T.C.M. S.r.l.

- Via dei Ciclamini 25 - 70026 Modugno - Bari - Italy

tel. +39.080.5312623 - P. IVA 07963550723 - www.thermocold.it - info@thermocold.it

CWC EA 2700 Z ME

Pictures are not binding, may be depicted accessories on request.

For further information please contact our sales offices.

BASIC VERSION
The units belonging to CWC EA family are water cooled packaged chillers and heat pumps, equipped with hermetic
scroll compressors, available in the following versions:CWC EA - water-water chillers and condenserless units with
cooling capacity from 53 to 700 kWCWC XEA - water-water high efficiency chillers with cooling capacity from 53 to 700
kWCWC HP XEA - water-water high efficiency heat pumps with cooling capacity from 53 to 700 kW and heating capacity
from 60 to 700 kW

PLUS
• The unit can be positioned with a long side adjacent to the wall, optimizing the installation spaces and ensuring full
access to all major components for maintenance activities.• The CWC EA - XEA - HP XEA units are designed in
compliance with the European Regulation (ECODESIGN ENER LOT21 - Tier 1) in force from January 2018, related to
all comfort chillers.• The compact overall dimensions allow extremely flexible installations.• Interface with Multi-Manager
system and e-Manager+ remote control.

ACOUSTIC VERSIONS
Acoustic Versions (to be combined with basic versions):LN version: unit in low noise version. The noise reduction is
achieved by removable compressor sound attenuation jackets. SL version: unit in super low noise version. The noise
reduction is achieved by removable compressor sound attenuation and panels covered with sound proof insulation.

HYDRAULIC VERSIONS
HYDRAULIC VERSIONS FOR USER SIDE SINGLE WATER PUMP:-B1 Low available pressure -A1 High available
pressureIt includes 1 water pump, safety valve, relief valve, drain valves.DOUBLE WATER PUMP: -A2 High available
pressure It includes two water pumps, safety valve, relief valve, check valves, drain valves.WATER PUMP + TANK (for
cooling only versions):-SB Low available pressure-SA High available pressureIt includes water pump, safety valve, relief
valve, drain valve, water tank, water filling valve. DOUBLE WATER PUMP + TANK (for cooling only versions):-XA High
available pressureIt includes water pump, safety valve, relief valve, drain valve, water tank, water filling
valve.HYDRAULIC VERSION FOR SOURCE SIDESINGLE WATER PUMP:-L1 Low available pressure -H1 High
available pressureIt includes 1 water pump, safety valve, relief valve, drain valves.DOUBLE WATER PUMP: -H2 High
available pressure It includes two water pumps, safety valve, relief valve, check valves, drain valves.

CASING

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CWC EA - Single circuit modelsCWC XEA - Single circuit modelsCWC HP XEA - Single circuit modelsCasing made with
galvanized base and pre-painted metal sheet with epoxy powder. This treatment provides long lasting resistance for
outdoor installation, even in aggressive environmental conditions. Easily removable panels providing total access to
components inside the machine for service and maintenance purposes.CWC EA - Double circuit modelsCWC XEA -
Double circuit modelsCWC HP XEA - Double circuit modelsCasing made with heavy gauge structure in galvanized steel.
The powder paint anti-corrosive treatment over the entire frame provides long lasting resistance for outdoor installation,
even in aggressive environmental conditions. Its design allows these machines to be manufactured in modular units and,
at same time, it ensures a constant air flow through the finned coils and makes for easy maintenance and service.

COMPRESSOR
The unit is equipped with two or more hermetic, direct-drive, 3000 rpm 50 Hz with Intermediate Discharge Valves (IDVs)
scroll compressors. The Intermediate Discharge Valve adapts the energy consumption to the varying load and pressure
conditions in the system. Motor is suction gas cooled, hermetically sealed, two poles, squirrel cage induction type, with
four pressure lubricated rolling elements, bearing groups shall support the rotating assembly. Motor bearings will be
designed for the whole life of the chiller.

USER HEAT EXCHANGER

Dry expansion, stainless steel AISI 316 brazed plate type with double circuit, externally insulated with closed cell
anticondensation material and equipped with water differential pressure switch and antifreeze protection electric heater.

REFRIGERANT CIRCUIT
The units are equipped with one or two independent refrigerant circuits entirely constructed with copper tubes. Each
circuit includes:

-electronic expansion valve;

-filter dryer;

-sight glass;

-liquid line solenoid valve;

-liquid line shut-off valve (if present);

-high pressure switch;

-low pressure switch;

ELECTRICAL CONTROL PANEL

Electrical control panel made in accordance with standards CEI 44-5/IEC 204-2, mounted inside the unit, includes:

-safety locked main switch;

-fuses and contactors for compressors;

-fuses 220V auxiliary circuit;

-fuses 24V auxiliary circuit;

-transformer for 24Vac auxiliary circuit power supply;

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-low-voltage user terminals board.

The unit is equipped with FG7 cables, with a very good behaviour in an outside installation thanks to their resistance to
UV exposure, more higher in comparison with others standard cables.

ELECTRONIC CONTROLS
The units are equipped by one single device, that handles all circuits. The keypad allows a complete and intuitive display
of all the main control variables of all circuits. The programmable controllers based on a powerful platform with 256 bit
microprocessor, 4 MB mass storage with a hardware and software configuration made with the most innovative
technology in terms of processing speed and connectivity. The diagnostic includes a complete alarm management,
alarm history and data logger which stores an archive of about four days (further expandable by USB memory) where
the main variables and the operating status of the unit are recorded. Modbus communication protocol. The temperature
regulation is carried out with continuous proportional logic according to the return water temperature, or with a
proportional and integral logic function of outlet water Temperature according to the type of unit. The operating
parameters of the machine are protected by three levels of password (user-maintainer-builder). The user panel provides
information LCD display with exhaustive descriptions in Italian, English, French, Spanish and German.

-Ability to interface with the main BMS systems via RS485. (Modbus-Lon, Bacnet MSTP; Bacnet TCP/IP).

-Ability to interface with main BMS systems via Ethernet. ( BACnet TCP / IP ) with USB / Ethernet adapter D-Link ;

-Ability to interface with I/O expansion modules via Lan.

-Ability to control the unit by voltage free contacts.

-Input Ethernet RJ45, for routing on the web of all the parameters of the unit, providing a total remote control of unit.

-USB input to upload parameter files, system files, firmware and to download files of historical alarms, residing
parameters files and default parameters files.

-User interface on the door of the panel, low-reflection LCD, equipped with 8 function keys, easy iconic display, easy
sliding between the dynamic screens.

-Management of motorized valves for condensation control and / or evaporation (if required);

-Management of electronic expansion valves through controller based on PID logic, with LOP control (low operating
pressure), maintenance of the minimum working pressure and of the MOP (maximum operating pressure) for the
management of the maximum working pressure.

The microprocessor manages:

-Starting of the compressors with the start-up and stop time control.

-Compressor rotation with FIFO logic, running hours balance.

-Fans start up and modulation according with condensation and evaporation pressure. (ZME version);

-Solenoid valves of liquid lines with pump-down management during stops through double control of suction pressure
and maximum time of the procedure.

-Electric anti-freeze heater for user exchangers.

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-The management , through volt free contacts , water pumps or remote condensers for ZME version ;

-Cumulative alarm signal of the unit through voltage free contacts.

The microprocessor will control and display by suitable measuring transducers the following variables:

-Inlet and outlet water temperature to the user exchanger.

-Inlet and outlet water temperature to the source.

-Condensing pressure of each refrigerant circuit.

-Evaporating pressure of each refrigerant circuit.

-Total operating time of each compressor.

-Total operating time of the unit.

The microprocessor will protect the unit in the following cases, the resetting of any alarm will always be manual.

-Low evaporating pressure by analogical and digital input with possibility to edit the marking details.

-High condensing pressure by analogical and digital input.

-High temperature of the compressors windings.

-Reverse rotation of each compressor.

-High temperature of the windings of the fan motors ( setting for ZME versions) ;

-High temperature of the windings of the pump motors ( setting for ZME versions) ;

-Lack of water flow on evaporator and condenser.

-Low evaporator outlet water temperature to the user exchanger.

-Low condenser outlet water temperature to the source (water/water).

It is also possible to display and edit through the microprocessor the following value:

-Operating set point of the unit.

-Operating differential of the unit.

-Set point and anti-freeze block differential.

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-Minimum operating time of each compressor.

-Minimum stop time of each compressor.

-Maximum number of starts per hour of each compressor.

-Set point and optimal condensation pressure differential (condensation and evaporation control).

Other functionalities ensured from the microprocessor are:

-Activating of preventive functions at extreme conditions of high pressure.

-Activating of preventive functions at extreme conditions of low pressure.

-Activation of preventive functions at limit conditions of high discharge temperature.

-Activating preventive functions at extreme conditions of high evaporator inlet water temperature (summer running).

-Protection from unwanted changes of the parameters thanks of the use of password and systems to confirm the
changed data.

-Indication of the unit status and the components status.

-Possibility to exclude each compressor for the maintenance.

-Possibility to change the set point by external analog signal (4-20 MA).

-Possibility of ON/OFF remote signal through digital external signal.

-Communication with supervision systems (data and parameters exchange) through Modbus RTU (std), bacNet
(accessories).

-Auto power on-off of the unit using time slots.

-Adjustment of the set point by time bands both with direct and reverse direction logic (Energy Saving).

OPERATING MAP

Operating map for condenserless units CWC EA ZME:

ACCORDING TO EN14511

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Unit
Model 2700
Refrigerant fluid R410A
Minimum partialization of the unit % 17
Compressors
Type SCROLL
Number 6
Refrigerant ciruits 2
Capacity steps 6
Total oil charge 40.2
Total refrigerant charge 73.5
Heat exchanger - User side
Type PL
Number 1
Water content l 81.3
Dimensions
Lenght mm 3900
Width mm 883
Height mm 1953
Weight
Net weight kg 2222.0
Cooling conditions
Fluid - User side Water
Fouling factor - User side m² °C/kW 0.0000000
Inlet water temperature - User side °C 10.0
Outlet water temperature - User side °C 5.0
Condensing temperature °C 47.0
Cooling performances
Cooling capacity kW 635
Compressors absorbed power kW 192
Total absorbed power (R1) kW 192
Flow rate - User side m3/h 103.45
Pressure drops - User side kPa 39.0
EER 3.20
Sound levels
Sound power (ISO 9614) dB(A) 98
Sound Level pressure at 1 m dB(A) 80
Sound Level pressure at 5 m dB(A) 71
Sound Level pressure at 10 m dB(A) 66
Sound Level pressure at 20 m dB(A) 61
ELECTRICAL DATA (Theoretical calculations)
Power supply V/ph/Hz 400/3+n/50
Electrical performances
FLI kW 188.2
Full load current - FLA A 321.2
SA A 680.7

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Maximum starting current - LRA A 413.0

FLI Max kW 308.6
FLA Max A 540.0
SA Max A 863.0

Sound
63 [Hz] 125 [Hz] 250 [Hz] 500 [Hz] 1000 [Hz] 2000 [Hz] 4000 [Hz] 8000 [Hz]
Level
Lw [dB] 107 103 99 95 92 90 84 79 Lw_tot dB(A) 98
Lp [dB] 75 71 67 63 60 58 52 47 Lp_tot dB(A) 66

Technical data and dimensions are not binding. Thermocold reserves the right to make necessary changes without notice.
Technical data are referred to clean coils without fouling and do not consider the defrost cycles duty.
The minimum and maximum water flow admitted to the heat exchanger can be checked in the technical literature on Thermocold website.
The declared performance refers to basic units at an altitude of 0 meter above sea level; some options may affect the performance of the unit.
The use of appropriate correction factors is required to calculate performance if the following options are selected:
- hydraulic kits;
- special coils and/or special coating on coils;
- condensing/evaporating control devices;
- EC fans;
- Low ambient temperature kit;
- Low water temperature kit;
- Additional refrigerant circuit components (e.g. compressor suction service valve);
- High leaving hot water temperature module.
Standard hydraulic versions can operate with a maximum glycol percentage of 25%. Please contact the Thermocold sales support for the
quotation of hydraulic kits suitable for operation with a glycol percentage higher than 25%. If the hydraulic versions are selected, the following
additional water pressure values of the water circuit shall be considered, calculated in accordance to the water flow at nominal conditions (in
chiller mode with Tw in/out 12/7°C – Tair +35°C for the air cooled units; Tevap in/out 12/7°C – Tcond in/out 30/35°C for the water cooled unit).
Double pump --> 70kPa
Single pump + water tank --> 30kPa
Double pump + watr tank --> 90kPa

Performance tolerances at other conditions from the full load test conditions, as defined in EN Standard 14511-3:2013, are different and need to
be checked. Please contact Thermocold, also in case a performance test is needed at different conditions than those defined in EN Standard
14511-3:2013 (valid for chillers, heat pumps and multi-pipe units).
Hydraulic and electrical data shown are calculated in cooling only mode.
FLI = Full load power input at the conditions of the selection
FLA = Full load current at the conditions of the selection
SA = Inrush current (sum of LRA of the largest compressor, current of the other compressors, total current of the fans)
LRA = Locked rotor amperes for the largest compressor
FLImax= Full load power input at the worst conditions for compressors and fans (at the limit of the unit operating envelope)
FLAmax= Full load current at the worst conditions for compressors and fans (at the limit of the unit operating envelope)
Samax= Inrush current (sum of LRA of the largest compressor, current of the other compressors calculated at the worst conditions, total current
of the fans).
Acoustic data referred to the following operating conditions: evaporator water temp. In/out 12°/7°C - outdoor temp. 35°C.
Acoustic data refer to basic unit without hydraulic version and EC fans. Correction factors of sound power and sound pressure levels are
available on the technical bulletin.
The sound pressure levels are average values calculated in free field with a reflective surface and are indicative.
The sound power and sound pressure values are weighted (dBa).
The values shown in each octave band are indicative and represent sound pressure levels at 10 m unweighted (dB).
The water flows refers to the delta T shown in the datasheet.
FOR HEAT PUMPS: the selection of the fixed speed water pump shall be made in accordance to the water flow in cooling mode. In heating
mode the unit will work with the same water flow as in cooling but with consequent variation of the delta T respect to the one of the datasheet.
FOR MULTI-PIPE UNITS:
The selection of the fixed speed water pump on the cooling side shall be made in accordance to the water flow in cooling only mode. In chiller +
total recovery mode (cooling + heating) the unit will work with the same water flow as in cooling only mode but with consequent variation of the
delta T respect to the one of the datasheet. Unit controls on the entering cold water temperature.
The selection of the fixed speed water pump on the heating side shall be made in accordance to the water flow in heating only mode. In chiller +
total recovery mode (cooling + heating) the unit will work with the same water flow as in heating only mode but with consequent variation of the
delta T respect to the one of the datasheet. Unit controls on the entering hot water temperature.

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