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Shell & Tube HX (Ver 1.0.1)
Shell & Tube HX (Ver 1.0.1)
Why is 1/3 of the page Click the magnifying glass to see the possible fluids and their
ranges. In practice we assume ourselves by seeing the table.
Organic Solvents Shell Side
duplicated at the bottom???
Didnt understand what u r This sheet does the most of indexing itself
11
poitning
Same goes for BWG , u just select the valid gauge and the dia is
calculated automatically. Shell dia is also indexed from table Water Tube Side
o "Design", not to Help.
ur sheeted zoomed in or zoomed out.
se buttons only if ur sheets are at a
el.
ng a open office? or google docs. So u
tween sheets clicking the sheets
Thermophysical Properties :
Density of Fluid ρS = 840 kg/m3 840.00000 Density of Fluid ρT = 993 kg/m3 993.00000
Viscosity μS = 0.33 cP 0.00033 Viscosity μT = 0.0008 kg/ms 0.00080
Thermal Conductivity kS = 0.1156 J/s m K 0.11560 Thermal Conductivity kT = 0.623 J/s m K 0.62300
Specific Heat cp,S = 2.093 KJ/kg K 2093.00000 Specific Heat cp,T = 4.175 KJ/kg K 4175.00000
Fouling Factor RdO = 0.00021 h m2 C / kcal 0.00018 Fouling Factor Rdi = 0.00035 h m2 C / kcal 0.00030
Temperature ΔT:
Temperature In TS,in = 135 C 408.15000 Temperature In TT,in = 30 C 303.15000
Temperature Out TS,out = 40 C 313.15000 Temperature Out TT,out = 40 C 313.15000
Mass Flow Rate mS = 0.578703705 kg/s Mass Flow Rate mT = 2.756085058 kg/s
Volumetric Flow Rate qS = 0.000688933 3
m /s Volumetric Flow Rate qT = 0.002775514 m3/s
[assume] Overall Heat Range: 250 - 750 W/m2 K Hot Ends Temp. Diff ΔT1 = 95 K
Transfer coefficient U* = 350 kcal/h m2 C 407.05 Cold Ends Temp. Diff ΔT2 = 10 K
0 0
Correction Factor R= 9.5 S= 0.095238095238095 Log Mean Temp. Diff LMTD = 37.75610077 K
Auto fT = fT = 0.8 LMTD (corrected) LMTD* = 30.20488061 K
0
Heat Transfer Area : AHT = 9.3588872 m2
Design Specifications :
Shell Diameter DS = 10 in. 0.254 Length of Tube LT = 4.5 m 4.5
Tube Clearance cT = 0.0064 m 0.0064 Outside Dia. of Tube dO = 0.75 in. 0.01905
Baffle Spacing B= 0.1 m 0.1 Thickness of Tube δ= 16 BWG 0.001651
Tube Pitch PT = 1 in. 0.0254 Inside Dia. of Tube di = 0.015748
Flow Area [= cT B DS / PT] aS = 0.0064 m2 Flow Area of Tube [inside] aT = 0.001753005 m2 Phase:
Linear Velocity of Tube [inside] uT = 1.583288893 m/s Liquid
Mass Velocity [= mS / aS] GS = 90.42245391 kg/m2 s Mass Velocity [= mT / aT] GT = 1572.205871 kg/m2 s
Shell Side HT Co-efficient hO,S = 447.681719 W/mK Tube Side HT Co-efficient hi,T = 6916.99471 W/mK
Friction Factor (use graph) fS = 0.052 Friction Factor (use graph) fT = 0.0037
Number of Baffles Nb = 44 Pressure Drop ΔPT = 537.1088773 kg / m2
Pressure Drop ΔPS = 16.36764286 kg / m2 Return Loss ΔPr = 2032.04579 kg / m2
Shell Side Pressure Drop ΔPS = 16.3676429 kg / m2 Tube Side Pressure Drop ΔPT = 2569.15467 kg / m2
(
Background
A shell and tube heat exchanger, also known as the “workhorse” of industrial process heat transfer, i
It is the most common type of heat exchanger in oil refineries and other large chemical proc
applications. Other types of heat exchangers are used when economical. Though the applicatio
increasing, the shell and tube heat exchanger will continue its popularity for a long time, largely beca
Construction
As its name implies, this type of heat exchanger consists of a shell (a large pressure vessel) with a b
through the tubes, and another fluid flows over the tubes (through the shell) to transfer heat betw
called a tube bundle, and may be composed by several types of tubes: plain, longitudinally finned,
Shell and tube heat exchanger units can be designed for almost any combination of pressure and tem
Coolers
Organic Solvents Water 250 750
Light Oils Water 350 700
Heavy Oils Water 60 300
Reduced Crude Water 75 200
Gases (P = atm) Water 5 35
Gases (P = 200 bar) Water 150 400
Gases Water 20 300
Organic Solvents Brine 150 500
Water Brine 600 1200
Gases Brine 15 250
Heaters
Steam Water 1500 4000
Steam Organic Solvents 500 1000
Steam Light Oils 300 900
Steam Heavy Oils 60 450
Steam Gases 30 300
Dowtherm Heavy Oils 50 300
Dowtherm Gases 20 200
Flue Gases Steam 30 100
Flue Gases Hydrocarbon Vapours 30 100
Condensors
Aqueous Vapours Water 1000 1500
Organic Vapours Water 700 1000
Refinery Hydrocarbons Water 400 550
Organics (some non-condensables) Water 500 700
Vacuum Condensors Water 200 500
Vaporisers
Steam Aqueous Solution 1000 1500
Steam Light organics 900 1200
Steam Heavy Organics 600 900
Dowtherm Refinery Hydrocarbons 250 550
er.html
Index
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Special Thanks: Muhammad Arsalan Khan [2010 - CH - 120
Reference: Page 37 | Ernest E. Ludwig' Applied Process Design for Chemical & Petroch
ed Tubes]
hangers Calculated # of Tubes 35
Tube Count Index
23.25 25 27 29 31 33 35 37 10
0.59055 0.635 0.6858 0.7366 0.7874 0.8382 0.889 0.9398 0.254