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CO 2.30 / 2.35 / 2.

40 E 3
Two Post Lift

Operating Manual
BA362605-en
2

© SLIFT GMBH & CO. KG


Legal notice based on ISO 16016:
The reproduction, distribution and utilization of this document as well as the communication of
its contents to others without explicit authorization is prohibited. Offenders will be held liable for
the payment of damages. All rights reserved in the event of the grant of a patent, utility model or
design.
The contents of this edition have been checked with great care. However, errors cannot be fully
excluded. Subject to technical change without notice.

DOCUMENT
Document №: BA362605-en
Approval Date: 14.11.2008

MANUFACTURER
SLIFT Hebezeuge GmbH & Co. KG
Daimlerstraße 16
75233 Tiefenbronn
Germany
Phone: +49 (0) 7234 607 0
Fax: +49 (0) 7234 607 29
Internet: http://www.slift.de
E-Mail: vertrieb@slift.de

SERVICE
AutomoTec GmbH
Hoyen 2
87490 Haldenwang
Germany
Phone: +49 (0) 180 56242 50
Fax: +49 (0) 180 56242 55
Internet: http://www.automo-tec.com
E-Mail: service@automo-tec.com

BA362605-en
CONTENTS

1 Safety .........................................................................................................................5
1.1 Introduction ....................................................................................................................................5
1.2 Symbols..........................................................................................................................................5
1.3 Intended Use..................................................................................................................................6
1.4 Safety Instructions for Commissioning...........................................................................................6
1.5 Safety Instructions for Operation ...................................................................................................7
1.6 Safety Instructions for Servicing ....................................................................................................7
1.7 Safety Features..............................................................................................................................8
1.7.1 Dead Man's Type Control ...............................................................................................8
1.7.2 Electronic Synchronization System ................................................................................8
1.7.3 Safety Nut .......................................................................................................................8
1.7.4 Electronic Load Nut Monitoring ......................................................................................8
1.7.5 Load Nut Wear Check ....................................................................................................8
1.7.6 Overload Protection of Motors........................................................................................8
1.7.7 Drive Belt Failure Protection ...........................................................................................8
1.7.8 Pinch Point Protection ....................................................................................................8
1.7.9 Automatic Arm Restraint.................................................................................................8

2 Specifications ............................................................................................................9
2.1 CO 2.30 / 2.35 E 3 Standard........................................................................................................10
2.2 CO 2.40 E 3 Standard..................................................................................................................12
2.3 CO 2.30 / 2.35 E 3 with Adapter Plate .........................................................................................14
2.4 CO 2.40 E 3 with Adapter Plate ...................................................................................................16
2.5 CO 2.30 E 3 with Baseframe........................................................................................................18

3 Operation .................................................................................................................20
3.1 Defects / Malfunctions..................................................................................................................20
3.2 Control Unit ..................................................................................................................................21
3.2.1 Main Switch ..................................................................................................................22
3.2.2 LOWER and RAISE Buttons ........................................................................................22
3.2.3 LED Display Unit...........................................................................................................22
3.3 Arm Restraint ...............................................................................................................................23
3.4 Initial Operation ............................................................................................................................24
3.5 Preparations.................................................................................................................................25
3.6 Raising .........................................................................................................................................27
3.7 Vehicle in Raised Position............................................................................................................27
3.8 Lowering.......................................................................................................................................28
3.9 Protection against Unauthorized Usage ......................................................................................28
3.10 Manual Lowering..........................................................................................................................29
3.11 Behavior of Lift Control System ...................................................................................................30
3.11.1 Load Nut Failure ...........................................................................................................30
3.11.2 Floor Contact of Support Arms .....................................................................................30
3.11.3 Contact with an Obstruction during Lowering Cycles...................................................30
3.11.4 Motor Speed Error during Raising Cycles ....................................................................31
3.11.5 Level Difference between Carriages ............................................................................31

4 Maintenance.............................................................................................................32
4.1 Maintenance Schedule.................................................................................................................32
4.2 Annual Inspection.........................................................................................................................32
4.3 Maintenance by the Operator ......................................................................................................33
4.3.1 Checking the Load Nut for Wear ..................................................................................33
4.3.2 Greasing the Load Nut..................................................................................................34
4.3.3 Greasing the Slide Tracks ............................................................................................35
4.3.4 Greasing the Arm Extensions.......................................................................................36

BA362605-en 3
4.3.5 Greasing the Disk Adapter Threads .............................................................................36
4.3.6 Operational and Wear Checks .....................................................................................36
4.3.7 Checking the Lift Stability .............................................................................................39
4.4 Cleaning .......................................................................................................................................39
4.5 Troubleshooting ...........................................................................................................................40

4 BA362605-en
1 Safety

1.1 Introduction
Thoroughly read this manual before operating the lift and comply with the instructions. Always
display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these safety
instructions are not covered by the product liability regulations.

1.2 Symbols

Failure to comply with instructions could result in personal injury.

Failure to comply with instructions could result in property damage.

Important information.

BA362605-en 5
1.3 Intended Use
• The two post lift CO 2.30 / 2.35 / 2.40 E 3 is a technical piece of equipment that is to be used
exclusively for its intended purpose.
• The lift is designed for the safe lifting of automotive vehicles. Observe the rated load capacity
and load distribution.

Load Distribution Front : Rear


Load Capacity
Minimum Maximum
CO 2.30 E 3 3.000 kg 2:3 3:2
CO 2.35 E 3 3.500 kg 1:2 2:1

CO 2.40 E 3 4.000 kg 1:2 2:1

• In principle, the lift is designed for both


approach directions. For a long service life,
we recommend to use the short support
arms for engaging the engine side of the
vehicle.
• Note when using completely extended
support arms: distance A ≥ 2430 mm.

1.4 Safety Instructions for Commissioning


• The lift may be installed and commissioned by authorized service personnel only.
• The standard lift version may not be installed and commissioned in the vicinity of explosives
or flammable liquids, outdoors or in moist rooms (e.g. car wash).

6 BA362605-en
1.5 Safety Instructions for Operation
• Read the detailed operating manual.
• Lift operation by authorized personnel over 18 years only.
• Ensure an unobstructed movement of lift and vehicle.
• Once the disk adapters contact the lift points, check the arm restraints for engagement.
• After raising the vehicle briefly, stop and check adapters for secure contact.
• Always lift the vehicle using all four adapters.
• Make sure the vehicle doors are closed during raising and lowering cycles.
• Closely watch lift and vehicle during raising and lowering cycles.
• Do not allow anyone to stay in lift area during raising and lowering cycles.
• Do not allow anyone to climb on lift or inside raised vehicle.
• Only use the lift for its intended purpose.
• Comply with the applicable accident prevention regulations.
• Do not exceed the rated load capacity as indicated on the lift nameplate.
• Only use the vehicle manufacturer's recommended lift points.
• Do not use the lift for transporting persons.
• After positioning the vehicle apply the parking brake.
• Keep the support arms and the vehicle free of tools and parts.
• Use caution when removing or installing heavy components. The vehicle may be tilted off the
lift due to center-of-gravity displacement.
• Keep the lift and lift area clean.
• The main switch serves as emergency switch. In case of emergency turn it to position "0".
• Protect all parts of the electrical equipment from humidity and moisture.
• Protect the lift against unauthorized usage by padlocking the main switch.

1.6 Safety Instructions for Servicing


• Service work may be done by authorized service technicians only.
• Turn off and padlock the main switch before doing any repair, maintenance or setup work.
• Work on pulse generators or proximity switches may be done by authorized service
technicians only.
• Work on the electrical equipment may be done by service technicians or certified electricians
only.
• Ensure that ecologically harmful substances are disposed of only in accordance with the
appropriate regulations.
• Do not use high pressure cleaners or caustic cleaning agents. Risk of damage!
• Do not replace or override the lift safety devices.

BA362605-en 7
1.7 Safety Features

1.7.1 Dead Man's Type Control


The operator is required to hold the main switch in the engaged position to raise or lower the lift.

1.7.2 Electronic Synchronization System


The synchronization system ensures level movement of both carriages. Synchronization is
electronically controlled by the motors switching on and off. Depending on load and operating
temperature, the lift control may respond several times.

1.7.3 Safety Nut


In case of load nut failure the safety nut takes up the load and thus ensures safe lowering of lift.

1.7.4 Electronic Load Nut Monitoring


After load nut failure the carriages are locked in bottom position by the control system. Lift
operation will not be possible until the load nut has been replaced and the control system has
been reinitialized.

1.7.5 Load Nut Wear Check


The load nut can be visually checked for wear to have it replaced in time.

1.7.6 Overload Protection of Motors


The motors are equipped with overload protection switches.

1.7.7 Drive Belt Failure Protection


In case of drive belt failure the motors switch off immediately.

1.7.8 Pinch Point Protection


During lowering cycles the support arms automatically stop at a height of 120 mm above bottom
position.
To lower the arms completely, the LOWER button must be released and pushed again. Lift
travel to the lower limit stop is accompanied by an audible signal.

1.7.9 Automatic Arm Restraint


The arm restraints are locked automatically once the lift is raised.

8 BA362605-en
2 Specifications

The properties indicated apply to lifts running at operating temperature.


Specifications are subject to change without notice.

See following pages.

9 BA362605-en
2.1 CO 2.30 / 2.35 E 3 Standard

10 BA362605-en
CO 2.30 E 3 Standard CO 2.35 E 3 Standard
Height overall HG 4490 mm
Floor to overhead guide HL 4450 mm
Column height HS 2890 mm

Full travel HW 1880 mm


Lifting height max. HO 2000 mm
Lifting height min. HU 85 mm 105 mm

Disk adjustment range HT 85…110 mm


Support arm reach LK 555…850 mm ---
Support arm reach LT 600…1160 mm 660…1260 mm

Support arm reach LL 945…1505 mm 930…1505 mm


Inside columns BL 2600 mm 2700 mm
Outside columns BA 3060 mm 3160 mm

Baseplate projection BP 20 mm
Outside baseplates BG 3100 mm 3200 mm
Inside baseplates BGi 2560 mm 2660 mm

Drive-through clearance max. BH 2325 mm 2425 mm


Load capacity 3000 kg 3500 kg
Net weight approx. 620 kg approx. 650 kg
Anchoring 10 chemical anchors MKT VMZ 145 M16
Concrete grade min. C20/25 (DIN 1045: 2001-07)
Motor power 2 x 2.4 kW
Supply voltage 3~ 400 V + N + PE; 16 A time-delay

Raising / Lowering time 40 s

BA362605-en 11
2.2 CO 2.40 E 3 Standard

12 BA362605-en
CO 2.40 E 3 Standard
Height overall HG 4740 mm
Floor to overhead guide HL 4700 mm
Column height HS 3139 mm

Full travel HW 1880 mm


Lifting height max. HO 2000 mm
Lifting height min. HU 115 mm

Disk adjustment range HT 85…120 mm


Support arm reach LT 660…1260 mm
Support arm reach LXL 1095…1840 mm

Inside columns BL 2730 mm


Outside columns BA 3205 mm
Baseplate projection BP 108 mm

Outside baseplates BG 3420 mm


Inside baseplates BGi 2700 mm
Drive-through clearance max. BH 2465 mm

Load capacity 4000 kg


Net weight approx. 750 kg
Anchoring 10 chemical anchors MKT VMZ 170 M20
Concrete grade min. C20/25 (DIN 1045 2001-07)
Motor power 2 x 3.0 kW
Supply voltage 3~ 400 V + N + PE; 16 A time-delay
Raising / Lowering time 40 s

BA362605-en 13
2.3 CO 2.30 / 2.35 E 3 with Adapter Plate

14 BA362605-en
CO 2.30 E 3 CO 2.35 E 3
with Adapter Plate with Adapter Plate
Height overall HG 4510 mm

Floor to overhead guide HL 4470 mm


Column height HS 2908 mm
Full travel HW 1880 mm

Lifting height max. HO 2010 mm 2020 mm


Lifting height min. HU 110 mm 125 mm
Disk adjustment range HT 105…140 mm

Support arm reach LK 555…850 mm ---


Support arm reach LT 600…1160 mm 660…1260 mm
Support arm reach LL 945…1505 mm 930…1505 mm

Inside columns BL 2600 mm 2700 mm


Outside columns BA 3060 mm 3160 mm
Baseplate projection BP 20 mm 180 mm

Outside baseplates BG 3100 mm 3520 mm


Inside baseplates BGi 2560 mm 2580 mm
Drive-through clearance max. BH 2325 mm 2465 mm

Load capacity 3000 kg 3500 kg


Net weight approx. 620 kg approx. 650 kg
Anchoring 12 chemical anchors MKT VMZ 100 M12
Concrete grade min. C12/15 (DIN 1045: 2001-07)
Motor power 2 x 2.4 kW
Supply voltage 3~ 400 V + N + PE; 16 A time-delay
Raising / Lowering time 40 s

BA362605-en 15
2.4 CO 2.40 E 3 with Adapter Plate

16 BA362605-en
CO 2.40 E 3 with Adapter Plate
Height overall HG 4760 mm
Floor to overhead guide HL 4720 mm
Column height HS 3159 mm

Full travel HW 1880 mm


Lifting height max. HO 2010 mm
Lifting height min. HU 135 mm

Disk adjustment range HT 105…140 mm


Support arm reach LT 660…1260 mm
Support arm reach LXL 1095…1840 mm

Inside columns BL 2730 mm


Outside columns BA 3205 mm
Baseplate projection BP 178 mm

Outside baseplates BG 3563 mm


Inside baseplates BGi 2623 mm
Drive-through clearance max. BH 2465 mm

Load capacity 4000 kg


Net weight approx. 750 kg
Anchoring 12 chemical anchors MKT VMZ 100 M12
Concrete grade min. C20/25 (DIN 1045 2001-07)
Motor power 2 x 3.0 kW
Supply voltage 3~ 400 V + N + PE; 16 A time-delay
Raising / Lowering time 40 s

BA362605-en 17
2.5 CO 2.30 E 3 with Baseframe

18 BA362605-en
CO 2.30 E 3 with Baseframe
Height overall HG 4530 mm
Floor to overhead guide HL 4450 mm
Baseframe drive-over height HÜF 46 mm

Column height HS 2928 mm


Full travel HW 1880 mm
Lifting height max. HO 2030 mm

Lifting height min. HU 125 mm


Disk adjustment range HT 125…150 mm
Support arm reach LK 540…854 mm

Support arm reach LT 560…1180 mm


Support arm reach LL 945…1505 mm
Inside columns BL 2600 mm

Outside columns BA 3060 mm


Baseplate projection BP 20 mm
Outside baseplates BG 3100 mm

Baseframe length BGL 1300 mm


Inside baseplates BGi 2560 mm
Drive-through clerance max. BH 2323 mm
Load capacity 3000 kg
Net weight approx. 620 kg
Anchoring 8 wedge-type anchors MKT B12
Concrete grade min. C20/25 (DIN 1045 2001-07)

Motor power 2 x 2.4 kW


Supply voltage 3~ 400 V + N + PE; 16 A time-delay
Raising / Lowering time 40 s

BA362605-en 19
3 Operation

Lift operation by authorized personnel over 18 years only.


After positioning the vehicle apply the parking brake.
Observe the rated load capacity and load distribution.
Do not allow anyone to stay in lift area during raising and lowering cycles.
Closely watch lift and vehicle during raising and lowering cycles.
Make sure the vehicle doors are closed during raising and lowering cycles.
Once the disk adapters contact the lift points, check the arm restraints for engagement. If
necessary, slightly move the arms until the gear segments mesh. Never pull the restraint
pins when the lift is under load.
After raising the vehicle briefly, stop and check adapters for secure contact.
Do not allow anyone to climb on lift or inside raised vehicle.

Operating the lift by pushing the RAISE or LOWER button repeatedly may result in
malfunctions (Î height difference between carriages).

3.1 Defects / Malfunctions

In case of defects or malfunctions such as jerky lift movement or deformation of the


superstructure, support or lower the lift immediately.
Turn off and padlock the main switch. Contact qualified service personnel.

20 BA362605-en
3.2 Control Unit

A LED Display Unit D Main Switch

B LOWER Button E Socket 230 V (Option)

C RAISE Button F Compressed-Air Coupler (Option)

BA362605-en 21
3.2.1 Main Switch

The main switch is used as emergency switch. In case of emergency turn it to position 0.

Main switch in position 0: Power supply is interrupted


Main switch in position 1: Lift is ready for operation

3.2.2 LOWER and RAISE Buttons

Once any button is actuated, the lift moves until the


button is released or the limit stop is reached.
During lowering cycles the support arms automa-
tically stop at a height of 120 mm above bottom
position.

To lower the arms completely, release the LOWER button and push it again. Lift travel to the
lower limit stop is accompanied by an audible signal.

3.2.3 LED Display Unit

The LED unit is enabled only while the main switch is in position 1.

The LEDs serve to display various operating states and errors.

22 BA362605-en
Signals during Regular Operation

See also sections "Behavior of Lift Control" and "Troubleshooting".

Display Description Remarks


Green LED lights up. Main switch on, no errors.
Audible signal during lowering Lift has reached pinch point Release button and push
cycle and lift stops. position. again.

Audible signal during lowering Lift lowers and is beneath


cycle. pinch point position.

Audible signal during raising Light barrier triggered.


Lift can only be lowered.
cycle and lift stops. Maximum height reached.

Synchronization system
Yellow LED lights up briefly Up to 3x, once a height diffe-
responded to height difference
during lift operation. rence of 26 mm is reached.
between carriages.

3.3 Arm Restraint

Once the disk adapters contact the lift points, check the arm restraints for engagement.
If necessary, slightly move the arms until the gear segments mesh.
Never pull the restraint pins when the lift is under load.

Each support arm is provided with an arm


restraint which unlocks automatically when the
lift reaches bottom position.
When the carriages are in a raised position,
the arm restraint can be disengaged by pulling
the restraint pin (A).
Once the restraint pin is released, the arm
restraint locks automatically. The gear
segments must be in a correct position with
regard to each other (B).

BA362605-en 23
3.4 Initial Operation
• When commissioning the lift check the motors for correct phase sequence.

⇒ The yellow LED is flashing.

1 Push and hold the LOWER button for 10 seconds.

⇒ Lift lowers.

Risk of damage!
If lift raises, release button immediately. To rectify the phase sequence two phases must
be interchanged (SLIFT service).

2 Lower lift to bottom position.

⇒ All LEDs light up. Lift is ready for operation.

24 BA362605-en
3.5 Preparations

1 Fully lower the lift and swing the arms to full


drive-through position.

2 Slowly position vehicle midway between adapters. Apply the parking brake.
3 Swing and telescope arms as required to position adapters under vehicle manufacturer's
recommended lift points.

4 Turn the disk adapters in such a way that


they evenly contact all four lift points.

5 Leave vehicle and remain clear of lift.

Always lift the vehicle using all four adapters.

BA362605-en 25
Extender

Use ONE extender only for each disk adapter.

The disk adapters can be raised in steps of 50 mm by using


extenders. For fine adjustment turn the disk adapters as required.
The extenders are optionally available in heights of 50, 100, 150
and 200 mm.

Make sure the spring dowel sleeves lock into place.

26 BA362605-en
3.6 Raising

Do not allow anyone to stay in lift area during raising and lowering cycles.
Closely watch lift and vehicle during raising and lowering cycles.
Make sure the vehicle doors are closed during raising and lowering cycles.
Once the disk adapters contact the lift points, check the arm restraints for engagement. If
necessary, slightly move the arms until the gear segments mesh. Never pull the restraint
pins when the lift is under load.
After raising the vehicle briefly, stop and check adapters for secure contact.

1 Turn the main switch to position 1.

⇒ Lift is ready for operation.

2 Push and hold RAISE button until lift reaches desired height.

⇒ Lift stops once button is released or upward travel limit is reached.

3.7 Vehicle in Raised Position


• Observe all applicable accident prevention regulations.
• Do not allow unauthorized persons to stay under the raised vehicle.
• Avoid rocking of vehicle.
• Keep the support arms and the vehicle free of tools and parts.

Use caution when removing or installing heavy components.


The vehicle may be tilted off the lift due to center-of-gravity
displacement.
Fasten the vehicle to the support arms using lashing straps.

BA362605-en 27
3.8 Lowering

Do not allow anyone to stay in lift area during raising and lowering cycles.
Closely watch lift and vehicle during raising and lowering cycles.
Make sure the vehicle doors are closed during raising and lowering cycles.

1 Remove tools, stands or other objects from lift bay.

2 Turn the main switch to position 1.

⇒ Lift is ready for operation.

3 Push and hold LOWER button until lift reaches desired height.

⇒ Lift stops once switch is released or downward travel limit is reached.


During lowering cycles the support arms automatically stop at a height
of 120 mm above bottom position.

4 To lower the arms completely, release the LOWER button and push it again.

⇒ Lift travel to the lower limit stop is accompanied by an audible signal as pinch point
protection.
5 Swing the arms to full drive-through position and drive the vehicle off the lift.

3.9 Protection against Unauthorized Usage

When in position 0, the main switch can be protected against tampering by means of a padlock.
If using a second control unit, protect it accordingly.

28 BA362605-en
3.10 Manual Lowering

Authorized personnel only! Do not restart the lift before the error has been remedied.

In case of motor defect or power failure the lift can be lowered manually. The lift may only be
lowered, not raised.

1 Open the fastening screws (A) and (B) and


remove the motor covers from both
columns.
; Do not remove the mounting brackets
(C) of the motor covers!
2 Apply a wrench to the fastening nut (D) of
the pulley.
3 Lower both carriages in steps of 20 mm by
intermittently turning the pulleys.
4 Reinstall the cover hood.
5 Once lift is in bottom position, swing arms
to full drive-through position and drive the
vehicle off the lift.

After the error has been remedied, reinitialize the control system by performing an
emergency-down, or contact your SLIFT service representative.

BA362605-en 29
3.11 Behavior of Lift Control System

3.11.1 Load Nut Failure


Load nut failure is indicated by the red LED lighting up and the yellow LED flashing at the
same time. The control system allows the lift only to be lowered.
When reaching bottom position the lift control will be disabled. Operating the lift is not possible
until the load nut has been replaced.

After load nut failure protect the lift against unauthorized usage. Have the load nut
replaced and the lift control enabled by SLIFT service personnel.

3.11.2 Floor Contact of Support Arms


If floor contact by the support arms has been detected by the control system, both motors are
stopped and the yellow LED lights up.
When the main switch is actuated again, the control system allows the lift only to be raised. The
lift must be raised by a minimum of 10 cm to enable the lift control.

After the support arms have contacted the floor, check the ribbed V-belts for tight fit and
correct tension.
If the error persists, have the lower proximity switches inspected and adjusted or
replaced by SLIFT service personnel.

3.11.3 Contact with an Obstruction during Lowering Cycles


If one of the support arms contacts an obstacle, both motors are stopped and the yellow LED
lights up.
When the main switch is actuated again, the control system allows the lift only to be raised. The
lift must be raised by a minimum of 10 cm to enable the lift control.

After the support arms have contacted an obstruction, check the ribbed V-belts for tight
fit and correct tension.

30 BA362605-en
3.11.4 Motor Speed Error during Raising Cycles
If the upper pulse generators transmit too few or no pulses to the control system, e.g. due to
overload, belt slipping or maladjustment of the proximity switches, both motors are stopped and
the yellow LED lights up.
When the main switch is actuated again, the control system allows the lift only to be raised.

Check the ribbed V-belts for correct tension and reduce the load. Do not exceed the rated
load capacity.

3.11.5 Level Difference between Carriages


Level differences between the carriages are equalized automatically by the lift control (up to 3 x,
when reaching a minimum level difference of 26 mm).
If the level difference is greater than 10 cm, the lift stops, the yellow LED flashes and the
control is disabled. Only manual lowering is possible.

After an excessive level difference has occurred, have the lift control inspected by SLIFT
service personnel.

BA362605-en 31
4 Maintenance

Turn off and lock the main switch before servicing the lift.

The maintenance intervals indicated apply to regular workshop usage. If the lift is used
more frequently, the intervals must be shortened accordingly.

4.1 Maintenance Schedule

Interval Maintenance on Description

1 week Support arms / Disk adapters • Check rubber pads for wear

• Check arm restraints for proper operation

6 months Greasing points of lift • Check and lubricate as required


• Load nuts
• Slide tracks
• Arm extensions
• Threads of disk adapters
Fastening nuts of anchor bolts • Check all nuts for correct torque and
retighten them as required.

12 months Load nuts • Check both load nuts for wear


Drive assembly • Check drive belts for wear, soiling and
correct tension

4.2 Annual Inspection


We recommend to have the lift inspected by qualified service personnel every 12 months.

32 BA362605-en
4.3 Maintenance by the Operator

4.3.1 Checking the Load Nut for Wear

Once a year check the load nuts for wear.

Shut down and lock the lift until the worn-out load nut has been replaced.

1 Raise or lower the lift until the inspection


windows in the carriages line up with the
windows in the screw drive covers.

2 Check the clearance between between


check screw (A) and safety nut (B). A
clearance of 2 mm has been preset at the
factory.
If no clearance can be detected, have the
load nut replaced prior to further use.
3 At completion of wear check reinstall the
cap plugs.

The correct setting of the clearance between wear check screw and safety nut is
imperative for proper functionality and safety of the lifting screw and load nut system.
If the clearance is not set properly when installing the new load nut, the wear and tear on
the load nut can no longer be reliably checked. In this case, the safe operation of the lift
can no longer be guaranteed.

BA362605-en 33
4.3.2 Greasing the Load Nut

Twice a year lubricate the load nuts using a grease gun.


Use the following type of lubricant:
• Kuwait Petroleum / Q8 Rembrandt Moly 36 20305 (400 g cartridge).
Ensure that ecologically harmful substances are disposed of only in accordance with the
appropiate regulations.

1 Raise or lower the lift until the inspection


windows in the carriages line up with the
windows in the screw drive covers.

2 Grease the load nut through the lubricator


nipple.
3 Fully raise and lower the lift to distribute the
grease evenly on the lifting screw.
4 Repeat this procedure two or three times.
5 Reinstall the cap plugs.

34 BA362605-en
4.3.3 Greasing the Slide Tracks

The slide tracks inside the columns should be greased every six months or more frequently if
required.

1 Fully lower the lift.


2 Open fastening screws (A) and (B) and
remove motor covers from both columns.
3 Open upper fastening screws (C) of screw
drive cover and remove cover.
4 Slightly grease the slide tracks (D) over
their whole length using a brush.
5 Reinstall the covers to the columns.

BA362605-en 35
4.3.4 Greasing the Arm Extensions

1 Every six months check the support arm


extensions for smooth operation.
2 Grease as required.

4.3.5 Greasing the Disk Adapter Threads

1 Every six months check the threads of the disk adapters


for smooth operation.
2 Grease as required.

4.3.6 Operational and Wear Checks


Rubber Pads of Disk Adapters

1 Weekly check the rubber pads for wear.


2 Replace defective pads.

36 BA362605-en
Arm Restraints

1 Periodically check the release pin (A) for


smooth and secure engagement.
2 If required, slightly grease the contact
points of the gear segments (B).

Ribbed V-Belts

Once a year check the ribbed V-belts for wear, soiling and correct tension.
Worn-out belts have to be replaced. Make sure the running surface is free of lubricants.

Measuring the Belt Tension

• Take the measurement in center between


both pulleys and perpendicular to the belt
(see table below).

Motor Power Test Force Fe Depth of Impression te

2.4 kW 70 N 5 mm
3.0 kW 90 N 5 mm

BA362605-en 37
Adjusting the Belt Tension

1 Open fastening screws (A) and (B) and remove motor covers from both columns.
; Do not remove the mounting brackets (C) of the motor covers!
2 Slightly open the fastening screws (D) of the motor.
3 Slightly open the fastening screw (E) of the tensioning device.
4 Tension the belt using the tensioning screw and nut (F).
5 Torque fastening screws (D) and (E) to 23 Nm.
6 Reinstall the cover hood.

38 BA362605-en
4.3.7 Checking the Lift Stability

1 Every six months check the nuts of all anchor bolts for correct installation torque Tinst using a
torque wrench.
2 Retighten the nuts as required.

Standard with Adapter Plate with Baseframe


CO 2.30 E 3 60 Nm 40 Nm 50 Nm

CO 2.35 E 3 60 Nm 40 Nm ---
CO 2.40 E 3 80 Nm 40 Nm ---

4.4 Cleaning

Do not use high pressure / steam jet cleaners or caustic cleaning agents.
Risk of damage!

1 Periodically wash off aggressive substances and treat the lift with oil or wax spray.
2 Repair damage to the paintwork immediately to prevent corrosion. The RAL number is
available through the manufacturer.

BA362605-en 39
4.5 Troubleshooting

Indication Diagnosis Remedy


Check greasing points, grease
Insufficient lubrication.
as required.
Noise generation, vibrations.
Operating temperature not Run lift until operating
reached. temperature is reached.

Audible signal immediately Button pushed inadvertently. Release button.


after switch-on. Short circuit in control unit. Contact service.

Lift stops during operation,


In case of repetition have line
green LED flashes while Voltage drop.
voltage checked.
button being pushed.

Lift stops while lowering, Lift has contacted obstruction Raise lift until yellow LED
yellow LED flashes. or floor. extinguishes.
Overloaded lift.
Release button, push again.
Lift stops while raising, yellow Sluggish operation. Possible Reduce load, check greasing
LED flashes. causes: Long standing under points.
load, insufficient lubrication, no Contact service if required.
pulses etc.

Difference between carriages


Yellow LED flashes. Contact service.
too great.
Load nut failure occurred.
Red LED lights up + yellow Arm restraint jammed, lifting Contact service.
LED flashes. screw off support bearing, no
pulses.
Red LED flashes. Proximity switch error. Contact service.

Turn off main switch and turn


All three LEDs light up on again after approx. 5 s.
Error occurred (Watchdog).
permanently. In case of repetition contact
service.

40 BA362605-en
Konformitätserklärung / Declaration of Conformity
Nr. CE362605-de-en

Hiermit erklärt Herewith


SLIFT Hebezeuge GmbH & Co. KG. SLIFT Hebezeuge GmbH & Co. KG.
als Hersteller, in alleiniger Verantwortung, dass nach- declares as a manufacturer its sole responsibility to
stehend bezeichnete Maschine in Konzeption und Bauart ensure that the equipment named hereafter meets the
den grundlegenden Sicherheits- und Gesundheitsanfor- safety and health regulations both in design and
derungen den hier genannten EG-Richtlinien entspricht. construction required by the EC Guidelines stated below.

Bei Änderungen an der Maschine, die nicht mit oben This declaration becomes invalid if any change is made to
genannter Firma abgestimmt und genehmigt wurden, the equipment that was not discussed and approved by
verliert diese Erklärung ihre Gültigkeit. named company beforehand.
Sämtliche von oben genannter Firma produzierten All products of the same model manufactured by named
Maschinen gleichen Typs entsprechen den bei company comply with the documents deposited at
Intertek ETL SEMKO, Nikolaus Otto Str.13, 70771 Intertek ETL SEMKO, Nikolaus Otto Str. 13,
Leinfelden-Echterdingen hinterlegten Unterlagen. 70771 Leinfelden-Echterdingen, Germany.

Zertifikat-Nummer: Certificate №:
06STB0605-02 06STB0605-02

Bezeichnung: Model:
CO 2.30E3 / 2.35E3 / 2.40E3 CO 2.30E3 / 2.35E3 / 2.40E3

Maschinentyp: Type of Equipment:


Zweisäulen-Hebebühne Two Post Lift
zulässige Traglast 3,0 t / 3,5 t / 4,0 t up to 3.0 t / 3.5 t / 4.0 t load capacity

EG-Richtlinien: EC Guidelines:

Š MRL 98/37/EG Š MRL 98/37/EG


Š EMV 2004/108/EG Š EMV 2004/108/EG
Š Niederspannung 2006/95/EG Š Low Voltage 2006/95/EG

DIN EN-Normen: EN Standards:

Š EN 1493 Š EN 1493
Š EN 60204-1 Š EN 60204-1
Š EN ISO 12100-1/12100-2 Š EN ISO 12100-1/12100-2

Tiefenbronn, 2008-10-02

Engelbert Keseberg
Leiter Entwicklung / Head of Engineering

SLIFT Hebezeuge GmbH & Co. KG. Š Daimlerstr. 16 Š 75233 Tiefenbronn Š Germany
Fon +49 (0) 7234 607-0 Š Fax +49 (0) 7234 607-29 Š Internet www.slift.de Š E-Mail info@slift.de

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