DOC NO. E013.

34C-49-8000-115 REV-00
PROJECT
E013.34C SHEET NO. 1
NO.
AREA : BOP DESCRIPTION : DESIGN CALCULATION REPORT FOR PUMP FOUNDATION

DESIGN CALCULATION REPORT

FOR PUMP FOUNDATION IN TANKER LOADING AND UNLOADING AREA

REV DESCRIPTION PREP'D CKD. APPR'D. DATE

00 Issued for comments RT ASD PTB

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1.0 Index

Item Description Page No.

1.0 Index 2

1.1 Scope of work 3

1.2 Reference Documents 3

1.2.1 Standards & Specifications 3

1.3 Design calculations 4

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1.1 Scope of work

This document covers design calculation of pump foundations in tanker loading and unloading area area.

It gives the basis for finalizing the pump foundation sizes.

The sizing is done based on the requirements specified in the vendor drawings.

The maximum and minimum bearing pressures are calculated under the pump foundations.

These pressures are compared with the permissible bearing pressures.

The assembly of pump and pump foundation is also checked for resonance condition.

1.2 Reference Documents

Equipment layout for Tanker Loading & Unloading Area 502256-8000-34C Rev. 3

General arrangement drawing GA114063014 Rev. 1

1.2.1 Standards & Specifications

Civil and structural design basis E013.34C-49-00-01 Rev. 1

Site conditions and utility data E013.34C-56-00-03 Rev. 7

1.3 Sizing criteria

Sizing of the pump foundations is based on following criteria.

Edge of the foundation is minimum 7" form the center of anchor bolt

Edge of the foundation is minimum 5" form the edge of the bolt pocket.

Frequency of the foundation assembly shall be < 80% of the frequency of the pump or shall be > 120%

of the frequency of the pump.

Maximum bearing pressure under foundation shall be less than permissible bearing pressure.

Minimum bearing pressure under foundation shall be greater than zero.

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1.3 Design calculations

Detail design calculation is presented below for Pump 8000-P11A/B/C/D.

Corresponding vendor drawing is GA114063014. Rev No. 01

Similar calculations are performed for all the tanks and the results are tabulated below.

TOG EL. 103.000

FGL EL. 101.000

BOC EL. 100.000

68.00 in
X
7.5 in

ELEVATION
15.00 in

30.00 in

PUMP AXIS
7.5 in

Z
8.75 in 50.50 in 8.75 in

Input PLAN

Weight of pump and motor assembly : 569.00 lb

Overall dimension of pump base frame in X-direction : 53.00 in

Overall dimension of pump base frame in Z-direction : 23.50 in

C/C distance of outermost anchor bolts in X-dir 50.50 in

C/C distance of outermost anchor bolts in Z-dir 15.00 in

Distance between center of anchor bolt and edge of 2 in

pocket(z direction)
Distance between center of anchor bolt and edge of
pocket(X direction) 3 in

Top of grout of the foundation 103.000 ft

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Dynamic load in vertical direction 0.0197708 kip

Dynamic load in horizontal direction Fx 0.0197708 kip

Dynamic load in horizontal direction Fz 0.0098854 kip

Grade of concrete 4000 psi Ref.E013.34C-49-00-01

Grade of steel 60000 psi Ref.E013.34C-49-00-01

Bar dia #4 0.5 in

Clear cover 1.5 in

Density of soil 120 pcf Ref.E013.34C-49-00-01

Density of concrete 157 pcf Ref.E013.34C-49-00-01

Allowable bearing capacity of soil 1900 psf

Foundation size

Length of foundation (along x)
=C/C of outer bolts + 7" on either side 64.5 in
=C/C of outer bolts + 2 x Dist. Between anchor
66.5 in
bolt and pocket edge + 5" on either side
=Overall dimension of pump base frame+ 2" 55.00 in

Provide Length of foundation (along X) = 68.00 in OK

Length of foundation (along z) =C/C of outer bolts + 7" on either side 29 in

=C/C of outer bolts + 2 x Dist. Between anchor
29 in
bolt and pocket edge + 5" on either side
=Overall dimension of pump base + 2" 25.50 in

Provide Length of foundation (along Z) = 30.00 in OK

Depth of foundation (from top to base level)

Bottom of foundation level assumed = 100 ft

Depth of foundation 35 in (1" grout thickness)

Self weight of footing 6.49 kip

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Check for bearing pressure

Dynamic load : Axial load Py 0.020 kip

Drawing no.GA114063014 Lateral Load Px 0.020 kip

Pz 0.010 kip

Total vertical load = Selfweight of the footing + Weight of pump assembly + Dynamic load

Total vertical load = 7.08 kips

Area of footing 2040 in2

COG of pump assembly from COG of foundation in X direction e1 = 1.000 in (Assumed)

COG of pump assembly from COG of foundation in Z direction e2 = 1.000 in (Assumed)

COG of pump assembly from bottom of foundation in Y direction e3= 43.000 in (Assumed)

Moment due to eccentricity e1 = Mz1 = 0.05 kip-ft

Moment due to eccentricity e2 = Mx1 = 0.05 kip-ft

Moment due to dynamic load Mz2 = 0.072 kip-ft

Mx2 = 0.037 kip-ft

Total moment about X axis Mx = 0.0845 kip-ft

Mz = 0.120 kip-ft

Max pressure under footing = (P/A) + (Mx/Zx) + (Mz/Zz)

0.523 ksf

….OK

Min pressure under footing = (P/A) - (Mx/Zx) - (Mz/Zz) 0.476

OK

Mass ratio calculation

Weight of footing 6.49 kips
Total weight of equipment 0.569 kips

Mass ratio 11.40 >= 3 Times pump wt,

The proposed dimensions may be maintained.

Natural Frequency
k
Circular frequency for uncoupled translation w y=
√ m
Minimum of K
Modulus of subgrade = 20 pci between BH8 &
BH13 for depth
Effective foundation area in contact with soil = 2040 in2 0-9'

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Stiffness of soil K = 40800.00 lb/in

= 3.40 kip/ft

Mass of block foundation = 7056 lb

Natural frequency fn
451.2682 RPM

Operating frequency 3500 RPM

….OK

The frequency of the foundation is beyond the resonance range

Amplitude

Amplitude for Foundations with harmonic Vibration is given by = Fy/(m*(fn^2-fo^2)

Where, Vertical Dynamic Force,Fy = 0.019770846 kip

m, mass of System(Foundation + Pump) = 7056 lb

Natural Frequency of Pump,fn = 451 RPM

Operating Frequency,fo = 3500 RPM

= -0.000008 in < 0.00786 in

The Limiting Value of the Amplitude is assumed as 0.0079 in

…OK

Reinforcement

No strength design is required for this block foundation. (Cl 2.4.7(API Recommended Practise 686) )

Minimum reinforcement 0.18% of C/S area shall be provided For Grade 60 steel.

Dia of bar #4 0.5 in

Area 0.1963 in2

Spacing provided 8 in
Cl 7.12 ACI
Minimum reinforcement required 3.672 in2 318-08

Area of reinforcement provided 4.59 in2

OK

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