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BOP Winch Documents For Rig 74
BOP Winch Documents For Rig 74
完工文件
As-built Documentation
合同号(Contract): 2016-0201
设备包号(Tag №):
图 号(Dwg №)
:FY-60Y
出厂编号(Serial №):16-03-12
文件编号(№)
:
宝鸡市工程液压件厂
Baoji Engineering Hydraulic Components Plant
2016 年 3 月
FY-60Y 防喷器吊移装置文件目录
FY-60Y BOP Handling System file directory
(16-03-12)
文 件 名 称 数 量
(File Name) (Quantity)
FY-60Y 防喷器吊移装置合格证 4 份/4Pcs
FY-60Y BOP Handling System wire rope certificate and test report
压力表合格证 4 份/4Pcs
1
Brief Introduction
Baoji City Engineering Hydraulic Parts Factory is a professional manufacturer in
the field of hydraulic products and hydro-mechanical products. It owns more than 200
employees, over 110 sets main devices and many kinds of special equipment for
manufacturing hydraulic products. Established more than 20 years, we exist by quality,
guide by market, develop by innovation and aim at requirements of customer. We
have cooperated with some universities and scientific research institutions and have
developed various hydraulic and pneumatic cylinder, high-pressure and
medium/low-pressure hydraulic system, hydraulic power unit, hydraulic driving and
air-operated BOP device, hydraulic disc-brake device, hydraulic cathead, rotating
cathead, hydraulic damping device, hydraulic winch, hydraulic rope roller, hydraulic
hoister, rig moving device, hydraulic test platform and cantilever crane etc. We can
also design and manufacture various hydraulic components, hydraulic system and
hydraulic machinery according the customer’s requirements. Our products are widely
used in the field of petroleum, railway, mine, metallurgy, coal and machine tool etc.
Our products, especially the equipments developed for petroleum exploitation, have
been sold from onshore to offshore, from home to overseas, and have been exported
to more than twenty (20) countries and areas in Asia, Africa, America, such as U.S.A,
Iran, Canada, India, Egypt, Algeria, Venezuela, Kazakhstan etc.
We have passed through ISO9001 Quality System Authentication from China
ISO9001 International Certification Center for Quality System. One product was
awarded with API authentication of U.S.A. Some products have passed through ABS
inspection of U.S.A and CCS inspection of China and were awarded with Inspection
Certificate.
Our Factory was titled as a “Faithful to Contract and Loyal to Customer
Enterprise” by administration for Industry and Commerce and authorized as a “A
Class Taxpayer” by the State Taxation Bureau&Local Taxation Bureau.
Our Factory has awarded with more than ten (10) national patent certificates.
Many products have owned proprietary intellectual property rights.
2
Contents
1、Profile ------------------------------------------------------------------------3
3
1. Profile
FY-60Y Blowout Preventer (BOP) Handling System is designed to meet requirement of
installing and removing BOP stacks. The system is full-hydraulic control and can be used for
heavy and medium duty drilling equipment. The main function of system is to lift and install
single BOP or BOP stacks. The system features with explosion-proof, easier operation, better
reliability, and safety. It consists of left and right BOP moving device (each hung on one guide rail
below drill floor), hydraulic control box, pipelines, and hose hangers. Controlled by hydraulic
operating box, the system can achieve the movement of rising, lowering, moving forward and
backward synchronously, or moving forward and backward asynchronously,And the actions of
lifting, lowering, respectively, moving forward。It is convenient for installing and removing BOP
stacks.
4
load and 600kN for two
3.2 The system adopts 3 times stroke scale-up structure which features with shorter
cylinder stroke, bigger lifting height. Compared with other same lifting height BOP
handling system, it has lighter weight and compact volume
3.3 This BOP Lifting & Moving Device is built into wholly hydraulic ctrl. Each lifting
device consists of moving mechanism, lifting mechanism and hydraulic system etc.
3.4 The BOP crane shift device through a control box can be completed:
a lifting and lowering at the same time.
b move forward and backward at the same time.
c Separately lifting, lowering.
d Separately forward, backward.
3.5 By full hydraulic control, it features higher performance on explosion-proof.
3.6 Easy operating valves on hydraulic control box make it easy to control the speed
of rising, lowering, moving forward and backward.
3.7 FY-60Y BOP Handling System is easy to install and transport. All hydraulic hoses
used to connect or disconnect on installation or dismounting adopt snap joints as
connections. It not only makes it easy to install and dismount system but also keep
inner hoses clean.
5
4.6 Operate handle of the reversing valve according to ctrl method and marking
direction indicated on panel of the ctrl box. Check whether every unloading motion is
right or not. Only every motion is checked properly can the device be put into use.
★Warning! In the hydraulic system, safe overload valve is equipped on the oil
line from balance valve to cylinder rod cavity. The preset pressure is 19Mpa. In
case that oil drainage occurs upon the security oil vent during operation, which
means oil return line blocked, stop operating at once and check connecting of
line and adapter. Only the line is connected properly can operation be allowed, in
otherwise serious accident is happening!
6
6. Spare Parts List
7. Attached Drawings
7.1 Figure 1 Schematic diagram of FY-60YBOP Handling System
7.2 Figure 2 Structure diagram of FY-60Y BOP Handling System
7.3 Figure 3 Hydraulic principle diagram of FY-60Y BOP Handling System
7
≥1 300
300k N
8
Driving Wheel group Lateral pulley group Ⅱ
Side of assistant Side of operator Running motor Reducing motor Lateral pulley groupⅠ
Driven Wheel group Travelling Wheel group
55
Slope direction Well-mouth direction
3 0 0k N 3 00 k N
A direction
T P
124
9
5MP a
16 M P a
1.Side of operator
(front rear)
2.Side of assistant
(front rear)
16 M P a
3.Side of operator
(up down)
4.Side of assistant
(up down)
0-40MPa 19MP a
19MP a
Cont ro l box
P T
Maintenance Manual
1
I. Guide for Purchasing
manufacturer in accordance with the drawing code, description displayed in the manual.
2
III.Guide for Maintenance
Periodically lubricate the device in accordance with the position displayed on the
3
8 7 6 5 4 3 2 1
10 9
6 FY6 0- 07 . 00 L if ting ro pe As s y 2
A direction 5 FY6 0- 06 . 00 L at er a l p u l le y g ro u p Ⅱ 2
4 FY6 0- 04 . 00 Driving Wheel g rou p 4
3 FY6 0- 03 . 00 Lateral pulley group I 2
P
T 2 FY6 0- 02 . 00 B od y 2
1 FY6 0- 01 . 00 Traveling Wheel group 2
Item Code Descrip tion Qt y Materail Unit we ight Tota l we ig ht Remark
General Drawing
F Y 60 - 00
标记 处 数 分 区 更改文件号 签 名 年、 月、日
10 FYG3 0 0/1 80 -1 33 5 Oil C ylin d er 2 设 计 标准 化 阶 段 标 记 重 量 比例
9 FY6 0A P-08 . 00 A Pip e clip As s y 2
1:20
8
7
FY6 0- 08 . 00
FY6 0- 09 . 00
Dr ive n Wheel As s y
Hy d rau lic sy s tem
4
1
审 核
工 艺 批 准 共 3 张 第 2 张
B EH C P
4
1
3
4
510
5
φ150 Hg 88
H8
φ 140 d 8
φ 150 Hg 88
φ 140 Hd 88
60 7.5
φ495
φ564
55
303. 75
526
720
F Y60- 01. 00
Tr av eling Wh eel Gr o up
6 FY60 -0 1. 0 2A Sha ft 1 标记 处 数 分 区 更改文件号 签 名 年、月、日
数量: 2/台
5 FY 50 A-0 1. 0 4. 0 2 Cop pe r liner 4 设 计 标准化 阶 段 标 记 重 量 比 例
4 FY50 A-0 1. 0 4. 0 1 Pulle y 2
审 核 1:7
3
2
FY 50 A-0 1. 0 2. 04
GB27 6- 84
Sha ft
B ear ing 3 1 2
2
2 工 艺 批 准 共 张 第 张 B E H CP
5
1
2 48. 5
2
φ 419
φ 488
265
416
526
720
2 F Y 5 0A - 0 1 .04 .0 2 C op p er l in er 4
1 F Y 5 0A - 0 3 .02 .0 1 P u ll ey 2
It em C o de D e sc ri p ti on Qt y M at e ri al U nit we ight T otal weigh t Re m ar k
FY60-03.00
Lateral Pulley Grou pⅠ
标记 处数 分 区 更改文件号 签 名 年、月、日
设 计 标 准化
数量:2/台
阶 段 标 记 重 量 比 例
1:5
审 核
工 艺 批 准 共 张 第 张
B EHCP
6
392 293
12
11
Ø 51
R1 2 3
φ130H7
1
φ60h6
Ø2 28
Ø19 5
10
2
45 2
9
17 5
3
2 10
4 8
15
11
5 Ø 6 0H
2 -Ø
50
6
7 78
370
539
7
720
265
2
φ 419
φ 488
1 4 0 Hd 99
1 4 0 H9d9
416
265
526
639
FY60-06.00
Lateral Pulley GroupⅡ
标记 处数 分 区 更改文件号 签 名 年、月、日 数量:2/台
设 计 标准化 阶 段 标 记 重 量 比 例
审 核 1:5
工 艺 批 准 共 张 第 张 BE H C P
8
45 1
R2
23. 5
5 61 .
R2
.5
23
38
R2
76
54 0 6 27
( 4 82 5 .5 )
Ø2 8 1
2
15 0
旧底 图总号
L ift ing Ro pe Ass y
F Y6 0- 0 7. 0 0
底 图总 号
标记 处数 分 区 更改文件号 签名 年、月 、日
签 字
设 计 标准化
数量: 2 / 台
阶 段标 记 重量 比 例
日 期
1 :8
档案员 日 期
审 核 BEHCP
工 艺 批 准 共 张 第 张
9
293
Ø130
Ø60
2
Ø180
3
175
210
360
11
Ø6 0H
R70
360
539
FY50-01.02.05(Flat) F l at W h eel
1 Driven Wheel 2
FY50-01.02.05 S l ant W he el
Unit Total
Item Code Description Qty Material Weight
Remark
FY60-08.00
Driven Wheel Group
标记 处数 分 区 更改 文件号 签 名 年、月、日
设 计 标 准化 阶 段 标 记 重 量 比 例
数量: 4/台
1: 3
3 FY50-04.04.02A
2 GB276-82
Shaft
Bearing 312
2
2
审 核
工 艺 批 准 共 张 第 张
B EH C P
10
2 3
1 24
55
6 5
A direction
16 17 18 19
8 7 9 11 10 12 14 20 21
1
300kN 300kN
13
T P
15
800
50
55
48 5
21 H 4 - 6 2 , 65 M Fa s t a d a p te r N PT 1 /2 2 6 R VP 1 0-1 0 O n e - w a y v al v e 8
20 H 4 - 6 3 ,6 6 M Fa s t a d a p te r N PT 1 /2 4 5 D B 1 0 - 2 - 3 0 /3 1 5 O v e r f lo w v a l v e 2
19 JB 1 8 8 5 - 7 7 Hi-pressure hose 16Ⅱ -(30000 一端 90 ° ) 2 4 F D 1 2 F A 12 /B 3 0 B a la n c e v a lv e 2
18 JB 1 8 8 5 - 7 7 Hi-pressure hose 10Ⅱ -(30000一端 90°) 2 3 J B1 8 8 5 - 7 7 Hi-pressure hose 10 Ⅱ-(620 一端90 °) 1
17 JB 1 8 8 5 - 7 7 Hi -p re ssu r e ho se 1 0 Ⅱ - (3 00 00 ) 1 2 H 6 - 6 2 ,6 3 ,6 5 M , 6 6 M F a st a da p t er N P T 3 / 4 6
16 JB 1 8 8 5 - 7 7 H i- pr essu r e h o se 1 0 Ⅱ -( 1 43 0 ) 1 1 F Y 6 0 - 0 9 . 0 1 . 00 G C tr l b ox A ss y 1
15 H 3 - 6 2 , 63 ,6 5 M ,6 6M Fa s t a d a p te r N PT 3 /8 6 I te m Co d e D esc ri p tio n Q ty . M ate ria l Unit weight Tot al wei g ht Re mar k
14 JB 1 8 8 5 - 7 7 H i- p r ess ur e h o se 1 0 Ⅱ - ( 6 6 0 ) 1
13 JB 1 8 8 5 - 7 7 Hi -p re ssu r e ho se 1 0Ⅱ- (2 60 00 ) 1 FY60-09.0 0 图号
12 JB 1 8 8 5 - 7 7 Hi -p re ssu r e ho se 1 0 Ⅱ - (2 60 00 ) 2 Hy draulic System 比例 1:23 重量
标记 处数 更改文件号 更改人 日期
11 G B 1 23 5 - 7 6 O r i n g 2 0 × 2 .4 8
设计 描图 共 张 第 张
10 JB 1 8 8 5 - 7 7 Hi-pressure hose 16Ⅱ-(26000一端 90° ) 2
9 JB 1 8 8 5 - 7 7 Hi- pr essure hose 10Ⅱ-(1400 一端90°) 1 审核 校对 材料 用户
8 JB 1 8 8 5 - 7 7 H i- pr essu r e h o se 1 0Ⅱ -( 1 23 0 ) 4 标审 批准 阶段标识 数量
工艺 台 1 BE H CP
7 G B 1 23 5 - 7 6 O r i n g 1 2 × 1 .9 36 S
11
1 2 3 4 5 6 7 8 9
10
A 11
A direction
12
950
T P 13
FY-60Y防喷器移动装置操纵箱
23 22 21
司钻 侧
前
后
副钻 侧
前
后
800
司钻侧
升
降
14
副钻侧
升
降
20
19
15
18
16
26 25 24 485 17 520
9 G B 123 5-7 6 O r i n g 3 0 X 3 .1 4
8 DL 40 -d 2 5L -4 T- 4C- 4C- G Man u al multi- fold valv e 1
26 JB 1 8 8 5 - 7 7 Hi gh pressure hose set32Ⅰ- 30000 1
7 G B 123 5-7 6 O r i n g 2 0 X 2 .4 8
25 G B 12 35 -76 O r in g 3 5 X 3 .1 2
6 GB 12 35 -76 O r i n g 3 5 X 3 .1 3
24 H 8- 6 2,6 3 ,65 M ,66 M F ast coupl ing NPT1 2
5 JB 9 8 2 - 7 7 G a sk e t3 3 8
23 JB 1 8 8 5 - 7 7 Hig h pressure hose set 22 Ⅲ- 30000 1
22 G B 12 35 -76 O r in g 3 0 X 3 .1 6 4 J B9 8 2 - 7 7 Ga s ke t 14 2
21 H 6- 6 2,6 3 ,65 M ,66 M F ast coup ling NP T3/4 2 3 G B 3 4 5 2 .1 - 9 2 O r in g 5 .6 X 1 . 8 1
20 H 3-6 5M D ust- pr o of plu g NPT 3/8 2 2 HF J 2-P 2 -2-P -1 H ig h p r essu r e h o se se t 1
19 2 1 YT N-1 00 ZT Anti-shock p ressure gauge 1
H3 -62 Fema le cou p ling NPT3 /8
18 H 6 - 6 5 M Du st-p ro o f p lug NP T3 /4 2 Item Code Descrip tio n Qty' Materials Unit weight Total weig ht Remarks
1 7 H6 -62 Fema le cou p ling NPT3 /4 2
16 H4 -65 M D ust- pr o of plu g NPT 1/2 2 FY 60 - 09 . 01 . 00 G
1 5 H4 -62 Fema le cou p ling NPT1 /2 2
Control box assy
1 4 JB 9 8 2 - 7 7 Ga s ke t 22 3 标记 处数 分 区 更改文件号 签 名 年、月 、日
12
1 2 3 4 5 6 7
( 20 4 5 )
4 -Ø 3 3
1 3 35 2 -N P T 3/ 8
Ø 35 0 -0. 36
Ø 35 5 -0. 36
0
Ø 34 8
Ø 35 2
Ø 18 0
383
318
Ø 3 00
3 18
3 83 7 W 9 - 18 0 -N 9 0 D u s t- p ro o f ri n g 1
6 U R 18 0 0P 2 0 5 0B - P N W i ck er s e ali ng 2
5 G B 34 5 2. 1- 9 2 O r in g 2 80 X 7 2
4 F R 11 9 Gui ding ring 2 5X2.5X5 70 2
3 G B 34 5 2. 1- 9 2 O r in g 1 40 X 5 .3 2
2 F R 11 9 Gui ding ring 2 5X2.5X9 30 1
1 U R 27 0 0P 3 0 0 0- P N W i ck er s e ali ng 2
Un it T o tal
借 (通) 用 I tem Co de D escr iptio n Qty. M ate rial W eight
R em ar k
件 登 记
旧 底图总号
F Y G300/ 180-1335
底 图总 号
Oil Cy lin d er
标记 处数 分 区 更改文件号 签 名 年、月、日
签 字
设计 标准 化
数量; 2 / 台
阶段 标记 重量 比 例
日 期
1:5
审核
档案员 日 期
共 张 第 张
BE HCP
工艺 批 准
13
④ ① ② ③ ③ ② ①
⑤ ⑤ ⑥
F Y6 0- 00
Lubricating Drawing
标记 处数 分 区 更改 文件号 签 名 年、月、日
设 计 标 准化 阶 段 标 记 重 量 比 例
Qt y' : 1 /S e t
1: 20
审 核
工 艺 批 准 共 张 第 张
BEHCP
14