SWAPNA CONSTRUCTIONS LTD.

,
PROJECT : PRIYADARSHANI JURALA SUBJECT: DESIGN OF 40T LIFTING BEAM. Page No : 1
PROJECT

1.0 Design of Bottom block and lifting beam:

Sketch of Bottom Block :

610
8 305 305 8
16 65 120 65 16

SPACER ID 126
OD 200 8 THK

5
10

0
00

0
5

8
262
190
5
10
00

0
1

0
10
5
0

7
5

0 3
1
0

0
1

5
5
1
1

1616 1616
0

240
0
5

170
20 130 20
0
40

0
20

100 100
 SWAPNA CONSTRUCTIONS LTD.,
PROJECT : PRIYADARSHANI JURALA SUBJECT: DESIGN OF 40T LIFTING BEAM. Page No : 2
PROJECT

150
Sketch of Lifting Beam :

20 20

2
7
7
7

5
8
4
3

0
0
0
3
ON
NG
ST
G
O I
A
P
G
I
N
EI
0
0
0
6

O
O
HC
K
CC
/74
4
5
S
O
PT
IO
IN
S
D
IN
EG
A
G
IG
N

0
0
0
3

12
50 30 40 576
12
7

2
7
7

650

950 40
150

120
150 150 150
 SWAPNA CONSTRUCTIONS LTD.,
PROJECT : PRIYADARSHANI JURALA SUBJECT: DESIGN OF 40T LIFTING BEAM. Page No : 3
PROJECT

The rope tensions with impact factor of 1.32 is as follows: (Ref : Cl 7.1)
P1 = 5660 X 1.32 = 6151kg
P2 = 6151 X 0.95 = 5843kg
P3 = 5843 X 0.95 = 5551kg
P4 = 5551 X 0.95 = 5274kg

1.1 Design of Pulley Shaft:

Load at ‘a’ = Rope tension P1 + P2 + self wt. of Pulley
= 6151 + 5842 + 82 = 12075kg
Load at ‘b’ = Rope tension P3 + P4 + self wt. of Pulley
= 5551 + 5274 + 82 = 10907kg

7.7 12 7.7
27.4

RB = [(12075 X 7.7) + (10907 X 19.7)] / 27.4 = 11235kg

RA = 22982 – 11235 = 11747kg
Max. Bending moment = 11747 X 7.7 = 90452kgcm
Proposed shaft :12.5 cms
Material : Forged steel 45C8 IS 2004
ZXX = 192cm3 Area = 123cm2
Bending stress = 90452 / 192 = 471kg/cm2 < 1160kg/cm2
Shear stress = 11747 / 123 = 96kg/cm2 < 1080kg/cm2

Bearing in Bush :
Max. load on the Pulley without impact = 5660 + 5378 + 82 = 11120kg
Proposed bush bearing ID 125, OD 150, 110 long
Material: Leaded Tin bronze : IS318 Grade LTB 1 UTS : 260MPa
Permissible stress = 0.04 X 250 X 10.2 = 102kg/cm 2
Bearing stress = 11120 / (12.5 X 11) = 81kg/cm 2 < 102kg/cm2
 SWAPNA CONSTRUCTIONS LTD.,
PROJECT : PRIYADARSHANI JURALA SUBJECT: DESIGN OF 40T LIFTING BEAM. Page No : 4
PROJECT

1.2 Design of Pin 2:

RC = RD = 11491kg
3.4 16.2 3.4
23

Max. Bending moment = 11491 X 3.4 = 39069kgcm

Proposed shaft :10 cms

Material : Forged steel 45C8 IS 2004 or En8

ZXX=98cm3
Area = 78cm2

Bending stress = 39069 / 98 = 399kg/cm2 < 1160kg/cm2

Shear stress = 11491 / 78 = 147kg/cm2 < 1080kg/cm2

1.3 Design of Lifting Beam:

Load on each work point 40000 X 1.32 / 2 = 26400kg
Bending Moment = 26400 x 77.2 = 2038080kgcms

Proposed 2 Nos. of ISMC 400 X 100 channels having the following properties.
0
10

Area = 2 X 63.4 = 126.8cm2

5
10

IXX= 2 X 15200 = 30400cm4

ZXX=2 x 760 = 1520cm3

Bending stress = 2038080 / 1520 = 1341kg/cm2 < 1598kg/cm2

250 125
7
90
5
60
0
5

6
1
5
7

70

1.5 Design of Hook:

1

Material : Forged Steel En8 90 100

 SWAPNA CONSTRUCTIONS LTD.,
PROJECT : PRIYADARSHANI JURALA SUBJECT: DESIGN OF 40T LIFTING BEAM. Page No : 5
PROJECT

YP : 3600 kg / cm2
UTS: 5800kg/cm2
Max. load on each hook = 40000 X 1.3 / 2
= 26400kg
P = 26400 / (10 X 5) = 528kg/cm2

i) Tensile Stress along AB

= (26400 / 5) (25 – 10)
= 352kg/cm2 < 1160kg/cm2

ii) Max tearing stress along AB:

C = p X {(2R)2 + d2] / [(2R)2 - d2]}
= 528 X {252 + 102] / [252 - 102]}
= 528 X (725 / 525)
= 729kg/cm2 < 1160kg/cm2

iii) Shear stress along CD:

S = (3/2) X [26400 / (8 X 5)]
= 990kg/cm2 < 1080kg/cm2

iv) Bending Moment at bottom of hook:

Z = 5 X 212 / 6 = 368cm3
Bending Moment = 26400 X 14.5 = 382800kgcms
Bending stress = 382800 / 368 = 1040kg/cm2 < 2257kg/cm2
Allowable stress = 0.66 X 3600 X 0.95 = 2257kg/cm2

*****