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Aladon Products Brochure Coco Net v01 PDF
Aladon Products Brochure Coco Net v01 PDF
ALEM Asset replacement or refurbishment may be the best failure management strategy given certain
criteria. CA guides review groups to reach the best failure management strategy given the asset’s
condition at the time.
The quantitative assessment deals with hard facts or evidence and typical
quantitative assessment criteria includes: age of the assets (install date), duty
cycles (operating cycles), loading, operating limits, number of trips and protective
devices activated within certain periods, operating standards (design parameters
COCO NET
and safety margins), maintenance records and compliance, major overhauls past
and future (if any), modification and upgrades (if any).
Ancaster, Ontario
Canada L9G 4T3
The reviewer will be able to determine and adjust the remaining life based
+1 (905) 536-0865 on the physical condition of the asset. The basis for the adjustment is the
2012 International Infrastructure Management Manual description of asset
coconet-inc@cogeco.ca condition criteria.
www.aladon.com
2016 v1
Risk Based Inspection (RBI3TM)
RBI is a risk assessment and management tool that addresses an area of risk management
not completely addressed in other organizational risk management efforts such as
process hazards analyses (PHA), IOWs or Reliability Centered Maintenance (RCM). The
RBI3™ RBI process is focused on maintaining the mechanical integrity of pressure equipment
items and minimizing the risk of loss of containment due to deterioration while the RCM
process is used to determine the maintenance requirements of any physical asset in its
operating context.
www.aladon.com
2016 v1
Reliability Centered Design (RCD)
When the detail design, procurement, installation and commissioning are complete,
organizations then realize whether or not their business objectives are met.
Throughout the design and project delivery process, the focus is “on time” and
RCD “on budget”. Whether or not actual business objectives are met is only measured
at the end of the project, sometimes after handover and startup. RCD considers
these objectives from the start and avoid costly modifications and change orders.
Our RCD methodology involves all the stakeholders that will be involved in the life of the
Recommended Participants:
asset or facility - owners, stakeholders, designers, process engineers, operations,
• Design engineers maintenance, vendors and equipment manufacturers. It does so by defining
• Operations the business objectives for the new facility or asset right at the start and ends
• Maintenance by simulating real life scenarios and optimization to ensure these objectives are
• Asset owners met (with highest reliability and lowest cost).
• OEMs
• Vendors The following steps are considered as part of our RCD process:
• Suppliers
• Define business objectives (safety, environmental, operational, quality, etc.)
• Create baseline design required to meet user requirements (done by others)
Schedule of Activities: • Define the operating context (create real life scenarios/operating conditions)
• RCD Overview & Training • Identify critical assets and systems (defined by business objectives)
• Define business objectives • Perform FMECA on critical assets
• Engineering Design • Collect asset reliability data and information
• Drawing
• Operating Context • Build reliability model and simulate base line design (using real life scenario)
• FMECA (RCA) • Review and optimize through alternatives and revised strategies
• Modeling • Simulate revised options (if required)
• Simulation Optimization
• Submit final recommendations (ensure objectives are met)
Do you have assets or systems with repeat failures or failures which have serious
consequences affecting safety, the environment or operational capability? These must
be avoided (or prevented from happening again) to ensure the organizational goals are
RCFA met. Whether you are in the public or private sector, your assets/systems must perform
reliably so that you can deliver services or products to customers and citizens. RCFA
ensures continuous improvement of your reliability program through reviewing failures
that result in consequences which exceed the organization’s tolerable risk threshold.
The RCFA process can be applied pro-actively or reactively (after the failure
happened). We analyze asset history, identify the root causes of equipment failure,
Benefits and develop maintenance practices to prevent these failures from occurring
• Continuous improvement or reccurring. The RCFA process is fully integrated with the RCM process and
and sustainability of reliability information (failure modes and effects) are transferable between worksheets. This
program limits duplication and wasting of resources. It focuses on preserving the functions
• Reduced physical and your assets/systems perform rather than preserving the equipment itself. We
economical risks determine the right failure management strategies to ensure your assets/systems
• Increased reliability and function the way you want them to function-reliabily and efficiently.
availability of your assets
• Alignment with international RCFA will:
standards i.e. ISO 55000
• Improve knowledge and understanding of important failures that should be
• Less repeat failures and
avoided, increasing asset reliability and reduce risk
increased uptime
• Improved communication • Improve the reliability program through providing the feedback loop for reviewing
• Knowledge retention and failure modes and effects - update the RCM database
management • Decrease safety and environmental risk stemming from equipment breakdowns
• Review and validate the maintenance program - failure modes and effects
RCFA Services & Training • Improve knowledge management and retention - more people learn more about the
• RCFA Executive Overview equipment and failures that matter
• RCFA Introductory Course • Improve overall communication in your organization
• Aladon Facilitation
• Increase asset performance and uptime
• RCFA Facilitator Certification
RCFA will do it in the following way:
• Depending on the failure consequence and risk threshold, RCFA could be applied
COCO NET the following ways:
Ancaster, Ontario
- An informal “qualitative” process for less critical failures - medium risk
Canada L9G 4T3
- A formal “quantitative” process for critical failures - high risk
+1 (905) 536-0865
coconet-inc@cogeco.ca
RCFA is fully integrated with the Aladon RCM processes to provide
www.aladon.com continuous improvement and sustainability of your reliability program.
2016 v1
Reliability Centered Maintenance (RCM2TM)
The Aladon Network uses the systematic and and robust RCM2 process to develop
Benefits and/or optimize your asset management efforts. Asset performance data and history
• Improved safety and provide the information to identify the root causes of equipment failure, and allows the
environmental integrity RCM teams to develop failure management strategies to prevent these failures from
• Reduced physical and occurring. This consequence driven approach differs from traditional maintenance efforts.
economic risks It focuses on preserving the functions your assets/systems rather than preserving the
• Increased reliability and equipment itself. We determine the right failure management strategies to ensure your
availability of your assets assets/systems function the way you want them to function - safe, reliable and efficient.
• Alignment with international
standards i.e. ISO 55000 RCM2 will:
• Lower maintenance costs • Improve asset/system performance, increase reliability and reduce risk
• Improved communication • Help you realize a greater return on your infrastructure and maintenance investment
• Knowledge retention and through consistent, dependable operations
management • Decrease safety and environmental risk stemming from equipment breakdowns
• Eliminate unnecessary preventive tasks saving money and staff time by doing the
right task at the right time
RCM2 Services & Training • Improve knowledge management and retention - more people learn more about
• RCM2 Executive Overview the equipment
• RCM2 Introductory Course • Improve overall communication in your organization
• Advanced RCM2 Competency • Improved understanding and management of protective devices
Development for Facilitators
• Aladon Facilitator Cerification RCM2 asks seven questions about your assets:
• Consulting and Analysis
• What are its functions (what do its users want it to do)?
support
• Comprehensive RCM Software • In what ways can it fail (functional failures)?
Solutions • What causes it to fail (failure modes)?
• What happens when it fails (failure effects)?
• Does it matter if it fails (consequences of failure)?
• Can anything be done to predict or prevent the failure?
COCO NET
• What do we do if we cannot predict or prevent the failure?
Ancaster, Ontario
Canada L9G 4T3
+1 (905) 536-0865 RCM2 will develop the best failure management strategy for preserving
coconet-inc@cogeco.ca all your assets’ functions in a specific operating context.
www.aladon.com
2016 v1
Reliability Centered Maintenance RCM2TM
Executive Overview
Maintenance management is often perceived as a cost center activity rather than one
RCM2TM that leads to financial improvements. Leading organizations recognize that moving
Executive to an overall asset management approach using RCM2 principles can help drive
optimal equipment performance which translates directly into bottom line business
Overview improvements.
This overview introduces executives to the intricacies of modern asset management so that
they are best prepared to actively sponsor an asset performance improvement initiative.
Course Logistics Roles and responsibilities within a reliability improvement initiative are examined and the
• Exclusive course at your facility keys to success are discussed along with the review of actual case studies.
• Individual attendance at a
public course hosted by The RCM2, the standard in Reliability Centered Maintenance, and its derivatives are introduced.
Aladon Network Discussions revolve around how these provide the framework necessary to develop
a sensible and defensible asset management program. Physical asset management
through RCM2 also forms the framework for a successful culture change for management,
Prerequisites maintenance, operations and engineering. Correctly applied, RCM2 achieves greater
• Business interest in Reliability safety and environmental integrity, improved operating performance and profitability,
Centered Maintenance higher maintenance cost-effectiveness, and longer useful life of physical assets.
COCO NET
Ancaster, Ontario
Canada L9G 4T3
+1 (905) 536-0865
coconet-inc@cogeco.ca
www.aladon.com
2016 v1
Reliablity Centered Maintenance (RCM3TM)
RCM3 will become the new standard and foundation for analyzing all assets (rotating
and static) for all industries. With the publication of ISO 31000 in 2009, ISO 55000 in
early 2014 and the impending API 691 suggested practice, companies who want to stay
RCM3™ competitive must take a new approach toward asset and risk management that will:
• Optimize available resources
• Increase the bottom line
• Maintain safety and environmental integrity
Features of RCM3:
RCM2™ is industry’s most adopted RCM methodology – more than 80 countries are
Benefits
using it worldwide. RCM3 extends this robust methodology to make reliability a
• More decisions are made by
mainstream focus through emerging standards and new technologies. Simply put,
review groups saving time with
RCM3 is the most efficient failure management program for complex assets and processes.
implementation
• Risks “quantified” and managed RCM3 Highlights:
pro-actively
• Reduced maintenance costs • Build on the core principles of RCM2 (and SAE JA1011) while improving how risk and
• Risks managed appropriately at reliability are directly impacted by the Operating Context.
the source • Prioritizes management of your protected functions/systems. No more relying on
• Integrated with RCFA, RCD, the availability of protection/protective devices only, so the outcomes of RCM3 are
RBI3 and CA even more defensible than any previous version.
• Incorporates principles of qualitative and quantitative risk management per the
most common internationally recognized Risk Management Vocabulary.
RCM3 Training
• RCM3 Introductory Course • New risk-based architectural structure for seamless integration with other processes
(3-Day) like RCD™ and functional FMECA, HAZOP and RBI. RCM3 fulfills ISO 55000 Asset
• Advanced RCM3 Competency Management Standard requirements for asset reliability and performance.
Development for Facilitators • Manage consequences and your business risk while optimizing resources. RCM3
• On-site Coaching and surpasses traditional RCM, SAE JA1011 and SAE JA1012 standards.
Facilitator Development
• Comprehensive software includes ability for current Aladon clients to import
Program
existing RCM2 analyses and migrate them to RCM3. Software is fully user definable
• Aladon Facilitator Certification
and can be configured to include your risk matrix and criteria for qualitative and
quantitative risk-based decisions.
COCO NET
Ancaster, Ontario
Canada L9G 4T3
+1 (905) 536-0865
coconet-inc@cogeco.ca
www.aladon.com
2016 v1
Reliability Centered Maintenance RCM3TM
Executive Overview
AladonTM and its associates have developed an integrated Risk and Reliability
Management Methodology and associated processes to ensure sustainable reliability
RCM3TM improvement for all operations and maintenance. RCM3 is the core or center from
Executive which these other processes hinge and they consist of Root Cause Failure Analysis
(RCFA), Reliability Centered Design (RCD), Risk Based Inspection (RBI3TM) and
Overview Condition Assessment (CA). These methodologies support the International Asset
and Risk Management standards ISO 55001 and ISO 31000.
RCM3 is an extension to our robust RCM2 process. RCM3 focuses on preserving asset or
system functions while reducing or eliminating physical and economic risks. RCM3
Course Logistics is enabling organizations to bring reliability mainstream with their asset management
• Exclusive course at your facility (ISO 55000) and risk management (ISO 31000) systems. RCM3 is fully compliant with the
• Individual attendance at a SAE standards and actually goes beyond though addressing the international
public course hosted by The asset management standard’s requirements full on.
Aladon Network
RCM3 is a process used to define the minimum required safe amount of maintenance,
engineering and other failure management policies to ensure a tolerable level of safety,
Prerequisites environmental integrity and cost effective operational capability (given a certain
• Business interest in Reliability operating context) as specified in the organization’s asset management standard.
Centered Maintenance
Identifying and understanding the risks under-performing assets pose to achieving
Course Length business objectives is one of the most difficult issues asset managers struggle with
• 1 Day today.
Aladon and its associates have developed an integrated Risk and Reliability Management
Methodology and Process. The process consists of various modules including: Reliability
Centered Maintenance (RCM2/RCM3), Root Cause Failure Analysis (RCFA), Reliability
RCM3TM Software Centered Design (RCD), Risk Based Inspection (RBI3) and Condition Assessment (CA).
These methodologies support the International Asset and Risk Management standards.
Software highlights:
• Quick navigation between fields RCM3 is an extension to our robust RCM2 process. RCM3 focuses on preserving asset
for more effective facilitation or system functions while reducing or eliminating physical and econimic risks. RCM3
• Customizable fields to suit user
is allowing organizations to bring reliability mainstream with their asset management
requirements
• Import asset hierarchies (from (ISO 55000) and risk management (ISO 31000) systems. RCM3 is fully compliant to the
CMMS) and customer defined risk SAE standards and actually goes beyond, though addressing the international asset
matrix management standard’s requirements full on.
• Export RCM3 analyses for
implementation in CMMS RCM3 does so in the following steps:
• Import RCM analyses from other
1. Define the operating context (how the equipment is being used)?
RCM software packages
• Risk evaluation and risk 2. What are its functions (what does the user want)?
management quantified 3. What are the failed states (total failure and partial failure)?
• Training and comprehensive 4. What can cause it to fail (failure causes and mechanisms)?
manual available with software 5. What happens when it fails (failure effects)?
• Comprehensive reports 6. Does it matter if it fails (failure consequences)?
System Requirements 7. What are the associated risks (physical and economic)?
• RAM 2 GB 8. Can anything be done proactively to reduce the risk to a tolerable level?
• HDD Space: 600MB (required for 9. What if we cannot find ways to proactively reduce the risk to a tolerable level?
RWB & database)
• Network Speed: 100MBs or faster A comprehensive software program called “Reliability Engineering Workbench”
• MS Windows 7 or later supports the RCM3 and RCFA processes to allow for the seamless integration and
• MS Office 2007 or later continuous improvement through proactive work identification and reactive root
• Microsoft.NET Framework 4.0 or cause failure analysis and defect elimination.
later
• Microsoft SQL Server Native Client
• Microsoft SQL 2008
• Express 2008 R2 or later (with file
streaming) for local installation
COCO NET
Ancaster, Ontario
Canada L9G 4T3
+1 (905) 536-0865
coconet-inc@cogeco.ca
www.aladon.com
2016 v1
RELIABILITY CENTERED MAINTENANCE
(RCM2TM) TRAINING COURSES
Over
70,000
people have
attended Aladon
Training Courses
TRAINING COURSES
The strength of The Aladon Network truly is our community of certified practitioners and facilitators and their ongoing
commitment to excellence. Our standards are set high and as a result our customers benefit from our collective
knowledge, our understanding of equipment across multiple industries and our consistent approach to reliability
improvement.
1
Training and Programs Available
Aladon offers a series of hands-on training courses filled with practical ideas, techniques and real world
scenarios. No matter what your company’s current level of reliability knowledge is, these training and
development courses can help your maintenance and operations teams understand how to focus their
improvement efforts and develop a culture of asset management.
Training Options
Exclusive Course:
This is a training course held at your company facility for your internal participants only. The course fees
are per course and instructor travel costs are extra.
Hosted Course:
This is a training course held at your company facility for your internal participants and other external
participants approved by your company. The course fees are per course and instructor travel costs are
extra. All external participants are charged a per person fee which is used to proportionately reduce the
host company course fee.
Public Course:
This course is typically hosted by The Aladon Network at a location of their choice and is open to all
participants. Public courses are held in locations around the world. The course fees are charged per
person. Instructor travel costs and facility costs are included. Participant travel costs are not included.
2
TRAINING COURSES
improvements.
PREREQUISITES Business interest in Reliability-
Centered Maintenance
This overview introduces executives to the
intricacies of modern asset management so that COURSE LENGTH 1 day
they are best prepared to actively sponsor an asset
performance improvement initiative. Roles and WHO SHOULD • Executive Management
ATTEND
responsibilities within a reliability improvement • General Managers, Directors
initiative are examined and the keys to success are • Plant Managers
discussed along with the review of actual case • Operations Managers
studies. • Maintenance Managers
• Engineering Managers
RCM2, the standard in Reliability-Centered
Maintenance, and its derivatives are introduced. COURSE
Discussions revolve around how these provide the MATERIALS
Introduction to RCM2 Overview
framework necessary to develop a sensible and
defensible asset management program. Physical
asset management through RCM2 also forms the
framework for a successful culture change for
management, maintenance, operations and
engineering. Correctly applied, RCM2 achieves
greater safety and environmental integrity, improved
operating performance and profi tability, higher
maintenance cost-effectiveness, and longer useful
life of physical assets.
3
RCM2 Introductory Course
CONTRIBUTE TO A
This course provides a comprehensive RELIABILITY
introduction to RCM2 and its principles. It is INITIATIVE IN AN
intended for those who are interested in EFFECTIVE AND
understanding what RCM2 is and how it can be EFFICIENT MANNER.
applied to defi ne technically based
maintenance and reliability programs.
4
TRAINING COURSES
DAY 3 - MORNING
5
AGENDA DAY 1
Advanced RCM2 Training • RCM2 review
The RCM2 Facilitator Course is a 10 day • The role of the facilitator, and
the 45 facilitator competencies
course introducing the skills necessary to
• Managing an analysis,
successfully lead an RCM2 analysis. An
conducting facilitated meetings,
experienced Aladon Certified Practitioner will applying the logic and RCM2
teach you to understand the 45 competencies functions review
of a facilitator through classroom application • Facilitating an RCM2 analysis
and coaching using real world case studies. and participative learning on a
RCM2 case study
An RCM2 analysis conducted by a competent
facilitator significantly increases asset performance
while improving safety and environmental
compliance and reducing unexpected costs. A
DAY 2
6
TRAINING COURSES
DAY 9
• Hidden failures and the
determination of failure finding
interval (FFI)
DAY 10
• Complete the zero based case
study analysis
• Prepare a RCM2 analysis
report and present to an RCM2
Practitioner
• Understanding change and
change management
7
Benefits of Certification
• Opportunity to benchmark the quality of your
RCM2 analysis.
• Recognition of your status as an Aladon Certified
Facilitator on the Aladon website.
members and Certified Aladon Practitioners. For those who already have experience as an
RCM2 Facilitator, the certification process is as
simple as booking your technical audits and
writing the certification examination.
8
TRAINING COURSES
Performance Coaching
Competency in the application of RCM2 cannot be
achieved with classroom training sessions alone. A
RELIABILITY - THE JOURNEY combination of classroom theory and practical
TO OPERATIONAL application is necessary to be capable of developing
from awareness and knowledge to competency. This
EXCELLENCE. progression is essential in providing facilitators with
the understanding and skills required to apply these
practices efficiently and effectively.
tion Tra
ini
ca tion Un
de
u
a
ng nding &
Ed
uc r
&A
&
s
Ed
ta
ion
pplic
s&
Presentat
Awarenes
ation
Facilitator
Skill
Development
in g
Re
pe
ti t i oa ch
on &
P e rf o r m a n ce C
Competency
9
Certification Examination Remote Coaching
The certification exam is the final step in Although onsite coaching is always the preferred
achieving Aladon Certified Facilitator status and is option, remote coaching is available when
administered online by Aladon. The candidate will appropriate. This involves virtual attendance, as well
be tested on the fundamentals and application of as offsite coaching and auditing by the practitioner
RCM2 in a multiple choice/long answer format. using technologies that are readily available. The
The candidate must pass the technical audit facilitator and the client organization benefit from our
portion of the program as a prerequisite to taking expertise while minimizing costs. The remote
the exam. coaching would typically include the following
activities:
Onsite coaching provides the greatest opportunity • The practitioner conducts a 2 hour off site review
for competency development as an Aladon and discussion of the day’s results with the
Certified Practitioner is able to impart his/her facilitator at the end of each session using online
years of experience and expertise while meeting technology.
interacting one-on-one with the facilitator. In this
way the facilitator’s skill development and • A formal written assessment/feedback report
learning curve is accelerated and results assured. is provided following each coached analysis.
Optimally, the practitioner participates in the
following activities:
Contact Carlo Odoardi, Aladon Network Member, for
• In person for the duration of the first analysis, information regarding onsite or remote performance
coaching and technical audits: 905 536-0865 or
• In person for part or all of the second and third carlo.odoardi@cogeco.ca .
analyses and any further analyses as required.
10
TRAINING COURSES
11
Designed with input from The Aladon Network Technology Features:
Practitioners, and developed by the leading
enterprise software developers at Bentley • Available in English, French, Portuguese, and
(previously Ivara), EXP Professional includes Spanish.
modules for: • Single user or multi user versions.
• Asset Hierarchy - EXP Pro supports an unlimited • Built on SQL Server and included with the
multi-level hierarchy of assets and asset software (no more MS-Access).
information. Use your existing CMMS/EAM
structure to align your reliability results with your • Easy to install and administer.
work management system or use EXP Pro to build
• Easy to use – Intuitive user interface, easy to
the hierarchy to your requirements.
navigate, short-cuts, spell check, powerful reporting
• Asset Prioritization - EXP Pro provides all the tools and presentation capabilities.
required to facilitate an effective asset prioritization
• Enhanced security – easy to set up at module,
to help determine where to focus your efforts. Let
object, field, function levels.
Ivara EXP Pro do the calculations to assess the
risk and consequences of failure to determine the • Import/export analysis – import from the old
assets that should be tackled first for reliability Aladon RCM toolkit, export to Excel. Talk to an
improvement Aladon representative for more information about
• Reliability Strategy Selection - This decision potential upgrade credit for certain RCM toolkits.
support tool uses a risk-based methodology build
into a wizard like application in EXP Professional to
objectively determine which assets require RCM2 We also offer the ability to upgrade to Ivara’s EXP
and which are suitable for MTA, enabling a balance Enterprise APM (Asset Performance Management)
between these two approaches. software when you are ready to move to the next
• RCM2 - EXP Pro provides the tools that allow an level in reliability implementation. Ivara offers an
RCM2 facilitator to quickly and easily document an upgrade path to EXP Enterprise that seamlessly
RCM analysis-speeding up the overall RCM maintains your data and your investment in EXP
process. With EXP, the facilitator will not be Professional. Talk to an Ivara representative to
distracted from the facilitation role as the software understand what EXP Enterprise can do for your
guides them through the process. EXP Pro also organization.
supports complex calculations for failure finding Free trial – When you attend the RCM2 Facilitator
interval (FFI) and incorporates a graphical, fully Course, you will receive a 30 day free trial version
integrated RCM2 decision diagram to determine of Ivara EXP Professional.
the appropriate action plan for each failure mode.
For more information about these services, please contact your nearest Aladon Network Member...
Carlo Odoardi at (905) 536-0865 or via Email at carlo.odoardi@cogeco.ca .
12
Members of The Aladon Network are
located across the globe including
North, Central & South America,
Europe, the Middle East, Africa, Asia,
and Australia.
Copyright ©2013 Bentley Systems Incorporated. All rights reserved. REV 7.1