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UPS protection
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Uninterruptible power supplies is essential nowadays in both commercial and industrial buildings. However, short circuit
protection is not that simple matter, at least I think, when using UPS.
Normally, when network is available, UPS goes to bypass mode during short circuit. When network is unavailable, UPS
has to draw the current to supply short circuit from its battery. Typical short circuit feeding capability seems to be
around two times nominal current. Usually UPS can feed short circuit about 0,3 seconds.
A larger UPS network has its own main switchboard, feeders and switchboard for nal circuits. I would like to know how
you take into account these limitations in design.
If you take into consideration selectivity (energy) and short circuit during the batteryoperation it results in surprisingly
low current level MCBs.
Or do you reckon short circuit to happen during battery operation such a rare occasion that it is ignored?
Do any of the readers of this Engineering Blog have some rule of thumb to design UPS network protection ?
Dikran
2010/01/26 at 11:00 am
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Ingvar
2010/01/26 at 12:01 pm
If the 3-phase UPS rating is larger than 60 kVA, it would be possible to use a 16 A MCB with a C-curve. It is a good rule to
avoid small UPS-systems if selectivity is important.
Reply
KMH
2010/01/26 at 12:45 pm
In an electrical distribution system, severity of short circuit depends on the point of occurrence. If it occures at very near
to the UPS out put terminal short circuit current shoots very fast. In any case short circuit can’t be protected using
MCCBs. In higher KVA UPS short circuit current will be protected by controlling the inverter ring angle to a safer low out
put voltage level so that the current limitted to a safer level. This normally happens within 10 milli seconds (Half cycle
duration in 50Hz supply). Mean while the load will be fed from the available back up source. In case the back up sourse is
absent load will de ntely disturbed. As there is no guaranty that the short circuit will be cleared within a speci c time
period short circuit can not be fed through inverter which leads to complete failure of the inverter switching devices.
MCCBs must be selected for over current protection and not ideal for short circuit protection. Better go for the detailed
technology the UPS manufactures adopted for short circuit protection and also for the speed of response of the UPS for
such a fault condition. Select a best UPS available with fastest response for short circuit currents.
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Aad
2010/01/26 at 1:54 pm
The power system downstream of the UPS must be protected and co-ordinated for the case that the UPS system is in
static bypass or maintenance bypass, i.e., when the short circuit currents are highest.
The inverter of the UPS can support some overload but it cannot support short circuit current. In case of a downstream
short circuit the UPS will either instantly switch to the static bypass switch to clear the fault or, when the upstream
source is not available, shut down the main inverter (and so drop the load). In the latter case, to locate the fault the UPS
should be put in maintenance bypass so that the circuit breaker feeding the faulted circuit will trip when the upstream
source returns.
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Power Supplies
Dikran
2010/01/26 at 5:58 pm
Yes,
What Ingvar says is right, for huge UPSs 60KVA Curve C 16A breakers work, as the short circuit rating is higher. For UPS in
order of 10KVA, smaller rating breakers with Curve B will be required.
I want to give you some tips, as the discussion is becoming hot:
Short circuit at the exit of the UPS =2.3xInominal
Short circuit level at bypass position = 19xInominal for a period of time, during which the breaker must trip to clear the
fault. If not (short circuit still) the bypass will open.
As a rule of thumb.
Reply
Mario
2012/03/26 at 10:02 am
ElectricalMany
Equipment
thanks for the tips.
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Can you tell is it possible to recognize these values from data given byContact
the manufacturer for the Eaton 9355 UPS
us at engineering@electrical-equipment.org
10kW? http://powerquality.eaton.com/Products-services/Backup-Power-UPS/9355-UPS/9355-specs.asp?
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CX=3&TAASPEC=1
What I can see is only data for normal operation and nothing about short-circuit situation.
When calculating minimal and maximal short-circuit currents at loads powered by the UPS, can we neglect the
upstream network resistance and impedance (starting from the generator or transformer) to assume the UPS is the
independent power source with its own capacity of 10kW for this purpose?
thanks
Reply
ABDUL KAREEM C
2010/01/27 at 7:52 am
In the case of interruption free online UPS systems, irrespective of kva rating (transfer time from UPS to BYPASS and vise
versa less than that of half cycle period – 10ms in 50Hz supply) transfer possible only through electronic switching
devices. Hence dealing short circuit currents leads to total failure. This case is addressed by turning o the Inverters as
well as Static by pass and by transferring the entire load to normal bypass where the transfer is achieved with
interruption in out put supply. All these will happen before the circuit breakers acts tripping.
Reply
Eddy
2010/01/27 at 1:37 pm
To protect installations behind a ups, it’s a good idea to over-dimension the ups without increasing the capacity of the
battery’s. This increases the available shortcurrent, isn’t that expensive (in the range >10kVA) and in combination with
cables with larger sections (low impedances) the short-circuit current wil be as high as possible. Curve B MCB’s, small
caliber as near by the load as possible (4-6 amps max) and NO further protection between UPS and load (cable section in
function of max thermal load o course). Before UPS, protection of UPS and cables prefer choosing mesh type TN-S
In short: overdimension of UPS and cables (factor depending on demanded power)
Reply
Matti Sinisalo
2010/01/28 at 11:53 am
Thanks a lot to everyone who shared their experience in this topic. The over-dimensioning of UPS without increasing
unnecessarily battery capacity sounds an interesting solution. In my eld of work I have found this B6 or B10 if group
wire is very short to be maximum MCB size in most cases.
As Aad suggested that dimensioning needs to be done according to maintenance bypass values (higher short
circuits). This can be avoided by installing a transformer between mains network and UPS.
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2010/01/27 at 11:50 pm
To get proper discrimination while UPS is in back up mode we have to consider current limitation capability of inverter
module i.e. 260% of nominal current for 150ms.
With above information, you can match it with your CB range characteristic.
This information is available from UPS supplier but you have to ask for it and it is varied from brand to brand as well.
Some brand even recommend the maximum rating of CB with proper trip unit to be used at UPS output distribution.
Reply
Mathieu GUILLOT
2010/02/02 at 10:34 am
To be noted: Some UPS manufactuer propose dynamic power storage instead of battery with higher short-circuit current
when running without supply. The following concerns only battery storage.
As KMH said: “In case the back up source is absent load will de ntely disturbed by a short-circuit or ground fault. As
there is no guaranty that the short circuit will be cleared within a short time.” Critical load like computer won’t withstand
voltage drop longer than 20ms. (See CBMA curve) So if discrimination (selectivity) is required, maximum fault clearance
time should be checked as well.
In critical application with UPS, operation on battery only is not supposed to last more than few seconds: time to switch
to a back up supply or to start a generator. So the probability of short-circuit or ground fault during this period of time is
very low. I have seen in one “data center” a rule for operators that forbid any works inside computer room when UPS is
running on battery only.
In my opinion the protection of persons have to be checked rst. As a general rule the maximum feeder downstream
UPS shall not exceed 0,5x rated current of UPS. Lower value are better… The use of RCD could be necessary according to
earthing system and installation rules. A technical paper from Schneider deal with this subject “CT129 Uninterruptible
static power supplies and the protection of persons”.
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Frank
2010/06/28 at 2:54 pm
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Eddy
2010/06/29 at 7:36 am
Always use automatic circuitbreakers otherwise you won’t be able to reach selectivity (slow overload protection when
fuses are used). You also need spare fuses…
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philip
2010/08/08 at 12:03 am
A UPS protection system may interfere with the Uninteruptable part of the system.
If you have batteries that are short circuit then the system will notice I am sure so it possilble that it will be a very rare
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roniehalrone
2010/08/13 at 11:19 am
UPS protection is always needed to everyone who all are using computer whether it is for low or for higher purpose. UPS
provides you electricity when the light is gone so that you can your computer is protected.
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anil shah
2012/12/23 at 5:13 am
can we put the breaker at output of ups to save ups in case of short ckt at output of ups
pl suggest the criteria req for selection of barker. in above case static by pass will be active
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YASH ARORA
2014/06/21 at 1:02 pm
I JUST WANT TO KNOW DOES ANYONE HAVE A STANDARD TABLE FOR UPS FAULT CONTRIBUTION IN % AS PER ITS KVA
RATING. OR FORMULA FOR FINDING THE SAME.
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Eddy
2014/06/24 at 12:09 pm
I think that there’s no “standard” table. Each manufacturer has it’s own overview I believe. My experience is that a well
maintained installation with redundant UPS’s will avoid +99,99% of interuptions.
The higher the kVA the lower the fault rate.
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YASH ARORA
2014/06/26 at 12:52 pm
JanetLewis
2014/08/06 at 3:47 pm
Have any of you tried the IGBT selection tools at ezigbt? As a manufacturer.I liked it
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