Professional Documents
Culture Documents
Reference List 2009
Reference List 2009
2009
Reference List
P- project, D – delivery, M – assembling, S – software, R – start up, * - pending December 2009 Page 1 of 49
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Extension of Press/Milling Dept. (RZ) supervisory Upgrade of ASIX monitoring system software
6 SGL Carbon Racibórz RZ Dept. P,D,S,R 2008
system by B forming machine line. from ver. 4 to 5.
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D. FOOD INDUSTRY
SIMATIC PCS7 system composed of AS416
automation station with ET200S I/O module
DCS system for fermentation tanks. linked via Ethernet with PCS7 single
30 Brewery VAN PUR 10 fermentation tanks P,D,S,M,R 2006 - 2009
System capacity: ca. 200 I/O's operator station. Micromaster 420 power
inverters, CPV14-VI valve island, Profibus
network
P- project, D – delivery, M – assembling, S – software, R – start up, * - pending December 2009 Page 7 of 49
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Revamping of material dosing system of the ASIX process data server, two Beckhoff 19"
powder mixing shop of the Mokate Żory plant. Two operator panels running ASIX software,
39 Mokate Żory coffee mixing lines, over 600 variables. 3 mixing Powder mixing shop Ethernet-linked with FESTO controllers, P,D,S,R 2007
shop lines integrated into a single interface to the SAP system, two ASIX
visualization/material dosing application terminals within the plant network
Control and supervisory system for chemical installation of protein 2 x S7-300, Beckhoff operator panel, 2 x
41 NOMAX P,D,S,R 2005-2006
installation of animal proteins acidification acidification ASIX operator stations
P- project, D – delivery, M – assembling, S – software, R – start up, * - pending December 2009 Page 8 of 49
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Coffee preparation line control system. System S7-400 controller, 2 x ASIX operator
45 Elite Cafe Coffee preparation line P, D, S, R 2004
capacity: 1,152 I/O's stations, PROFIBUS network
2 x distributed SIMATIC-S5 115U, ET200M,
46 UNILEVER Revamping of margarine lines no. 3 and 4 Lines no 3, 4 S,R 2004
ET200U, 2 x WinCC operator stations
SIMATIC S7-300, OP7/DP panel, TP170B
Raw material batching and weighing for dough
47 Kraft Foods Poland Dough line operator panel, extension of existing P,D,S,R 2004
production and detection of damaged wafers
visualization
Preparation of TPM supervisory system for UNILEVER Plant in SQL server, IIS server with ASP.NET
48 UNILEVER P 2003
production line Poznań program working in Intranet
Preparation of TPM supervisory system for UNILEVER Plant in Data acquisition and analysis by ASP.NET
49 UNILEVER P 2003
production line Katowice program with Microsoft SQL Server 2000
Simatic S7-400, WAGO distributed I/O
50 Kraft Foods Poland Dough line washing control system 3 lines P,D,S,R 2003
system, 3 OP panels, ASIX operator station
2 SIMATIC-S5 115U with ET200U
51 UNILEVER Margarine line revamp Line No. 3,4 distributed I/O stations, CP528 visualization S,R 2003
processor and MP40 panels
2 SIMATIC-S5 115U with ET200M i ET200U
Modification of WinCC visualization system for line
52 UNILEVER Line No. 2, 5 distributed I/O stations, 2 WinCC operator S,R 2003
No. 2 and 5
stations
Data acquisition from PLC S5 i S7, server
53 UNILEVER Margarine production lines Technological Lines SQL, server IIS, application ASP running P 2002
on IE terminals
Simatic-S5 115U, WinCC connected by
Engineering and start-up of margarine production
54 UNILEVER Line No. 1 Industrial Ethernet network to other S,R 2002
line
controllers (10 stations)
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Partial engineering and start-up of margarine SIMATIC 115U, CP528, and COROS LS-B
58 UNILEVER Plant 1, line 4 S,R 1997
production lines system
Partial engineering and start-up of margarine Plant 2, line 4 SIMATIC 115U, 2 x OP-37, OP-25 and
59 UNILEVER S,R 1997
production lines Plant 2 lines A,B,C COROS LS-B system
E. DAIRIES
Milk pasteurizer, milk 4 SIMATIC S7-300 controllers linked via
Dairy in Bielebiej - Russia Control system software for diary in Bielebiej, re-pasteurizer, silo Industrial Ethernet to WinCC visualization
60 P,S,R 2006-2008
(co-operation OBRAM) Russia tanks, CIP washing system, three OP177B operator panels,
stand MP370 operator panel.
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72 Dairy Brześć Control and supervisory system for pulping line Pulping line SIMATIC S7-300, operator panel OP170B, S,R 2004
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Soda Ash Plant Janikowskie Zakłady Revamping of automation system at the lime kiln Kilns No. 1, 3, 4, 9, 10, The so-far used lime kiln control system has
88 S,R 2004 - 2008
Sodowe "JanikoSoda" dept 11 been expanded
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Development of software for modernized RN1 Janikowo Power Plant Software for WAGO hub, ASIX visualization
92 Soda Polska CIECH S,R 2008
switchboard power supply system carburizing facility software extension.
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Extension of control systems for graphitization Graphitization rectifier 3 x Advant PLC's, 2 x ASIX operator
102 SGL Carbon Racibórz P, D, S, R 2004
rectifier assemblies assemblies stations
Remote operator servers connected to
Soda Ash Plant Janikowskie Zakłady Modernization of system for visualization of raw
103 RHCD plant SIMATIC S7-400 with a fiberglass ring, S,R 2004
Sodowe "JanikoSoda" soda installation
modernization of existing system
Soda Ash Plant Janikowskie Zakłady Simatic S7-400, WAGO I/O System, 2 x
111 Sodium bicarbonate filters plant Filter No. 3 P,S,R 2002
Sodowe "JanikoSoda" ASIX operator stations , Profibus-PA network
Soda Ash Plant Janikowskie Zakłady Engineering and start-up of soda storage-bin
112 Soda storage-bin SIMATIC S7-300, ASIX operator station S,R 2001
Sodowe "JanikoSoda" control system
2 x SIMATIC S7-400 , distributed 6 x ET200
113 SGL Carbon Racibórz Ring furnace control modernization Ring furnace P,D,S,R 2001
I/O stations, 2 x ASIX operator stations
Soda Ash Plant Janikowskie Zakłady Automation system for soda transport and SHP gas SIMATIC S7-300, SCADA application on
114 Soda transport P,S,R 2001
Sodowe "JanikoSoda" cooling installations operator station in calciner department
SIMATIC S7-400 with PROFIBUS-PA, 2 x
Soda Ash Plant Janikowskie Zakłady Raw Soda ASIX operator stations, 4-segment network
115 Cooling of gas from distillation process P,D,S,R 2000
Sodowe "JanikoSoda" Department PROFIBUS-PA+D53, integration with
superior plant network
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G. PAPER INDUSTRY
SIMATIC S7-300 controller connected to
Control and supervisory system for the paraffin Ethernet network with two InTouch operator
127 KRONOCHEM Paraffin emulsion plant P,D,S,M,R 2007
emulsion plant stations, SIWAREX weighing system, OP7
operator panel
Modernization of installation for preparation and SIMATIC S7-400 controller, iFIX operator
128 International Paper Kwidzyn Mass additives Dept. D,S,R 2007
sending starch glue at Mass Additives Dept. stations
Stendal Paper Plant -Germany Participation in programming and the start-up of the
132 Paper mill DCS system - MetsoDNA S, R 2006
(co-operation Metso Automation) MetsoDNA system Stendal Paper Plant (Germany)
P- project, D – delivery, M – assembling, S – software, R – start up, * - pending December 2009 Page 17 of 49
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140 International Paper Kwidzyn Modernization of cardboard cutter control system Finishing Dept. Simatic-S5 115U, 2 x MP370 S,R 2002
H. GLASS INDUSTRY
Modernization of control system for glass wool Defibering Upgrade of SIMATIC PCS7 system from
production line. Forming Line ver.4.x to 7.0 for 13 x automation stations , 2
146 SAINT-GOBAIN ISOVER POLAND P,D,M,S,R 2009
System capacity: 2000 I/O's, including 230 Process water x servers , 5 x operator terminals and 1 x
analogue inputs Dust extraction engineering station
P- project, D – delivery, M – assembling, S – software, R – start up, * - pending December 2009 Page 18 of 49
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I. CEMENT INDUSTRY
149 Cement Plant Małogoszcz Lime flour batching of clinker rotary kiln Kilns No. 1,2 2 x SIMATIC S5-95U P,D,S,R 1998
SIMATIC 115U, redundant SINEC L2
150 Cement Plant Małogoszcz Cement mill network, 2 x SIMATIC 95U, ASIX operator P,D,S,R 1997
Mill
stations and PC supervisory station
1 x SIMATIC 115U, redundant SINEC L2
151 Cement Plant Małogoszcz Raw material, ash and cement transport Transport lines network, 6 x SIMATIC 95U, ASIX operator P,D,S,R 1997
station and supervisory station
SIMATIC 135U with OP-25 operator panel
Pneumatic cement transport from silo to packing
152 Cement Plant Nowa Huta Cement packing unit and DDE/OLE2 interface to department P,D,S,R 1997
unit
supervisory PC
153 Gypsum Plant Nida Gips Gypsum transport Gypsum transport SIMATIC S7-300 with OP-25 operator panel P,D,S,R 1997
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J. COKERIES
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Control and supervisory system for gas exhaust fan Simatic S7-300 controller, ET200S and
159 Cokery Częstochowa Nowa Exhaust fan no 4 P, D, S, M, R 2009
of coke-oven battery receiver ET200iSP modules, ASIX operator panel
Control and supervisory system for coke-oven The following equipment was deployed at
battery No. 7, 8, 11 and 12. System capacity: 9,000 each battery: two SIMATIC S7-400
I/O's. Process nodes in each battery: controllers, two ASIX5-WAUS operator
a) pusher car stations, ASIX5-WAUS engineering station,
b) coke-charging car PROFIBUS network, radio link, SQL
Coke-oven battery
160 Zdzieszowice Cokery c) passage car database server with battery management P, D, S, R 2003-2008
No. 7, 8, 11 and 12
d) quenching car software (chamber load/unload scheduling,
e) battery support for carry-on pyrometers, analysis of
f) coke dump data acquired from oven cars, optimization of
g) coal tower fuel supply to the burners), reports available
h) fly-ash removing facility from Internet browser
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K. COAL MINING
GE Fanuc controller, ASIX operator station
Control system for fine coal enrichment, jigger
174 Coal Mine KWK Szczygłowice Coal processing plant linked to monitoring/control systems running D,S,R 2007
node
in Coal Processing Plant
GE Fanuc PLC, operator panel Quick Panel ,
Control and supervisory system for machine UZS
175 Factory of mining machine "PIOMA" UZS PIOMA 600-25 flow visualization, control desks, object P,D,M,S,R 2005
PIOMA 600/25
sensors
176 Coal Mine KWK Szczygłowice Flotation dept. modernization Flotation Dept. GE Fanuc, 2 x ASIX operator stations P,D,S,R 2004
177 Coal Mine KWK Szczygłowice Enlargement of dumping ground Dumping ground GE Fanuc, ASIX operator stations D,S,R 2003
3 x GE FANUC 90-30, GENIUS network,
178 Coal Mine KWK Szczygłowice Fine coal flotation plant Plant 15.1 2 x ASIX operator stations, PC supervisory P,D,S,R 1997
and engineering station
L. GAS DISTRIBUTION
Gas compression
Server ASEMIS (connection to MK
179 Europolgaz Emission monitoring for gas compression stations station Zambrów and P, D, S, R 2004-2005
analyzer), internet portal
Szamotuły
M. STEEL INDUSTRY
4 machines, Simatic S7-200 controllers with
Execution of electrical and instrumentation works
183 Remak Rozruch Pouring Line , France TD200 operator panels and LOGO! P, D, S, R 2009
for Pouring Line
Controllers
PCS7 DCS system based on 2 x S7-400
Software modification and automation system start- Oxygen Generating
184 Steel Plant Katowice control stations, S7-400H station and 2 PC S,R 1999
up based on Air – Liquid ( France) system delivery Plant
operator stations
Material identification and tracking system – basic Large PC network with bar code peripheral
185 Steel Tube Plant Florian Coated Sheet Plant P 1997
engineering project equipment
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189 BREMBO Poland Monitoring system for line production of brake disks brake disks line 3 information tables (BIG DISPLAY), D,M,S,R 2005-2006
operator station
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O. METAL INDUSTRY
Tank Operating Management Visualization of heat measurements acquired from Tank Management 1 PC station with interface to 6 Metronic heat
201 P,D 2001
Warszawa 6 meters Dept in Nidzica meters; data export to Excel
1 x SIMATIC S7-400 with OP3 operator
202 WSM Krotoszyn Cast receiving device --- P,D,S,R 1999
panel
Heavy press 1250/I Loevy 3 x SIMATIC 135 U, serial interface RS485
203 ZML Kęty 3 press units P,D,S,R 1999
and 2 presses 2505 to AXIOM operator workstations
205 ZM Dezamet, Nowa Dęba Vertical mould press --- SIMATIC 103U P,D,S,R 1996
P. INTELLIGENT BUILDINGS
BMS system integrates the following sub-
systems: fire protection, alerting, access
206 Silesian Hospital in Cieszyn BMS system Hospital control, CCTV surveillance. Software based P,D,S,R 2008
on the ASIX package. ASIX operator server,
two ASIX network terminals.
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Q. MUNICIPAL MANAGEMENT
Water pumping
stations: Lubuska, Telemetry network based on Centrex
215 Water Distribution Zielona Góra Water pipes system monitoring Wiśniowa, services, ASIX visualization server, terminals P, D, S, R 2004-2007
Sulechowska, in local network
Braniborska, Sadowa
Regional Hospital No. 3 Rybnik - Beckhoff CX1000 with I/O remote stations,
216 Control and supervisory system for boiler-room boiler-room P,D,S,R 2005
Orzepowice ASIX operator station
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235 Thermal Power Plant EC Mielec Control and supervisory system for OR64 boiler Boiler OR64 GE Fanuc PLC, iFIX operator station P,D,S,R 2004
3 water boilers,
3 x Simatic S7-400, 33 x I/O ET-200S
2 steam boilers, water
237 Thermal Power Plant EC Legnica Visualization, control and process supervisory stations, 3 x operator stations + engineering P,D,S,R 2003
and steam heat
station with ASIX SCADA system
distribution plants
238 Thermal Power Plant EC Gliwice Soot blowers installation Boilers No. 1 and 3 SIMATIC S7-200 S,R 2002
Boiler No. K-9, K-10, K- For each boiler: 6 x Simatic S7-300,
239 Power Plant Bełchatów Lighting-up burners of BB1150 boiler - 8 pcs. P,D,S,R 2001-2002
12 MP270B operator panel, Profibus network
Modernization of PTWM100 boiler including Simatic S7-400, Simatic S7-300, WAGO I/O
240 Heating Plant Wola - Warszawa process automation and burning management Boiler No. 4 System, PROFIBUS Network, 2 x ASIX P,D,S,R 2002
system operator stations
Simatic S7-300, WAGO I/O System,
241 Thermal Power Plant EC Gorlice Boiler OR32 Boiler OR32 operator panel TP170B, operator station P,D,M,S,R 2002
based on iFIX
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Data acquisition of steam , water and condensat Thermal plant 5 x vortex flowmeters, 1 x ASIX operator
250 SGL Carbon Racibórz P,D,M,S,R 1999
flows, including visualization and reporting PŁONIE station, 1 x PC operator server
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Revamped elements:
a) drives situated by the turbine – so-far
used MiniMUZ engine protections replaced
by Simocode Pro ones (6 drives)
b) turbine steam damper drives (3 ea)
c) SS2 cooler with necessary gauges and
steam temperature adjustment system
Soda Polska CIECH.
262 Revamping of TG4 turbine control system. TG4 turbine (injected water valve control) S,R 2008
Thermal Power Plant EC Janikowo
d) generator induction circuitry and generator
bay protections
e) data acquisition with N10 network
analyzer
f) re-generation heaters with shut-off gates
(2 ea) and adjustment dampers (3 ea) and
with condensate level adjustment system.
Soda Ash Plant Janikowskie Zakłady Upgrade of 16 MW LANG steam turbines. System Two S7-400 controllers, EHR (delivered by
263 TG4, TG5 S,R 2004-2007
Sodowe "JanikoSoda" capacity: 140 I/O's, including 100 analogue inputs Inwat, Łódź), 3 x ASIX operator stations
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Project and software of supervisory system for IOS Extension of existing Simatic S5-135U
279 Power Plant Rybnik IOS8 S,R 2007
power unit 8 controller
ASIX operator station connected with
Exchange of Simatic S5-115U visualization system
280 Power Plant Turów Sorbent tank 1 and 2 SIMATIC S5-CP 524 processor, P,D,S,R 2007
of sorbent tanks installation no. 1 and 2
ETHERNET network
Revamping of control system of desulphurization Desulphurization
281 Power Plant Rybnik Enlarging of existing SIMATIC S5-135U P,D,S, R 2006
installation of block no. 1 installation
Control cabinet design, D5S1 controller
Revamping of the control system of the based on S7 PLC, ET200M I/O modules,
282 Power Plant Rybnik IOS no. 1, 5 P,D,S,R 2005-2006
desulphurization plant for power units No. 1 and 5. extensions to the so-far used S5-135U
controllers
Band conveyors transport of gypsum from store to Simatic S7-400, ET200S stations, 2 x ASIX
283 Power Plant Bełchatów track filling stations, railway cars and KNAUFF Transport of gypsum operator stations. Modernization of existing P,D,S,M,R 2001
factory Simatic S5-115U
System to count, log and report coal/biomass Conception of a system to count, log and
287 Power Plant Turów Coal/biomass system P 2008-2009
quantities report coal/biomass quantities
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304 Power Plant Rybnik Installation for biomass and carbon burning Coal feeding system S7-300, I/O ET200M stations, operator P,D,S,R 2005-2006
panel, Profinet network
305 Power Plant Rybnik Modernization of control system for coaling plant Coaling Plant 2 x ASIX operator stations, operator server D,S,R 2005
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HEC-Biomassenheizkraftwerk in
SIMATIC S7-300, OP170B panel,
328 Bergkamen - Germany Bag filter control system Bag filter P,D,M,S, R 2005
communication with PCS7 system
( co-operation ELWO)
Terminal Power Plant Control and supervisory system for electrofilter SIMATIC S7-400 with distributed I/O
329 Electro-filter P,D,S, R 2005
PERNIK - Bulgaria ( ELWO sub-contractor) stations, TP270 touch panel
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332 Power Plant Obrenovac Serbia Electro-filter Power Unit A5 SIMATIC S7-300, ASIX operator station P,D,S,R 2004
333 Power Plant Obrenovac Serbia Electro-filter Power Unit A2 SIMATIC S7-300, ASIX operator station P,D,S,R 2004
System configuration and instrumentation
334 Thermal Power Plant EC-4 Łódź Bag filter control system Bag filter project, Simatic S7-400, MP270B panel, P,D,S, R 2003
communication with desulphurization plant
335 Thermal Power Plant EC Legnica Electro-filter visualization Electro-filter 3 ASIX operator stations, engineering station P, D, S, R 2003
338 Thermal Power Plant EC Gdynia Electro-filter Boiler No. 7 Simatic S7-300, operator panel OP-27 P,D,S,R 2001
SIMATIC 135U with interface to ESP voltage
339 Thermal Power Plant EC Białystok Electro-filter Power unit No. 1 regulators, visualization and control via ASIX P,S,R 1998
operator stations
SIMATIC 135U, interface with ESP-R6
Power unit
340 Power Plant Rybnik Electro-filter voltage regulators, linked to PC operator P,D,S,R 1997
No. 1
stations of desulphurization plant
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Changes in TELEPERM 220EAi control system The system was supplemented by a few
345 Power Plant Turów Water Treatment Plant P,S,R 2006-2007
because of chemicals warehouse modernization dozen of drives and measurements
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377 Power Plant Bełchatów Pipes stress monitoring Power unit No.1 ASIX operator station S,R 1999
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Heat centre control - extension over connection SIMATIC S7, communication with use of
388 Power plant Jaworzno III - Jaworzno II Heat centre P,S,R 2000
with IMPACT controllers IMPACT controller protocol
SIMATIC S7-300 with 2 x ASIX operator
389 Power Plant Bełchatów Visualization of heat distribution station Station D-6 P,D,S,R 2000
stations
Adaptation of emission
visualization/reporting system to changes in
technological arrangement of smokestacks
No. K2 and K3. Delivery of Monitoring
Emission System main server deployed in
Smokestacks K2 and
393 Thermal Power Plant EC Białystok Revamping of the flue gas monitoring system. computer cabinet, and data concentrator P,D,S,R 2008
K3
based on Beckhoff module (calculation of all
emission parameters), changes in
visualization/reporting software run on the
emission server, changes in interfaces to
plant network.
Stationary system to measure emissions from OP- AsEmis emission server, network terminal,
394 Power Plant Blachownia Pollution emission P,D,S,M,R 2005-2006
120 No 2, 3, 5 boilers and OP-215 No 12 boiler Beckhoff data concentrator
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406 Thermal Power Plant EC Żerań Monitoring of pollution emission 3 emitters ASIX station interfaced to DURAG analyzer P,D,S,R 2000
Visualization of emission
Power units
407 Power Plant Rybnik (measurements provided by Talas H-B and 4 x ASIX monitoring stations P,S,R 1999
No. 1 to 8
DURAG DMS-500 analyzers)
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Communication interface between Westinghouse Power units MODBUS protocol : CP523 communication
418 Power Plant Rybnik P,D,S,R 1995
WDPF system and Siemens SIMATIC PLC No. 8 processor of SIMATIC ; QLC card of WDPF
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