Professional Documents
Culture Documents
Aeration & Settlement Tank Calculation
Aeration & Settlement Tank Calculation
PART-1
DESIGN CALCULATION
1 DESIGN DATA:
AERATION TANK 1 of 35
2. DESIGN OF WALL:
(As per Roark's Formulas for Stress & Strain - 7Th Ed, Table 11.4 Case 8a)
-β1qb2
At center of Long edge, Max Bending Stress =
t2
-β1qb2
Max. Bending Stress = = 760 kg/cm2 < 1173 kg/cm2
t2
Since, Max. Bending Stress < Allowable Stress ; use Plate thickness = 6 mm
DEFLECTION:
αqb4 where;
Y =
Et3 α = 0.0208
As per RLOC requirement, Deflection of Beams shall not exceed L/500 of the span.
Span 46
Allow. Deflection = = = 0.090 cm > 0.067 cm Hence, OK
AERATION TANK 2 of 35
Allow. Deflection = = = 0.090 cm > 0.067 cm Hence, OK
500 500
122441
Bending Stress = = 1015.22 kg/cm2 < 1173 kg/cm2 Hence, OK
120.604
260
Allow. Deflection = = 0.520 cm > 0.438 cm Hence, OK
500
Spacing = 600 mm
Span = 500 mm
5906
Bending Stress = = 1050 kg/cm2 < 1173 kg/cm2 Hence, OK
5.63
AERATION TANK 3 of 35
50
Allow. Deflection = = 0.1000 cm > 0.0148 cm Hence, OK
500
5. BOTTOM PLATE:
where; Kz = 0.85 for exposure C (ASCE 7-02, Table 6-3, page 75)
Kzt = 1 (ASCE 7-02, Fig. 6-4, page 48)
Kd = 0.95 (ASCE 7-02, TAble 6-4, page 76)
V = 36.9444 m/s
I = 1.15 (ASCE 7-02, Fig 6-4, page 76)
F = Qz x G x Cf x Af
= 996 x 0.85 x 1.3 x 33
= 28332 N
= 2888.06 kg
where; Qz = 777
G = 0.85
Cf = 1.3 (ASCE 7-02, Fig 6-19, page 69)
Af = 33 m2
Exposed area (Af) = 11 x 3 = 33 m2
AERATION TANK 4 of 35
Hence there is no uplift.
684
Shear stress in the bolt = = 272 kg/cm²
2.51
911 272
Stress ratio = + = 1.078 < 1.4 Hence, OK
AERATION TANK 5 of 35
Stress ratio = + = 1.078 < 1.4 Hence, OK
1224 816
20
Load per lug = = 3.33 T
6
25 50 25
150
Considering section a – a
AERATION TANK 6 of 35
Length of 6 mm fillet weld L = 2 x 100 = 200 mm
AERATION TANK 7 of 35
STRUCTURAL CALCULATION FOR
TITLE DOC. NO.
SETTLEMENT TANK
PROJECT REV.
TAG NO. DATE 2-Apr-20
CLIENT RLOC SHEET NO
PART-2
DESIGN CALCULATION
1 DESIGN DATA:
SETTLEMENT TANK 8 of 35
2. DESIGN OF VERTICAL WALL:
(As per Roark's Formulas for Stress & Strain - 7Th Ed, Table 11.4 Case 8a)
-β1qb2
At center of Long edge, Max Bending Stress =
t2
-β1qb2
Max. Bending Stress = = 520 kg/cm2 < 1173 kg/cm2
t2
Since, Max. Bending Stress < Allowable Stress ; use Plate thickness = 5 mm
DEFLECTION:
αqb4 where;
Y =
Et3 α = 0.0198
As per RLOC requirement, Deflection of Beams shall not exceed L/500 of the span.
Span 50
Allow. Deflection = = = 0.100 cm > 0.064 cm Hence, OK
SETTLEMENT TANK 9 of 35
Allow. Deflection = = = 0.100 cm > 0.064 cm Hence, OK
500 500
wl2 656.25 x 12
Max Bending Moment = = = 82.03 kg-m
8 8
8203.13
Bending Stress = = 1128.35 kg/cm2 < 1173 kg/cm2 Hence, OK
7.27
100
Allow. Deflection = = 0.20 cm > 0.11 cm Hence, OK
500
Spacing = 625 mm
Span = 500 mm
2564
Bending Stress = = 712.348 kg/cm2 < 1173 kg/cm2 Hence, OK
3.60
SETTLEMENT TANK 10 of 35
50
Allow. Deflection = = 0.1000 cm > 0.0126 cm Hence, OK
500
-β1qb2
At center of Long edge, Max Bending Stress =
t2
Long Edge (a) = 600 mm
Short Edge (b) = 500 mm
a
= 1.200
b
β1 = 0.3834
q=P = 1681 kg /m2
-0.3834*1681*0.52
Max. Bending Stress = = 645 kg/cm2 < 1173 kg/cm2
0.52
Since, Max. Bending Stress < Allowable Stress use Plate thickness = 5 mm
DEFLECTION:
αqb4 α = 0.0188
Y =
Et3
SETTLEMENT TANK 11 of 35
Max. deflection (Y) = = 0.078 cm
2038553 x 0.53
Span 50
Allow. Deflection = = = 0.100 cm > 0.078 cm Hence, OK
500 500
wl2 840.75 x 12
Max Bending Moment = = = 105.09 kg-m
8 8
10509.4
Bending Stress = = 1098.16 kg/cm2 < 1173 kg/cm2 Hence, OK
9.57
100
Allow. Deflection = = 0.200 cm > 0.096 cm Hence, OK
500
Spacing = 600 mm
Span = 500 mm
1760 x 0.52
BM = = 43.98 kg-m
10
4398
Bending Stress = = 897.551 kg/cm2 < 1173 kg/cm2 Hence, OK
4.90
SETTLEMENT TANK 12 of 35
wl4 (1760/100) x 504
Y = = = 0.017 cm
185 EI 185 x 2038553 x (0.6 x 73/12)
50
Allow. Deflection = = 0.100 cm > 0.017 cm Hence, OK
500
8. BOTTOM PLATE:
All bottom plates shall have a minimum nominal thickness of 6 mm (0.236 in.) [49.8
kg/m2 (9.6 lbf/ft2) (see 4.2.1.2)], exclusive of any corrosion allowance specified by the
Purchaser for the bottom plates.
where; Kz = 0.85 for exposure C (ASCE 7-02, Table 6-3, page 75)
Kzt = 1 (ASCE 7-02, Fig. 6-4, page 48)
Kd = 0.95 (ASCE 7-02, TAble 6-4, page 76)
V = 36.9444 m/s
I = 1.15 (ASCE 7-02, Fig 6-4, page 76)
F = Qz x G x Cf x Af
= 996 x 0.85 x 1.3 x 33
= 7726.88 N
= 787.653 kg
where; Qz = 777
G = 0.85
Cf = 1.3
Af = 9 m2
Exposed area (Af) = 3x3 = 9 m2
SETTLEMENT TANK 13 of 35
3991 kg-m > 1181 kg-m
10. CHECK UNDER SEISMIC CONDITION: (As per UBC & RC2-30-STRC-JSD-00-000-0001)
179
Shear stress in the bolt = = 71 kg/cm²
2.51
SETTLEMENT TANK 14 of 35
Allowable stress in shear = 816 kg/cm²
357 71
Stress ratio = + = 0.379 < 1.4 Hence, OK
1224 816
6
Load per lug = = 1.50 T
4
25 50 25
150
Considering section a – a
SETTLEMENT TANK 15 of 35
Length of 6 mm fillet weld L = 2 x 100 = 200 mm
SETTLEMENT TANK 16 of 35
BOQ - AERATION & SETTLEMENT TANK
Thk.
SN Description Profile Length (m) Width (m) Qtty Length (m) T.Wt. (kg)
(mm)
1 AERATION TANK Volume (m ) 3
99.00
2 SHELL Plate 5mm SS 316L 6 11 3 2 3,168.00
3 SHELL Plate 5mm SS 316L 6 3 3 2 864.00
4 SHELL BOTTOM Plate 6mm SS 316L 6 11 3 1 1,584.00
5 VER. STIFFENER SS Plate 75*6 6 3 0.075 40 432.00
6 HOR. STIFFENER SS RHS 160*90*6 6 11 0.50 7 77.00 1,848.00
7 HOR. STIFFENER SS RHS 160*90*6 6 3 0.50 7 21.00 504.00
8 SIDE POST SS SHS 160*6 6 3 0.64 6 18.00 552.96
9 Subtotal 1 8,952.96
10
11 TOP FRAME C 100*50*6 6 11 0.20 2 22.00 211.20
12 TOP FRAME C 100*50*6 6 3 0.20 5 15.00 144.00
13 TOP FRAME C 100*50*6 6 1 0.20 5 5.00 48.00
14 Subtotal 2 403.20
15
16 LADDER 2 62.12 124.24
17 BASE PLATE 16 0.25 0.25 6 48.00
18 LIFTING LUG plate 16 0.20 0.15 6 23.04
19 LIFTING LUG 16 0.15 0.10 6 11.52
20 Subtotal 3 206.80
21
22 Total Wt. (Handrails=11m) 839.86
23
24 EMPTY WT. Total Wt 10,402.83
OPERATING & TEST WT. 109,402.83
25
26 SETTLEMENT TANK Volume (m3) 27.95
27 SHELL Plate 5mm SS 316L 5 2.17 1.85 2 321.16
28 SHELL Plate 5mm SS 316L 5 2.17 1.9025 2 330.27
29 SHELL Plate 5mm SS 316L 5 3 1.25 4 600.00
30 SHELL BOTTOM Plate 6mm SS 316L 6 0.8 0.7 1 26.88
31 VER. STIFFENER SS Plate 60*6 6 3 0.06 12 103.68
32 Subtotal 1 1,381.99
33
34 TOP FRAME C 100*50*6 6 3.75 0.20 2 7.50 72.00
35 TOP FRAME C 100*50*6 6 3 0.20 5 15.00 144.00
36 CORNER POST SHS 100*6 6 1.75 0.40 4 7.00 134.40
37 HOR. STIFFENER L 70*70*6 6 3.75 0.14 4 15.00 100.80
38 HOR. STIFFENER L 70*70*6 6 3.00 0.14 4 12.00 80.64
39 HOR. STIFFENER L 70*70*6 6 8.20 0.14 2 16.40 110.21
40 HOR. STIFFENER L 70*70*6 6 10.00 0.14 2 20.00 134.40
41 Subtotal 2 776.45
42
43 V NOTCH WEIR PLATE Plate 6mm SS 316L 6 2.99 0.15 1 21.53
44 BAFFLE PLATE Plate 6mm SS 316L 6 1.29 1.25 1 77.10
45 LADDER 1 62.12 62.12
46 BASE PLATE 16 0.25 0.25 4 32.00
47 LIFTING LUG PLATE 16 0.20 0.15 4 15.36
48 LIFTING LUG 16 0.15 0.10 4 7.68
49 Subtotal 3 215.79
50
51 Total Wt. (Handrails=3.75m) 286.32
52
53 Total Wt 2,660.55
OPERATING & TEST WT. 30,613.05
To Top a Cy
u v
y
User Registration No: Unregistered Copy
y
t
r
Ceq
Shear
centre
Cy
x x
h
eo
To Top b y
Cs
User Registration No:
B
y
x x
H
ri T
To Top ro
y
User Registration No: Unregistered Copy
[ALL Sections]
Radius of Gyration Elastic Modulus Plastic Modulus Torsional Section Nominal
Gyration Modulus Modulus Constants Surface Length
Axis y-y Axis x-x Axis y-y Axis x-x Axis y-y Inertia Modulus Area Per
ry Zx Zy Sx Sy J C As Tonne
cm cm3 cm3 cm3 cm3 cm4 cm3 m2/m m
0.994 4.16 2.71 5.33 3.22 8.42 4.61 0.144 371
0.973 4.76 3.06 6.18 3.71 9.64 5.2 0.142 315
1.19 4.73 3.48 5.92 4.11 11.7 5.73 0.154 346
1.17 5.43 3.96 6.88 4.76 13.5 6.51 0.152 293
1.16 5.68 4.13 7.25 5 14.2 6.8 0.152 277
1.14 6.16 4.45 7.94 5.46 15.4 7.31 0.151 250
1.13 6.6 4.72 8.59 5.88 16.6 7.77 0.15 228
1.08 7.49 5.26 10 6.8 19 8.67 0.147 189
1.6 7.61 6.03 9.32 7.02 25.1 9.73 0.194 272
1.58 8.82 6.95 10.9 8.19 29.2 11.2 0.192 230
1.57 9.27 7.29 11.5 8.64 30.8 11.7 0.192 217
1.56 10.1 7.93 12.7 9.5 33.8 12.8 0.191 195
1.54 10.9 8.52 13.8 10.3 36.7 13.7 0.19 177
1.5 12.7 9.77 16.4 12.2 43 15.7 0.187 146
1.45 14.1 10.7 18.6 13.7 48.2 17.3 0.185 125
1.44 14.5 11 19.2 14.2 49.5 17.6 0.184 120
1.63 13.6 9 17.1 10.4 43.8 15.3 0.232 189
1.63 14.3 9.46 18 11 46.2 16.1 0.232 178
1.61 15.7 10.3 20 12.1 50.8 17.5 0.231 160
1.59 17.1 11.1 21.8 13.2 55.2 18.9 0.23 145
1.55 20.1 12.9 26.1 15.7 65.1 21.9 0.227 119
1.5 22.6 14.2 30 17.8 73.4 24.2 0.225 101
1.49 23.3 14.6 31.1 18.4 75.6 24.8 0.224 97.2
1.42 26.5 16.1 36.5 21.2 85.8 27.4 0.219 79.9
2.05 14.9 11.8 18.2 13.7 62.1 19.1 0.246 178
2.04 15.7 12.4 19.2 14.5 65.7 20.1 0.246 167
2.02 17.3 13.6 21.3 16 72.5 22 0.245 150
2 18.8 14.8 23.3 17.5 79.1 23.8 0.244 136
1.96 22.2 17.3 28 20.9 94.2 27.8 0.241 111
1.91 25.1 19.4 32.2 23.9 108 31.2 0.239 95
1.9 25.9 19.9 33.4 24.8 111 32 0.238 91.1
1.83 29.6 22.4 39.4 29 129 36.1 0.233 74.6
2.05 18.8 13.4 23.2 15.3 76.5 22.4 0.272 160
2.04 19.8 14.1 24.6 16.2 80.9 23.6 0.272 151
2.03 21.8 15.5 27.2 18 89.4 25.9 0.271 135
2.01 23.8 16.8 29.8 19.6 97.5 28 0.27 123
1.97 28.3 19.7 36 23.5 116 32.9 0.267 100
1.92 32.2 22.1 41.6 27 133 37 0.265 85.1
1.91 33.3 22.8 43.2 28 138 38.1 0.264 81.5
1.84 38.6 25.8 51.4 32.9 160 43.2 0.259 66.5
2.08 21.9 14.7 27.3 16.8 88.4 25 0.292 149
2.07 23.2 15.5 28.9 17.7 93.4 26.4 0.292 140
2.05 25.6 17 32.1 19.6 103 29 0.291 126
2.03 27.9 18.5 35.2 21.5 113 31.4 0.29 114
1.99 33.3 21.7 42.6 25.8 135 36.9 0.287 92.8
1.95 38.1 24.5 49.4 29.7 154 41.6 0.285 78.8
1.93 39.4 25.2 51.3 30.8 160 42.9 0.284 75.4
1.86 46 28.7 61.4 36.3 186 48.9 0.279 61.4
2.47 24.7 18.6 30.2 21.2 121 30.7 0.312 139
2.46 26.2 19.6 32 22.4 129 32.4 0.312 131
2.44 28.9 21.6 35.6 24.9 142 35.6 0.311 117
2.43 31.6 23.5 39.1 27.3 156 38.7 0.31 106
2.38 37.8 27.9 47.4 32.9 188 45.9 0.307 86.5
2.34 43.4 31.7 55.1 38.1 216 52.1 0.305 73.3
2.33 45 32.7 57.3 39.5 224 53.8 0.304 70.2
2.25 52.8 37.8 68.7 47.1 265 62.2 0.299 57
2.49 37.9 25.4 47.2 28.9 183 43.3 0.351 104
2.47 41.5 27.7 51.9 31.7 201 47.1 0.35 93.7
2.43 49.9 32.9 63.1 38.4 242 56 0.347 76.1
2.39 57.5 37.5 73.6 44.5 279 63.8 0.345 64.4
2.37 59.7 38.8 76.7 46.3 290 65.9 0.344 61.6
2.3 70.8 45 92.7 55.4 344 76.6 0.339 49.9
2.23 83.8 51.7 112 65.6 397 86.8 0.339 40.7
3.27 46 36.7 55.6 42 301 59.5 0.391 92.7
3.25 50.4 40.2 61.2 46.1 330 65 0.39 83.9
3.21 60.9 48.2 74.6 56.1 401 77.9 0.387 68
3.17 70.6 55.6 87.3 65.5 468 89.6 0.385 57.5
3.15 73.3 57.6 91 68.2 487 92.9 0.384 54.9
3.08 87.5 68.1 111 82.6 587 110 0.379 44.3
2.99 102 78.1 131 97.3 688 126 0.374 36.5
3.31 62.9 46 77.1 52.2 411 76.5 0.43 75.9
3.27 76.3 55.3 94.3 63.6 499 91.9 0.427 61.4
3.22 88.7 63.8 111 74.4 583 106 0.425 51.8
3.21 92.3 66.2 115 77.5 607 110 0.424 49.6
3.14 111 78.5 141 94.1 733 130 0.419 39.9
3.05 130 90.5 168 111 862 150 0.414 32.7
4.11 81 64.8 97.4 73.6 660 105 0.49 66.4
4.07 98.5 78.5 119 90.1 807 127 0.487 53.7
4.02 115 91.2 141 106 946 147 0.485 45.2
4.01 120 94.8 147 110 986 153 0.484 43.2
3.94 145 114 180 135 1203 183 0.479 34.7
3.85 171 133 216 161 1432 214 0.474 28.4
3.76 193 149 249 185 1633 240 0.469 24.2
3.74 198 153 256 190 1679 246 0.468 23.3
3.35 76.5 51.7 94.7 58.3 493 88.1 0.47 69.3
3.31 93 62.3 116 71.1 600 106 0.467 56
3.27 108 72 136 83.3 701 122 0.465 47.2
3.26 113 74.8 142 86.8 730 127 0.464 45.1
3.18 136 89 175 106 883 151 0.459 36.2
3.1 161 103 209 125 1041 175 0.454 29.7
3.01 181 114 240 142 1175 194 0.449 25.3
2.99 186 116 247 146 1204 198 0.448 24.5
4.19 105 75.9 128 85.2 852 127 0.55 59
4.15 128 92 157 104 1042 154 0.547 47.7
4.11 150 107 186 123 1224 179 0.545 40.1
4.09 156 111 194 128 1277 186 0.544 38.3
4.02 190 134 239 157 1560 224 0.539 30.7
3.93 226 157 288 188 1862 263 0.534 25
3.85 258 177 333 216 2130 296 0.529 21.3
3.82 265 182 344 223 2191 303 0.528 20.5
4.23 121 82.8 149 92.4 986 142 0.587 55.2
4.19 149 101 185 114 1204 172 0.587 44.3
4.15 175 118 218 134 1414 200 0.585 37.3
4.14 183 123 228 140 1475 208 0.584 35.6
4.06 223 148 282 172 1804 251 0.579 28.5
3.98 266 174 341 206 2156 295 0.574 23.2
3.89 305 196 395 237 2469 333 0.569 19.7
3.87 314 201 408 245 2541 341 0.568 19
3.72 368 229 491 290 2982 391 0.559 15.3
4.94 198 148 241 169 1943 245 0.624 34.9
4.92 204 153 250 175 2034 255 0.619 33.5
4.84 249 186 309 216 2501 309 0.614 26.8
4.75 298 220 374 260 3006 366 0.609 21.8
4.67 346 253 439 304 3462 417 0.608 18.4
4.63 347 254 444 308 3568 426 0.599 17.9
6.28 269 204 324 228 3278 337 0.787 32.9
6.24 317 239 385 270 3877 396 0.785 27.6
6.22 331 250 402 283 4054 413 0.784 26.3
6.15 409 306 501 350 5021 506 0.779 21
6.06 494 367 611 426 6090 605 0.774 17
5.98 572 422 715 497 7088 695 0.769 14.4
5.96 591 435 740 514 7326 717 0.768 13.8
5.8 710 516 906 625 8868 849 0.759 11.1
7.42 380 312 454 353 5554 502 0.865 25
7.4 397 325 475 369 5810 524 0.864 23.8
7.33 492 401 592 459 7221 644 0.859 19
7.24 595 483 724 560 8798 775 0.854 15.4
7.16 692 559 849 656 10285 895 0.849 13
7.13 715 577 879 679 10643 924 0.848 12.5
6.98 865 692 1081 831 12993 1106 0.839 9.97
8.35 421 340 501 380 6824 552 0.987 26.1
8.31 499 401 596 451 8100 651 0.985 21.9
8.29 522 419 624 472 8476 681 0.984 20.9
8.22 648 518 779 589 10562 840 0.979 16.6
8.13 788 628 956 721 12908 1015 0.974 13.4
8.05 920 729 1124 847 15137 1178 0.969 11.3
8.02 952 754 1165 877 15677 1217 0.968 10.9
7.87 1159 911 1441 1080 19252 1468 0.959 8.67
10.4 721 603 852 677 14529 967 1.18 18.2
10.4 754 631 892 709 15215 1011 1.18 17.3
10.3 940 784 1118 888 19027 1254 1.18 13.7
10.2 1149 955 1375 1091 23354 1525 1.17 11.1
10.1 1347 1117 1624 1286 27513 1781 1.17 9.32
10.1 1395 1156 1685 1334 28526 1842 1.17 8.97
9.93 1715 1412 2095 1655 35325 2246 1.16 7.12
8.56 750 514 917 568 12049 877 1.18 18.2
8.55 785 538 960 594 12612 917 1.18 17.3
8.47 978 666 1203 743 15735 1135 1.18 13.7
8.39 1196 808 1480 911 19259 1376 1.17 11.1
8.3 1403 942 1748 1072 22622 1602 1.17 9.32
8.28 1453 974 1813 1111 23438 1656 1.17 8.97
8.13 1787 1182 2256 1374 28871 2010 1.16 7.12
10.6 1337 971 1622 1081 27083 1629 1.38 11.7
10.5 1640 1185 2000 1331 33284 1986 1.37 9.44
10.4 1930 1389 2367 1572 39260 2324 1.37 7.93
10.4 2001 1438 2458 1631 40719 2406 1.37 7.62
10.2 2476 1763 3070 2029 50545 2947 1.36 6.04
12.6 1749 1330 2100 1480 42563 2203 1.58 10.2
12.6 2150 1629 2595 1826 52450 2696 1.57 8.22
12.5 2538 1916 3077 2161 62039 3167 1.57 6.9
12.5 2633 1985 3196 2244 64389 3281 1.57 6.63
12.3 3271 2451 4005 2804 80329 4044 1.56 5.24
12.1 3951 2939 4885 3408 97447 4842 1.55 4.25
Compiled & calculated by Techno Consultants Ltd, December 2000