PRODUCT INFORMATION SHEET

Polyurethane Powders

Polyurethane powder coatings are thermosetting powders based on durable polyester

resins crosslinked with IPDI hardner suited for applications where excellent flow is required
and where UV & outdoor resistances are required. They are intended for use on metallic
substrates.

Application

Polyurethane powders are recommended for both interior and exterior use.

Some typical applications :

Washing machines, Dish Washers, Microwave Ovens, bathroom fittings, sanitary fittings,
Kitchen Cabinets, air-conditioners, Window frames, furniture, lighting fixtures, Patio
furniture, Pool accessories, textile machinery, Fencing, Lawn Mowers, Auto components,
Transformers.

Product Range

They are available in :

Glossy finish – Apcoshield PU 600G

Semi - Glossy – Apcoshield PU 610SG
Texture finishes – Apcoshield PU 640T

Product Features

 Excellent Detergent
 Excellent Stain resistance
 Excellent resistance to chalking from UV exposure
 Excellent flow property
 Very good edge coverage
 Good mechanical properties
 Suitable for exterior usage
 Lubricating and transformer oil resistance
 Can be used on ferrous and non-ferrous substrates with suitable pretreatment.
 PRODUCT INFORMATION SHEET

Performance Data

(For normal baked film at 50 – 60 micron film thickness on zinc phosphated CRS)
Property Observations
1. Powder Properties
Specific Gravity 1.6 ± 0.2 (Depending on colours)
Theoretical Coverage 100 - 120 Sq. Ft / Kg at 50 microns
(At 100% material utilization) (Depending on colours)
Workability Good
Shelf Life 6 months from the date of manufacture is
stored below 30°C
Recommended Film Thickness 50 – 70 microns (Depending on colours)
2. Initial Film Properties
Gloss Level
(at 60° Glosshead at the For Glossy > 85
recommended stoving schedule) For Semi Glossy 40 to 85
Appearance
Flow / Levelling Smooth and uniform film
Good
3. Mechanical Properties
Adhesion
Cross cut (2 mm) No loss of adhesion
Impact Resistance
Pencil Hardness 40 – 160 inlb
Flexibility(Conical Mandrel) H passes
Abrasion Resistance Passes
CS 10 wheel X 1000 gms Passes 3000 cycles
4. Chemical Resistance
Salt Spray Test 1200 hours passes
(5% NaCl Solution)
Humidity Resistance 2000 hours passes
42 – 48°C, Rh – 100%
Acid Resistance Passes
5% H2SO4 for 150 hours dip test
Alkali Resistance Passes
5% NaOH for 150 hours dip test
Detergent Resistance Passes
5% Solution for 150 hours dip test
Resistance to SAE 30, SAE 90 Passes
70°C X 72 hrs
Transformer Oil Resistance Passes
100°C X 72 hrs dip test
Brake Fluid Resistance Passes
100°C X 72 hrs dip test
5. Exterior Durability
QUV A 340 Resistance
500 hours 50% gloss retention
 PRODUCT INFORMATION SHEET

Directions for Use

Process Purpose Recommendation

Surface To remove oil and dust from the Alkaline degreasers.
Preparation substrate.
Degreasing
Pretreatment To improve anti-corrosive performance Suitable chromate
For aluminium and adhesion of paint film to aluminium conversion coating.
Chromating substrates.
For steel To improve anti-corrosive performance Passivated Zinc phosphate
Phosphating and adhesion of paint film to steel (Coating wt. 1.5-2.5 gms/
substrates Sg.M)
Note : Process to be followed as per chemical manufacturer’s recommendations.

Application Recommendations

Application Voltage 60 - 90 KV
Stoving Schedule 190°C (Effective metal temperature) For 15 minutes

It is essential that the compressed air is completely filtered to avoid contamination by oil,
dust or water. Jigs should be clean in order to maintain good earthing. To avoid
contamination, when using different colors, thorough cleaning of the application and
recovery systems must be carried out between each color. Care should be taken in keeping
different colors and types of powders well segregated.

The total curing time of the film is dependent on several factors like material substrate,
thickness & mass of the material and shape of the material.

The effective curing time commences when the object has reached the recommended
temperature.
Storage & Packing
Storage
 Store in closed, cool room (below 30°C) in dry condition and in the original packing.
Exposure to direct sunlight, heat and high humidity should be avoided.
 For best results, the stack height should not exceed three cartons.
 Partly used bags must be tightly closed after each removal and stored carefully inside
the carton in a cool dry storage room.
 For best performance use within six months.

Packing
 Standard pack size is 10 & 20 kgs
 Clear Powder’s pack size is 7 kgs
Issue date : June 2004

Disclaimer

The above properties have been tested on mild steel, zinc phospated and chromated aluminium panels, at the recommended
film thickness.

To the best of our knowledge the information provided herein is true and accurate at the date of issuance. Since we have no
control over the quality or condition of the substrate or the various factors affecting the use and application of the product, we
do not accept any responsibility or liability arising out of use of the product. The company reserves the right to modify data
contained herein without prior notice. Any change in data would normally be followed by issue of a new data sheet. The user
should check with the nearest sales office of the company and confirm the validity of the information, prior to using the
product.