Heatpac EHM Electric Heater: Component Description

Component
Description
Heatpac EHM ®
Electric Heater
Product No. 580974-80 to 580979-80

580974-81 to 580979-81 580978-91 to 580979-91
Printed 580974-82 to 580979-82 580978-92 to 580979-92
Book No. 580974-83 to 580979-83 580978-93 to 580979-93
580974-84 to 580979-84 580978-94 to 580979-94
Mar 2011
584690-02 V3
Marine & Diesel Equipment

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be gratefully
appreciated.
Copies of this publication can be ordered from your local Alfa Laval
company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2011.
Original instructions
Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.
Not following the instructions can result in

serious accidents with fatal injuries.
P000272A
In order to make the information clear only foreseeable conditions have
been considered. No warnings are given, therefore, for situations
arising from unintended usage of the machine and its tools.
Contents
1 Function Description ........................................................................................... 1

1.1 Application ........................................................................................................... 1
1.2 Design .................................................................................................................... 1
2 Maintenance and Adjustment ....................................................................... 3

2.1 Maintenance ........................................................................................................ 3
2.1.1 Dismantling and Cleaning ....................................................................................... 4
2.1.2 Replacing Heater Element ...................................................................................... 5
2.1.3 Insulation Resistance Megger Test ......................................................................... 7
2.1.4 Measuring of Heater Block Resistance ................................................................... 8
3 Technical Data ..................................................................................................... 11

3.1 Specifications ................................................................................................... 11
3.2 Dimensions ......................................................................................................... 13
3.2.1 Heater 7/8 kW ......................................................................................................... 13
3.2.2 Heater 14/16 kW..................................................................................................... 14
3.2.3 Heaters 22/24 kW, 36/40 kW, 50/56/100 kW, 65/72/130 kW .................................. 15
3.2.4 Heater part numbers .............................................................................................. 16
4 Installation .............................................................................................................. 17
4.1 Mounting ............................................................................................................. 17
4.2 Electrical Installation .................................................................................... 18
4.3 Protection and Storage .................................................................................. 18
5 Spare Parts ............................................................................................................. 19

5.1 Heaters, 230 V .................................................................................................. 21
5.2 Heaters, 400 V .................................................................................................. 22
5.3 Heaters, 440 V .................................................................................................. 23
5.4 Heaters, 460/480/500 V .................................................................................. 24
5.5 Heaters, 690 V .................................................................................................. 25
5.6 Heater Element Combinations..................................................................... 26
5.6.1 Heater Element Types ........................................................................................... 26
584690-02
584690-02
®
HEATPAC EHM SERVICE MANUAL 1 FUNCTION DESCRIPTION
1 Function Description
1.1 Application
The heater is used in Heatpac® and Viscochief®
heating systems, together with control unit and
power unit, for stepless heating of mineral oils.
X0 2 45 88 B
1.2 Design
The heater consists of a number of aluminium
heating elements mounted on a flange to form a
cartridge. This is inserted into a steel pressure
vessel. A baffle inside the pressure vessel diverts
the flow into two passages. The elements are
electrically connected to a junction box on top of
the heater in groups of three to achieve
symmetrical load. The different groups are then
connected in parallel to form up to four part
loads when connected to the power unit.
The heating surfaces of the elements are

corrugated, forming channels for the oil when
placed together. The corrugated surface
increases the heater surface. The channels
create turbulence in the flow through the heater,
which increases heat transfer.
X0 2 45 89 A
584690-02 1
®
1 FUNCTION DESCRIPTION HEATPAC EHM SERVICE MANUAL
2 584690-02
®
HEATPAC EHM SERVICE MANUAL 2 MAINTENANCE AND ADJUSTMENT
2 Maintenance and Adjustment

2.1 Maintenance
The electric heater requires regular opening for
cleaning. The heater block resistance, and the
insulation resistance of the heating elements
should be checked and an inspection of the
general condition carried out.
Any malfunctions of the heater are indicated in
the control unit. For further information see the
“Alarms and Fault Finding” manual.
Recommendations
The heater should be inspected, and if necessary
cleaned, as follows:
• New heater – after max. three months
• Fuel/diesel oil heater – every year
• Lube oil heater – every 3 months if the
elements are heavily soiled on latest
inspection; every 6 months if they are only
slightly soiled
R
! DANGE
Electrocution Risk
Switch off the main power before opening the heater
junction box, or dismantling the heater.
As a general guideline, the heater should be

opened up for cleaning whenever any of the
following conditions occur:
• Excessive pressure drop.
• Falling capacity, low oil temperature.
584690-02 3
®
2 MAINTENANCE AND ADJUSTMENT HEATPAC EHM SERVICE MANUAL
Before Removing the Insert
Before removing the insert, make sure that:

1 You remove the high temperature sensor.
2 You remove the sensor pocket.
X0 2 45 90 A
2.1.1 Dismantling and Cleaning
Where heavy fuel is used, dismantle the heater

when warm as described below:
1 Lift off the junction box cover.
2 Loosen the cable glands.
3 Mark the signal wires, disconnect them and
pull out the cables.
4 Remove the high temperature sensor (Pt100)
and the sensor pocket, to avoid damage to
them.
5 Remove the flange bolts.
6 Remove the earth connections between the
flanges and the junction box.
7 Lift off the heater insert. If cold heavy fuel has
stiffened the heater insert, a couple of
screwdrivers may be used to ease off the
insert. Avoid using a sling.
8 Clean the insert in a bath using Alfa-Laval
X0 24 62 4 A
cleaning liquid part no. 1762852-01 for lube

oil heater; part no. 1763500-02 alternatively
diesel oil, white spirit, or equivalent for fuel oil
heater. Blow all parts dry with compressed air.
9 Assemble the heater in reverse order.
10 Measure the heater block resistance and the
insulation resistance to ground before
reconnecting the wires.
4 584690-02
®
2.1.2 Replacing Heater Element
1 Place the heater insert on a work bench.

2 Use a box spanner to disconnect the wires
and the connecting plates. A wiring diagram
is placed on the inside of the junction box
cover.
3 Disconnect the junction box by removing the
nuts on the heater element connecting rods
inside the the junction box, using a box
spanner. Be careful not to damage the
insulation sleeves.
4 Remove the junction box.
5 Remove the O-rings above the tightening nuts
of the heater element connecting rods.
6 Remove the nuts using a box spanner.
7 Pull out the heater element.
X02 46 2 5A
When reassembling:
1 Mount the elements in the element flange with
new coppar washers for sealing, and with the
nuts on the top side.
2 Lubricate the threads with oil.
3 Place the phased elements in the corners and
against the partition plate (see Spare Parts
Catalogue).
4 The gasket may be glued to the housing
flange with gasket glue.
5 Mount the element packet in the housing so
that the earth fastening holes on the flanges
are in the same direction.
6 Cross tighten the bolts holding the flanges to a
torque of 200 Nm.
584690-02 5
®
7 Screw fast the elements in the top counter

flange. Tighten from the middle outwards in
two stages; first to a torque of 20 Nm, then to a
torque of 50 Nm.
8 Mount plugs in sleeves with packing (for
pressure testing).
9 Test tightness under system pressure. If there
is any leakage, further tighten the bolts/nuts
(max. 240 Nm).
10 Before refitting the junction box, mount new
O-rings.
11 Test the insulation resistance as described on
page 7.
12 Test the block resistance as described on
page 8.
For tightening torques, see chapter ‘‘Technical
Data” on page 11.
ON
CAUTI
!
It is very important that the correct heater element is

installed.
6 584690-02
®
2.1.3 Insulation Resistance Megger

Test
The heating elements are electrically insulated

by means of compact magnesium oxide. Under
certain conditions, e.g. during storage, transport,
etc., magnesium oxide can attract damp which
lowers the insulation resistance. The insulation
resistance between terminal and ground for each
heater block must therefore be measured before
the heater is taken into use. This is done by
means of a megger test.
Megger Test Procedure

• Disconnect the wires from the terminal in the
heater junction box before starting
measurement.
• Test the insulation resistance for the heater
blocks by means of a megger connected
between the heater terminals and ground in
X02 4 62 6A
the heater junction box. The test voltage to
use is 500 V DC.
The total insulation resistance for the heater
should be ≥1 MΩ.
Action to Increase Insulation Resistance

If the insulation resistance is between 100 kΩ
and 1 MΩ, the heater can be reconditioned in
place simply by taking it into use.
Please note that during the first period of
operation the insulation resistance can be
somewhat reduced before it starts to increase.
This is due to the accumulation of moisture in
the element top during heating.
In the event the insulation resistance is below
100 kΩ in any group of elements, the elements in
the group must be measured separately. The
insulation resistance in a single element is
measured between the connecting pin on the
element, with the closing links disconnected, and
the ground.
584690-02 7
®
A single element with resistance below 100 kΩ

can be reconditioned in place by indirect
warming. Do not connect the connecting pins via
the closing link to the terminal. Connect the
remaining elements in the block to the terminal
and allow the heater to be taken into operation.
New Megger Test

If the insulation resistance at start-up was
under 1 MΩ, a new megger test should be carried
out after 14 days operation. The elements should
now have a resistance of over 1 MΩ. If this is not
the case, any element still below 1 MΩ should be
replaced.
2.1.4 Measuring of Heater Block

Resistance
The heater block resistances are measured from

the power unit. This ensures that the heater
elements and the heater blocks are correctly
connected.
G 00 3 17 1A
Resistances of available heater sizes and
applicable voltage supply are given in the
following table:
8 584690-02
®
Heater Block Resistance (Ω)

Size (kW) Voltage (V) Part load 1 Part load 2 Part load 3 Part load 4
7 230 14 ---- ---- ----
7 400 42 ---- ---- ----
8 440 47 ---- ---- ----
8 480 55 ---- ---- ----
7 690 126 ---- ---- ----
14 230 7 ---- ---- ----
14 400 21 ---- ---- ----
16 440 23 ---- ---- ----
16 480 28 ---- ---- ----
14 690 63 ---- ---- ----
22 230 7 14 ---- ----
22 400 21 42 ---- ----
24 440 23 47 ---- ----
24 480 28 55 ---- ----
22 690 63 126 ---- ----
36 230 7 14 7 ----
36 400 21 42 21 ----
40 440 23 47 23 ----
40 480 28 55 28 ----
36 690 63 126 63 ----
50 230 7 14 7 7
50 400 21 42 21 21
56 440 23 47 23 23
56 480 28 55 28 28
50 690 63 126 63 63
65 230 7 14 7 3.5
65 400 21 42 21 11
72 440 23 47 23 12
72 480 28 55 28 14
65 690 63 126 63 32
100 400 11 22 11 11
440 13 26 13 13
480 15 30 15 15
690 32 64 32 32
130 400 11 22 11 6
440 13 26 13 7
480 15 30 15 8
690 32 64 32 16
584690-02 9
®
Terminals for Block Resistance Measuring

Power unit Part load 1 Part load 2 Part load 3 Part load 4
X11:4-5 X11:7-8 X11:10-11 X11:13-14
X11:4-6 X11:8-9 X11:10-12 X11:14-15
X11:5-6 X11:7-9 X11:11-12 X11:13-15
Control unit X11:4-5 X11:7-8 ---- ----
X11:4-6 X11:8-9 ---- ----
X11:5-6 X11:7-9 ---- ----
Contactor box ---- ---- K21:2-4 K22:2-4
---- ---- K21:4-6 K22:4-6
---- ---- K21:2-6 K22:2-6
10 584690-02
®
HEATPAC EHM SERVICE MANUAL 3 TECHNICAL DATA
3 Technical Data
3.1 Specifications
Media Mineral oil
Max. working pressure/max. media temp. 1.5 MPa (15 bar)/160 °C
Max. testing pressure 2.25 MPa (22.5 bar)
Material:
Heating element Aluminium
Pressure vessel Pressure vessel steel
Cover Aluminium
Insulation 20 mm mineral wool
Mounting style Vertically or horizontally
Voltage supply 230, 400, 440, 460/480/500, 690 V AC, 50/60 Hz
Terminal box EHM heater IP 54
Elements; resistance, surface load, output 230 V: 21 Ω, 1.3 W/cm2, 2.5 kW
400 V: 63 Ω, 1.3 W/cm2, 2.5 kW
32 Ω, 2.5 W/cm2, 5.0 kW
440 V: 70 Ω, 1.4 W/cm2, 2.8 kW
38 Ω, 2.5 W/cm2, 5.0 kW
460 V: 83 Ω, 1.3 W/cm2, 2.5 kW
45 Ω, 2.3 W/cm2, 4.6 kW
480 V: 83 Ω, 1.4 W/cm2, 2.8 kW
45 Ω, 2.5 W/cm2, 5.0 kW
500 V: 83 Ω, 1.5 W/cm2, 3.0 kW
45 Ω, 2.7 W/cm2, 5.4 kW
690 V see 400 V (= Y-connected 400 V elements)
584690-02 11
®
3 TECHNICAL DATA HEATPAC EHM SERVICE MANUAL
Tightening Torques
Flange bolts M16 240 Nm

Ground screw M8 21 Nm
Connections on elements M4 3 Nm
Element nut h = 9 M14 50 Nm
Element nut h = 5 M14 30-50 Nm
Relief valve G1/2 80 Nm
Spring pocket for Pt 100 and safety guard G1/2 30 Nm
Temperature sensors 80 Nm
12 584690-02
Apply a thin layer of Loctite 5923 on the flange
HEATPAC
Remove before
dismantling of the housing before the gasket is placed!
®
620
Ref. 580974 Rev. 1

3.2.1 Heater 7/8 kW
Heating Heating
Earth element type 2 element type 3
3.2 Dimensions
EHM SERVICE MANUAL
(104)
Terminal box
(130)
584690-02
775
630
542
(75) (75)
Holes (4x)Ø9
62
Oil outlet conn. Oil inlet conn.

25 PN 16 25 PN 16
115
28
159
13
3 TECHNICAL DATA
X 02 45 92 A
14
Apply a thin layer of Loctite 5923 on the flange
of the housing before the gasket is placed!
Remove before
dismantling
Terminal box
620
3 TECHNICAL DATA
Ref. 580975 Rev. 1

Heating Heating
element type 2 element
(134)
Earth
3.2.2 Heater 14/16 kW
(158)
775
630
584690-02
(89) (89)
542
Oil outlet conn.

25 PN 16
Holes (4x)M8x12
HEATPAC
62
Oil inlet conn.
®
25 PN 16
115
159 28
EHM SERVICE MANUAL
X0 24 69 4 A
®
HEATPAC EHM SERVICE MANUAL 3 TECHNICAL DATA
3.2.3 Heaters 22/24 kW, 36/40 kW, 50/56/100 kW, 65/72/130 kW
Remove before
Terminal box dismantling
Heating Heating
element type 2 (139) element
620
Earth
(214)
(92) (92)
EHM 22/24 kW
775
(118) (118)
630
542
Holes (4x)M10x12
Oil outlet conn.
(124)
40 PN 16
214
40
Oil inlet conn.

150
40 PN 16
(190)
216
90 EHM 36/40 kW
(168) (168)
(238) (214)
(218)
(290)
EHM 65/72/130 kW
Apply a thin layer of Loctite 5923 on the flange (142) (142)
X02 4 59 3A
of the housing before the gasket is placed! EHM 50/56/100 kW
Ref. 580976 Rev. 1, 580977 Rev. 1, 580978 Rev. 1, 580979 Rev. 1,
584690-02 15
®
3 TECHNICAL DATA HEATPAC EHM SERVICE MANUAL
3.2.4 Heater part numbers

Part no.
580974 80 Oil heater, 7 kW, 230 V
580975 80 Oil heater, 14 kW, 230 V
580976 80 Oil heater, 22 kW, 230 V
580977 80 Oil heater, 36 kW, 230 V
580978 80 Oil heater, 50 kW, 230 V
580979 80 Oil heater, 65 kW, 230 V
580974 81 Oil heater, 7 kW, 400 V
580975 81 Oil heater, 14 kW, 400 V
580976 81 Oil heater, 22 kW, 400 V
580977 81 Oil heater, 36 kW, 400 V
580978 81 Oil heater, 50 kW, 400 V
580979 81 Oil heater, 65 kW, 400 V
580978 91 Oil heater, 100 kW, 400 V
580979 91 Oil heater, 130 kW, 400 V
580974 82 Oil heater, 8 kW, 440 V
580975 82 Oil heater, 16 kW, 440 V
580976 82 Oil heater, 24 kW, 440 V
580977 82 Oil heater, 40 kW, 440 V
580978 82 Oil heater, 56 kW, 440 V
580979 82 Oil heater, 72 kW, 440 V
580978 92 Oil heater, 100 kW, 440 V
580979 92 Oil heater, 130 kW, 440 V
580974 83 Oil heater, 8 kW, 480 V
580975 83 Oil heater, 16 kW, 480 V
580976 83 Oil heater, 24 kW, 480 V
580977 83 Oil heater, 40 kW, 480 V
580978 83 Oil heater, 56 kW, 480 V
580979 83 Oil heater, 72 kW, 480 V
580978 93 Oil heater, 100 kW, 480 V
580979 93 Oil heater, 130 kW, 480 V
580974 84 Oil heater, 7 kW, 690 V
580975 84 Oil heater, 14 kW, 690 V
580976 84 Oil heater, 22 kW, 690 V
580977 84 Oil heater, 36 kW, 690 V
580978 84 Oil heater, 50 kW, 690 V
580979 84 Oil heater, 65 kW, 690 V
580978 94 Oil heater, 100 kW, 690 V
580979 94 Oil heater, 130 kW, 690 V
16 584690-02
®
HEATPAC EHM SERVICE MANUAL 4 INSTALLATION
4 Installation
NOTE
If the specifications are not followed, Alfa Laval

cannot be held responsible for any malfunction
related to the installation.
4.1 Mounting
The electric heater can be mounted in a vertical
position, or horizontal position resting on
mounting brackets. A minimum of 620 mm free
space must be allowed for removal of heating
elements.
The direction of flow is marked on the heater.
Brackets
X 02 45 91 A
584690-02 17
®
4 INSTALLATION HEATPAC EHM SERVICE MANUAL
4.2 Electrical Installation
Care must be taken when connecting the electric

heater to the power unit. Incorrect connection
will result in the heater not complying with the
power specification. A wiring diagram is placed
inside the heater junction box. For connection to
power unit, control unit, or, if applicable,
external contactor box, see appropriate “System
Instructions”.
After connecting the heater, measure the heater
block resistance as described under
“Maintenance and Adjustments”.
X 02 46 27 A
4.3 Protection and Storage
If not delivered in a water-resistant box for
outdoor storage, the heater must be stored
indoors at 5 – 55 °C.
If there is risk for water condensation,
ventilation and heating above dew point must be
provided.
Storage temperature for elements must be min.
18 °C. Storage for a longer period of time (one
year or more) may result in a significant
reduction of insulation resistance. See ‘‘Action to
Increase Insulation Resistance” on page 7.
If the heater has been in use:
• Fill the heater with a non-corrosive lubricating
oil.
• Place a number of bags of silica gel inside the
connection box to absorb humidity.
If the storage time exceeds 12 months, the
equipment must be inspected every 6 months
and the protection renewed where necessary.
18 584690-02
®
HEATPAC EHM SERVICE MANUAL 5 SPARE PARTS
5 Spare Parts
Oil inlet Oil outlet
Vertical connection flange used only
X0 2 49 69 A
for EHM 7 - 8 kW, 14 - 16 kW
Ref. 583369 Rev. 1
Pos Qty Part no. Name

2 1 1764439 80 Temperature sensor
3 1 1761805 01 Safety valve
4 1 569867 07 Coupling
5 2 1761834 09 Cu washer
6 2 1764625 01 Flange
6 2 1764624 01 Flange
7 2 1764629 01 Gasket
7 2 1764628 01 Gasket
8 8 221035 07 Screw
8 8 221040 25 Screw
8 4 221035 09 Screw
9 8 41456 Washer
9 18 70560 Washer
10 4 27345 Nut
584690-02 19
®
5 SPARE PARTS HEATPAC EHM SERVICE MANUAL
G 0 0 33 32 C
1-3 Heater element
5 Gasket
22 O-ring
23 Copper washer
20 584690-02
®
5.1 Heaters, 230 V
580974-80 to 580979-80
Heater Item Article No Description Remarks Qty Parts included Qty Recommended
type in delivery parts for 3 year
EHM operation
7 kW 2 1761646-06 Heating element Type 2 - 1 1761646-06
3 1761647-06 Heating element Type 3 - 1 1761647-06
230 V
5 Gasket 1 Kit no. 1 Kit no.
1761851-07 1761851-07
22 O-ring 6
23 Copper washer 6
230 V
1761851-08 1761851-08
22 O-ring 12
23 Copper washer 12
230 V
1761851-09 1761851-09
22 O-ring 18
23 Copper washer 18
230 V
1761851-10 1761851-10
22 O-ring 30
23 Copper washer 30
230 V
1761851-11 1761851-11
22 O-ring 42
23 Copper washer 42
230 V
1761851-12 1761851-12
22 O-ring 54
23 Copper washer 54
584690-02 21
®
5.2 Heaters, 400 V
580974-81 to 580979-81, 580978-91 to

580979-91
Ref Description Heater type Output Included in deliv- Qty For 3 year opera- Qty
ery tion
3 Heating element Type2 400 V 7 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
22 O-ring 1761851 11 54 1761851 11 54
23 Packing 54 54
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
22 584690-02
®
5.3 Heaters, 440 V
580974-82 to 580979-82, 580978-92 to

58079-92
ery tion
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
584690-02 23
®
5.4 Heaters, 460/480/500 V

580974-83 to 580979-83, 580978-93 to
580979-93
ery tion
3 Heating element Type2 460/480/ 8 kW - 1761646 08 1
500 V
500 V
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
500 V
500 V
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
500 V
500 V
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
500 V
500 V
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
500 V
500 V
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
500 V
500 V
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
500 V
500 V
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
500 V
500 V
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
24 584690-02
®
5.5 Heaters, 690 V

(400 V elements in Y-connection)
580974-84 to 580979-84, 580978-94 to 580979-94
ery tion
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
22 O-ring 1761851 11 54 1761851 11 54
23 Packing 54 54
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
584690-02 25
®
5.6 Heater Element Combinations
G 00 33 5 1B
5.6.1 Heater Element Types
S0 00 65 1 A
Heater element type 1. 1762379-81 for 440 V, 70 Ω. 1762379-88 for 230 V, 21 Ω. 1762379-89 for 400 V, 63 Ω.
1762379-90 for 460/480/500 V, 83 Ω.
1762379-86 for 400 V, 32 Ω. 1762379-87 for 440 V, 38 Ω. 1762379-91 for 480 V, 45 Ω. (100/130 kW)
S0 00 66 1 A
Heater element type 2. 1761646-02 for 440 V, 70 Ω. 1761646-06 for 230 V, 21Ω. 1761646-07 for 400V,
63Ω.1761646-08 for 460/480/500 V, 83Ω.
1761646-04 for 400 V, 32 Ω. 1761646-05 for 440 V, 38 Ω. 1761646-09 for 480 V, 45 Ω. (100/130 kW)
S0 00 67 1 A
Heater element type 3. 1761647-02 for 440 V, 70 Ω. 1761647-06 for 230 V, 21 Ω. 1761647-07 for 400 V, 63 Ω.
1761647-08 for 460/480/500V, 83 Ω.
26 584690-02

Heatpac EHM Electric Heater: Component Description

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Heatpac EHM Electric Heater: Component Description

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Component

Product No. 580974-80 to 580979-80

Marine & Diesel Equipment

Not following the instructions can result in

1 Function Description ........................................................................................... 1

2 Maintenance and Adjustment ....................................................................... 3

3 Technical Data ..................................................................................................... 11

5 Spare Parts ............................................................................................................. 19

The heating surfaces of the elements are

2 Maintenance and Adjustment

As a general guideline, the heater should be

Before Removing the Insert

Before removing the insert, make sure that:

Where heavy fuel is used, dismantle the heater

cleaning liquid part no. 1762852-01 for lube

2.1.2 Replacing Heater Element

1 Place the heater insert on a work bench.

7 Screw fast the elements in the top counter

It is very important that the correct heater element is

2.1.3 Insulation Resistance Megger

The heating elements are electrically insulated

Megger Test Procedure

Action to Increase Insulation Resistance

A single element with resistance below 100 kΩ

New Megger Test

2.1.4 Measuring of Heater Block

The heater block resistances are measured from

Heater Block Resistance (Ω)

Terminals for Block Resistance Measuring

Flange bolts M16 240 Nm

Ref. 580974 Rev. 1

Oil outlet conn. Oil inlet conn.

Ref. 580975 Rev. 1

Oil outlet conn.

3.2.3 Heaters 22/24 kW, 36/40 kW, 50/56/100 kW, 65/72/130 kW

Oil outlet conn.

Oil inlet conn.

of the housing before the gasket is placed! EHM 50/56/100 kW

Ref. 580976 Rev. 1, 580977 Rev. 1, 580978 Rev. 1, 580979 Rev. 1,

3.2.4 Heater part numbers

If the specifications are not followed, Alfa Laval

4.2 Electrical Installation

Care must be taken when connecting the electric

Oil inlet Oil outlet

Vertical connection flange used only

Ref. 583369 Rev. 1

Pos Qty Part no. Name

5.1 Heaters, 230 V

5.2 Heaters, 400 V

580974-81 to 580979-81, 580978-91 to

5.3 Heaters, 440 V

580974-82 to 580979-82, 580978-92 to

5.4 Heaters, 460/480/500 V

5.5 Heaters, 690 V

5.6 Heater Element Combinations

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