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230 235 240 E3 Manual en PDF
230 235 240 E3 Manual en PDF
40 E 3
Two Post Lift
Operating Manual
BA362605-en
2
DOCUMENT
Document №: BA362605-en
Approval Date: 14.11.2008
MANUFACTURER
SLIFT Hebezeuge GmbH & Co. KG
Daimlerstraße 16
75233 Tiefenbronn
Germany
Phone: +49 (0) 7234 607 0
Fax: +49 (0) 7234 607 29
Internet: http://www.slift.de
E-Mail: vertrieb@slift.de
SERVICE
AutomoTec GmbH
Hoyen 2
87490 Haldenwang
Germany
Phone: +49 (0) 180 56242 50
Fax: +49 (0) 180 56242 55
Internet: http://www.automo-tec.com
E-Mail: service@automo-tec.com
BA362605-en
CONTENTS
1 Safety .........................................................................................................................5
1.1 Introduction ....................................................................................................................................5
1.2 Symbols..........................................................................................................................................5
1.3 Intended Use..................................................................................................................................6
1.4 Safety Instructions for Commissioning...........................................................................................6
1.5 Safety Instructions for Operation ...................................................................................................7
1.6 Safety Instructions for Servicing ....................................................................................................7
1.7 Safety Features..............................................................................................................................8
1.7.1 Dead Man's Type Control ...............................................................................................8
1.7.2 Electronic Synchronization System ................................................................................8
1.7.3 Safety Nut .......................................................................................................................8
1.7.4 Electronic Load Nut Monitoring ......................................................................................8
1.7.5 Load Nut Wear Check ....................................................................................................8
1.7.6 Overload Protection of Motors........................................................................................8
1.7.7 Drive Belt Failure Protection ...........................................................................................8
1.7.8 Pinch Point Protection ....................................................................................................8
1.7.9 Automatic Arm Restraint.................................................................................................8
2 Specifications ............................................................................................................9
2.1 CO 2.30 / 2.35 E 3 Standard........................................................................................................10
2.2 CO 2.40 E 3 Standard..................................................................................................................12
2.3 CO 2.30 / 2.35 E 3 with Adapter Plate .........................................................................................14
2.4 CO 2.40 E 3 with Adapter Plate ...................................................................................................16
2.5 CO 2.30 E 3 with Baseframe........................................................................................................18
3 Operation .................................................................................................................20
3.1 Defects / Malfunctions..................................................................................................................20
3.2 Control Unit ..................................................................................................................................21
3.2.1 Main Switch ..................................................................................................................22
3.2.2 LOWER and RAISE Buttons ........................................................................................22
3.2.3 LED Display Unit...........................................................................................................22
3.3 Arm Restraint ...............................................................................................................................23
3.4 Initial Operation ............................................................................................................................24
3.5 Preparations.................................................................................................................................25
3.6 Raising .........................................................................................................................................27
3.7 Vehicle in Raised Position............................................................................................................27
3.8 Lowering.......................................................................................................................................28
3.9 Protection against Unauthorized Usage ......................................................................................28
3.10 Manual Lowering..........................................................................................................................29
3.11 Behavior of Lift Control System ...................................................................................................30
3.11.1 Load Nut Failure ...........................................................................................................30
3.11.2 Floor Contact of Support Arms .....................................................................................30
3.11.3 Contact with an Obstruction during Lowering Cycles...................................................30
3.11.4 Motor Speed Error during Raising Cycles ....................................................................31
3.11.5 Level Difference between Carriages ............................................................................31
4 Maintenance.............................................................................................................32
4.1 Maintenance Schedule.................................................................................................................32
4.2 Annual Inspection.........................................................................................................................32
4.3 Maintenance by the Operator ......................................................................................................33
4.3.1 Checking the Load Nut for Wear ..................................................................................33
4.3.2 Greasing the Load Nut..................................................................................................34
4.3.3 Greasing the Slide Tracks ............................................................................................35
4.3.4 Greasing the Arm Extensions.......................................................................................36
BA362605-en 3
4.3.5 Greasing the Disk Adapter Threads .............................................................................36
4.3.6 Operational and Wear Checks .....................................................................................36
4.3.7 Checking the Lift Stability .............................................................................................39
4.4 Cleaning .......................................................................................................................................39
4.5 Troubleshooting ...........................................................................................................................40
4 BA362605-en
1 Safety
1.1 Introduction
Thoroughly read this manual before operating the lift and comply with the instructions. Always
display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these safety
instructions are not covered by the product liability regulations.
1.2 Symbols
Important information.
BA362605-en 5
1.3 Intended Use
• The two post lift CO 2.30 / 2.35 / 2.40 E 3 is a technical piece of equipment that is to be used
exclusively for its intended purpose.
• The lift is designed for the safe lifting of automotive vehicles. Observe the rated load capacity
and load distribution.
6 BA362605-en
1.5 Safety Instructions for Operation
• Read the detailed operating manual.
• Lift operation by authorized personnel over 18 years only.
• Ensure an unobstructed movement of lift and vehicle.
• Once the disk adapters contact the lift points, check the arm restraints for engagement.
• After raising the vehicle briefly, stop and check adapters for secure contact.
• Always lift the vehicle using all four adapters.
• Make sure the vehicle doors are closed during raising and lowering cycles.
• Closely watch lift and vehicle during raising and lowering cycles.
• Do not allow anyone to stay in lift area during raising and lowering cycles.
• Do not allow anyone to climb on lift or inside raised vehicle.
• Only use the lift for its intended purpose.
• Comply with the applicable accident prevention regulations.
• Do not exceed the rated load capacity as indicated on the lift nameplate.
• Only use the vehicle manufacturer's recommended lift points.
• Do not use the lift for transporting persons.
• After positioning the vehicle apply the parking brake.
• Keep the support arms and the vehicle free of tools and parts.
• Use caution when removing or installing heavy components. The vehicle may be tilted off the
lift due to center-of-gravity displacement.
• Keep the lift and lift area clean.
• The main switch serves as emergency switch. In case of emergency turn it to position "0".
• Protect all parts of the electrical equipment from humidity and moisture.
• Protect the lift against unauthorized usage by padlocking the main switch.
BA362605-en 7
1.7 Safety Features
8 BA362605-en
2 Specifications
9 BA362605-en
2.1 CO 2.30 / 2.35 E 3 Standard
10 BA362605-en
CO 2.30 E 3 Standard CO 2.35 E 3 Standard
Height overall HG 4490 mm
Floor to overhead guide HL 4450 mm
Column height HS 2890 mm
Baseplate projection BP 20 mm
Outside baseplates BG 3100 mm 3200 mm
Inside baseplates BGi 2560 mm 2660 mm
BA362605-en 11
2.2 CO 2.40 E 3 Standard
12 BA362605-en
CO 2.40 E 3 Standard
Height overall HG 4740 mm
Floor to overhead guide HL 4700 mm
Column height HS 3139 mm
BA362605-en 13
2.3 CO 2.30 / 2.35 E 3 with Adapter Plate
14 BA362605-en
CO 2.30 E 3 CO 2.35 E 3
with Adapter Plate with Adapter Plate
Height overall HG 4510 mm
BA362605-en 15
2.4 CO 2.40 E 3 with Adapter Plate
16 BA362605-en
CO 2.40 E 3 with Adapter Plate
Height overall HG 4760 mm
Floor to overhead guide HL 4720 mm
Column height HS 3159 mm
BA362605-en 17
2.5 CO 2.30 E 3 with Baseframe
18 BA362605-en
CO 2.30 E 3 with Baseframe
Height overall HG 4530 mm
Floor to overhead guide HL 4450 mm
Baseframe drive-over height HÜF 46 mm
BA362605-en 19
3 Operation
Operating the lift by pushing the RAISE or LOWER button repeatedly may result in
malfunctions (Î height difference between carriages).
20 BA362605-en
3.2 Control Unit
BA362605-en 21
3.2.1 Main Switch
The main switch is used as emergency switch. In case of emergency turn it to position 0.
To lower the arms completely, release the LOWER button and push it again. Lift travel to the
lower limit stop is accompanied by an audible signal.
The LED unit is enabled only while the main switch is in position 1.
22 BA362605-en
Signals during Regular Operation
Synchronization system
Yellow LED lights up briefly Up to 3x, once a height diffe-
responded to height difference
during lift operation. rence of 26 mm is reached.
between carriages.
Once the disk adapters contact the lift points, check the arm restraints for engagement.
If necessary, slightly move the arms until the gear segments mesh.
Never pull the restraint pins when the lift is under load.
BA362605-en 23
3.4 Initial Operation
• When commissioning the lift check the motors for correct phase sequence.
⇒ Lift lowers.
Risk of damage!
If lift raises, release button immediately. To rectify the phase sequence two phases must
be interchanged (SLIFT service).
24 BA362605-en
3.5 Preparations
2 Slowly position vehicle midway between adapters. Apply the parking brake.
3 Swing and telescope arms as required to position adapters under vehicle manufacturer's
recommended lift points.
BA362605-en 25
Extender
26 BA362605-en
3.6 Raising
Do not allow anyone to stay in lift area during raising and lowering cycles.
Closely watch lift and vehicle during raising and lowering cycles.
Make sure the vehicle doors are closed during raising and lowering cycles.
Once the disk adapters contact the lift points, check the arm restraints for engagement. If
necessary, slightly move the arms until the gear segments mesh. Never pull the restraint
pins when the lift is under load.
After raising the vehicle briefly, stop and check adapters for secure contact.
2 Push and hold RAISE button until lift reaches desired height.
BA362605-en 27
3.8 Lowering
Do not allow anyone to stay in lift area during raising and lowering cycles.
Closely watch lift and vehicle during raising and lowering cycles.
Make sure the vehicle doors are closed during raising and lowering cycles.
3 Push and hold LOWER button until lift reaches desired height.
4 To lower the arms completely, release the LOWER button and push it again.
⇒ Lift travel to the lower limit stop is accompanied by an audible signal as pinch point
protection.
5 Swing the arms to full drive-through position and drive the vehicle off the lift.
When in position 0, the main switch can be protected against tampering by means of a padlock.
If using a second control unit, protect it accordingly.
28 BA362605-en
3.10 Manual Lowering
Authorized personnel only! Do not restart the lift before the error has been remedied.
In case of motor defect or power failure the lift can be lowered manually. The lift may only be
lowered, not raised.
After the error has been remedied, reinitialize the control system by performing an
emergency-down, or contact your SLIFT service representative.
BA362605-en 29
3.11 Behavior of Lift Control System
After load nut failure protect the lift against unauthorized usage. Have the load nut
replaced and the lift control enabled by SLIFT service personnel.
After the support arms have contacted the floor, check the ribbed V-belts for tight fit and
correct tension.
If the error persists, have the lower proximity switches inspected and adjusted or
replaced by SLIFT service personnel.
After the support arms have contacted an obstruction, check the ribbed V-belts for tight
fit and correct tension.
30 BA362605-en
3.11.4 Motor Speed Error during Raising Cycles
If the upper pulse generators transmit too few or no pulses to the control system, e.g. due to
overload, belt slipping or maladjustment of the proximity switches, both motors are stopped and
the yellow LED lights up.
When the main switch is actuated again, the control system allows the lift only to be raised.
Check the ribbed V-belts for correct tension and reduce the load. Do not exceed the rated
load capacity.
After an excessive level difference has occurred, have the lift control inspected by SLIFT
service personnel.
BA362605-en 31
4 Maintenance
Turn off and lock the main switch before servicing the lift.
The maintenance intervals indicated apply to regular workshop usage. If the lift is used
more frequently, the intervals must be shortened accordingly.
1 week Support arms / Disk adapters • Check rubber pads for wear
32 BA362605-en
4.3 Maintenance by the Operator
Shut down and lock the lift until the worn-out load nut has been replaced.
The correct setting of the clearance between wear check screw and safety nut is
imperative for proper functionality and safety of the lifting screw and load nut system.
If the clearance is not set properly when installing the new load nut, the wear and tear on
the load nut can no longer be reliably checked. In this case, the safe operation of the lift
can no longer be guaranteed.
BA362605-en 33
4.3.2 Greasing the Load Nut
34 BA362605-en
4.3.3 Greasing the Slide Tracks
The slide tracks inside the columns should be greased every six months or more frequently if
required.
BA362605-en 35
4.3.4 Greasing the Arm Extensions
36 BA362605-en
Arm Restraints
Ribbed V-Belts
Once a year check the ribbed V-belts for wear, soiling and correct tension.
Worn-out belts have to be replaced. Make sure the running surface is free of lubricants.
2.4 kW 70 N 5 mm
3.0 kW 90 N 5 mm
BA362605-en 37
Adjusting the Belt Tension
1 Open fastening screws (A) and (B) and remove motor covers from both columns.
; Do not remove the mounting brackets (C) of the motor covers!
2 Slightly open the fastening screws (D) of the motor.
3 Slightly open the fastening screw (E) of the tensioning device.
4 Tension the belt using the tensioning screw and nut (F).
5 Torque fastening screws (D) and (E) to 23 Nm.
6 Reinstall the cover hood.
38 BA362605-en
4.3.7 Checking the Lift Stability
1 Every six months check the nuts of all anchor bolts for correct installation torque Tinst using a
torque wrench.
2 Retighten the nuts as required.
CO 2.35 E 3 60 Nm 40 Nm ---
CO 2.40 E 3 80 Nm 40 Nm ---
4.4 Cleaning
Do not use high pressure / steam jet cleaners or caustic cleaning agents.
Risk of damage!
1 Periodically wash off aggressive substances and treat the lift with oil or wax spray.
2 Repair damage to the paintwork immediately to prevent corrosion. The RAL number is
available through the manufacturer.
BA362605-en 39
4.5 Troubleshooting
Lift stops while lowering, Lift has contacted obstruction Raise lift until yellow LED
yellow LED flashes. or floor. extinguishes.
Overloaded lift.
Release button, push again.
Lift stops while raising, yellow Sluggish operation. Possible Reduce load, check greasing
LED flashes. causes: Long standing under points.
load, insufficient lubrication, no Contact service if required.
pulses etc.
40 BA362605-en
Konformitätserklärung / Declaration of Conformity
Nr. CE362605-de-en
Bei Änderungen an der Maschine, die nicht mit oben This declaration becomes invalid if any change is made to
genannter Firma abgestimmt und genehmigt wurden, the equipment that was not discussed and approved by
verliert diese Erklärung ihre Gültigkeit. named company beforehand.
Sämtliche von oben genannter Firma produzierten All products of the same model manufactured by named
Maschinen gleichen Typs entsprechen den bei company comply with the documents deposited at
Intertek ETL SEMKO, Nikolaus Otto Str.13, 70771 Intertek ETL SEMKO, Nikolaus Otto Str. 13,
Leinfelden-Echterdingen hinterlegten Unterlagen. 70771 Leinfelden-Echterdingen, Germany.
Zertifikat-Nummer: Certificate №:
06STB0605-02 06STB0605-02
Bezeichnung: Model:
CO 2.30E3 / 2.35E3 / 2.40E3 CO 2.30E3 / 2.35E3 / 2.40E3
EG-Richtlinien: EC Guidelines:
EN 1493 EN 1493
EN 60204-1 EN 60204-1
EN ISO 12100-1/12100-2 EN ISO 12100-1/12100-2
Tiefenbronn, 2008-10-02
Engelbert Keseberg
Leiter Entwicklung / Head of Engineering
SLIFT Hebezeuge GmbH & Co. KG. Daimlerstr. 16 75233 Tiefenbronn Germany
Fon +49 (0) 7234 607-0 Fax +49 (0) 7234 607-29 Internet www.slift.de E-Mail info@slift.de