SOLVAY VISHNU BA

Flue gas flow and SPM

S.NO SAMPLING POINT DP TEMP VELOCITTY DUCT DIA
mmWC Deg.C m/s m
1 KILN BAG FILTER O/L 4.42 165 8.69 0.7

CO2 CAUSTIC SCRUBBER I/L-1 DUCT 6.7 55 9.26 0.3

2 CO2 CAUSTIC SCRUBBER I/L-2ND DUCT 2.6 45 5.80 0.4

CAUSTIC SCRUBBER I/L TOTAL FLOW

3
CO2 CAUSTIC SCRUBBER O/L 1.5 48 4.34 0.6

4 HUSK BOILER-1 I.D FAN I/L 3.0 170 7.45 0.7

5 COAL MILL I.D FAN O/L 21.4 41.0 17.0 0.5
6 DRYER BAG FILTER I/L 18.5 150.0 18.1 0.8
7 DRYER BAG FILTER O/L/CHIMNEY 3.4 140.0 7.7 1.0
8 CALCINER BAG FILTER O/L/CHIMNEY 1.3 132.0 4.7 1.0
9 KILN BAG FILTER O/L 4.6 185 9.26 0.7
10 CO2 CAUSTIC SCRUBBER O/L 1.2 45.0 3.9 0.6
11 KILN BAG FILTER O/L 4.9 187.0 9.5 0.7
12 KILN BAG FILTER O/L 5.1 180 9.52 0.7

13 KILN BAG FILTER O/L 3.9 185.0 8.3 0.7

14 HUSK BOILER-2 I.D FAN I/L 2.2 125.0 6.0 0.7

 SOLVAY VISHNU BARIUM (P) LTD
Flue gas flow and SPM Spread sheet
STACK FLOW SPM DATE REMARKS
m3/hr nm3/hr mg/nm3 Kg/hr
12,040 8,173 67.24 0.55 CO2-18.5% and O2-4.8

2,355 2,136

2,621 2,385
22.01.16
4,976 4,521 not done because thimble is getting wet CO2-18.5% and O2-4.8

4,414 4,083

10,312 7,066 9903 70 23.01.2016

12002.9 11371.8 3733.6 42.5 24.01.2016

32805.8 23073.4 6568.2 151.6

21698.1 15652.7 115.3 1.8 27.01.2016

13286.3 9773.9 135.8 1.3

12,826 8,331 113 1 30.02.2016
CO2-18.6%
3952.9 3712.4 30.02.2016
13218.2 8552.6 not done 02.02.2016 CO2-18.4%
13,178 8,650 03.02.2016

12901.0 8507.0 126.0 1.1

10.02.2016 CO2-19%
8292.6 6275.1 1317 8.26
 REMARKS

O2-18.5% and O2-4.8

O2-18.5% and O2-4.8

O2-5.4%
Coke firing
O2-4.6% in Kiln

Coke firing
O2-4.5% in Kiln
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
Kiln Bagfilter out let/FGD inlet Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 4.4 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC 23.3 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg 1.7
Static Pressure, (a) mmHg 758 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 165 % Damper NA
Stack gas temp, Ts 1
(273+T) K 438
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 31.22 Traverse ponts No.
kg/Nm3 1.394 on dry basis
Stack gas density, Ds
kg/m3 0.948 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 0.7
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 8.69
Cross-sectional Area m2 0.38 Differential Pressure Readings
Stack gas flow rate m3/s 3.34
Stack gas flow rate m3/hr 12,040 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 8,173
Design Fan Capacity at 200 Deg.C Am3/hr 27,500 As per thermax Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 3.0
m2 3.167E-05 for (1/4)" nozzle See the Result 5.5
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 16.52 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 37.16 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 4.13 1/8"Sample nozzle CO 0.015 0.0042
lpm 11.75 1/4" CO2 19.0 8.4 Avg. 4.3
Isokinetic sampling flow (Is * PS*TM * (1- Assumed
rate on Rotameter, IM BW)) /(PM*Ts) lpm 26.42 3/8" O2 4.5 1.4
Total Avg.
lpm 2.94 1/8" N2 76.5 21.4
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 31.2 on dry basis
Sampling Time min 20 Moisture Calculation
litre 300 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.30 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm 2.5639 Gas sampling time min 20
Final wt. of thimble , W2 gm 2.5831 Gas sampling rate lpm 5
Wt. of Dust, W gm 0.019 litre 100 20.0
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.07 26.0
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 20

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 10 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 750 Molecular wt. of Flue Gas kg/kg mol 31.22 on wet basis Avg. 23.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 67.24 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 8.69 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 8,173 M. OMPRAKASH
mg/Nm3 67.24
Dust Concentration
kg/hr 0.55
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
out let/FGD inlet Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

5.5 Barites
780.0
100

4:30 pm to
6:00 pm

Differential Pressure Readings

2 3

4.0 5.0

4.0 5.0

4.4 mm WC

Static Pressure Readings

2 3

22.0 25.0
 22.0 25.0

23.3 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
CO2 plant Caustic scrubber inlet /FGD outlet Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 6.7 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC 17.7 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg 1.3
Static Pressure, (a) mmHg 759 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 55 % Damper NA
Stack gas temp, Ts 1
(273+T) K 328
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 31.24 Traverse ponts No.
kg/Nm3 1.395 on dry basis
Stack gas density, Ds
kg/m3 1.267 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 0.3
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 9.26
Cross-sectional Area m2 0.07 Differential Pressure Readings
Stack gas flow rate m3/s 0.65
Stack gas flow rate m3/hr 2,355 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 2,136
CO2 Design Fan Capacity Nm3/hr 6,000 Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 6.2
m2 3.167E-05 for (1/4)" nozzle See the Result 6.8
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 17.60 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 39.58 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 4.40 1/8"Sample nozzle SO2 0.015 0.0042
lpm 16.72 1/4" CO2 19.0 8.4 Avg. 6.5
Isokinetic sampling flow (Is * PS*TM * (1- lab analysis
rate on Rotameter, IM BW)) /(PM*Ts) lpm 37.60 3/8" O2 5.0 1.6
Total Avg.
lpm 4.18 1/8" N2 76.0 21.3
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 31.2 on dry basis
Sampling Time min 20 Moisture Calculation
litre 300 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.30 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm Gas sampling time min 20
Final wt. of thimble , W2 gm Gas sampling rate lpm 5
Wt. of Dust, W gm 0.000 litre 100 15.0
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.09
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 Not done (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 20

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 10 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 750 Molecular wt. of Flue Gas kg/kg mol 31.24 on wet basis Avg. 15.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 0.00 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 9.26 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 2,136 M. OMPRAKASH
mg/Nm3 0.00
Dust Concentration
kg/hr 0.00
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
ubber inlet /FGD outlet Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

5.5 Barites

100

4:30 pm to
6:00 pm

Differential Pressure Readings

2 3

6.4 6.6
7.0 7.2

6.7 6.9

6.7 mm WC

Static Pressure Readings

2 3

18.0 20.0
 18.0 20.0

17.7 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
CO2 plant Caustic scrubber inlet /FGD outlet Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 2.6 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC -17.7 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg -1.3
Static Pressure, (a) mmHg 761 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 55 % Damper NA
Stack gas temp, Ts 1
(273+T) K 328
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 31.24 Traverse ponts No.
kg/Nm3 1.395 on dry basis
Stack gas density, Ds
kg/m3 1.267 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 0.4
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 5.80
Cross-sectional Area m2 0.13 Differential Pressure Readings
Stack gas flow rate m3/s 0.73
Stack gas flow rate m3/hr 2,621 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 2,385
CO2 Design Fan Capacity nm3/hr 6,000 Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 2.0
m2 3.167E-05 for (1/4)" nozzle See the Result 3.0
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 11.01 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 24.77 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 2.75 1/8"Sample nozzle SO2 0.015 0.0042
lpm 10.50 1/4" CO2 19.0 8.4 from Lab Avg. 2.5
Isokinetic sampling flow (Is * PS*TM * (1-
lpm 23.61 3/8" O2 5.0 1.6 analysis
rate on Rotameter, IM BW)) /(PM*Ts)
Total Avg.
lpm 2.62 1/8" N2 76.0 21.3
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 31.2 on dry basis
Sampling Time min 20 Moisture Calculation
litre 300 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.30 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm 2.5639 Gas sampling time min 20
Final wt. of thimble , W2 gm 2.5831 Gas sampling rate lpm 5
Wt. of Dust, W gm 0.019 litre 100 -15.0
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.09
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 Not done (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 20

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 10 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 750 Molecular wt. of Flue Gas kg/kg mol 31.24 on wet basis Avg. -15.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 67.24 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 5.80 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 2,385 M. OMPRAKASH
mg/Nm3 67.24
Dust Concentration
kg/hr 0.16
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
ubber inlet /FGD outlet Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

5.5 Barites
780.0
100

4:30 pm to
6:00 pm

Differential Pressure Readings

2 3

2.5 2.9

2.5 2.9

2.6 mm WC

Static Pressure Readings

2 3

-18.0 -20.0
 -18.0 -20.0

-17.7 mm WC

Checked by:
 Vishnu Chemicals Limited
Visakhapatnam
Date: 23.11.2013
CO2 plant Caustic scrubber outlet Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 1.5 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC 37.7 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg 2.8
Static Pressure, (a) mmHg 757 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 48 % Damper NA
Stack gas temp, Ts 1
(273+T) K 321
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 31.24 Traverse ponts No.
kg/Nm3 1.395 on dry basis
Stack gas density, Ds
kg/m3 1.295 on dry basis Sampling time
Pitot tube constant NA 0.87 As per Vayubodhan manual duration
Duct Dia m 0.6
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 4.34
Cross-sectional Area m2 0.28 Differential Pressure Readings
Stack gas flow rate m3/s 1.23
Stack gas flow rate m3/hr 4,414 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 4,083
CO2 I/D Design Fan Capacity Nm3/hr 6,000 Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 0.8
m2 3.167E-05 for (1/4)" nozzle See the Result 1.5
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 8.24 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 18.54 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 2.06 1/8"Sample nozzle SO2 0.015 0.0042
lpm 7.88 1/4" CO2 19.0 8.4 Avg. 1.2
Isokinetic sampling flow (Is * PS*TM * (1- from lab
rate on Rotameter, IM BW)) /(PM*Ts) lpm 17.73 3/8" O2 5.0 1.6
Total Avg.
lpm 1.97 1/8" N2 76.0 21.3
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 31.2 on dry basis
Sampling Time min 30 Moisture Calculation
litre 450 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.45 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm Gas sampling time min 20
Final wt. of thimble , W2 gm Gas sampling rate lpm 5
Wt. of Dust, W gm 0.000 litre 100 35.0
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.09
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 Not done (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 0

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 0 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 760 Molecular wt. of Flue Gas kg/kg mol 31.24 on wet basis Avg. 35.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 0.00 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 4.34 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 4,083 M.OMPRAKASH
mg/Nm3 0.00
Dust Concentration
kg/hr 0.00
Vishnu Chemicals Limited
Visakhapatnam
Date: 23.11.2013
ic scrubber outlet Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

11:00 am to
12:30 pm

Differential Pressure Readings

2 3

1.0 1.2
2.0 2.5

1.5 1.9

1.5 mm WC

Static Pressure Readings

2 3

38.0 40.0
 38.0 40.0

37.7 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
Husk Boiler-I I.D Fan I/L flue gas Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 3.0 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC -192.3 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg -14.1
Static Pressure, (a) mmHg 774 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 170 % Damper NA
Stack gas temp, Ts 1
(273+T) K 443
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 28.32 Traverse ponts No.
kg/Nm3 1.293 on dry basis
Stack gas density, Ds
kg/m3 0.850 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 0.7
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 7.45
Cross-sectional Area m2 0.38 Differential Pressure Readings
Stack gas flow rate m3/s 2.86
Stack gas flow rate m3/hr 10,312 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 7,066
Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 1.2
m2 3.167E-05 for (1/4)" nozzle See the Result 2.4
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability 3.8
m2 7.917E-06 for (1/8)" nozzle
lpm 14.15 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 31.83 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 3.54 1/8"Sample nozzle CO 0 0
lpm 10.19 1/4" CO2 1.0 0.4 Avg. 2.5
Isokinetic sampling flow (Is * PS*TM * (1- Assumed
rate on Rotameter, IM BW)) /(PM*Ts) lpm 22.92 3/8" O2 4.0 1.3
Total Avg.
lpm 2.55 1/8" N2 95.0 26.6
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 28.3 on dry basis
Sampling Time min 20 Moisture Calculation
litre 300 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.30 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm 2.5380 Gas sampling time min 20
Final wt. of thimble , W2 gm 5.3652 Gas sampling rate lpm 5
Wt. of Dust, W gm 2.827 litre 100 -190.0
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.07
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 25

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 12.5 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 748 Molecular wt. of Flue Gas kg/kg mol 28.32 on wet basis Avg. -190.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 9903.12 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 7.45 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 7,066 M. OMPRAKASH
mg/Nm3 9903.12
Dust Concentration
kg/hr 69.97
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
Boiler-I I.D Fan I/L flue gas Calculation

Process Operational Data

Value Remarks

Barites

10

4:30 pm to
6:00 pm

Differential Pressure Readings

2 3

1.6 2.0
2.8 3.2
4.5 5.2

3.0 3.5

3.0 mm WC

Static Pressure Readings

2 3

-192.0 -195.0
 -192.0 -195.0

-192.3 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
Coal Mill I.D Fan O/L flue gas Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 21.4 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC 17.7 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg 1.3
Static Pressure, (a) mmHg 759 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 41 % Damper NA
Stack gas temp, Ts 1
(273+T) K 314
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 28.32 Traverse ponts No.
kg/Nm3 1.293 on dry basis
Stack gas density, Ds
kg/m3 1.200 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 0.5
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 16.99
Cross-sectional Area m2 0.20 Differential Pressure Readings
Stack gas flow rate m3/s 3.33
Stack gas flow rate m3/hr 12,003 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 11,372
Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 20.3
m2 3.167E-05 for (1/4)" nozzle See the Result 21.6
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 32.28 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 72.61 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 8.07 1/8"Sample nozzle CO 0 0
lpm 32.14 1/4" CO2 1.0 0.4 Avg. 21.0
Isokinetic sampling flow (Is * PS*TM * (1- Assumed
rate on Rotameter, IM BW)) /(PM*Ts) lpm 72.29 3/8" O2 4.0 1.3
Total Avg.
lpm 8.03 1/8" N2 95.0 26.6
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 28.3 on dry basis
Sampling Time min 20 Moisture Calculation
litre 300 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.30 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm 2.3941 Gas sampling time min 20
Final wt. of thimble , W2 gm 3.4600 Gas sampling rate lpm 5
Wt. of Dust, W gm 1.066 litre 100 15.0
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.09
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 25

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 12.5 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 748 Molecular wt. of Flue Gas kg/kg mol 28.32 on wet basis Avg. 15.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 3733.64 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 16.99 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 11,372 M. OMPRAKASH
mg/Nm3 3733.64
Dust Concentration
kg/hr 42.46
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
l Mill I.D Fan O/L flue gas Calculation

Process Operational Data

Value Remarks

Barites

4:30 pm to
6:00 pm

Differential Pressure Readings

2 3

21.0 21.4
21.8 22.0

21.4 21.7

21.4 mm WC

Static Pressure Readings

2 3

18.0 20.0
 18.0 20.0

17.7 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 27.01.2016
Dryer Bagfilter inlet Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 18.5 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC 17.0 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg 1.3
Static Pressure, (a) mmHg 759 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 150 % Damper NA
Stack gas temp, Ts 1
(273+T) K 423
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 29.00 Traverse ponts No.
kg/Nm3 1.293 on dry basis
Stack gas density, Ds
kg/m3 2.340 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 0.8
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 18.14
Cross-sectional Area m2 0.50 Differential Pressure Readings
Stack gas flow rate m3/s 9.11
Stack gas flow rate m3/hr 32,806 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 23,073
Design Fan Capacity Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 18.0
m2 3.167E-05 for (1/4)" nozzle See the Result
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 34.47 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 77.52 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 8.62 1/8"Sample nozzle H2O 25 47
lpm 23.51 1/4" CO2 0.0 0.0 Avg. 18.0
Isokinetic sampling flow (Is * PS*TM * (1- not done
rate on Rotameter, IM BW)) /(PM*Ts) lpm 52.87 3/8" O2 20.0 6.4
Total Avg.
lpm 5.88 1/8" N2 75.0 21.0
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 74.4 on dry basis
Sampling Time min 15 Moisture Calculation
litre 225 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.23 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm 2.7118 Gas sampling time min 15
Final wt. of thimble , W2 gm 4.2357 Gas sampling rate lpm 15
Wt. of Dust, W gm 1.524 litre 225 16.5
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.16
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 700 (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 600

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg -50 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 810 Molecular wt. of Flue Gas kg/kg mol 74.40 on wet basis Avg. 16.5
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 6568.23 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 18.14 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 23,073 M. OMPRAKASH
mg/Nm3 6568.23
Dust Concentration
kg/hr 151.55
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 27.01.2016
gfilter inlet Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

5.5 Barites
780.0
100

4:30 pm to
6:00 pm

Differential Pressure Readings

2 3

18.5 19.0

18.5 19.0

18.5 mm WC

Static Pressure Readings

2 3

17.0 17.6
 17.0 17.6

17.0 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 27.01.2016
Dryer Bagfilter out let/Chimney Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 3.4 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC 2.4 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg 0.2
Static Pressure, (a) mmHg 760 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 140 % Damper NA
Stack gas temp, Ts 1
(273+T) K 413
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 29.00 Traverse ponts No.
kg/Nm3 1.293 on dry basis
Stack gas density, Ds
kg/m3 2.397 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 1
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 7.68
Cross-sectional Area m2 0.79 Differential Pressure Readings
Stack gas flow rate m3/s 6.03
Stack gas flow rate m3/hr 21,698 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 15,653
Design Fan Capacity Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 2.4
m2 3.167E-05 for (1/4)" nozzle See the Result 3.4
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 14.59 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 32.81 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 3.65 1/8"Sample nozzle H2O 25 47
lpm 9.90 1/4" CO2 0.0 0.0 Avg. 2.9
Isokinetic sampling flow (Is * PS*TM * (1- not done
rate on Rotameter, IM BW)) /(PM*Ts) lpm 22.27 3/8" O2 20.0 6.4
Total Avg.
lpm 2.48 1/8" N2 75.0 21.0
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 74.4 on dry basis
Sampling Time min 30 Moisture Calculation
litre 450 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.45 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm 2.5465 Gas sampling time min 15
Final wt. of thimble , W2 gm 2.6017 Gas sampling rate lpm 15
Wt. of Dust, W gm 0.055 litre 225 1.5
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.16 2.5
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 750 (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 600

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg -75 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 835 Molecular wt. of Flue Gas kg/kg mol 74.40 on wet basis Avg. 2.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 115.27 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 7.68 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 15,653 M. OMPRAKASH
mg/Nm3 115.27
Dust Concentration
kg/hr 1.80
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 27.01.2016
out let/Chimney Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

Barites

100

12

4:30 pm to
6:00 pm

Differential Pressure Readings

2 3

2.6 3.2
4.3 4.5

3.5 3.9

3.4 mm WC

Static Pressure Readings

2 3

1.7 2.0
3.0 3.4
 2.4 2.7

2.4 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 27.01.2016
Calciner Bagfilter out let/Chimney Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 1.3 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC 2.4 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg 0.2
Static Pressure, (a) mmHg 760 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 132 % Damper NA
Stack gas temp, Ts 1
(273+T) K 405
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 29.00 Traverse ponts No.
kg/Nm3 1.293 on dry basis
Stack gas density, Ds
kg/m3 2.444 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 1
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 4.70
Cross-sectional Area m2 0.79 Differential Pressure Readings
Stack gas flow rate m3/s 3.69
Stack gas flow rate m3/hr 13,286 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 9,774
Design Fan Capacity Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 1.1
m2 3.167E-05 for (1/4)" nozzle See the Result
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 8.93 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 20.09 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 2.23 1/8"Sample nozzle H2O 25 47
lpm 6.18 1/4" CO2 0.0 0.0 Avg. 1.1
Isokinetic sampling flow (Is * PS*TM * (1- not done
rate on Rotameter, IM BW)) /(PM*Ts) lpm 13.91 3/8" O2 20.0 6.4
Total Avg.
lpm 1.55 1/8" N2 75.0 21.0
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 74.4 on dry basis
Sampling Time min 30 Moisture Calculation
litre 450 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.45 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm 2.7245 Gas sampling time min 15
Final wt. of thimble , W2 gm 2.7895 Gas sampling rate lpm 15
Wt. of Dust, W gm 0.065 litre 225 1.5
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.17 2.5
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 750 (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 600

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg -75 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 835 Molecular wt. of Flue Gas kg/kg mol 74.40 on wet basis Avg. 2.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 135.82 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 4.70 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 9,774 M. OMPRAKASH
mg/Nm3 135.82
Dust Concentration
kg/hr 1.33
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 27.01.2016
r out let/Chimney Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

Barites

100

12

4:30 pm to
6:00 pm

Differential Pressure Readings

2 3

1.3 1.5

1.3 1.5

1.3 mm WC

Static Pressure Readings

2 3

1.7 2.0
3.0 3.4
 2.4 2.7

2.4 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 30.01.2016
Kiln Bagfilter out let/FGD inlet Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 4.6 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC 17.7 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg 1.3
Static Pressure, (a) mmHg 759 3 Feed Rate tph
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 185 % Damper NA
Stack gas temp, Ts 1
(273+T) K 458
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 29.94 Traverse ponts No.
kg/Nm3 1.337 on dry basis
Stack gas density, Ds
kg/m3 0.870 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 0.7
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 9.26
Cross-sectional Area m2 0.38 Differential Pressure Readings
Stack gas flow rate m3/s 3.56
Stack gas flow rate m3/hr 12,826 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 8,331
Design Fan Capacity at 200 Deg.C Am3/hr 27,500 As per thermax Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 4.1
m2 3.167E-05 for (1/4)" nozzle See the Result
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 17.60 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 39.59 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 4.40 1/8"Sample nozzle CO 0.15 0.042
lpm 11.97 1/4" CO2 18.5 8.1 Avg. 4.1
Isokinetic sampling flow (Is * PS*TM * (1- lab
rate on Rotameter, IM BW)) /(PM*Ts) lpm 26.93 3/8" O2 5.0 1.6
Total Avg.
lpm 2.99 1/8" N2 72.0 20.2
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 29.9 on dry basis
Sampling Time min 20 Moisture Calculation
litre 300 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.30 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm 2.5369 Gas sampling time min 20
Final wt. of thimble , W2 gm 2.5693 Gas sampling rate lpm 5
Wt. of Dust, W gm 0.032 litre 100 15.0
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.07
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 20

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 10 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 750 Molecular wt. of Flue Gas kg/kg mol 29.94 on wet basis Avg. 15.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 113.04 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 9.26 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 8,331 M. OMPRAKASH
mg/Nm3 113.04
Dust Concentration
kg/hr 0.94
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 30.01.2016
out let/FGD inlet Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

5.5 Barites

Differential Pressure Readings

2 3

4.5 5.2

4.5 5.2

4.6 mm WC

Static Pressure Readings

2 3

18.0 20.0
 18.0 20.0

17.7 mm WC

Checked by:
 Vishnu Chemicals Limited
Visakhapatnam
Date: 30.01.2016
CO2 plant Caustic scrubber outlet Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 1.2 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC -22.7 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg -1.7
Static Pressure, (a) mmHg 762 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 45 % Damper NA
Stack gas temp, Ts 1
(273+T) K 318
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 31.13 Traverse ponts No.
kg/Nm3 1.390 on dry basis
Stack gas density, Ds
kg/m3 1.302 on dry basis Sampling time
Pitot tube constant NA 0.87 As per Vayubodhan manual duration
Duct Dia m 0.6
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 3.89
Cross-sectional Area m2 0.28 Differential Pressure Readings
Stack gas flow rate m3/s 1.10
Stack gas flow rate m3/hr 3,953 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 3,712
CO2 I/D Design Fan Capacity Nm3/hr 6,000 Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 0.6
m2 3.167E-05 for (1/4)" nozzle See the Result 1.5
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 7.38 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 16.61 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 1.85 1/8"Sample nozzle CO 0.015 0.0027
lpm 7.17 1/4" CO2 18.5 8.1 Avg. 1.1
Isokinetic sampling flow (Is * PS*TM * (1- from lab
rate on Rotameter, IM BW)) /(PM*Ts) lpm 16.12 3/8" O2 4.2 1.3
Total Avg.
lpm 1.79 1/8" N2 77.3 21.6
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 31.1 on dry basis
Sampling Time min 30 Moisture Calculation
litre 450 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.45 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm Gas sampling time min 20
Final wt. of thimble , W2 gm Gas sampling rate lpm 5
Wt. of Dust, W gm 0.000 litre 100 -20.0
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.09
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 Not done (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 0

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 0 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 760 Molecular wt. of Flue Gas kg/kg mol 31.13 on wet basis Avg. -20.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 0.00 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 3.89 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 3,712 M.OMPRAKASH
mg/Nm3 0.00
Dust Concentration
kg/hr 0.00
Vishnu Chemicals Limited
Visakhapatnam
Date: 30.01.2016
ic scrubber outlet Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

1:00 Pm to
2:00 pm

Differential Pressure Readings

2 3

0.8 1.2
2.0

1.4 1.2

1.2 mm WC

Static Pressure Readings

2 3

-23.0 -25.0
 -23.0 -25.0

-22.7 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 02.02.2016
Kiln Bagfilter out let/FGD inlet Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 4.9 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC 12.7 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg 0.9
Static Pressure, (a) mmHg 759 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 187 % Damper NA
Stack gas temp, Ts 1
(273+T) K 460
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 29.94 Traverse ponts No.
kg/Nm3 1.337 on dry basis
Stack gas density, Ds
kg/m3 0.866 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 0.7
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 9.55
Cross-sectional Area m2 0.38 Differential Pressure Readings
Stack gas flow rate m3/s 3.67
Stack gas flow rate m3/hr 13,218 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 8,553
Design Fan Capacity at 200 Deg.C Am3/hr 27,500 As per thermax Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 4.5
m2 3.167E-05 for (1/4)" nozzle See the Result
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 18.14 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 40.80 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 4.53 1/8"Sample nozzle CO 0.15 0.042
lpm 12.29 1/4" CO2 18.5 8.1 Avg. 4.5
Isokinetic sampling flow (Is * PS*TM * (1- lab
rate on Rotameter, IM BW)) /(PM*Ts) lpm 27.65 3/8" O2 5.0 1.6
Total Avg.
lpm 3.07 1/8" N2 72.0 20.2
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 29.9 on dry basis
Sampling Time min 20 Moisture Calculation
litre 300 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.30 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm Gas sampling time min 20
Final wt. of thimble , W2 gm Gas sampling rate lpm 5
Wt. of Dust, W gm 0.000 litre 100 10.5
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.06
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 20

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 10 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 750 Molecular wt. of Flue Gas kg/kg mol 29.94 on wet basis Avg. 10.5
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 0.00 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 9.55 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 8,553 M. OMPRAKASH
mg/Nm3 0.00
Dust Concentration
kg/hr 0.00
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 02.02.2016
out let/FGD inlet Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

5.5 Barites

5:30 pm to
6:00 pm

Differential Pressure Readings

2 3

4.8 5.3

4.8 5.3

4.9 mm WC

Static Pressure Readings

2 3

12.5 15.0
 12.5 15.0

12.7 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 03.02.2016
Kiln Bagfilter out let/FGD inlet Flue Gas Flow rate Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 5.1 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC 22.3 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg 1.6
Static Pressure, (a) mmHg 758 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 180 % Damper NA
Stack gas temp, Ts 1
(273+T) K 453
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 31.12 Traverse ponts No.
kg/Nm3 1.389 on dry basis
Stack gas density, Ds
kg/m3 0.914 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 0.7
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 9.52
Cross-sectional Area m2 0.38 Differential Pressure Readings
Stack gas flow rate m3/s 3.66
Stack gas flow rate m3/hr 13,178 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 8,650
Design Fan Capacity at 200 Deg.C Am3/hr 27,500 As per thermax Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 4.8
m2 3.167E-05 for (1/4)" nozzle See the Result
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 18.08 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 40.67 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 4.52 1/8"Sample nozzle CO 0.1 0.028
lpm 12.43 1/4" CO2 18.5 8.1 Avg. 4.8
Isokinetic sampling flow (Is * PS*TM * (1- lab
rate on Rotameter, IM BW)) /(PM*Ts) lpm 27.96 3/8" O2 4.0 1.3
Total Avg.
lpm 3.11 1/8" N2 77.4 21.7
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 31.1 on dry basis
Sampling Time min 20 Moisture Calculation
litre 300 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.30 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm Gas sampling time min 20
Final wt. of thimble , W2 gm Gas sampling rate lpm 5
Wt. of Dust, W gm 0.000 litre 100 20.0
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.07
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 20

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 10 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 750 Molecular wt. of Flue Gas kg/kg mol 31.12 on wet basis Avg. 20.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 0.00 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 9.52 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 8,650 M. OMPRAKASH
mg/Nm3 0.00
Dust Concentration
kg/hr 0.00
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 03.02.2016
out let/FGD inlet Flue Gas Flow rate Calculation

Process Operational Data

Value Remarks

5.5 Barites

5:30 pm to
6:00 pm

Differential Pressure Readings

2 3

5.2 5.3

5.2 5.3

5.1 mm WC

Static Pressure Readings

2 3

22.0 25.0
 22.0 25.0

22.3 mm WC

Checked by:
 SOLVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
Husk Boiler-I I.D Fan I/L flue gas Calculation
Parameters Formula Unit Value Remarks
Differential Pressure, H mmWC 2.7 from Pitot tube reading Process Operational Data
Duct CS View for Traverse Points
Barometric Pressure mmHg 760 from geo-graphical condition
mmWC -196.3 from Pitot tube reading
Static Pressure, (g) Parameters Unit
(mmWC*0.0735) mmHg -14.4
Static Pressure, (a) mmHg 774 Feed Rate tph
3
Atm temp, Ta deg C 35 % Fan RPM NA
2
deg C 170 % Damper NA
Stack gas temp, Ts 1
(273+T) K 443
Molecular wt. of Flue Gas (wet No. of
basis)
kg/kg mol 28.32 Traverse ponts No.
kg/Nm3 1.293 on dry basis
Stack gas density, Ds
kg/m3 0.850 on dry basis Sampling time
Pitot tube constant NA 0.87 As per the Vayubodhan Manual duration
Duct Dia m 0.7
34.96*CP*(((H*TS)/
Stack gas velocity, Vs (PS*MW))^0.5)
m/s 7.06
Cross-sectional Area m2 0.38 Differential Pressure Readings
Stack gas flow rate m3/s 2.72
Stack gas flow rate m3/hr 9,775 Points 1
Stack Gas Flow Rate Normalised Nm3/hr 6,700
Notation for Color Coding
Sampling Nozzle selection Process Feed the Value alongwith the Pressure Readings 2.0
m2 3.167E-05 for (1/4)" nozzle See the Result
Area of Sample Nozzle, An m2 7.123E-05 for (3/8)" nozzle Select as per suitability
m2 7.917E-06 for (1/8)" nozzle
lpm 13.41 1/4"Sample nozzle Calculation for Molecular Wt. of Flue Gas
Iso-Kinetic flow rate at (V * An * 60 * lpm 30.17 3/8"Sample nozzle Parameters % Composition Value Remarks
Stack Condition, Is 1000)
lpm 3.35 1/8"Sample nozzle CO 0 0
lpm 9.66 1/4" CO2 1.0 0.4 Avg. 2.0
Isokinetic sampling flow (Is * PS*TM * (1- Assumed
rate on Rotameter, IM BW)) /(PM*Ts) lpm 21.73 3/8" O2 4.0 1.3
Total Avg.
lpm 2.42 1/8" N2 95.0 26.6
Sampling Flow Rate taken lpm 15 Suitable Range Taken Flue Gas Mol. Wt. (kg/kg mol), Total 28.3 on dry basis
Sampling Time min 20 Moisture Calculation
litre 300 Initial wt. of Silica Gel gm Static Pressure Readings
Total Sample Collection
m3 0.30 Final wt. of Silica Gel gm
For SPM Sampling Wt. of water collection gm 0 Points 1
Initial wt. of thimble , W1 gm 2.7538 Gas sampling time min 20
Final wt. of thimble , W2 gm 6.2598 Gas sampling rate lpm 5
Wt. of Dust, W gm 3.506 litre 100 -195.0
Total Gas sampled
Temperature at metering deg C 35 Nm3 0.07
point (i.e on Rotameter) (273+T) K 308 Moisture content gm/Nm3 0.00 not done
Vacuum gauge reading at
start up, Pv1 mmHg 0 (gm/ Nm3
Water content on dry Nm3water vapor /
basis, DW
water vap *
Nm3 dry gas 0.000
Vacuum gauge reading at 24.5)/18000
end of sampling,Pv2 mmHg 25

Avg differential mean vac. Water content on wet

DW/(DW+1) Nm3water vapor /
pressure at metering point, (Pv2 - Pv1)/2 mmHg 12.5 basis, BW Nm3 wet gas 0.000
Pvm
Avg mean abs. pressure at (760-Pvm) mmHg 748 Molecular wt. of Flue Gas kg/kg mol 28.32 on wet basis Avg. -195.0
Metering point, Pam
Dust Concentration at (W*Pn*Tm*1000)/
Normal conditions, Cn (Q*Pm*Tn) mg/Nm3 12280.82 % Moisture % 0.00 Total Avg.

Results:
Velocity of Flue Gas m/s 7.06 Prepared by: Checked by:
Flowrate of flue gas Nm3/hr 6,700 M. OMPRAKASH
mg/Nm3 12280.82
Dust Concentration
kg/hr 82.28
LVAY VISHNU BARIUM (P) LTD
Srikalahasti
Date: 23.01.2016
Boiler-I I.D Fan I/L flue gas Calculation

Process Operational Data

Value Remarks

Barites

10

4:30 pm to
6:00 pm

Differential Pressure Readings

2 3

2.6 3.4

2.6 3.4

2.7 mm WC

Static Pressure Readings

2 3

-196.0 -198.0
 -196.0 -198.0

-196.3 mm WC

Checked by: