover For Backgauge

Motor encoder Section

Full Memory Lamp

Power Lamp Current position Presetting

HYDRULIC CUTTER APC-T61

mode, cutting mode or knife replace

Step Number Display

Program Number Display

HYDRULIC CUTTER APC-T61

Program Forward Button

Program Delete Button

Decimal Point/Clear Key

Step Number Display

Power Lamp HYDRULIC CUTTER APC-M61

Key Switch Hydraulic Backgauge Travel Push-out

Repeat / Setup Memory Delete

Lower Cover Control Box Back Cover B

Small Cover Back Cover L

"Normal Cutting" Screen "Numeric Keypad" Screen "Service" Screen

"Maintenance" Screen Press the 6 1 2 ent buttons.

Total Count Input

Special Functions ( 05 - 08 are not used.)

1. Set the cutting length to 100.0mm. 6. Check.

2. Cut some sheets. 7. Rewrite the home position sheet.

4. Obtain the correction value.

5. Enter a new home position. (Fig.2)

value. (When the actual cut length is larger than

is subtracted by 0.3 and press the button.

Fig.1 "Maintenance" Screen Fig.3 Location of the Home Position Sheet

Explanation of "Home Positioning" Checking the Motor Home Position

reads Z-phase correctly in the stable area. Fig.1 "Service" Screen

Explanation of "Motor Home Position Sensor Plate

Why does blink on the display ?

Shaft of knob is difficult to move.

Set Screws Adjust Knob Screw Shaft

Motor has burned out Brake surface smuts.

Low Speed Belt

PW-24 Gap of brake should be 0.15 to 0.30 mm.

There is a problem with cutting button A or B.

Step Forward Be sure to set "knife Angle

HYDRULIC CUTTER APC-M61 Adjustmant" knob and "Knife

HYDRULIC CUTTER APC-T61 5

When there is an obstruction on the optical line SSR

knife fastened at the lower limit position in Down UP

“Knife Replace Mode”, and lower knife until

Knife lower limit position sensor does not

LED Turn off the switch of hydraulic pressure

If the voltage remains 5VDC though ferrous

Joint or rod has problem. Stepping Position Detecting Micro switches

Check 2 micro switches detecting the position