PNEUMATIC & HYDRAULIC ACTUATORS

SHORT VERSION
Click here for complete version of this catalogue

www.australianpipelinevalve.com.au
QUALITY VALVE MANUFACTURER

QUALITY COMMITMENT
Quality is Our First Priority.

Consistent product quality and a proven

track record makes Australian Pipeline
Valve a dependable choice for cast
Gate, Globe and Check Valves, where
total reliability is the number one concern.

Since its founding, APV’s philosophy has

been focused on quality. Our valves
are manufactured in full compliance
to worldwide standards (such as ASME,
ANSI, API 6D, API 600, EN, ISO, BS, AS).

70-78 Stanbel Road Salisbury Plain South Australia 5109

Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044
email: admin@australianpipelinevalve.com.au
CONTENTS - SHORT VERSION*

Overview JC/JA/SW Series Pneumatic Actuators 5

JC Series Pneumatic Actuators Specifications & Drawings 6~8*

JA Series Pneumatic Actuators Specifications & Drawings 9~15*

JA/JC Series Pneumatic Actuators Torque Chart 16~17*

SW Series Pneumatic Actuators Specifications & Drawings 18~21*

SW Series Pneumatic Actuators Torque Chart 22*

GP/GH Series Pneumatic & Hydraulic Actuators Specifications & Drawings 23~48*

ASK Series Pneumatic Actuators Specifications & Drawings 49~53*

RP Series Pneumatic Compact Actuators 54~52*

Compact Quad Pneumatic Actuators 64~76*

ZT Series Linear Pneumatic Actuators 77~78*

Electro - Pneumatic Positioner 79~81*

Electric Actuators 82~84*

Intelligent Electric Actuators 85*

* This version excludes some of these pages, refer to full version at website.

© Copyright Australian Pipeline Valve 1990 - 2019 Edition

Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve.
Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject
to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.

A U S T R A L I A N P I P E L I N E VA LV E 3
 CERTIFICATES

D E S I G N C E R T I F I C AT I O N

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
4 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 OVERVIEW - JC/JA/SW SERIES

J C / J A / S W S E R I E S P N E U M AT I C A C T UAT O R S

The TORQTURN pneumatic actuator is a rugged ductile iron or steel case scotch yoke heavy duty piston style
pneumatic quarter turn actuator. This robust compact design is ideal for services requiring a reliable rugged
operator. The maximum supply pressure is 150 PSI. A high pressure hydraulic model is also available.

FEATURES
• Separation of Air Chamber (Cylinder) from Mechanism (Body)
The air chamber where the piston moves linearly within the cylinder is sealed from the centre body which
converts the piston linear motion into rotary output with zero air loss. All models have a rugged ductile iron
air cylinder case and PTFE lining. The spring cylinder is carbon steel with ENP lining.

• High Output Torque

Output is produced using the compound pressure method of two pistons in the double cylinder type, this allows
a balanced, smooth, high torque output.

• Opening Indicator
The output shaft is equipped with an indicator to show the opening position.

• Stops
A stop is provided to control the opening and closing position. The stops enable the opening and closing to be
adjusted up to +or- 5 degrees.

• Piston / Plating
The bore of the air cylinder is PTFE lined for long life and low torque. The seals are viton.
The bore of the carbon steel spring cylinder is ENP.

API 622 & ISO 15848-1, Class CO2 API 622 & ISO 15848-1
Endurance Test Certified AS 4629 Fugitive Emission Certified

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 5
For 16” to 30” see overview brochure.
 JC SERIES

JC SERIES SPRING RETURN JC60S, JC90S

L
L2 L1

m2
m1
A VIEW
ØF
4-M R
23 22 24 21 20
ØE

S
Ød1
S
26 25 7 16 11 1 13 10 18 G 4 3 9 15 5 6 8 17 2
H1
H

H2

Ød PT 1/4”
ØF 19 14 12
A

No. Part Name Material No. Part Name Material

1 Body A48 NO25 17 Nut A36
2 Cylinder 885 Alloy-SCII4A & PTFE Lined 18 Snap Ring AISI W1
3 Sector Gear Steel 19 Snap Ring AISI W1
4 Stem A536 (G) 1045 20 Bolt A36
5 Rack A536 (G) 1045 21 Nut A36
6 Piston A48 NO 25 22 Set Screw A576 (G) 1015
23 Rack Guide Steel
7 Flange A48 NO25
24 Fastener Seal Viton + A36
8 O-Ring Viton
25 Spring AISI 6150
9 O-Ring Viton
26 Spring Cylinder Carbon Steel + ENP
10 O-Ring Viton
27
11 Spring Piston Steel
28
12 O-Ring Viton
29
13 Thrust Bearing Nylon Note
14 Thrust Bearing Nylon Title JC60S/JC90S Torque Cylinder (ISO 5211 Flange)
15 Bolt A36
Dwg No. JE-1014-JC60S, JC90S
16 Bolt A36

Cylinder Size Ød ød1 G T S L L1 L2 H H1 H2 m1 m2 øF øE M R

JC60S 14 16 13 3 8 329 136 193 131 78 53 42 78 35 50 M6 7.5

JC90S 20 30 16 3 12 463 181 282 156 95 61 47 105 55 70 M8 10

See page 16 & 17 for torque charts.

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
7 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 JC SERIES

JC SERIES SPRING RETURN JC130S

L
L2 2 6 7 8 9 L1 10 3

m2
PT 1/4”

m1
A VIEW
ØF
1 14 13 12 11 4 5 R
4-M
ØE

S
Ød1 D

S
G

24 25 26 27 28
H1
H

H2

Ød
ØF
23 22 21 20 19 18 17 16 15

No. Part Name Material No. Part Name Material

1 Body FC200* 15 Nut 2H
2 Pinion FCD450 16 O-Ring Viton
3 Rack S45C (AISI 1045) 17 Thrust Bearing Nylon
4 Cylinder FCD450* + PTFE LINED 18 Snap Ring 65Mn
5 Piston FCD450 19 O-Ring Viton
6 Guide Block Iron-Based Powder 20 Bolt S45C
7 Washer 304+NBR 21 Spring Seat S45C
8 Screw S45C 22 Spring 60Si2Mn
9 Nut 2H 23 Spring Case SS400 (Grease Coated)
10 Bolt S45C 24 Screw S45C
11 O-Ring Viton 25 Key S45C
12 Washer 304+NBR 26 Snap Ring 65Mn
13 Adjusting Nut 2H+ENP 27 O-Ring Viton
14 Limit Stud S45C 28 Thrust Bearing Nylon
* 3 Coat Paint System

Cylinder
Size
Ød ød1 G T S L L1 L2 H H1 H2 m1 m2 øF øE M D R

JC130S 34 35 28 3 22 683 257 426 224 131 93 70 155 70 102 M10 100 11.5
See page 16 & 17 for torque charts.

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 8
For 16” to 30” see overview brochure.
 JA SERIES

JA SERIES MEDIUM TORQUE RANGE

P N E U M AT I C A C T U AT O R
With larger size valves, the required torque is highest at “break to open” and “end to close” positions.
The design of the JA series optimises this requirement. The SW series is also available for higher torque
requirements. The piston linear motion is converted into rotary motion using a Para Arm to obtain output
characteristics suitable for operating larger size valves.

8
6 7
1 9
API 622 & ISO 15848-1

10
11

2 12
AS 4629

3 13

API 622 & ISO 15848-1

14 Endurance Test Certified

4
5
SIL2 & SIL3

1. Bearing: Low friction 8. Stem: Hard-chromium plated to improve wear resistance.

2. Adaptor: Dual air chambers standard on double-acting
units, which increase torque output and suppress piston
eccentricity caused by uneven loading.
3. Air Supply Port: Size: RC 1/4 to R/C 1/2 depending on
the pipe size.
4. Piston Assembly: Design geometry and seal technology
that promote a smoother stroke and maximises the
amount of torque delivered to the valve.
5. Piston Rod: Hard Chrome plated for low friction, longer
life and increased sealing capability.
6. Pin: Hardened to effectively deliver increased torque.
7. Mounting Plate for manual gear.
9. Air Cylinder: Rugged Ductile iron construction, PTFE
lined.
9a. Spring Cylinder: Carbon Steel, Ductile Iron,
PTFE or ENP lined.
10. Adjustable Stops: Opening and closing stops adjustable
to + or - 5° to accommodate close seating devices.
11. O-Ring viton to provide a weather proof seal.
12. Para Arm: High strength ductile iron construction,
providing high frequency operation & superior wear
resistance.
13. Body: A robust, compact construction.
14. Yoke (option).

This brochure is a guide and is subject to change without notice

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
9 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 JA SERIES

JA SERIES DOUBLE ACTING JA130

132
68 640

Torqturn - pages 10, 11

16 9 13 25 23 24 27 26 2 19 18 4 14

s 10, 11
103

D
85

Ø100

15 12 1 28 10 11 17 20 21 22

D
2:1

No. Part Name Material No. Part Name Material

1 Body FCD450 17 Nut SS400
2 Body Cap FCD450 18 Cylinder FCD450+PTFE Lined
3 Para Arm FCD450 19 Cap Screw SCM435
4 Piston Rod S45C 20 Stopper Bolt SCM435
5 Pin S45C 21 Gasket 304+Viton
6 Roller S45C 22 Adjustable Cap Nut SS400
23 Thrust Bearing RPTFE
7 Bearing 304+PTFE
24 Bearing 304+PTFE
8 Snap Ring 65Mn
25 Bolt SCM435
9 Adapter FC200
26 Position Indicator 304
10 Gasket T-1995
27 Bolt 304
11 Bearing 304+PTFE
28 O-Ring Viton
12 O-Ring Viton
29
13 O-Ring Viton Note
14 Piston FC200 Title JA130 Torque Cylinder (ISO 5211 Flange)
15 O-Ring Viton
Dwg No. JE-1007-JA130
16 O-Ring Viton

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 10
For 16” to 30” see overview brochure.
 JA SERIES

JA SERIES DOUBLE ACTING JA170, JA200, JA280

L
m2

Torqturn - pages 10, 11

m1

Torqturn - pagesTorqturn
10, 11 - pages 10, 11

16 9 13 25 23 24 27 26 2 19 18 4 14

D
2:1
H1

D 6

7
H

5
H2

15 12 1 28 10 11 17 20 21 22

No. Part Name Material No. Part Name Material

1 Body FCD450 17 Nut SS400
2 Body Cap FCD450 18 Cylinder FCD450+PTFE Lined
3 Para Arm FCD450 19 Cap Screw SCM435
4 Piston Rod S45C 20 Stopper Bolt SCM435
5 Pin S45C 21 Gasket 304+Viton
6 Roller S45C 22 Adjustable Cap Nut SS400
23 Thrust Bearing RPTFE
7 Bearing 304+PTFE
24 Bearing 304+PTFE
8 Snap Ring 65Mn
25 Bolt SCM435
9 Adapter FC200
26 Position Indicator 304
10 Gasket T-1995
27 Bolt 304
11 Bearing 304+PTFE
28 O-Ring Viton
12 O-Ring Viton
29
13 O-Ring Viton Note
14 Piston FC200 Title JA170-JA280 Torque Cylinder (ISO 5211 Flange)
15 O-Ring Viton
Dwg No. JE-1010-JA170, J200, JA280
16 O-Ring Viton

CYLINDER SIZE m1 M2 L H H1 H2 Wt (Kg) Flange ISO 5211

JA-170 95 176 755 381 209 105 80 516

JA-200 115 232 1060 457 244 130 130 F25
JA-280 158 302 1360 578 305 165 250 F30

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
11 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 JA SERIES

JA SERIES SPRING RETURN MANUAL OVER-RIDE

JA130SH, C/W HANDWHEEL - MANUAL OVER-RIDE
130 650 287
PT EXH PT1

132
68
35 34 33 32 31 30 25 14 2 11 16 21 19 24 27 23 4 13 18 15 10 29
Ø44

27

32

157
200

128
EXH
38

Ø44
38 40 39 37 36 5 20 17 12 1 28 22 8 9 6 3 7 26
A

A VIEW
4-M16
R17.5
Ø17

Ø100
5

Ø140
27

138
F14 ISO 5211 FLANGE

No. Part Name Material No. Part Name Material

1 Body A48 NO25 (DI) 23 Fastener Seal Viton
2 Adaptor A48 NO25 24 Nut A36
3 Cylinder 885 Alloy-SCII4A + PTFE 25 Spring Piston FCD450
4 Para Arm A536 (G) 65-45-12 26 Nut A36
5 Stem A576 (G) 1045 27 Set Screw A576 Gr 1015
6 Piston Rod A576 (G) 1045 28 Bearing Reinforced PTFE
7 Piston Zn Alloy 29 Gasket Non Asbestos
8 Roller AISI (T) 329 30 Cylinder Carbon Steel
9 Pin A576 (G) 1045 HCr 31 Spring Case Carbon Steel + ENP
10 O-Ring Viton 32 Spring SUP10
11 O-Ring Viton 33 Long Bolt Zn-Plating
12 O-Ring Viton 34 Spring Cover FCD450
13 O-Ring Viton 35 Nut Zn-Plating
14 O-Ring Viton 36 Bolt A (193)
15 Gasket CNAF 37 Cylinder STKM13
16 Thrust Bearing Nylon 38 Handle A576 (G) 1045
17 Thrust Bearing Nylon 39 Long Bolt Zn-Plating
18 Bearing Reinforced PTFE 40 Nut A36
19 Key A576 (G) 1045 NOTE
20 Snap Ring AISI W1 TITLE JA130SH Torque Cylinder Side Handle (ISO 5211 Flange)
21 Snap Ring AISI W1
22 Snap Ring AISI W1 DWG NO. JE-1009-JA130SH

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 12
For 16” to 30” see overview brochure.
 JA SERIES

JA SERIES SPRING RETURN MANUAL OVER-RIDE

JA170SH, JA200SH, JA280SH C/W HANDWHEEL - MANUAL OVER-RIDE
MAX L3 L2 L1

46 45 44 43 38 39 40 41 42
A
W

D
C

2:1
6
3
7
5
8
37 33 32 31 30 29 16 9 13 25 23 24 27 26 2 19

G 18 4 14
H1
H

D
H2

A
36 35 34 39 15 12 1 28 10 11 17 20 21 22

No. Part Name Material No. Part Name Material

1 Body* FCD450 24 Bearing 304+PTFE
2 Body Cap* FCD450 25 Bolt SCM435
3 Para Arm FCD450 26 Position Indicator 304
4 Piston Rod S45C+HCr 27 Bolt 304
5 Pin S45C 28 O-Ring Viton
6 Roller S45C 29 Spring Retainer FCD450
7 Bearing 304+PTFE 30 Cylinder* Carbon Steel + PTFE
8 Snap Ring 65Mn 31 Spring Case* Carbon Steel + PTFE
9 Adaptor FC200 32 Long Bolt S45C
10 Gasket T-1995 33 Spring Cover FCD450
11 Bearing 304+PTFE 34 Spring 60Si2Mn
12 O-Ring Viton 35 Spring 60Si2Mn
13 O-Ring Viton 36 Limit Stud S45C+ENP
14 Piston FC200 37 Nut 2H
15 O-Ring Viton 38 Nut S45C+ENP
16 O-Ring Viton 39 Stem Screw S45C+ENP
17 Nut SS400 40 Bearing Assembly
18 Cylinder* FCD450+PTFE 41 Bearing Sleeve A283M (Gr) C
19 Cap Screw SCM435 42 Bolt S45C
20 Stopper Bolt SCM435 43 Handwheel FCD450
21 Gasket 304+Viton 44 Key S45C
22 Cap Nut SS400+ENP 45 Crank S45C+ZN
23 Thrust Bearing RPTFE 46 Snap Ring 65Mn
*3 Coat Paint System
CYLINDER Flange
SIZE
ød ød1 G G1 G2 T M F E L1 L2 L3 A C H H1 H2 g w ISO 5211
JA170SH 50 50 60 60 67 4 m20 130 165 378 700 150 176 95 381 209 105 1/4” 260 F16
JA200SH 70 64 75 75 83 4 m16 200 254 530 960 240 232 115 457 244 130 3/8” 440 F25
JA280SH 90 85 100 100 108 4 m20 230 298 680 1250 300 302 158 578 305 165 1/2” 760 F30

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
13 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 JA SERIES

JA SERIES SPRING RETURN JA130S

548 320

PT EXH PT1
147
68

35 34 33 32 31 30 25 14 2 11 16 21 19 24 27 23 4 13 18 15 10 29
Ø44

27

32
157
200

85

EXH
128

38

Ø44
5 20 17 12 1 28 22 8 9 6 3 7 26

A
A VIEW
4-M16
R17.5
Ø17

Ø100
5

Ø140
27

138
F14 ISO 5211 FLANGE

No. Part Name Material No. Part Name Material

1 Body A48 NO25 (DI) 20 Snap Ring AISI W1
2 Adaptor A48 NO25 21 Snap Ring AISI W1
3 Cylinder 885 Alloy-SCII4A + PTFE 22 Snap Ring AISI W1
4 Para Arm A536 (G) 65-45-12 23 Fastener Seal NBR
5 Stem A576 (G) 1045 24 Nut A36
6 Piston Rod A576 (G) 1045 25 Spring Piston FCD450
7 Piston A48 NO25 (Piston Bore PTFE Lined) 26 Nut A36
8 Roller AISI (T) 329 27 Set Screw A576 Gr 1015
9 Pin A576 (G) 1045 HCr 28 Bearing Reinforced PTFE
10 O-Ring Viton 29 O-Ring Viton
11 O-Ring Viton 30 Cylinder Carbon Steel
31 Spring Case Carbon Steel + ENP
12 O-Ring Viton
32 Spring SUP10
13 O-Ring Viton
33 Long Bolt Zn-Plating
14 O-Ring Viton
34 Spring Cover FCD450
15 Gasket CNAF
35 Nut Zn-Plating
16 Thrust Bearing Nylon
Note
17 Thrust Bearing Nylon
Title JA130 Torque Cylinder (ISO 5211 FLANGE)
18 Bearing Reinforced PTFE
19 Key A576 (G) 1045 Dwg No. JE-1008-JA130S

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 14
For 16” to 30” see overview brochure.
 JA SERIES

JA SERIES SPRING RETURN

JA170S, JA200S, JA280S

L2 L1
4-M
ØF
ØE

JA170S
A

A VIEW
8-M
ØF
ØE
C

3
JA200S / JA280S

38 33 32 31 30 29 16 9 13 25 23 24 27 26 2 19 18 4 14

D
2:1
D 6
7
5
8

37 36 35 34 15 12 1 28 10 11 17 20 21 22

No. Part Name Material No. Part Name Material

1 Body* FCD450 24 Bearing 304 + PTFE
2 Body Cap FCD450 25 Bolt SCM435
3 Para Arm FCD450 26 Position Indicator 304
4 Piston Rod S45C + HCr 27 Bolt 304
5 Pin S45C 28 O-Ring Viton
6 Roller S45C 29 Spring Retainer FCD450
30 Cylinder Carbon Steel + PTFE Lined
7 Bearing 304+PTFE
31 Spring Case* Carbon Steel + PTFE Lined
8 Snap Ring 65Mn 32 Long Bolt S45C
9 Adaptor FC200 33 Spring Cover* FCD450
10 Gasket T-1995 34 Spring 60Si2Mn
11 Bearing 304+PTFE 35 Spring 60Si2Mn
12 O-Ring Viton 36 Limit Stud S45C + ENP
13 O-Ring Viton 37 Adjusting Nut S45C + ENP
14 Piston FC200 38 Tie Bar Nut Alloy Steel 2H
15 O-Ring Viton Note
16 O-Ring Viton Title JA170S/JA200S/JA280S TORQUE CYLINDER (ISO 5211 FLANGE)
17 Nut SS400 Dwg No. JE-1011-JA170S, JA200S, JA280S
18 Cylinder FCD450* + PTFE Lined
* 3 Coat paint system
19 Cap Screw SCM435
20 Stopper Bolt SCM435
21 Gasket 304 + Viton
22 Cap Nut SS400 + ENP
23 Thrust Bearing R.PTFE

CYLINDER Flange
SIZE
Ød ød1 G G1 G2 T S M F E L L1 L2 A C H H1 H2 g ISO 5211
JA-170S 55 50 60 60 67 4 12 M20 130 165 988 378 610 176 95 381 209 105 1/4” F16
JA-200S 70 64 75 75 83 4 18 M16 200 254 1415 530 885 232 115 457 244 130 3/8” F25
JA-280S 90 85 100 108 108 4 24 B20 230 298 1840 680 1160 302 158 578 305 165 1/2” F30

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
15 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 SW SERIES

SW SERIES HYDRAULIC MANUAL OVER-RIDE

A View

37

1020

60°

60
400

200
345
350 120
15 6-Ø15
500

PT3/8”
Exhaust Port

310
Single action (Spring return)

Plug
Connect with oil tank Globe valve (normal close,
open when hydraulic action)
160
251

Manual pump diagram for CW35S

Pneumatic Actuator

PT3/8”

No. Part Name Material

1 Oil Tank Assembly
2 Filter Net Assembly
3 Breather Valve Assembly
4 Manual Pump Assembly
5 Check Valve Assembly
6 Overflow Valve Assembly
7 Globe Valve Assembly
Full aluminium alloy or S/S version. 8 Pressure Gauge Assembly
9 Plug Assembly
Note
Title SW35S PNEUMATIC ACTUATOR MANUAL PUMP

Dwg No. 3-7501

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 20
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC & HYDRAULIC

G RANGE HIGH TORQUE GP & GH ACTUATORS

G Range Scotch Heavy Duty Yoke actuators are available in hydraulic and pneumatic and provide a large torque
range compact body design. G Range actuators are an improvement on the basic competitors scotch yoke concept
and feature an improved reaction bar in addition to adding replaceable bearings, a highly efficient wear and corrosion
resistant coating system and a tension rod compressed spring. This enhanced design greatly improves efficiency,
reduces wear and extends the actuator’s life. The combining of these technologies, enhancements, and superior quality
control techniques ensures a high quality assembly which forms the heart of our extended service actuators - the G Range.

APPLICATIONS
Automation of any quarter-turn mechanism such as Ball, Plug and Butterfly Valves.

FEATURES
Service Rated - G Range models are qualified by accelerated wear testing. The actual service life may be predicted
based upon specific application parameters and environmental conditions. Proper actuator selection, enhanced by
proprietary data analysis methods, allows optimum performance and operating economy
Replaceable Bearings - Low friction, permanently lubricated, high performance bearings protect sliding and
rotating components, significantly extending actuator life.
Four Year Warranty - G Range actuators are backed by the industry’s strongest materials and workmanship warranty.
Corrosion Resistance - G Range actuators incorporate protective internal and external coatings, assuring the
actuator’s reliable operation in the harshest of environments. The air hdraulic cylinder is PTFE lined for further
corrosion resistance which also reduces friction providing ease/smoothness of operation. The actuator
exhibits excellent corrosion resistance, confirmed by Salt Spray Testing. Construction features prevent water
ingress, allowing G Range actuators to meet IP 66 and IP 67M specifications. The G Range tension rod is a high
strength alloy steel treated to provide a highly corrosion and wear resistant finish. The superior surface finishes, and
self-lubricating bearings maximise the transfer of input energy directly to the valve stem. The tension loaded spring
minimises radial loads on the piston rod, further enhancing efficiency.
Safety - The G Range facilitates safe installation and removal of the spring module. It allows for the removal of the
spring module in a manner that eliminates accidental release of the spring force.
Interchangeability - The ease of interchanging the power and spring modules allows quick reversal of the
“fail-safe” mode, while providing for the addition of over-rides, accessories and other modules.
Design - The G Range modular design features field serviceable modules. The available modules include the drive,
power, spring and over-ride. These modules are removable, serviceable and interchangeable without removing the
actuator from the valve. This procedure does not require special tools or disassembly of any module. This unique
feature reduces required plant shutdown time for service. Modules may be replaced as an assembly or serviced at
your maintenance facility.
Modular Inventory - All modules may be purchased separately or in any combination. This features allows reduced parts
and spares inventory at the distribution facility, while substantially increasing the availability of different model configurations.
Namur - The shaft driven accessory interface conforms to the NAMUR standard and is identical on all G Range
actuators, allowing for standardisation of accessory mounting hardware and installation practices.
Compact - The G Range design optimises the centre of gravity location, is significantly lighter, and requires less
space than other actuators of equal or lesser torque output.

SIL2 & SIL3 SO 15848-1

Model GP-Pneumatic Endurance Test Certified

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
23 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC & HYDRAULIC

G R A N G E G P & G H A C T U AT O R S

ADVANTAGES
Corrosion Protected
O-Rings are fitted on body caps and all joints. This
ensures an effective seal to prevent ingress of water.
With one way vent checks, total O-Ring sealing, the
model GP and GH design prevents water ingress and
seals out the environment. Also the Air/Hydraulic
cylinder is PTFE lined. Tie-bars on power module are
corrosion resistant, and internal and external surfaces
are coated to protect in harsh environments.
ISO Valve Mounting
The G Range Actuators interface meets ISO 5011
standard, and meets the dimensional requirements of
ISO defined for each torque range.
Standardised Interface
The shaft driven accessory interface conforms to
NAMUR and are identical on all G Range models,
allowing standardisation of accessory mounting
hardware and installation practices.
Wear Resistant
The guide rod and piston rod have an advanced surface
treatment, which combined with self-lubricating bearings,
provides superior wear resistance and extends the life
of all sliding components. PTFE air/hydraulic cylinder
lining ensures long life and smooth running.
High Effi ciency
The piston rod and guide block connection have
superior surface finishes and self-lubricating bearings
to maximise input energy transfer directly to the valve
stem. Efficiency is further enhanced by the tension - loaded
spring, minimising radial loads on the piston rod.
Bidirectional Travel Stops
Integral bidirectional travel stops, adjustable from 80°to
100° of total valve travel prevents excessive valve seat wear.
Long Service Life
The G Range actuators incorporate four stages of
internal and external coatings to resist severe weather,
chemical and petroleum environments. The inner
surface of the air cylinder is coated with PTFE providing
enhanced corrosion resistance and self-lubrication.
Modular Design
G Range actuators design provides field serviceable
drive, power, spring and over-ride modules. The modules
are removable, serviceable and inter-changeable without
the need to remove the actuator from the valve.
Modules are available for separate purchase to reduce
spare parts inventory.
Spring Module
To ensure the safety of personnel during installation
and maintenance, the spring module has been designed
so that it can only be removed from the power module
with the spring in the fully extended position.
This prevents accidental release of the spring force,
protecting personnel from injury and the actuator
from accidental damage.

Pneumatic Model GP Spring Return High Pressure Hydraulic Pneumatic Model GP Double Acting
Model GH Spring Return
GENERAL APPLICATION
Torque Outputs Operating Temperatures Operating Pressures
Double acting: 830~250,000 Nm Standard: -20°C~80°C Pneumatic: 3~7 Bar
Spring return end torques: 307~71764 Nm Low Temperature: -40°C~80°C Hydraulic: 70~200 Bar
High Temperature: -20°C~120°C
SPRING RETURN
Symmetric or Canted (Inclined) Yokes
Torque

Torqturn G-Range actuators are available with either

symmetric or canted yokes. The traditional symmetric
yokes provide efficient operation at both the ‘end to close’ Canted
and ‘break to open’ positions. Canted yokes provide higher
‘break to open’ torques and are used where lower ‘run’
and ‘end’ torques are acceptable. Torqturn actuators Symmetrical

utilise the optimal solution depending on actuator size. Symmetrical Yoke Canted Yoke 0°
Closed
45° 90°
Open
POSITION

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 24
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC & HYDRAULIC

G R A N G E G P & G H A C T U AT O R S

DESIGN FEATURES OFFER UNIQUE BENEFITS

1. Safe Spring Lock
Positively locks the spring module in place under load. Prevents
spring module detachment from the drive module.
2. Reduced Wear
The design of connection between the piston rod and the
guide block compensates for side load deflection and there by
reduces wear on the rod, bearings and seals.
3. Standardised Mounting
The NAMUR mounting configuration allows standardisation
of mounting hardware for a wide range of shaft driven accessories.
4. Replaceable Bearings
Replaceable bearings protect sliding and rotating components,
with suitability for either dry or lubricated working conditions.
5. PTFE Guide Bar
PTFE thrust bar prevents yoke pin axial movement, transferring
axial loads directly to the drive module case.
6. Optional Over-ride
Internal hydraulic over-ride cylinder module for spring-return
models doesn’t increase actuator length.
7. Ease of Lifting
G25 and larger models are equipped with four lifting eyes for
safe actuator handling during shipping installation and removal.
8. Integral Housing Vent
The main actuator housing incorporates an integral check valve
in order to release overpressure.

MODEL GP PNUEMATIC
3. Standardised 5. PTFE Guide 2. Reduced 10. Roller 15. Three Coat 1. Safe Spring 6. Hydraulic Over-ride for
Mounting Bar Wear External Paint Lock Spring Module

12. PTFE Lined

Air Cylinder 11. PTFE Guide 8. Integral 9. 80°C~100°C Travel 4. Replaceable 16. Epoxy Lined + 13. Enclosed Spring
Case Ring Housing Vent Adjustment Bearings Grease Coated Retainer

MODEL GH HYDRAULIC

11A. Double 12. PTFE Lined

Piston Seals Hydraulic Cylinder

9. 80°~100° Travel Adjustment 11A. Double Piston Seals

Bi-directional travel stops are integral to the actuator.
The stops allow 80° ~ 100° total travel adjustment and
are designed to prevent ingress of foreign matter and water.
10. Roller
Rollers are used which reduces friction between the yoke arm
and pin, minimising wear to the yoke arm and pin.
11. PTFE Guide Ring
The PTFE Guide prevents metal to metal contact with the
cylinder bore, thus ensuring the cylinder is not damaged by
the piston whilst also reducing torque as well as ensuring ease
of operation.
Hydraulic cylinders have double sealing with o-ring and dynamic
seal ring to prevent metal to metal contact between clylinder
and piston.
12. PTFE Lined Cylinder
The Air/Hydraulic Cylinder is PTFE lined to ensure smooth low
torque operation over the life of the actuator and also prevent
corrosion.
13. Spring Safety
The retaining nut system & cover positively locks and covers
the spring module to allow its safe removal and installation,
eliminating accidental release of the spring force.

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
25 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC & HYDRAULIC

G R A N G E G P & G H A C T U AT O R S

MODULAR VERSATILITY Blind End Cap

Pneumatic Power
Module - Model GP

Spring Module

Spring Module with

Integral Internal over-
ride Hydraulic Cylinder
Hydraulic Power
Module Model GH
or over-ride for
Hydraulic Actuators
Module
Pneumatic Power
Module

Hydraulic Power
Module or Over-
ride for Hydraulic
Actuator Module

Pneumatic Power
Module with Manual
Over-ride and/or with
extended travel stops Manual Gear Over-ride

TORQUE CHARACTERISTICS
Single Acting Double Acting
125 125
Break Break Break
Spring Air Torque
100 100

75 75 Non-declutchable mechanical
override for up to G25
Running
Torque

spring-return models.
Torque

50 50 Torque
Air Spring
End End
25 25

0° 45° 90° 0° 45° 90°

Stroke Stroke

TORQUE TEST
A digital torque tester enables accurate measurement of an
actuator’s torque output, thus G Range ac­­­tuators can be
supplied with a torque test sheet, which details actual torque
output throughout the actuator’s travel range.

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 26
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC

G RANGE - MODEL GP PNUEMATIC ACTUATORS

42 41 40 39 38 37 36 35 34 32 28/31 30 29/28 27 26 25 24 23 22

17
17

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 43 16 17 18   19 20 21

ASSEMBLY DRAWING - MATERIALS LIST - SPRING RETURN

No. Name Material No. Name Material

1 Body Ductile Iron +3 Coat Paint 23 Screw Alloy Steel

2 Vent Valve Carbon Steel 24 Guide Ring PTFE

3 Sliding Bearing Metal + PTFE 25 O-Ring Viton

4 Adjust Stud Alloy Steel 26 Piston Ductile Iron

5 Nut 2H 27 Centre Bar Alloy Steel

6 Yoke Carbon Steel 28 O-Ring Viton

7 Spring Case Carbon Steel* Epoxy Lined 29 Stud Alloy Steel

+ Grease Coated
8 Sliding Bearing Metal + PTFE 30 Nut 2H

9 Spring Alloy Steel 31 Sliding Bearing Metal + PTFE

10 Tension Rod Alloy Steel 32 Bolt Carbon Steel

11 Spring Seat Carbon Steel 33 Body Cap Ductile Iron

12 Nut 2H 34 Bolt Carbon Steel

13 Sliding Bearing Metal + PTFE 35 Cover Ductile Iron

14 Hydraulic Cylinder Carbon Steel 36 Drive Shaft Alloy Steel

15 Hydraulic Piston Carbon Steel 37 Roller Alloy Steel

16 Adaptor Ductile Iron 38 Sliding Bearing Metal + PTFE

17 O-Ring Viton 39 Pin Alloy Steel

18 Nut 2H 40 Guide Block Ductile Iron

19 Cylinder Carbon Steel + PTFE Lined 41 Nut Carbon Steel

20 End Cap Ductile Iron 42 Cover Plate Carbon Steel

21 Tie Bar** & Nut Alloy Steel* / 2H 43 O-Ring Viton

22 O-Ring Viton

* Or Ductile Iron in smaller sizes. ** Stainless Steel or no external tie option available. Sample only, refer to as built B.O.M for each size.

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
27 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC

G RANGE - DIMENSIONS
L
SPRING RETURN ACTING L0

(Dimensions in this
sheet are for spring
return actuators with a

ØD
spring size of 4 Bar. All
drawings available on
request.)

B
m2
A
m1

Model Flange L L0 m1 m2 A B D Air Port Weight (kg)

GP12S-170 SR4 962 364 65 165 50 80 230 RC3/8” 79

F12
GP12S-200 SR4 962 364 78 178 50 80 256 RC3/8” 93
GP14S-200 SR4 1105 449 87.5 187.5 60 88 255 RC3/8” 117
GP14S-250 SR4 F14 1105 449 87.5 212.5 60 88 305 RC1/2” 156
GP14S-300 SR4 1125 449 87.5 237.5 60 88 360 RC1/2” 182
GP16S-250 SR4 1289 499 105 222.5 70 92 305 RC1/2” 184
GP16S-300 SR4 F16 1289 499 105 247.5 70 92 360 RC1/2” 209
GP16S-350 SR4 1318 499 105 272.5 70 92 415 RC1/2” 268
GP25S-350 SR4 1576 556 150 292.5 90 104 415 RC1/2” 316
GP25S-400 SR4 F25 1576 556 150 317.5 90 104 465 RC3/4” 355
GP25S-450 SR4 1674 556 150 350 90 104 520 RC3/4” 386
GP30S-450 SR4 1807 662 175 370 110 130 520 RC3/4” 534
GP30S-500 SR4 F30 1807 662 175 395 110 130 570 RC3/4” 609
GP30S-550 SR4 1807 662 175 420 110 130 620 RC3/4” 758
GP35S-550 SR4 2005 817 207.5 450 140 65 620 RC3/4” 997
GP35S-600 SR4 F35 2005 817 207.5 450 140 165 670 RC1” 1102
GP35S-700 SR4 2005 817 207.5 475 140 165 770 RC1” 1310
GP40S-600 SR4 2695 960 237.5 505 170 200 670 RC1” 1230
GP40S-700 SR4 F40 2695 960 237.5 555 170 200 770 RC1” 1420
GP40S-800 SR4 2695 960 237.5 607.5 170 200 875 RC1.1/2” 1865
GP48S-800 SR4 3395 1130 280 637.5 200 210 875 RC1.1/2” 2340
GP48S-900 SR4 F48 3395 1130 280 687.5 200 210 975 RC2” 2816
GP48S-1000 SR4 3585 1130 280 787.5 200 210 1075 RC2” 3380
GP60S-800 SR4 4185 180 343 707.5 270 230 875 RC1.1/2” 3170
GP60S-900 SR4 4185 1380 343 757.5 270 230 975 RC2” 3718
F60
GP60S-1000 SR4 4750 1380 343 807.5 270 230 1075 RC2” 4230
GP60S-1100 SR4 4750 1380 343 857.5 270 230 1175 RC2” 4940

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 28
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC

G RANGE - MODEL GP TORQUE CHARTS

SPRING RETURN TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 5 BAR

Max Torque Air Start Run Air End Spring Break Run Spring End
Model
of Drive Module (BTO) (Air) (ETO) (BTC) (Spring) (ETC)

GP12S-170 SR5 489 245 330 485 243 326

1000 Nm
GP12S-200 SR5 688 337 448 698 343 453

GP14S-200 SR5 877 456 594 789 402 506

GP14S-250 SR5 2000 Nm 1347 671 818 1345 670 815

GP14S-300 SR5 1908 975 1235 1880 957 1206

GP16S-250 SR5 1692 881 1150 1553 795 1011

GP16S-300 SR5 4000 Nm 2438 1213 1472 2421 1202 1455

GP16S-350 SR5 3215 1744 2106 3194 1637 2085

GP25S-350 SR5 3826 2044 2400 3960 2013 2534

GP25S-400 SR5 8000 Nm 5309 2685 3352 4955 2466 2999

GP25S-450 SR5 6788 3402 4188 6326 3117 3726

GP30S-450 SR5 7892 4001 4922 7929 3968 4869

GP30S-500 SR5 16000 Nm 10042 5125 6490 9375 4712 5824

GP30S-550 SR5 12106 6162 7772 11426 5741 7092

GP35S-550 SR5 15527 7909 9984 14449 7241 8907

GP35S-600 SR5 32000 Nm 18327 9058 10894 18185 8971 10752

GP35S-700 SR5 25470 12767 15715 23864 11772 14109

GP40S-600 SR5 21644 11014 13884 21426 10879 13666

GP40S-700 SR5 63000 Nm 29304 14679 18046 30015 15120 18757

GP40S-800 SR5 41095 21218 27349 35425 17702 21679

GP48S-800 SR5 44755 22574 28063 45789 23214 29097

GP48S-900 SR5 125000 Nm 58269 29261 36121 57348 28690 35200

GP48S-1000 SR5 72776 36756 45792 69602 34789 42618

GP60S-800 SR5 61439 30300 36302 63398 31515 38261

GP60S-900 SR5 76967 38524 47305 78878 39710 49217

250000 Nm
GP60S-1000 SR5 97605 48824 59891 95891 47761 58177

GP60S-1100 SR5 116733 59787 76127 112369 57081 71764

BTO = Break To Open Torque (Air Start)

RUN = Running Minimum (Half-Stroke Torque)
ETO = End To Open Torque (Air End)
BTC = Break To Close Torque (Spring Start)
ETC = End To Close Torque (Spring End)

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
31 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC

G RANGE - MODEL GP TORQUE CHARTS

SPRING RETURN TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 5.5 BAR

Max Torque Air Start Run Air End Spring Break Run Spring End
Model
of Drive Module (BTO) (Air) (ETO) (BTC) (Spring) (ETC)

GP12S-170 SR5.5 550 298 380 530 266 356

1000 Nm
GP12S-200 SR5.5 753 373 491 757 576 496

GP14S-200 SR5.5 944 458 582 940 455 578

GP14S-250 SR5.5 2000 Nm 1475 726 946 1433 701 904

GP14S-300 SR5.5 2089 1062 1450 1976 994 1337

GP16S-250 SR5.5 1747 836 1078 1896 948 1227

GP16S-300 SR5.5 4000 Nm 2707 1314 1808 2475 1215 1576

GP16S-350 SR5.5 3517 1763 2361 3469 1734 2313

GP25S-350 SR5.5 4207 2111 2831 4165 2086 2604

GP25S-400 SR5.5 8000 Nm 5529 2760 3673 5465 2722 3609

GP25S-450 SR5.5 7074 3456 4447 7119 3483 4492

GP30S-450 SR5.5 8769 4264 5391 8745 4217 5312

GP30S-500 SR5.5 16000 Nm 10912 5237 6544 10908 5234 6540

GP30S-550 SR5.5 13194 6289 7769 13348 6381 7924

GP35S-550 SR5.5 16786 8053 10057 16820 8073 10092

GP35S-600 SR5.5 32000 Nm 20090 9674 12158 19828 9517 11897

GP35S-700 SR5.5 27512 13581 17757 25780 12542 16025

GP40S-600 SR5.5 24041 11554 14473 24368 11750 14800

GP40S-700 SR5.5 63000 Nm 33087 16322 21320 31547 15398 19780

GP40S-800 SR5.5 43011 20546 25475 43576 20885 26040

GP48S-800 SR5.5 50263 24359 30936 50301 24382 30974

GP48S-900 SR5.5 125000 Nm 63321 30734 39126 63690 30955 39595

GP48S-1000 SR5.5 78760 39161 51777 75157 36999 48173

GP60S-800 SR5.5 68043 33285 42906 66764 32517 41627

GP60S-900 SR5.5 250000 Nm 83076 41892 56263 82539 41389 55726

GP60S-1000 SR5.5 107625 53261 69911 101449 49555 63736

BTO = Break To Open Torque (Air Start)

RUN = Running Minimum (Half-Stroke Torque)
ETO = End To Open Torque (Air End)
BTC = Break To Close Torque (Spring Start)
ETC = End To Close Torque (Spring End)

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 32
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC

G RANGE - MODEL GP TORQUE CHARTS

SPRING RETURN TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 6 BAR

Max Torque Air Start Run Air End Spring Break Run Spring End
Model
of Drive Module (BTO) (Air) (ETO) (BTC) (Spring) (ETC)

GP12S-170 SR6 611 309 418 560 278 367

1000 Nm
GP12S-200 SR6 824 409 540 802 408 539

GP14S-200 SR6 1037 518 633 1028 512 623

GP14S-250 SR6 2000 Nm 1648 857 1118 1477 752 948

GP14S-300 SR6 2280 1156 1447 2291 1162 1458

GP16S-250 SR6 2018 1043 1348 1896 968 1227

GP16S-300 SR6 4000 Nm 3044 1588 2077 2595 1310 1629

GP16S-350 SR6 3914 2102 2502 3858 1954 2446

GP25S-350 SR6 4633 2403 2677 4955 2466 2999

GP25S-400 SR6 8000 Nm 6243 3065 3643 6326 3117 3726

GP25S-450 SR6 7897 3799 4357 8261 4024 4720

GP30S-450 SR6 9598 4850 6046 9375 4712 5824

GP30S-500 SR6 16000 Nm 11962 6064 7613 11426 5741 7092

GP30S-550 SR6 14694 7332 8957 14080 6952 8344

GP35S-550 SR6 18569 9209 11136 18185 8970 10752

GP35S-600 SR6 32000 Nm 22179 10727 12424 22471 10908 12716

GP35S-700 SR6 30207 15112 18543 28953 14335 17288

GP40S-600 SR6 25544 12799 15471 26630 13472 16828

GP40S-700 SR6 63000 Nm 35995 18056 22248 35425 17702 21679

GP40S-800 SR6 46029 22821 28593 47742 23883 29300

GP48S-800 SR6 53420 26257 31275 57348 28690 35200

GP48S-900 SR6 125000 Nm 69545 34753 42561 69602 34788 42618

GP48S-1000 SR6 86497 42250 55793 82680 41743 51976

GP60S-800 SR6 70724 34468 40762 78878 39710 49217

GP60S-900 SR6 93243 46119 55529 95891 47761 58177

250000 Nm
GP60S-1000 SR6 115175 58821 74570 112369 57081 71764

GP60S-1100 SR6

BTO = Break To Open Torque (Air Start)

RUN = Running Minimum (Half-Stroke Torque)
ETO = End To Open Torque (Air End)
BTC = Break To Close Torque (Spring Start)
ETC = End To Close Torque (Spring End)

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
33 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC

G RANGE - DIMENSIONS

DOUBLE ACTING

ØD

B
L
L1

m2

A
m1
Model Flange L L1 m1 m2 A B D Air Port Weight (kg)

GP12S-170DA 499 364 73 165 50 80 230 RC3/8” 41

F12
GP12S-200DA 499 364 73 178 50 80 256 RC3/8” 48
GP14S-200DA 594 449 87.5 187.5 60 88 255 RC3/8” 57
GP14S-250DA F14 594 449 87.5 212.5 60 88 305 RC1/2” 69
GP14S-300DA 594 449 87.5 237.5 60 88 360 RC1/2” 87
GP16S-250DA 679 499 105 222.5 70 92 305 RC1/2” 89
GP16S-300DA F16 679 499 105 247.5 70 92 360 RC1/2” 108
GP16S-350DA 679 499 105 272.5 70 92 415 RC1/2” 129
GP25S-350DA 766 556 150 292.5 90 104 415 RC1/2” 158
GP25S-400DA F25 766 556 150 317.5 90 104 465 RC3/4” 202
GP25S-450DA 766 556 150 350 90 104 520 RC3/4” 223
GP30S-450DA 922 662 175 370 110 130 520 RC3/4” 285
GP30S-500DA F30 922 662 175 395 110 130 570 RC3/4” 325
GP30S-550DA 922 662 175 420 110 130 620 RC3/4” 351
GP35S-550DA 1130 817 207.5 450 140 165 620 RC3/4” 427
GP35S-600DA F35 1130 817 207.5 450 140 165 670 RC1” 463
GP35S-700DA 1130 817 207.5 475 140 165 770 RC1” 542
GP40S-600DA 1320 960 237.5 505 170 200 670 RC1” 636
GP40S-700DA F40 1320 960 237.5 555 170 200 770 RC1” 723
GP40S-800DA 1320 960 237.5 607.5 170 200 875 RC1.1/2” 842
GP48S-800DA 1580 1130 280 637.5 200 210 875 RC1.1/2” 1073
GP48S-900DA F48 1580 1130 280 687.5 200 210 975 RC2” 1335
GP48S-1000DA 1580 1130 280 787.5 200 210 1075 RC2” 1560
GP60S-800DA 1960 1380 343 707.5 270 230 875 RC1.1/2” 1685
GP60S-900DA 1960 1380 343 757.5 270 230 975 RC2” 1970
F60
GP60S-1000DA 1960 1380 343 807.5 270 230 1075 RC2” 2210
GP60S-1100DA 1960 1380 343 857.5 270 230 1175 RC2” 2510

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 34
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC

G RANGE - MODEL GP TORQUE CHARTS

DOUBLE ACTING TORQUES (Nm)

Air Pressure
Max Torque
Model of Drive 3 Bar 4 Bar 5 Bar 6 Bar 7 Bar
Module
Start End Run Start End Run Start End Run Start End Run Start End Run

GP12S-170 489 292 652 390 815 487 978 585 1141 683
1000 Nm
GP12S-200 681 408 908 545 1135 681 1362 817 1589 954

GP14S-200 830 504 1107 672 1384 839 1660 1007 1937 1175

GP14S-250 2000 Nm 1298 787 1730 1049 2163 1312

GP14S-300 1861 1129

GP16S-250 1622 984 2163 1312 2704 1640 3245 1968 3786 2296

GP16S-300 4000 Nm 2336 1417 3115 1889 3894 2362

GP16S-350 3180 1929 4240 2572

GP25S-350 3926 2381 5235 3175 6543 3969 7852 4763

GP25S-400 8000 Nm 4984 3023 6646 4031 8307 5039

GP25S-450 6309 3827 8412 5103

GP30S-450 7710 4677 10280 6236 12580 7631 15420 9354

GP30S-500 16000 Nm 9519 5774 12693 7700 15866 9625

GP30S-550 11519 6988 15359 9317

GP35S-550 14660 8893 19547 11858 24433 14822 29320 17787 34207 20752

GP35S-600 32000 Nm 17447 10584 23263 14112 29078 17640 34894 21169

GP35S-700 23748 14407 31664 19209

GP40S-600 35310 21421 42373 25706 49435 29990

GP40S-700 63000 Nm 38449 23325 48062 29157 57674 34988 67286 40820

GP40S-800 37664 22849 50219 40366 62774 38082

GP48S-800 73852 44803 88623 53764 103393 62725

GP48S-900 125000 Nm 74775 45363 93468 56703 112162 68044 130856 79385

GP48S-1000 69237 42003 92316 56005 115395 70006

GP60S-800 119641 72582 139581 84679

GP60S-900 100947 61241 126183 76551 151420 91861 176657 107171

250000 Nm
GP60S-1000 93469 56704 124626 75606 155782 94507 186939 113409 218095 132310

GP60S-1100 113097 68612 150797 91483 188496 114354 226195 137224 263894 160095

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
35 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 G RANGE PNEUMATIC & HYDRAULIC

G R A N G E - PA R T N U M B E R S Y S T E M

GP 30 S - 5 0 0 S R 5 V - H W S T C

1 2 3 4 5 6 7 8 9

1 Actuator Type 4 Cylinder Size 7 Temperature

GP = Pneumatic 40 170 450 L = Low Temperature (HNBR) (-45~80°C)
GH = Hydraulic 50 190 500 M = Mid Temperature (NBR) (-25~100°C)

60 200 550 V = High Temperature (Viton) (-20~130°C)

70 220 600
2 Centre Body Size 80 245 700 8 Special Code
10 90 250 800
HW = Jack Screw Manual Over-ride
12 100 270 900
EX = Extended Travel Stop
14 110 300 1000
HY = Hydraulic Over-ride
16 120 320 1100 MG = Manual Gear Over-ride
25 130 350
30
150 400
35 9 Air Failure Position*
40
STC = Spring to Close­­­
48 5 Acting Type
STO = Spring to Open
60
DA = Double Acting *Only applicable to single acting spring return
SR = Single Acting

3 Yoke Type
S = Symmetric
6 Spring Size
C = Canted 1
2
3
4
5
5.5
6

(Option shown - No external tie bars on cylinder.)

ISO 15848-1
Endurance Test Certified

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 47
For 16” to 30” see overview brochure.
 ASK SERIES

A S K S E R I E S P N E U M AT I C A C T U AT O R
‘CB’ STYLE CYLINDRICAL PISTON TYPE SCOTCH YOKE

FEATURES AND BENEFITS TECHNICAL DATA

• Scotch yoke design using precision bearings
eliminates the usual dead zone present in other
yoke mechanisms, providing the maximum torque
output at beginning and end of stroke.
• Travel stops located at the centre of the piston rod
eliminates side loading to the output shaft.
• ISO 5211 standard mounting.
• Top of the actuators have NAMUR mounting design,
for ease of mounting limit switch and positioner
• ASK series actuators are available with different
shafts on request (male or female) control of any quarter-turn application: ball, butterfly,
MODEL CODE SYSTEM
• Maximum supply pressure : 0.7MPa
• Rated supply pressure : 0.4 ~ 0.7MPa
• Temperature :
Standard : 20ºC to 80ºC
• Optional : 45ºC to 120ºC mounting
• Angular rotation: 90 degrees ± 10 degrees
GENERAL APPLICATION
ASK series actuators are normally used for remote
rotary plug or damper style valves, etc. Used in oil
and gas, chemical process, food and beverage, iron and
steel, off-shore marine, pharmaceutical, power, pulp
and paper, and textile industries.

ASK 13 S T K HW STC
4 6

1 3 5 7
2

1. Type: 5. Output type

ASK - yoke structure model prefix S - Shaft output (male)
2. Model Suffix: K - Hole output (female)
ASK 07, ASK 09, ASK 10, ASK 12, ASK 13 6. Manual over-ride (option)
3. Features: H - for double acting with manual lever
HG - for double acting with manual gear
D - Double acting, pressure: 0.3 ~ 0.7MPa
HW - for spring return with outside wheel
S - Spring Return pressure: 0.4 ~ 0.7MPa
L - Spring Return (low pressure) 7. Position when air fails
pressure: 0.29 ~ 0.39MPa STC - air fail valve close
4. Special specification: STO - air fail valve open
A - Standard
B - Stainless steel nut and bolt
C - Control
F - High frequency
K - High temperature ( 0 ~ 120ºC)
M - Manual over-ride
T - Low temperature ( -45 ~ 60ºC)
Q - High speed
ISO 15848-1 Class CO2
Endurance Test Certified

RANGE OF SUPPLY (ASK series)

Model
Type Double Acting Single Acting
Standard Low Temp. High Temp. Standard Low Temp. High Temp.
ASK07 ASK07T ASK07K ASK07S ASK07ST ASK07SK
Scotch ASK10 ASK10T ASK10K ASK10S ASK10ST ASK10SK
Yoke ASK12 ASK12T ASK12K ASK12S ASK12ST ASK12SK
ASK15 ASK15T ASK15K ASK15S ASK15ST ASK15SK

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
49 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 ASK SERIES

ASK SERIES

TORQUE CHARACTERISTICS

Single acting Double acting

Break
Torque
Break Break
Spring Air

Running
Torque

Torque
Torque

Finish Spring
Air End

0° 45° 90° 0° 45° 90°

Stroke Stroke

OUTPUT TORQUE (Nm) single acting - spring return

Air Pressure
Output Torque of Spring
Model 4.0 Bar 5.0 Bar 6.0 Bar
Max Min Max Min Max Min Max Min
ASK07S 34 21 33 22 70 35 90 46
ASK10S 68 42 67 44 100 70 120 93
ASK12S 162 100 164 102 308 118 398 170
ASK15S 267 166 261 163 479 245 615 328

OUTPUT TORQUE (Nm) double acting

Air Pressure
Model
3.0 Bar 4.0 Bar 5.0 Bar 6.0 Bar
Running 60 80 100 120
ASK07
Break 36 48 60 72
Running 85 114 142 170
ASK10
Break 51 68 85 102
Running 266 355 443 532
ASK12
Break 158 211 263 316
Running 412 550 687 825
ASK15
Break 246 328 410 492

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 50
For 16” to 30” see overview brochure.
 ASK SERIES

ASK SERIES

AIR CONSUMPTION DIMENSIONS

b
Momentary flow rate: Qp, Qs
Double acting: Qp= A {(P+0.1)/0.1} 60/T

I
h
H1
Single acting: Qs= B {(P+0.1)/0.1} 60/T

Air consumption: Vp, Vs

H1
Double acting: Vp= (A+B){P+0.1)/0.1}n
Single acting: Vs= B {(P+0.1)/0.1}n

h
I
D
L1
Remarks:
Qp = Momentary flow rate of double acting type (L/min)

ØC
4-Md

D
Qs = Momentary flow rate of single acting type (L/min)
Vp = Air consumption of double acting type (L)

A
Ød
Vs = Air consumption of single acting type (L)

B
A. B = Cylinder capacity (L)
P = Operation pressure (MPa)
T = Operation time (Sec)
n = Operation time within a certain period

Model ASK07 ASK10 ASK12 ASK15 ASK07S ASK10S ASK12S ASK15S

L 300 305 430 430 400 405 558 558

L1 202 205 288 288 302 305 356 356

A 35 35 55 55 35 35 55 55

B 73 88 101 115 73 88 101 115

D 55 72 83 83 55 72 83 83

H1 73.5 85.5 106 113.5 73.5 85.5 106 113.5

l 18 22 26 26 18 22 26 26

h 23.5 25.5 31 31 23.5 25.5 31 31

b 12 17 22 22 12 17 22 22

d 20 28 34 34 20 28 34 34

C 70 70 102 102 70 70 102 102

Md M8 M8 M10 M10 M8 M8 M10 M10

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
51 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 ASK SERIES

ASK SERIES - DOUBLE ACTING

25 24 23 22 21 20 19 18 17 16 15 14 13 12
Direction A
B
4-Md
m2

Ød

b
m1

Direction B
C
A
B
1 2 3 4 5 6 7 8 9 10 11 4-Md

Ød
I
h

A
b
H

Direction C
PTFE 12
Lined Case
h

32
B
L1
2-RC1/4 12 4-M5
L

Torque
L L1 I H h d b C A B m1 m2 Md
Cylinder
ASK07 310 100 18 171 23.5 20 12 70 100 70 53 75 M8
ASK10 310 100 22 147 25.5 27 17 70 100 70 68 90 M8
ASK12 424 140 26 202 31 34 22 202 100 100 71 113 M10
ASK15 424 140 26 227 31 34 22 202 100 100 85 113 M10

No. Part Name Material No. Part Name Material

1 Body HT200 16 O-Ring Viton
2 Para Arm QT450-10 17 Bearing 304+PTFE
3 Stem 45 HCr 18 Cylinder 20
4 O-Ring Viton 19 Piston QT450-10
5 Snap Ring 65Mn 20 Screw 45
6 Pin 45
21 Pin 45
7 Connector 304
22 Piston Rod 304
8 Pipe 304
23 Stopper Bolt 45
9 O-Ring Viton
10 Connector 304 24 Gasket 304+Viton
11 Cylinder Cap 25 25 Nut 2H
12 Cap Nut Q235 Note
13 Washer 304 Title SK07-SK17 Torque Cylinder <Double Acting>
14 O-Ring Viton
Dwg No. SK-10001
15 O-Ring Viton

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 52
For 16” to 30” see overview brochure.
 RP SERIES

RP SERIES - PNEUMATIC ACTUATORS

RACK & PINION - COMPACT

CUSTOMISED SERVICE
The RP Series rack & pinion pneumatic actuator has been designed, developed and tested
incorporating the latest technology and materials available, with some innovative design AS 4629
features. As a result of this product research we have obtained a high grade product with
the following characteristics:
• Reliability
• High performance
• Wider product range permitting a more economical sizing selection.
• Innovative and patented universal drive shaft and multifunction position indicator
• Full compliance with latest worldwide specifications
• A wide selection of highest levels of corrosion protection technology
• Aesthetically compact and modern style with no external cavities to avoid deposit build up.

PRODUCT SPECIFICATION
RP
Product Code
Chamber 50, 100
Acting Way
“DA” double acting (DA)
“SR” Single acting (spring return)
Operating temperature
Normal temperature NT (Slightly) temperature -20°C~+80°C
Low temperature LT temperature -40°C~+80°C
High temperature HT temperature -15°C~+150°C

INSTRUCTIONS
1. Operating media:
Dry or lubricated air or inert / non-corrosive gases on condition that they are compatible
with internal actuator parts and lubricant. The operating media must have a dew point
equal to -20°C (-40°F) or at least 10°C below the ambient temperature. The maximum
particle size must not exceed 30 µm
2. Supplying Pressure:
For Double Acting and spring Return actuators the maximum supply pressure is 8 Bar
(116PSI). Minimum supply pressure is 2.5 Bar (36PSI)
3. Operating Temperature:
• Standard product from -20°C (-4°F) to +80°C (+176°F)
• Low temperature LT actuator with VMQ ‘O’ Rings from -40°C (-40°F) to +80°C (+176°F)
• High temperature HT actuator with FPM ‘O’ Rings from - 15°C (+5°F) to +150°C (+302°F)
Caution: For low and high temperature service. Special lubricant is required.
Please contact APV for each application. High and low temperature will vary changing
the output torque of the actuator.
4. Stroke
There is ±5° adjustable angle at the position of open and end of close.
5. Operating Time:
See Technical Data Sheet
6. Lubrication:
Actuators are factory lubricated for the life under normal operating conditions.
The standard lubricant is suitable for use from -20°C (-4°C) +80°C (+176°F)
7. Construction:
Twin piston rack & pinion actuator design suitable for both indoor & outdoor installation.
8. Protection and Corrosion Resistance:
Actuators are supplied with corrosion protections for normal environments.
For severe duties select from the protection level table or contact APV.

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
54 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 ATZDF SERIES

C O M PA C T Q U A D A C T U AT O R - P N E U M AT I C
AT Z D F S E R I E S

INTRODUCTION
The ATZDF actuator is a quarter-turn rack & pinion pneumatic actuator that doubles the torque of standard
pneumatic actuators. The superior performance is achieved by Torqturns four piston design, which generates torque
around a centrally located piston. This produces double the power for the same size actuator or half the size for the
same amount of torque.

The ATZDF has four small cylinders, one located on all four sides. The smaller pinion and shorter travel distance of
the pistons in the ATZDF require less air pressure than a larger double piston actuator to produce the same torque
output. This result is faster response times for emergency shutdown, applications as well as lower air pressure for
operation and reduced maintenance.

TECHNICAL SUMMARY
20-120 PSI (1.5 - 8 bar) for Double Acting (DA) actuators
Pressure range
30-120 PSI (2 - 8 bar) for Spring Return (SR) actuators

Style 90 Degrees 2 Way 3 Way

NBR -20 °C to 80 °C (-4 °F to 176 °F)

Viton -20 °C to 120 °C (-4 °F to 250 °F)

Operating temperature
EPDM -40 °C to 80 °C (-40 °F to 176 °F)

NBR FX428 -53 °C to 100 °C (-63 °F to 213 °F)

Compressed gas Air, Nitrogen, CO2, Natural gas (sweet)

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
For RTJ dimensions see overview brochure. TO RQTU RN - Actuators 64
For 16” to 30” see overview brochure.
 INTELLIGENT ELECTRIC ACTUATORS - MME/MOE SERIES

MME/MOE INTELLIGENT ELECTRIC ACTUATORS

MAIN COMPONENTS

ABB advanced frequency converter The gear unit provides high Motor in insulation class F.
and electronics technologies. efficiency, maintenance free Measuring and monitoring of
operation. both current and temperature
provide full protection.

Introduction of efficient Man-machine Motor and control cables are

interface simplifies commissioning with connected by using screwtype
user guidance. terminals or PCB plug-in
terminals to ensure reliable
electrical contact.

Magnetic angle sensors for contact-less

position detection, are operated by
means of the signalling gear to detect
the current valve position and torque.

A centrifugal lock prevents the hand

wheel from engaging before the motor
has come to a standstill.

PAGE 4
*For API600 weights see page 41, 42.
For Buttweld dimensions and weights see overview brochure.
86 For RTJ dimensions see overview brochure. TO RQTU RN - Actuators
For 16” to 30” see overview brochure.
 AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

COMPLETE
PRODUCT LINE
Product Brochure Ball Valves Floating Ball Valves Ball Valves
& Trunnion Mounted Floating Small Bore Special Service
“Australian Pipeline Valve
produces isolation,
control and flow reversal
protection products for
severe and critical service
media in utility, steam,
pipelines, oil & gas
and process industries. Gate, Globe & Check Gate, Globe & Check Plug Valves Lubricated, Oilfield Products
Valves - Cast Steel Valves - Forged Steel Sleeved & Lined Valves & Wellheads
APV valves and pipeline
products form the most APV FAMILY OF BRANDS RANGE - CATALOGUES
competitive portfolio
in the market.”

Diamond Gear Flowturn Ball Valves Flowturn Gate, Globe Flowturn

Gearboxes Multiway & Deadman & Check Valves Instrument Valves

Flowturn Strainers Steamco Supercheck Superseal

& Sight Glasses Steam Valves Wafer Check Valves Butterfly Valves

Superseal Torqturn Actuators TwinLok Tube Fittings Uniflo Check Valves

Industrial Ball Valves

Contact us for your local stockist/distributor

View our catalogues at www.australianpipelinevalve.com.au

 ADELAIDE • BRISBANE • PERTH

www.australianpipelinevalve.com.au

LOCAL DISTRIBUTOR

QUALITY ASSURANCE AND CERTIFICATION

We are continually improving all facets of quality assurance. Full metallurgical and test certificates can be supplied.
We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products
for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings
and data sheets can be furnished on request.

If you have any requirement in the field of valves and actuators, please contact us for a prompt response. Continuous development of
Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves
the right to effect any such changes without prior notice.

© Australian Pipeline Valve 1990 - 2019 Edition