01-V-001 (Water KO) Vertical

Construction Info Costing

Chemical Eng. Index 619.5 Base Cost 15283
Material Type Carbon Steel Ladders and Platforms 2396
Mass Density [kg/m3] 7861.0879733 Total Cost (US$) 17680
FMC 1
Allowable Stress [bar] 944.6
Shell Thickness [mm] 6.4
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

01-V-003 (V-100) Vertical

Construction Info Costing
Chemical Eng. Index 619.5 Base Cost 140829.36
Material Type Carbon Steel Ladders and Platforms 40911.632
Mass Density [kg/m3] 7861.0879733 Total Cost (US$) 181741
FMC 1
Allowable Stress [bar] 944.58199489
Shell Thickness [mm] 12.7000254
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

01-V-004 (V-101) Vertical

Construction Info Costing
Chemical Eng. Index 619.5 Base Cost 45911
Material Type Carbon Steel Ladders and Platforms 10211
Mass Density [kg/m3] 7861.0879733 Total Cost (US$) 56122
FMC 1
Allowable Stress [bar] 944.58
Shell Thickness [mm] 14.29
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

01-V-002 (V-102) Vertical

Construction Info Costing
Chemical Eng. Index 619.5 Base Cost 89114
Material Type Carbon Steel Ladders and Platforms 40912
Mass Density [kg/m3] 7861.0879733 Total Cost (US$) 130026
FMC 1
Allowable Stress [bar] 944.58
Shell Thickness [mm] 6.35
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

01-D-001 Horizontal
Construction Info Costing
Chemical Eng. Index 619.5 Base Cost 21869
Material Type Carbon Steel Ladders and Platforms 3370
Mass Density [kg/m3] 7861.0879733 Total Cost (US$) 25239
FMC 1
Allowable Stress [bar] 944.58199489
Shell Thickness [mm] 6.3500127
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

02-D-001 Horizontal
Construction Info Costing
Chemical Eng. Index 619.5 Base Cost 37891
Material Type Carbon Steel Ladders and Platforms 3203
Mass Density [kg/m3] 7861.0879733 Total Cost (US$) 41093
FMC 1
Allowable Stress [bar] 944.58199489
Shell Thickness [mm] 25.4000508
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

02-D-002 Horizontal
Construction Info Costing
Chemical Eng. Index 619.5 Base Cost 78274.946
Material Type Carbon Steel Ladders and Platforms 3510.311
Mass Density [kg/m3] 7861.0879733 Total Cost (US$) 81785.257
FMC 1
Allowable Stress [bar] 944.58199489
Shell Thickness [mm] 34.92506985
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

02-D-003 Horizontal
Construction Info Costing
Chemical Eng. Index 619.5 Base Cost 71263.77
Material Type Carbon Steel Ladders and Platforms 3510.311
Mass Density [kg/m3] 7861.0879733 Total Cost (US$) 74774.081
FMC 1
Allowable Stress [bar] 944.58199489
Shell Thickness [mm] 30.162560325
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

02-D-004 Horizontal
Construction Info Costing
Chemical Eng. Index 619.5 Base Cost 35659.048
Material Type Carbon Steel Ladders and Platforms 3443.0465
Mass Density [kg/m3] 7861.0879733 Total Cost (US$) 39102.094
FMC 1
Allowable Stress [bar] 944.58199489
Shell Thickness [mm] 11.112522225
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

02-D-005 Horizontal
Construction Info Costing
Chemical Eng. Index 619.5 Base Cost 85488.562
Material Type SS 304 Ladders and Platforms 3879.3879
Mass Density [kg/m3] 8027.1672967 Total Cost (US$) 89367.95
FMC 1.68
Allowable Stress [bar] 1289.3199492
Shell Thickness [mm] 6.3500127
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

03-D-001 Horizontal
Construction Info Costing
Chemical Eng. Index 619.5 Base Cost 17167.076
Material Type Carbon Steel Ladders and Platforms 3103.899
Mass Density [kg/m3] 7861.0879733 Total Cost (US$) 20270.976
FMC 1
Allowable Stress [bar] 944.58199489
Shell Thickness [mm] 6.3500127
Corrosion Allowance [mm] 3.175
Efficiency of Joints 0.8

08-V-001 (V-105) Vertical

Construction Info Costing
Chemical Eng. Index Base Cost
Material Type Ladders and Platforms
Mass Density [kg/m3] Total Cost (US$)
FMC
Allowable Stress [bar]
Shell Thickness [mm]
Corrosion Allowance [mm]
Efficiency of Joints

08-V-002 (V-106) Vertical

Construction Info Costing
Chemical Eng. Index Base Cost
Material Type Ladders and Platforms
Mass Density [kg/m3] Total Cost (US$)
FMC
Allowable Stress [bar]
Shell Thickness [mm]
Corrosion Allowance [mm]
Efficiency of Joints

08-V-003 (V-107) Vertical

Construction Info Costing
Chemical Eng. Index Base Cost
Material Type Ladders and Platforms
Mass Density [kg/m3] Total Cost (US$)
FMC
Allowable Stress [bar]
Shell Thickness [mm]
Corrosion Allowance [mm]
Efficiency of Joints

08-V-004 (V-108) Horizontal

Construction Info Costing
Chemical Eng. Index Base Cost
Material Type Ladders and Platforms
Mass Density [kg/m3] Total Cost (US$)
FMC
Allowable Stress [bar]
Shell Thickness [mm]
Corrosion Allowance [mm]
Efficiency of Joints

10-V-001 (V-108) Vertical

Construction Info Costing
Chemical Eng. Index Base Cost
Material Type Ladders and Platforms
Mass Density [kg/m3] Total Cost (US$)
FMC
Allowable Stress [bar]
Shell Thickness [mm]
Corrosion Allowance [mm]
Efficiency of Joints

Accumulator Horizontal
Construction Info Costing
Chemical Eng. Index Base Cost
Material Type Ladders and Platforms
Mass Density [kg/m3] Total Cost (US$)
FMC
Allowable Stress [bar]
Shell Thickness [mm]
Corrosion Allowance [mm]
Efficiency of Joints

V-104 Vertical
Construction Info Costing
Chemical Eng. Index Base Cost
Material Type Ladders and Platforms
Mass Density [kg/m3] Total Cost (US$)
FMC
Allowable Stress [bar]
Shell Thickness [mm]
Corrosion Allowance [mm]
Efficiency of Joints
Sizing Results Vapour Space Spec:
Diameter [m] 0.6096 Sump To Inlet Nozzle [m] 0.3048
Total Length [m] 1.58496 Inlet Nozzle To Demister [m] 0.5023087
L/D Ratio 2.1 Demister Thickness [mm] 152.4
Max. Allow. Vap. Velocity [m/s] 2 Demister To Head [m] 0.3048
Demister Thickness [mm] 152.4 Ellipsoidal Head [m] 0.1524
Liq. Residence Time [seconds] 300 Total Vapour Height [m] 1.4167087
Liq. Surge Height [m] 0.16825129
LLSD [m] 0.4572 Approx volume (m3) 0.46
Liq. Res. Time at LLSD [seconds] 1038.04734

Sizing Results Vapour Space

Diameter [m] 4.4196 Sump To Inlet Nozzle [m] 0.3048
Total Length [m] 11.049 Inlet Nozzle To Demister [m] 2.210
L/D Ratio 2 Demister Thickness [mm] 152.4
Max. Allow. Vap. Velocity [m/s] 0.16264681 Demister To Head [m] 0.3048
Demister Thickness [mm] 152.4 Ellipsoidal Head [m] 1.1049
Liq. Residence Time [seconds] 300 Total Vapour Height [m] 4.0769
Liq. Surge Height [m] 2.13E-02
LLSD [m] 1.524 Approx volume (m3) 169.42
Liq. Res. Time at LLSD [seconds] 847984.567

Sizing Results Vapour Space

Diameter [m] 1.524 Sump To Inlet Nozzle [m] 0.3048
Total Length [m] 4.724 Inlet Nozzle To Demister [m] 1.168
L/D Ratio 2.600 Demister Thickness [mm] 152.4
Max. Allow. Vap. Velocity [m/s] 0.634 Demister To Head [m] 0.7620
Demister Thickness [mm] 152.400 Ellipsoidal Head [m] 0.3810
Liq. Residence Time [seconds] 300.000 Total Vapour Height [m] 2.7685
Liq. Surge Height [m] 1.956
LLSD [m] 0.762 Approx volume (m3) 8.61
Liq. Res. Time at LLSD [seconds] 104.163

Sizing Results Vapour Space

Diameter [m] 4.420 Sump To Inlet Nozzle [m] 0.3048
Total Length [m] 11.049 Inlet Nozzle To Demister [m] 7.193
L/D Ratio 2.000 Demister Thickness [mm] 152.4
Max. Allow. Vap. Velocity [m/s] 0.431 Demister To Head [m] 2.2100
Demister Thickness [mm] 152.400 Ellipsoidal Head [m] 1.1049
Liq. Residence Time [seconds] 300.000 Total Vapour Height [m] 10.9652
Liq. Surge Height [m] 0.084
LLSD [m] 1.524 Approx volume (m3) 169.42
Liq. Res. Time at LLSD [seconds] 55911.655

Sizing Results Vapour Space

Diameter [m] 1.3716 Vapour Space Height 1.1802749
Total Length [m] 4.1148
L/D Ratio 3
Max. Allow. Vap. Velocity [m/s] 2.19279148
Demister Thickness [mm] 152.4
Liq. Residence Time [seconds] 300
Liq. Surge Height [m] 0.19132507
LLSD [m] 0.3048 Approx volume (m3) 6.08
Liq. Res. Time at LLSD [seconds] 601.504264

Sizing Results Vapour Space

Diameter [m] 1.0668 Vapour Space Height 0.4407244
Total Length [m] 4.2672
L/D Ratio 4
Max. Allow. Vap. Velocity [m/s] 0.17956322
Demister Thickness [mm] 152.4
Liq. Residence Time [seconds] 300
Liq. Surge Height [m] 0.62607563
LLSD [m] 0.3048 Approx volume (m3) 3.81
Liq. Res. Time at LLSD [seconds] 114.257611

Sizing Results Vapour Space

Diameter [m] 1.6764 Vapour Space Height 0.562065
Total Length [m] 6.7056
L/D Ratio 4
Max. Allow. Vap. Velocity [m/s] 0.1243682
Demister Thickness [mm] 152.4
Liq. Residence Time [seconds] 300
Liq. Surge Height [m] 1.11E+00
LLSD [m] 0.3048 Approx volume (m3) 14.79
Liq. Res. Time at LLSD [seconds] 51.214533

Sizing Results Vapour Space

Diameter [m] 1.6764 Vapour Space Height 0.6326239
Total Length [m] 6.7056
L/D Ratio 4
Max. Allow. Vap. Velocity [m/s] 0.11785793
Demister Thickness [mm] 152.4
Liq. Residence Time [seconds] 300
Liq. Surge Height [m] 1.04E+00
LLSD [m] 0.3048 Approx volume (m3) 14.79
Liq. Res. Time at LLSD [seconds] 55.1571597

Sizing Results Vapour Space

Diameter [m] 1.524 Vapour Space Height 0.4309611
Total Length [m] 6.096
L/D Ratio 4
Max. Allow. Vap. Velocity [m/s] 0.64219866
Demister Thickness [mm] 152.4
Liq. Residence Time [seconds] 300
Liq. Surge Height [m] 1.09E+00
LLSD [m] 0.3048 Approx volume (m3) 11.11
Liq. Res. Time at LLSD [seconds] 54.081116

Sizing Results Vapour Space

Diameter [m] 2.743 Vapour Space Height 0.6086943
Total Length [m] 10.973
L/D Ratio 4
Max. Allow. Vap. Velocity [m/s] 0.61377418
Demister Thickness [mm] 152.4
Liq. Residence Time [seconds] 300
Liq. Surge Height [m] 2.13E+00
LLSD [m] 0.3048 Approx volume (m3) 64.82
Liq. Res. Time at LLSD [seconds] 20.9336323

Sizing Results Vapour Space

Diameter [m] 0.914 Vapour Space Height 0.365284
Total Length [m] 3.658
L/D Ratio 4
Max. Allow. Vap. Velocity [m/s] 1.82806735
Demister Thickness [mm] 152.4
Liq. Residence Time [seconds] 300
Liq. Surge Height [m] 5.49E-01
LLSD [m] 0.3048 Approx volume (m3) 2.40
Liq. Res. Time at LLSD [seconds] 138.142137

Sizing Results Vapour Space

Diameter [m] 7.315 Sump To Inlet Nozzle [m] 0.3048
Total Length [m] 18.288 Inlet Nozzle To Demister [m] 12.013
L/D Ratio 2.000 Demister Thickness [mm] 152.4
Max. Allow. Vap. Velocity [m/s] 1.009 Demister To Head [m] 3.6580
Demister Thickness [mm] 152.400 Ellipsoidal Head [m] 1.8288
Liq. Residence Time [seconds] 300.000 Total Vapour Height [m] 17.9575
Liq. Surge Height [m] 0.331
LLSD [m] 2.286 Approx volume (m3) 768.22
Liq. Res. Time at LLSD [seconds] 8957.337

Sizing Results Vapour Space

Diameter [m] 5.944 Sump To Inlet Nozzle [m] 0.3048
Total Length [m] 14.859 Inlet Nozzle To Demister [m] 9.711
L/D Ratio 2.000 Demister Thickness [mm] 152.4
Max. Allow. Vap. Velocity [m/s] 0.521 Demister To Head [m] 2.9720
Demister Thickness [mm] 152.400 Ellipsoidal Head [m] 1.4859
Liq. Residence Time [seconds] 300.000 Total Vapour Height [m] 14.6263
Liq. Surge Height [m] 0.233
LLSD [m] 1.829 Approx volume (m3) 412.06
Liq. Res. Time at LLSD [seconds] 11578.422

Sizing Results Vapour Space

Diameter [m] 7.772 Sump To Inlet Nozzle [m] 0.3048
Total Length [m] 19.431 Inlet Nozzle To Demister [m] 12.927
L/D Ratio 2.000 Demister Thickness [mm] 152.4
Max. Allow. Vap. Velocity [m/s] 0.288 Demister To Head [m] 3.8860
Demister Thickness [mm] 152.400 Ellipsoidal Head [m] 1.9431
Liq. Residence Time [seconds] 300.000 Total Vapour Height [m] 19.2136
Liq. Surge Height [m] 0.217
LLSD [m] 2.286 Approx volume (m3) 921.46
Liq. Res. Time at LLSD [seconds] 20983.796

Sizing Results Vapour Space

Diameter [m] 3.505 Vapour Space Height 0.7350
Total Length [m] 14.021
L/D Ratio 4.000
Max. Allow. Vap. Velocity [m/s] 0.181
Demister Thickness [mm] 152.400
Liq. Residence Time [seconds] 300.000
Liq. Surge Height [m] 2.770
LLSD [m] 0.305 Approx volume (m3) 135.23
Liq. Res. Time at LLSD [seconds] 14.324

Sizing Results Vapour Space

Diameter [m] 3.200 Sump To Inlet Nozzle [m] 0.3048
Total Length [m] 8.001 Inlet Nozzle To Demister [m] 4.974
L/D Ratio 2.000 Demister Thickness [mm] 152.4
Max. Allow. Vap. Velocity [m/s] 1.388 Demister To Head [m] 1.6000
Demister Thickness [mm] 152.400 Ellipsoidal Head [m] 0.8001
Liq. Residence Time [seconds] 300.000 Total Vapour Height [m] 7.8314
Liq. Surge Height [m] 0.170
LLSD [m] 1.219 Approx volume (m3) 64.33
Liq. Res. Time at LLSD [seconds] 8555.660

Sizing Results Vapour Space

Diameter [m] 3.5052 Vapour Space Height 0.8774401
Total Length [m] 14.0208
L/D Ratio 4
Max. Allow. Vap. Velocity [m/s] 0.1265229
Demister Thickness [mm] 152.4
Liq. Residence Time [seconds] 300
Liq. Surge Height [m] 2.6277599
LLSD [m] 0.3048 Approx volume (m3) 135.23
Liq. Res. Time at LLSD [seconds] 15.0980929

Sizing Results Vapour Space

Diameter [m] 0.457 Sump To Inlet Nozzle [m] 0.3048
Total Length [m] 1.234 Inlet Nozzle To Demister [m] 0.403
L/D Ratio 2.200 Demister Thickness [mm] 152.4
Max. Allow. Vap. Velocity [m/s] 0.345 Demister To Head [m] 0.2290
Demister Thickness [mm] 152.400 Ellipsoidal Head [m] 0.1143
Liq. Residence Time [seconds] 300.000 Total Vapour Height [m] 1.2037
Liq. Surge Height [m] 0.031
LLSD [m] 0.457 Approx volume (m3) 0.20
Liq. Res. Time at LLSD [seconds] 16659.971
Liq. Res. Time View Fig 7.20-22
Demister Thickness Most installations will use a 6-inch thick pad with 9-12 lb/ft3 bulk density. (GPSA)
Demister to Top (D vessel- D nozzel)/2 (GPSA)
L/D Ratio Vertical: 2-4 (GPSA) , choose 2,5 for critical. 2 for anciliaries Horizontal: (Sinnot, 2005)
Nozz to Demister D vessel (Sinnot, 2005)
Calc Re^2 rho g 1.7633305 kg/m3
Dp 1.50E-04 m
rho l 774.0736 kg/m3
visko gas 1.02E-02 cP
C'(Re)^2 575.68
C' (drag) 3.5
Vt 0.50 m/s
Sinnot, 2005)

7
Gas Flowrate 243116.3 kg/h
Hg in Feed 180 ppbw
Hg flow rate 0.437609 kg/h
Act Gas Flow 6914.098 ACT m3/h
SIAC volume 57.62 m3 30 sec contact
SIAC weight 33188 kg
SIAC lifetime 2.597 yr

D input 4m L/D 1.146263

Visco 1.18E-02 cP 1.18E-05 Pa.s
Dp 3.36E-03 m
L 4.585054 m
Void fraction 0.5
Density 35.1624 kg/m3
Supf Velocity 0.152835 m/s

delta P 1.07E+03 Pa
General Carbon

Calgon HGR 4x10

Mercury capacity: as high as 30% wt

576 kg/m3

4 Mesh: 4,76 mm
6 mesh: 3,36 mm
10 mesh: 2 mm
Best operation: Dry gas, 100oF (37,8 oC)