APPENDIX B — NONMANDATORY
WELDING AND BRAZING FORMS
B-100 FORMS
This Nonmandatory Appendix illustrates sample for-
mats for Welding and Brazing Procedure Specifications,
Procedure Qualification Records, and Performance Qual-
ification.
B-101 Welding
Form QW-482 is a suggested format for Welding
Procedure Specifications (WPS); Form QW-483 is a
suggested format for Procedure Qualification Records
(PQR). These forms are for the shielded metal-arc
(SMAW), submerged-arc (SAW), gas metal-arc
(GMAW), and gas tungsten-arc (GTAW) welding pro-
cesses, or a combination of these processes.
Forms for other welding processes may follow the
general format of Forms QW-482 and QW-483, as
applicable.
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Form QW-484 is a suggested format for Welder /
Welding Operator /Performance Qualification (WPQ) for
groove or fillet welds.
Form QW-485 is a suggested format for Demonstra-
tion of Standard Welding Procedure Specifications.
B-102 Brazing
Form QB-482 is a suggested format for Brazing
Procedure Specifications (BPS); Form QB-483 is a
suggested format for Procedure Qualifications Records
(PQR). These forms are for torch brazing (TB), furnace
brazing (FB), induction brazing (IB, resistance brazing
(RB), and dip brazing (DB) processes.
Forms for other welding processes may follow the
general format of Forms QW-482 and QW-483, as
applicable.
Form QB-484 is a suggested format for Brazer /
Brazing Operator /Performance Qualification (BPQ).
 QW-482 2001 SECTION IX

QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Company Name By:
Welding Procedure Specification No. Date Supporting PQR No.(s)
Revision No. Date

Welding Process(es) Type(s)

(Automatic, Manual, Machine, or Semi-Auto.)

JOINTS (QW-402) Details

Joint Design
Backing (Yes) (No)
Backing Material (Type)
(Refer to both backing and retainers.)

䊐 Metal 䊐 Nonfusing Metal

䊐 Nonmetallic 䊐 Other
Sketches, Production Drawings, Weld Symbols or Written Description
should show the general arrangement of the parts to be welded. Where
applicable, the root spacing and the details of weld groove may be

E
specified.
(At the option of the Mfgr., sketches may be attached to illustrate joint
design, weld layers and bead sequence, e.g., for notch toughness proce-
dures, for multiple process procedures, etc.)
PL
*BASE METALS (QW-403)
P-No. Group No. to P-No. Group No.
M
OR
Specification type and grade
to Specification type and grade
OR
SA

Chem. Analysis and Mech. Prop.

to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal: Groove Fillet
Other

*FILLER METALS (QW-404)

Spec. No. (SFA)
AWS No. (Class)
F-No.
A-No.
Size of Filler Metals
Weld Metal
Thickness Range:
Groove
Fillet
Electrode-Flux (Class)
Flux Trade Name
Consumable Insert
Other

*Each base metal-filler metal combination should be recorded individually.

(7/00) This form (E00006) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300

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 NONMANDATORY APPENDIX B QW-482

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 QW-483 2001 SECTION IX

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 NONMANDATORY APPENDIX B QW-483

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 QW-484A 2001 SECTION IX

01
QW-484A SUGGESTED FORMAT A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)
(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

Welder’s name Identification no.

Test Description
Identification of WPS followed ( Test coupon ( Production weld
Specification of base metal(s) Thickness

Testing Conditions and Qualification Limits

Welding Variables (QW-350) Actual Values Range Qualified

Welding process(es)
Type (ie: manual, semi-auto) used
Backing (metal, weld metal, double-welded, etc.)
( Plate ( Pipe (enter diameter if pipe or tube)
Base metal P or S-Number to P- or S-Number
Filler metal or electrode specification(s) (SFA) (info only)
Filler metal or electrode classification(s) (info only)
Filler metal F-Number(s)
Consumable insert (GTAW or PAW)

E
Filler type (solid/metal or flux cored/powder) (GTAW or PAW)
Deposit thickness for each process
Position qualified (2G, 6G, 3F, etc.)
PL
Vertical progression (uphill or downhill)
Type of fuel gas (OFW)
Inert gas backing (GTAW, PAW, GMAW)
Transfer mode (spray/globular or pulse to short circuit-GMAW)
M

GTAW current type/polarity (AC, DCEP, DCEN)

RESULTS
Visual Examination of Completed Weld (QW-302.4)
SA

( Bend test; ( Transverse root and face [QW-462.3(a)]; ( Longitudinal root and face [QW-462.3(b)]; ( Side (QW-462.2);
( Pipe bend specimen, corrosion-resistant overlay [QW-462.5(c)]; ( Plate bend specimen, corrosion-resistant overlay [QW-462.5(d)];
( Macro test for fusion [QW-462.5(b)]; ( Macro test for fusion [QW-462.5(e)]

Type Result Type Result Type Result

Alternative radiographic examination results (QW-191)

Fillet weld — fracture test (QW-180) Length and percent of defects
Macro examination (QW-184) Fillet size (in.) × Concavity/convexity (in.)
Other tests
Film or specimens evaluated by Company
Mechanical tests conducted by Laboratory test no.
Welding supervised by
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.

Organization

Date By

This form (E0008A) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

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 NONMANDATORY APPENDIX B QW-484B

01
QW-484B SUGGESTED FORMAT B FOR WELDING OPERATOR PERFORMANCE QUALIFICATIONS (WOPQ)
(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

Welder’s name Identification no.

Test Description (Information Only)
Identification of WPS followed ( Test coupon ( Production weld
Specification of base metal(s) Thickness
Base metal P or S-Number to P or S-Number Position (2G, 6G, 3F, etc.)
( Plate ( Pipe (enter diameter if pipe or tube):
Filler metal (SFA) specification Filler metal or electrode classification

Testing Conditions and Qualification Limits When Using Automatic Welding Equipment

Welding Variables (QW-361.1) Actual Values Range Qualified

Type of welding (Automatic)
Welding process
Filler metal (EBW or LBW)
Type of laser for LBW (CO2 to YAG, etc.)
Continuous drive or inertia welding (FW)
Vacuum or out of vacuum (EBW)

Testing Conditions and Qualification Limits When Using Machine Welding Equipment

E
Welding Variables (QW-361.2) Actual Values Range Qualified
Type of welding (machine)
Welding process
Direct or remote visual control
PL
Automatic arc voltage control (GTAW)
Automatic joint tracking
Position qualified (2G, 6G, 3F, etc.)
M
Consumable inserts (GTAW or PAW)
Backing (metal, weld metal, etc.)
Single or multiple passes per side
SA

RESULTS
Visual Examination of Completed Weld (QW-302.4)
( Bend test; ( Transverse root and face [QW-462.3(a)]; ( Longitudinal root and face [QW-462.3(b)]; ( Side (QW-462.2);
( Pipe bend specimen, corrosion-resistant overlay [QW-462.5(c)]; ( Plate bend specimen, corrosion-resistant overlay [QW-462.5(d)];
( Macro test for fusion [QW-462.5(b)]; ( Macro test for fusion [QW-462.5(e)]

Type Result Type Result Type Result

Alternative radiographic examination results (QW-191)

Fillet weld — fracture test (QW-180) Length and percent of defects
Macro examination (QW-184) Fillet size (in.) × Concavity/convexity (in.)
Other tests
Film or specimens evaluated by Company
Mechanical tests conducted by Laboratory test no.
Welding supervised by
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.

Organization

Date By

This form (E0008B) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

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 QW-485 2001 SECTION IX

QW-485 SUGGESTED FORMAT FOR DEMONSTRATION OF STANDARD WELDING

PROCEDURE SPECIFICATIONS (WPS)
(See Article V)
Identification of Standard Welding Procedure Specification Demonstrated:

Demonstration Welding Conditions

Specification, Type, and Grade of Base Metal(s):

To Specification, Type, and Grade of Base Metal(s):
Base Metal P- or S-Number to Base Metal P- or S-Number Thickness:

Welding Process(es) used:

䊐 Plate 䊐 Pipe (Enter Diameter of Pipe or Tube):
Groove Type (Single V, Double V, Single U, etc.):
Initial Cleaning Method:
Backing (Metal, Weld Metal, Backwelded, etc.):

E
Filler Metal (SFA) Specification:
Filler Metal or Electrode Classification:
Filler Metal or Electrode Trade Name:
Tungsten Electrode Type and Size for GTAW:
Consumable Insert Class and Size for GTAW or PAW:
Backing Gas Composition and Flow Rate for GTAW, PAW, GMAW:
PL
Preheat Temperature (°F):
Position (F, V, OH, H) of Weld:
M
Progression (Uphill or Downhill):
Interpass Cleaning Method:
Measured Interpass Temperature (°F):
Approximate Deposit Thickness for Each Filler Metal or Electrode Type (in.):
SA

Current Type/Polarity (AC, DCEP, DCEN):

Postweld Heat Treatment Time and Temperature:

Visual Examination of Completed Weld: Date of Test:

Bend Test 䊐 Transverse Root and Face [QW-462.3(a)] 䊐 Side (QW-462.2)

Type Result Type Result Type Result

Alternative Radiographic Examination Results:

Specimens Evaluated By: Title: Company:
Welding Supervised By: Title: Company:
Welder’s Name: Stamp No.
We certify that the statements in this record are correct and that the weld described above was prepared, welded, and tested in accordance with
the requirements of Section IX of the ASME Code.
Manufacturer or Contractor:
By: Date: Demonstration Number:

This form (E00136) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

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 NONMANDATORY APPENDIX B QB-482

QB-482 SUGGESTED FORMAT FOR BRAZING PROCEDURE SPECIFICATIONS (BPS)

(See QB-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name

BPS No. Date Supporting PQR No.

Revisions

Brazing Process(es) Type(s)

(Manual, mechanical torch, etc.)

JOINTS (QB-408)
Type of Joint(s)
Joint Clearance Range
Lap Length Range
Sketches, production drawings, symbols,
or written description should show the
general arrangement of the parts to be

E
joined.
(At the option of the Mfgr., sketches
may be attached to illustrate joint design.)

BASE METALS (QB-402)

P-No.
Spec. type and grade
to P-No.
PL BRAZING FLUX OR ATMOSPHERE (QB-406)
Flux Trade Name or Composition
Atmosphere for Furnace Brazing
M
to spec. type and grade [name or trade designation of the fuel used or
OR the name or trade designation of the gas compressing the atmosphere
Chem. analysis and mech. prop (hydrogen, Ammo-Gas, etc.) and a statement regarding the designed
to chem. analysis and mech. prop. character of the furnace atmosphere, e.g., whether it is reducing, de-
SA

Thickness Range carburizing, inert, etc.]

Other
FLOW POSITION (QB-407)
FILLER METALS (QB-403) Flow Position(s)
F-No. Other Method of Applying Filler (Metal
ASME Spec. No. Other (face feeding, preplaced rings, shims, spray de-
AWS Class No. Other posit, cladding, etc.)
Size or Shape of Filler Metal Other
Other
POSTBRAZE HEAT TREATMENT (QB-409)
BRAZING TEMPERATURE (QB-404) Type and temperature of aging or stabilizing thermal treatment after
Temperature Range* brazing
Other
*Not applicable for torch brazing

TECHNIQUE (QB-410)
Method of Precleaning
Method of Postbrazing Cleaning
Type of Flame
Torch Tip Size
Other

This form (E00031) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

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 QB-483 2001 SECTION IX

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 NONMANDATORY APPENDIX B QB-483

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