KAISHAN COMPRESSORS

KAITAIN Series
Screw Compressors
15kw - 400kw, 50Hz (ISO)
Kaitain Series
Fixed Speed Rotary Screw Compressors

The Kaitain Series offers a range of ro-

bust industrial rotary screw air compres-
sors with pressures from 8 to 13 bar and
power offerings from 15 to 400 KW. Like
all Kaishan compressors, this series is
backed-up by a group of compressor
engineers with more than thirty years
design experience. Kaishan offers the
industries most reliable and cost com-
petitive compressed air packages.
Each compressor component has been
thoroughly evaluated for its reliability
and efficiency and optimized for easy
servicing .

Advanced Manufacturing Equipments

The Kaitain Series compressors
are the result of extensive testing
and evaluation, which has resulted
in one of the most dependable
compressors on the market today.
All of our compressors are exten-
sively tested before leaving the
factory ensuring long term reliabil-
ity and giving you peace of mind.

German Hexagoon 3-D coordinate metrology

measuring equipment

1 2

4 1.Kapp Rotor grinding

3 machine
2.Jones & Shipman mill-
ing machine
3. Compressor testing
room
4. Mitsui Seiki high preci-
sion machining centers
Kaitain Series

7 6

5
4

1
3
2

Drive Motor
IP54 rated, standard efficiency, IEC motors are
used on every Kaitain compressor. Over sized 1
cast iron conduit boxes make connections easy.
The industry best motor grease is used to pro-
tect motor bearings, provide longer lubricant life,
greater shear stability and the best resistance to
rust and corrosion; not shown on enclosure 1.

Drive Coupling

The latest European designed spider couplings 2

are used to guarantee the reliability and trans-
mission efficiency and provide vibration free
power transmission for quiet and maintenance
free operation.
Airend ● Direct driven — No gearing, No belt !

Rotors are the key elements in producing 3

compressed air efficiently. Kaitain airends
utilize a male 5-lobe rotor (driving rotor) and a
6-lobe female rotor (driven rotor).
These state of the art Y profile rotors were
introduced in the Kaitain series compressor.
They have the following characteristics:
 Larger rotors are designed to ensure the
airends have slower rotor speeds to de-
liver compressed air more efficiently than
smaller airends. This translates into en-
ergy cost savings and a longer unit life.
 The rotor profile minimizes leakage and  Oversized bearings and tri-
the tighter clearances achieved through ple discharge end bearing
state of the art manufacturing processes design offers long operating
results in higher efficiency and improved life .
lubrication.

Inlet Valve

The Inlet Valve is the major air flow control 4

component in the compressor unit. It controls
air flow to the compressor, either by opening,
throttling, or closing completely in response to
pressure transducer controls.
The Kaitain series utilize a normally closed inlet
valve, which provide very smooth Y-Δ
starting. It’s advanced design also results in the
very low inlet pressure drop, thus more air flow
and higher compressor efficiency. Kaishan’s
state-of-the-art inlet valve manufacturing facility
has stringent “Start to Finish” product quality
control standards. This ensures our customers
will benefit from the highest quality products.

Oil Separation System

The three-stage separation system, the result 5
of extensive research and development, sup-
plies high quality compressed air. The separa-
tion tank has two different separation stages:
centrifugal and gravity. The third stage sepa-
ration is provided by a high performance, long
life coalescent separator filter. The efficiency
of the first two stages assures the long life of
this coalescent filter. This system limits oil va-
pors carryover to below 3 ppm.
Oil Separation System Continued

The air purity meets ISO standard 8573-1:2010, Class 3 Oil Residues.
Kaitain’s oil separation system is monitored by an alarm system on the elec-
tronic control panel.

Kerry Air Filter

Kaitain series compressors use the Kerry 6
air filter which provides filtration to less than
3 microns utilizing Ultra Web nanofiber
technology. This technology ensures clean,
unrestricted airflow for optimal compressor
operation. It has 99.99 % filtration efficiency
and fully complies with ISO 5011 standards.
Strategic air inlet port positioning receives
the coolest air as it enters the cabinet to en-
sure superior volumetric efficiency.

Cooling System

7
The cooling efficiency of a compressor is of
vital importance to ensuring reliability and effi-
ciency. The Kaitain Series compressors use
an advanced design axial fan. The fan blade-
end tip angle is designed to maximize the air
volumetric flow rate cooling the high tempera-
ture lubricant oil and compressed air.
A large surface area cooler with optimal fin
design has been included to provide maximum
cooling and longer operating life.

Kerry Compressor Fluid

A custom-blended PAO synthetic hydro-

carbon fluid provides:
 Premium lubrication at high and low
temperatures.
 Reduced volatility properties.
 Long life lubricant formulated with rust
and oxidation inhibitors.

Kerry 6000 hours fluid is available

Kaitain Control System

Total Management and control of

all compressor operating pa-
rameters including:
 Operating parameters dis-
play, warning and stop
alarms.
 Programmed maintenance
schedules.
 Recording of compressor his-
tory.

The control panel contains a special programmed microprocessor that can

safely and efficiently controls all the functions of the compressor. The display
monitors the line pressure, oil temperature and working conditions (running,
idling and stop). Abnormal conditions will trigger a flashing Led and a flashing
message indicating the cause for the alarm. All microprocessor functions are
password protected, accessible only to authorized personnel.

Control System
The lead-lag control system is designed to sequentially control up to sixteen
compressors, assuring energy savings. Each compressor’s operating informa-
tion such as: air outlet temperature, air velocity, loading and unloading status
can be accessed through a main computer station.

Reliability & Durability

 All Kaitain series compressor are

prepiped and come with the compo-
nents required for complete installa-
tion.
 All electrical wiring is high perform-
ance cable and connectors.
 A well designed acoustic enclosure
brings the operating sound level to
industry leading level 67dB(A) to
82dB(A).
 Optimum operating temperature to
prevent moisture in the system.
 Rugged and proven technology to en-
sure long operating life.
 Heavy duty isolators to minimize op-
erating vibration.
 SAE fittings, allow easy and low cost
maintenance.
 Spin-on fluid filter for quick mainte-
nance.
Kaitain Series
Specification — 15 KW to 110 KW
Kaitain Series
Specification — 132 KW to 400 KW

The dimensions listed are for air-cooled units. Above 315 kw, the cooling package is mounted remotely.
Above 37 kw, water-cooled units are available. Please contact the manufacturer for the dimensions of the water-cooled
units.
 Kaishan manufac-
tures over 85% of it’s
compressor compo-
nents from raw mate-
rial to finished prod-
ucts.
Products quality is
guaranteed under
ISO 9001 standard.

● Efficiency ●Reliability ●Economy

Kaishan Compressor Co. Ltd

Kaishan Compressor is the largest compressor manufacturer in China. In 2010, it

produced and shipped 27,000 screw compressor units and 200,000 reciprocating
compressor units. Kaishan Compressor has complete vertical integration of pro-
duction for compressors, from the foundry plant, the airend plant, the pressure
vessel plant, the sheet metal plant and the heat exchanger plant to the final unit
and system assembly plant.
Kaishan Compressor’s headquarters is located in Quzhou, Zhejiang Province,
China, approximately 356 kilometers southwest of Shanghai, with its second larg-
est manufacturing facility located in Shanghai, China. Kaishan Compressor cur-
rently has 3000 employees.

Products Literature
1. Kaitec 20hp - 500 hp, 60Hz (NA) - P/N: KHE01NA60
2. Kaitec 15kw - 400 kw, 60Hz (ISO) - P/N: KHE01ISO60
3. Kaitec 15kw - 400 kw, 50Hz (ISO) - P/N: KHE01ISO50
4. Kaitain 20hp - 500 hp, 60Hz (NA) - P/N: JN01NA60
5. Kaitain 15kw - 400 kw, 60Hz (ISO) - P/N: JN01ISO60
6. Kaitain 15kw - 400 kw, 50Hz (ISO) - P/N: JN01ISO50
7. LG 7.5kw-200kw, 50Hz (ISO) - P/N: LG01ISO50
8. LG 7.5kw-160kw, 60Hz (ISO) - P/N: LG01ISO60

Kaishan Compressor Co. Ltd

9 Kaixuan Ave West, Economic Zone
Quzhou, Zhejiang China 324002
Phone: (86) 21 62882179, (86) 570 8581175
Fax: (86) 21 62884533, (86) 570 3662886

info@kaishancompressor.com
www.kaishancompressor.com