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The Crane Rail Book PDF
The Crane Rail Book PDF
1 ) ATLANTIC TRACK r
WID
TUFINOUT m
(I; THE CRANE RAIL BOOK. Atlantic Track has been in the Rail business for
over seventy years. Our Company specializes in supplying materials for use with
overhead cranes, gantry cranes, dock cranes and automatic retrieval systems.
The first section of THE CRANE RAIL BOOK is a fast, reliable index to the
contents of our catalog. It accurately lists all Rail Sections,Joint Bars, Bolts and
Nuts, Hold-Down Devices, Rubber Nose Clips, End Stops and Special Services.
The innovative Rail portion of this catalog devotes a separate page to illustrate
each rail section with a table on specifications and a list of all available
hold-down devices. At last there is no need to search for the proper clip,
clamp or hook bolt. It's all in the book.
THE CRANE RAIL BOOK illustrates every component necessary for a complete
runway system. Now there is not only a single source for materials but also a
single source for information.
Rail Sections
Rail Weight H B HD W D F E ForDetails
and Section See Page
175-CRANE 6 6 4% 1% 1?/4 37/e4 1%4 22x2 10
171 -CRANE 6 6 4.3 1'A 2 P/
4 1'/a 25/8 11
140-AREA 7% 6 3 3/4 2%6 4%6 13/15 3 12
136-AREA 7% 6 6 Z1%6 "A6 11%6 43/16 13/16 s3/32 13
Hold-Down Devices
Rail Weight Hook Clip Clamp Welded Welded Welded
and Section Bolt Number and Filler Stud Holder U-Bar
175-lb to 12-lb Accessories
90 - ARA-A 85 90 96 - - - -
85-ASCE ~5 90 96 I 63.65 71 75.77
- - -
-
25 -ASCE 86 91-92 97 -
20-ASCE 86 91-92 97 - - - 7377
16-ASCE* - - - - - - -
12-ASCE* - - - - - - -
'Subject to mill accumulation. toccasional foreign rolling. ttPortable stops see page 98.
Fax Numbers
Alabama 1-800-432-7245 Kentucky 1-412-747-0177 North Dakota 1-800-944-9906
Alaska 1-800944-9906 Louisiana 1-800-432-7245 Ohio 1412-747-0177
Arizona 1-800-944-9906 Maine 1-800-432-7245 Oklahoma 1-800-944-9906
Arkansas 1-800-944-9906 Maryland (East) 1-800-432-7245 Oregon 1-925-706-1249
Asia 1-973-748-4520 Maryland (West) 1-412-747-0177 Pennsylvania (East) 1-800-432-7245
California 1-925-706-1249 Massachusetts 1-800-432-7245 Pennsylvania (West) 1-412-747-0177
Colorado 1-800-944-9906 Michigan 1-800-944-9906 Rhode Island 1-800-432-7245
Connecticut 1-800-432-7245 Minnesota 1-800-944-9906 South Carolina 1-800-432-7245
Delaware 1-800-432-7245 Mississippi 1-800-432-7245 South Dakota 1-800-944-9906
District of Columbia 1-800-432-7245 Missouri 1-800-944-9906 Tennessee 1-800-432-7245
Europe 1-973-748-4520 Montana 1-800-944-9906 Texas 1-800-944-9906
Florida 1-800-432-7245 Nebraska 1-800-944-9906 Utah 1-800-944-9906
Georgia 1-800-432-7245 Nevada 1-925-706-1249 Vermont 1-800-432-7245
Hawaii 1-925-706-1249 New Hampshire 1-800-432-7245 Virginia 1-800-432-7245
Idaho 1-800-944-9906 New Jersey 1-800-432-7245 Washington 1-925-706-1249
Illinois 1-800-944-9906 New Mexico 1-800-944-9906 West Virginia 1412-747-0177
Indiana 1-800-944-9906 New York (East) 1-800-432-7245 Wisconsin 1-800-944-9906
Iowa 1-800-944-9906 New York (West) 1412-747-0177 Wyoming 1-800-944-9906
Kansas 1-800-944-9906 North Carolina 1-800-432-7245 All Others 1-973-748-4520
Guarantee
We guarantee that all material will be carefully inspected before shipment. Any material which
is not as represented can be returned with no cost to you. ATLANTIC TRACK & TURNOUT CO.
will pay the freight both ways.
41-
Rail. Tee rail was first manufactured in the United States in 1845. Crane rail did
not become available until the turn of the century. Either of these sections can be
used in a crane runway system. Crane rail was specifically designed to carry very
heavy loads at relatively slow speeds. Tee rail sections are used in top running
crane applications and automatic retrieval systems.
mE CRANE RAIL BOOK illustrates every crane and tee rail section presently
manufactured and inventoried by Atlantic Track. Our rails are presented in
descending order by weight starting with 175-lb crane rail and ending with
12-lb ASCE tee rail. Each page contains all the basic information needed
to order the proper accessories for each rail section. Type and weight of rail is
usually specified by the crane manufacturer or the design engineer. Our
suggested weights of rail for estimating can be found in the Specifications section
of this catalog.
High quality light rail is required for both the proper construction of crane
runway systems and the high-speed service demands of modern automatic
retrieval systems. Crane rail can be supplied control cooled, end hardened or
heat treated. Each piece of new rail in our inventory is documented by a mill
certificate or a test report. Chemical and physical properties of all of our rails
can be found in the Specifications section of mE CRANE RAIL BOOK. Our
comprehensive inventory of all sections in standard or special lengths, drilled
and undrilled, affords the customer ultimate flexibility in runway design.
A chart showing foreign DIN profile rail is included at the end of this chapter.
9
175-lb
41-
CRANE
6"
Welded Clip 91 92
Bolted Clip 31.71 32
10
171-lb
41- CRANE
6"
Welded Clip 91 92
Bolted Clip 31-71 32
11
140-lb
41-
A.R.E.A.
75/16"
Head
75/16"
Base
6"
53/4"
Welded Clip 91 92
Bolted Clip 31.71 32
14
133-lb
41- A.R.E.A.
71/16"
15
132-1b
41-
A.R.E.A.
7118"
16
119-lb
41t A.R.E.A.
613/16"
17
115-1b
41-
A.R.E.A.
65/8"
18
41-
105-lb CRANE
53116"
91
Bolted Clip 31.71 32
19
104-1b
41t CRANE
5"
Welded Clip 91 92
Bolted Clip 31.71 32
20
100-lbt
41- A.R.A.-A
6"
21
100-1b
~I- A.R.A.-B
541j64"
22
100-lb
41- A.R.E.A.
6"
23
90-lb
41-
A.R.A.-A
55/8"
24
85-lb
41- A.S.C.E.
S"OW""i~ctl.a. Size
Head
29/16"
53/16"
Base
53/16"
25
80-lb
41-
A.S.C.E.
5"
Welded Clip 91 92
Bolted Clip 31.71 32
26
60-lb
41- A.S.C.E.
4114"
91
Bolted Clip 31.71
27
40-lb
_It A.S.C.E.
3%"
Welded Clip 91
Bolted Clip 31-71
28
30-lb
41- A.S.C.E.
3%"
31.71
29
25-lb
~It A.S.C.E.
23/4"
Welded Clip
Bolted Clip 31-71
30
20-lb
41- A.S.C.E.
25/8"
Welded Clip
Bolted Clip 31-71
31
16-lb*
41t A.S.C.E.
23/8"
Specifications
Nominal Weight 161bs/yd
Standard Length 30'0" Hook Bolt
Standard Drilling 2"x4" Clip Number
Joint Bar Length 16%" Clamp & Filler F1
Joint Bar Weight 3.6lbs/pr Welded Stud S1
With Hardware 4.4 Ibs/pr
Bolt Diameter 1/2"
See quick reference section Welded U-Bar
for all other dimensions.
*Subject to Mill Accumulation
32
41-
12-lb* A.S.C.E.
2"
33
41-
A150 to A45 DIN
Height
34
41-
Joint Bars and Bolts. This section of THE CRANE RAIL BOOK illustrates the
three types of bolted joint bars which are currently in service. Our charts show
the type of bar which is supplied for each rail section. An additional chart shows
standard rail drilling and bar punching. The illustrations are intended to show
typical shapes exclusive of size. The weight per pair and length of each type is
listed under the matching rail profile in the preceding section of this catalog.
Six-hole joint bars are provided for all crane rail sections. Tee rail sections over
100-lb per yard also require six-hole joint bars. Rails 100-lb per yard and less are
furnished with four-hole joint bars.
Tee rail joint bars are punched to leave a 1/8" clearance between rail ends.
Crane rail joint bars are punched to provide a tight fit between rail ends.
Tight fit joints for 6o-lb ASCE, 40-lb ASCE, and 30-lb ASCE can also be shipped
promptly from stock. Other tight fit joint bars, non-standard joint bars,
compromise joint bars and insulated joint bars can be fabricated on special order.
Crane rail bolts are medium carbon, heat treated per ASTM specification A-325
and are furnished complete with heavy hex nuts and lockwashers. Tee rail bolts
are standard button-head oval-neck track bolts complete with heavy square nuts.
Lockwashers are furnished on request.
Joint bars with bolts and nuts are another component of the crane runway system
that Atlantic Track & Turnout Co. can "Package-Ship" promptly from stock.
35
175-lb to 12-lb
41t
Joint Bars
Joint Bars
Rail Type Splice Full Toe Short Toe
175-lb Crane - -
Crane Rail
to 104-lbCrane
140-lb AREA
85-lb ASCE to 1OO-IbAREA
Tee Rail to 12-lb ASCE 1OO-IbARA-B 1OO-IbARA-B
1OO-IbARA-A
90-lb ARA-A
36
175-lb to 12-lb
41-
Joint Bars
-" c B
D A
-Jlt.-
0 0 6
Rail Drilling Bar Punching
Joint Bars
Crane 140 AREA to 100AREAand 85 ASCEto 30 ASCEto
Standard 100ARA-B 90 ARA-A
Rail 115AREA 100ARA-A 40 ASCE 12ASCE
Rail Drillings
A 4" 31/2" 211116" Rail Rail 2112" 2"
B 5" 6" 5112" Stocked Stocked 5" 4"
C* 6" 6" 5%" Blank Blank - -
Bar Punchings
0 715/16" 7118" 5112" - - 5%" 4%"
E 5" 6" 5112" - - 5" 4"
F* 6" 6" 5%" - - - -
*These dimensions to be omitted for 4-hole bars.
37
Crane Rail
418
Bolts
Diameter
Thread
Length
38
Tee Rail
41- Bolts
Diameter
Thread
Length
39
_It
Phone Numbers
Fax Numbers
Alabama 1-800-432-7245 Kentucky 1-412-747-0177 North Dakota 1-800-944-9906
Alaska 1-800-944-9906 Louisiana 1-800-432-7245 Ohio 1-412-747-0177
Arizona 1-800-944-9906 Maine 1-800-432-7245 Oklahoma 1-800-944-9906
Arkansas 1-800-944-9906 Maryland (East) 1-800-432-7245 Oregon 1-925-706-1249
Asia 1-973-748-4520 Maryland (West) 1-412-747-0177 Pennsylvania (East) 1-800-432-7245
California 1-925-706-1249 Massach usetts 1-800-432-7245 Pennsylvania (West) 1-412-747-0177
Colorado 1-800-944-9906 Michigan 1-800-944-9906 Rhode Island 1-800-432-7245
Connecticut 1-800-432-7245 Minnesota 1-800-944-9906 South Carolina 1-800-432-7245
Delaware 1-800-432-7245 Mississippi 1-800-432-7245 South Dakota 1-800-944-9906
District of Columbia 1-800-432-7245 Missouri 1-800-944-9906 Tennessee 1-800-432-7245
Europe 1-973-748-4520 Montana 1-800-944-9906 Texas 1-800-944-9906
Florida 1-800-432-7245 Nebraska 1-800-944-9906 Utah 1-800-944-9906
Georgia 1-800-432-7245 Nevada 1-925-706-1249 Vermont 1-800-432-7245
Hawaii 1-925-706-1249 New Hampshire 1-800-432-7245 Virginia 1-800-432-7245
Idaho 1-800-944-9906 New Jersey 1-800-432-7245 Washington 1-925-706-1249
Illinois 1-800-944-9906 New Mexico 1-800-944-9906 West Virginia 1-412-747-0177
Indiana 1-800-944-9906 New York (East) 1-800-432-7245 Wisconsin 1-800-944-9906
Iowa 1-800-944-9906 New York (West) 1-412-747-0177 Wyoming 1-800-944-9906
Kansas 1-800-944-9906 North Carolina 1-800-432-7245 All Others 1-973-748-4520
Guarantee
We guarantee that all material will be carefully inspected before shipment. Any material which
is not as represented can be returned with no cost to you. ATLANTIC TRACK & TURNOUT CO.
will pay the freight both ways.
40
_It
Hold-Down Devices. There are many ways to anchor rail to the crane runway
structure. Atlantic Track & Turnout Co. can supply any hold-down device
specified by the crane manufacturer or the design engineer.
Hook Bolts. Atlantic Track can fabricate hook bolts for use with every rail
section. Hook bolts are the most frequently specified hold-down devices for rails
less than 80-lb per yard. Our hook bolts are furnished complete with hex nuts
and lockwashers. Since each order is custom made in our own warehouse,
we can "Package Ship" the entire runway promptly from stock. Illustrations are
half size.
Standard Rail Clips. Large inventories of rail clips are available for most rail
sections. Tolerances are :tl/32"; however, please check current dimensions
before prefabrication of runway beams or channels. Illustrations are actual size.
Standard Rail Clamps. Our single, double, tight or loose fit, clamp and
reversible filler sets are available for all rail sections. Clamps allow for easy
adjustment in alignment during installation. In addition, studs can be welded to
either the girder or to the filler plate where thru-structure fastening is impossible.
Illustrations are actual size.
Heavy Duty Clamps. We can supply either clip and holder or clip and V-bar
sets which are welded to the runway structure for severe service applications.
Both can be furnished as single or double hole and are adjustable for tight or
loose fit. Illustrations are actual size.
In-house fabrication and large inventories assure faster shipment of the complete
runway system.
41
418
175-lb to 12-lb Hook Bolts
42
41t Hook Bolts
175-lb to 12-lb
;':. := Sc~le
43
41t
175-lb to 12-lb Hook Bolt Holes
Remaining
holes
on 24"
centers
44
41-
175-lb Crane No. 175 Clip
Shown Actual Size
.-
I I
I I
I I
I I
I I
I I
I I 13/8"
I I
I I
I I
I I
I I
I I
I 23/4"
I
I
I
I
I
I
I
I 13/8"
I
I
I
I
I
I
3%"
I I
I I
I
I
.
I
I
I
I
I I 1"
I I
I I
I
1%"
2112"
1114"
41/2"
11/2"
46
140-lb to 90-lb
41-
No. 62 Clip
MU
I
I
I
I
I
I
I 1%"
I
I
I
I
I
I
I 2%"
I
I
I
I
I
I
I 1%"
I
I
I
I
I
23/4"
I I
I I
I I
I I
I I 15A6"
I I
I I
No. 62 Clip
Clip Weight Bolt Diameter UseWith Normal Spacing
140-lb AREA to 100-lb AREA
1.21bs 1" 135-lb Crane to 104-lb Crane Pairs every 2 feet
100-lb ARA-A' 90-lb ARA-A
Please specify if clip is to be welded.
Gage
Rail Base + 1%"
47
~18
100-lb to 40-lb No. 103 Clip
2"
1"
3/4"
Gage
Rail Base + 1%"
48
90-lb to 60-lb
41t
No. 106 Clip
;::..r.\J,In I"II I;:::u
t
1"
2"
1"
3114"
I
I
I
I
I
I
I
I
t
3f4"
I I
I I
Gage
Rail Base + 2" .:a" ,l' 5
49
41-
40-lb No. 120 Clip
2"
3/4" 11f4"
50
418
40-lb to 20-lb No. 114 Clip
Shown Actual Size
I
I
I
I
I
I
I
I 1%
I
I
I
I
I 3/4"
I
I
I
111j16"
1/2"
7/16~J1/4"
11/2"
~()
------------ Single 3" 6"
clips and fillers
are half len gth
~) 11/2"
Gage
Railbase plus 2%"
52
175-lb to 104-lb
4- JJght Clamp & Filler
s' '"
t
1112"
1+() 3{)
------------ Single ------------------- 3" 6"
clips and fillers
are half length
3~{) 3{ )- 1112"
t
Reversible Filler Double Clamp
2112" 33/4"
Gage
Rail base plus 2%" supplied ,,",ithou' t ~Its
53
100-lb to 12-lb
tit Loose Clamp & Filler
1112"
Double Clamp
2112" 33/4" ..
Gage
Rail base plus 2%"
54
100-lb to 12-lb
~It
Tight Clamp & Filler
Not to Scale
t
1112"
'~{) :c )
~------------ Single. -----..-------------. 3" 6"
clips and fil lers
are half length
~ 2112" ~ 33/4"
*Studs can be welded to girder or filler plate where thru-structure fastening is impossible.
15116"
I
I
I
I
I
I
29/16"
3112"
Gage
Adjustable by slotted hole
56
175-lb to 100-lb
41t
Clip and Holder
Shown Actual Size
15116"
I I
I I
I I
I I
I I
I
23116"
I Slotted Hole
~------------------------------
3%
2114"
23/0"
3%"
Gage
Adjustable by weld location
58
41t
Rubber Nose Clips. Since the early 1970's, a two-piece, adjustable, self-locking,
rubber nose clip with a steel-reinforced rubber pad has been used to soft-mount
crane rail to the runway beam. Soft mounted systems should be considered
when the runway is over 500 feet in length, the cranes are in D, E, or F service*,
or the rail weight is 80-lb per yard or heavier. Exclusively offered to the U.S.
market by Atlantic Track & Turnout Co., the CRANRAILsystem incorporates
many important improvements to the original system design.
Soft Mounted Systems. Increase the life of the rail, the crane and the
runway girders. Continually supported crane rail installations should
include the Mark VII rubber pad. Welded rail joints are recommended
for heavy duty service. Reduce maintenance costs. Initial cost
is quickly recovered by reduction or elimination of crane downtime
THE CRANE RAIL BOOK illustrates every crane rail and tee rail section presently
manufactured and inventoried by Atlantic Track & Turnout Co. In addition, a
chart is included showing dimensions in both inches and millimeters for the
most popular DIN profile crane rails. All of the rubber nose clips and resilient
pads that are described in the following pages are inventoried at one of our
warehouse locations. Complete soft mounted systems can be shipped promptly
from stock.
59
41t
175-lb to 20-lb Minimum Support Width
3116/10 8% 7% 7% 6%
*Use without pad only. All dimensions are in inches.
60
175-lb to 60-lb
41-
Crane Runway Pad
Verifyall Crane Clearances
ASTM 01456
Tensile Strength t ISO 37 min 1,800psi
ASTM 01456
Elongation t ISO 37 min 250%
y
r
!
C B
175CR
9220 135CR
20/40 5.47 Ibs. % 45 kips 20mm 65116 2% 7116 19/16 2%
105CR
104CR
9220
171 CR 5.51 Ibs. % 45 kips 20mm 65/16 2% 7/16 1% 2%
20/45
175CR
171 CR
9216
135CR 3.09Ibs. 5116 29 kips 16mm 5 11116 1% %2 1% 2
08/40
105CR
104CR
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetennine complete clip number. Unless otherwise noted, all dimensions are in inches.
62
41-
85-lb to 80-lb Rubber Nose Clips
Not to Scale
Verifyall Crane Clearances
I
y
C ..
B
J
9216 85ASCE 1% 2
08/40 80ASCE 3.09 Ibs. 5/16 29 kips 16mm 511j16 1% 0/32
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetermine complete clip number. Unless otherwise noted, all dimensions are in inches.
63
175-lb to 104-lb
_It
Rubber Nose Clips
Verifyall Crane Clearances
y
r
~
C B
175CR
171 CR
9216
135CR 3.09 Ibs. 0/16 29 kips 16mm 51Y16 1% 5/32 1% 2
08/40
105CR
104CR
CRANRAILClips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetermine complete clip number. Unless otherwise noted, all dimensions are in inches.
64
41-
85-lb to 80-lb Rubber Nose Clips
Verify all Crane Clearances
I
y
C
. B
J
9216 85ASCE
08/40 80ASCE 3.09 Ibs. 5/16 29 kips 16mm 511j16 1% 5/32 1% 2
CRANRAILClips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetermine complete clip number. Unless otherwise noted, all dimensions are in inches.
65
175-lb to 104-lb
418
Rubber Nose Clips
Verify all Crane Clearances
1 A
y
r
C B
J
~
9116 105CR
08/37 1.59 Ibs. 5/16 12 kips 16mm 3% 1% %2 17/16 1%
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetermine complete clip number. Unless otherwise noted, all dimensions are in inches.
66
41-
85-lb to 30-lb Rubber Nose Clips
Verifyall CraneClearances
1 A
. I
\IJ
r
Y
I I
IC I B
85ASCE
9120
15/38 80ASCE 2.87 Ibs. % 27 kips 20mm 3% 2% % 1% 23/16
60ASCE
9116 60ASCE
10/32 40ASCE 1.46 Ibs. % 9 kips 16mm 213/16 1% 5/16 1% 1%
85ASCE
9116 80ASCE
08/37 60ASCE 1.59 Ibs. 0/16 12 kips 16mm 3% 1% %2 17/16 1%
40ASCE
9116
30ASCE 1.46 Ibs. 5/16 12 kips 16mm 3% 1% 5/32 1% 1%
08/29
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size will determine complete clip number. Unless otherwise noted, all dimensions are in inches.
67
175-lb to 104-lb
~It
Rubber Nose Clips
Verify all Crane Clearances
1 A
r
y
J
~ C B
9116
08/29 105CR 1.46Ibs. 5/16 12 kips 16mm 3% 1% %2 1% 1%
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetermine complete clip number. Unless otherwise noted, all dimensions are in inches.
68
85-lb to 30-lb
41-
Rubber Nose Clips
Verifyall Crane Clearances
D 1 A
r
y
J
~ C B
9120 85ASCE
15/38 80ASCE 2.87 Ibs. % 27 kips 20mm 3% 2% % 1112 23/16
60ASCE
9116 60ASCE
10/25 40ASCE 1.32Ibs. % 9 kips 16mm 213/16 1% 0/16 1 1%
85ASCE
80ASCE
9116
60ASCE 1.46 Ibs. 5/16 12 kips 16mm 3% 1% 5/32 1% 1%
08/29
40ASCE
30ASCE
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size will determine complete clip number. Unless otherwise noted, all dimensions are in inches.
69
175-lb to 104-lb
tit Rubber Nose Clips
Verify all Crane Clearances
r
Y
~
C
CRANRAILClips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetennine complete clip number. Unless otherwise noted, all dimensions are in inches,
**Dimensionfor recommended bolt. Customer substitution could change length.
70
85-lb to 40-lb
48 Rubber Nose Clips
'J' LV S~E! e
Verify all Crane Clearances
D
t
"
... A
Y
r
~
C
B
-I-- 8--j ~
85ASCE
3226 80ASCE 2
15/40 60ASCE 3.15 % 23 56 1 6 313/16 2% 19/16
40ASCE
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetennine complete clip number. Unless otherwise noted, all dimensions are in inches.
**Dimensionfor recommended bolt. Customer substitution could change length.
71
to 40-lb
41-
85-lb Rubber Nose Clips
Verifyall Crane Clearances
73
175-lb to 104-lb
tit Rubber Nose Clips
Verifyall Crane Clearances
D
x
C
f y B
175CR
171 CR
3124
135CR 1.61 % 8.5 22 1 2% 2% 19/16 1% 2
15/40
105CR
104CR
3120 135CR
1.81 % 6.7 17 % 2% 2% 17/16 1% 2
15/40 104CR
3120
105CR 1.37 % 6.7 17 % 2% 2% 17116 1% 1%
15/35
7120 135CR 2
1.41 % 6.7 17 % 39/16 111,116 1fa 1%
10/38 104CR
CRANRAILClips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetennine complete clip number. Unless otherwise noted, all dimensions are in inches.
74 **Dimensionfor recommended bolt. Customer substitution could change length.
85-lb to 20-lb
41-
Rubber Nose Clips
Verifyall Crane Clearances
C
f
y B --
--1
3120 85ASCE
15/35 80ASCE 1.37 % 6.7 17 % 2% 2% 1% 1% 1%
60ASCE
60ASCE
3116 40ASCE
10/32 30ASCE .71 % 3.6 8.5 % 23116 1% 1 1% 19/16
20ASCE
85ASCE
7120 80ASCE
10/35 1.32 % 6.7 17 % 39/16 111116 % 1% 1%
60ASCE
40ASCE
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetennine complete clip number. Unless otherwise noted, all dimensions are in inches.
**Dimensionfor recommended bolt. Customer substitution could changelength.
75
175-lb to 104-lb
41t
Rubber Nose Clips
Verifyall Crane Clearances
x
C
f
y B
175CR
171 CR
3124 2
135CR 1.61 % 8.5 22 7fs 2% 2% 19/16 19116
15/40
105CR
104CR
135CR
3120 105CR 1.37 % 6.7 17 % 2% 2% 17/16 1% 1%
15/35
104CR
135CR
7120
105CR 1.32 % 6.7 17 % 39116 111f16 7/8 1% 1%
10/35
104CR
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*Rubber nose size willdetennine complete clip number. Unless otherwise noted, all dimensions are in inches.
**Dimensionfor recommended bolt. Customer substitution could change length.
76
418
85-lb to 20-lb Rubber Nose Clips
Verifyall Crane Clearances
D
x
C
f
y B ---
---1
3120 85ASCE
80ASCE 1.37 % 6.7 17 % 2% 2% 1% 1% 1%
15/35
60ASCE
60ASCE
3116 40ASCE
10/25 .84 % 3.6 8.5 % 23/16 1% 1 1 19/16
30ASCE
20ASCE
85ASCE
7120 80ASCE
10/35 60ASCE 1.32 % 6.7 17 % 39/16 111j,6 7fa 1% 1%
40ASCE
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
77
175-lb to 30-lb
titLower Component Location
Verifyall Crane Clearances
Lower Component
Location
9220/20 3% 3% 3 3 27/8
9216/08 3%2 3%2 2% 2% 211j,6 2% 211,116
9120/15 3% 3% 3 3 2% 3 27/8 2%
9116/10 215/16* 215/16* 213/16* 27/16 21,116
Dimensions Shown Originate from the Centerline of the Girder and Conclude at the Front Face of the Weldable Lower Component
78
175-lb to 20-lb
41-
Bolt Ga~
.ot ~{ Scale
Verify all Crane Clearances
Bolt Gage
CRANRAIL Clips are Available for All Crane Rail, Tee Rail and DIN Rail Sections
*On pad only. All dimensions are in inches.
79
~It
Phone Numbers
Alabama 1-800-631-1274 Kentucky 1-800-441-8207 North Dakota 1-800-323-6256
Alaska 1-800-323-6256 Louisiana 1-800-631-1274 Ohio 1-800-441-8207
Arizona 1-800-323-6256 Maine 1-800-631-1274 Oklahoma 1-800-323-6256
Arkansas 1-800-323-6256 Maryland (East) 1-800-631-1274 Oregon 1-888-288-7245
Asia 1-973-748-5885 Maryland (West) 1-800-441-8207 Pennsylvania (East) 1-800-631-1274
California 1-888-288-7245 Massachusetts 1-800-631-1274 Pennsylvania (West) 1-800-441-8207
Colorado 1-800-323-6256 Michigan 1-800-323-6256 Rhode Island 1-800-631-1274
Connecticut 1-800-631-1274 Minnesota 1-800-323-6256 South Carolina 1-800-631-1274
Delaware 1-800-631-1274 Mississippi 1-800-631-1274 South Dakota 1-800-323-6256
District of Columbia 1-800-631-1274 Missouri 1-800-323-6256 Tennessee 1-800-631-1274
Europe 1-973-748-5885 Montana 1-800-323-6256 Texas 1-800-323-6256
Florida 1-800-631-1274 Nebraska 1-800-323-6256 Utah 1-800-323-6256
Georgia 1-800-631-1274 Nevada 1-888-288-7245 Vermont 1-800-631-1274
Hawaii 1-888-288-7245 New Hampshire 1-800-631-1274 Virginia 1-800-631-1274
Idaho 1-800-323-6256 New Jersey 1-800-631-1274 Washington 1-888-288-7245
Illinois 1-800-323-6256 New Mexico 1-800-323-6256 West Virginia 1-800-441-8207
Indiana 1-800-323-6256 New York (East) 1-800-631-1274 Wisconsin 1-800-323-6256
Iowa 1-800-323-6256 New York (West) 1-800-441-8207 Wyoming 1-800-323-6256
Kansas 1-800-323-6256 North Carolina 1-800-631-1274 All Others 1-973-748-5885
Fax Numbers
Alabama 1-800-432-7245 Kentucky 1-412-747-0177 North Dakota 1-800-944-9906
Alaska 1-800-944-9906 Louisiana 1-800-432-7245 Ohio 1-412-747-0177
Arizona 1-800-944-9906 Maine 1-800-432-7245 Oklahoma 1-800-944-9906
Arkansas 1-800-944-9906 Maryland (East) 1-800-432-7245 Oregon 1-925-706-1249
Asia 1-973-748-4520 Maryland (West) 1-412-747-0177 Pennsylvania (East) 1-800-432-7245
California 1-925-706-1249 Massachusetts 1-800-432-7245 Pennsylvania (West) 1-412-747-0177
Colorado 1-800-944-9906 Michigan 1-800-944-9906 Rhode Island 1-800-432-7245
Connecticut 1-800-432-7245 Minnesota 1-800-944-9906 South Carolina 1-800-432-7245
Delaware 1-800-432-7245 Mississippi 1-800-432-7245 South Dakota 1-800-944-9906
District of Columbia 1-800-432-7245 Missouri 1-800-944-9906 Tennessee 1-800-432-7245
Europe 1-973-748-4520 Montana 1-800-944-9906 Texas 1-800-944-9906
Florida 1-800-432-7245 Nebraska 1-800-944-9906 Utah 1-800-944-9906
Georgia 1-800-432-7245 Nevada 1-925-706-1249 Vermont 1-800-432-7245
Hawaii 1-925-706-1249 New Hampshire 1-800-432-7245 Virginia 1-800-432-7245
Idaho 1-800-944-9906 New Jersey 1-800-432-7245 Washington 1-925-706-1249
Illinois 1-800-944-9906 New Mexico 1-800-944-9906 West Virginia 1-412-747-0177
Indiana 1-800-944-9906 New York (East) 1-800-432-7245 Wisconsin 1-800-944-9906
Iowa 1-800-944-9906 New York (West) 1-412-747-0177 Wyoming 1-800-944-9906
Kansas 1-800-944-9906 North Carolina 1-800-432-7245 All Others 1-973-748-4520
Guarantee
We guarantee that all material will be carefully inspected before shipment. Any material which
is not as represented can be returned with no cost to you. ATLANTIC TRACK & TURNOUT CO.
will pay the freight both ways.
80
41-
End Stops. Atlantic Track & Turnout Co. manufactures crane stops, bumper
stops and wheel stops. The following pages illustrate the twenty-four types of
stops that can be shipped promptly from stock. Special stops can be made to
project specifications when a drawing is submitted with the order. All permanent
stops are furnished with ASTM A-325, medium carbon, heat treated machine bolts
complete with heavy hex nuts and lockwashers.
Since all fabrication is done in one of our warehouses, Atlantic Track can
"Package-Ship" the complete runway faster than anyone in the industry.
81
175-lb to 135-lb
~I-
Crane Stops
A
B
82
133-lb to 115-lb
41-
Crane Stops
NOL ~O Scale
(Q) (Q)
A <0>
B
F
Type DC
G
83
105-lb to 100-lb
~I-
Crane Stops
...L tc S"~'f:;
A B
c
0 0 0
D E F G
Type IS Type IH
H
... ..
~ ~ r..
84
90-lb to 60-lb
41-
Crane Stops
A B
c
85
41t
60-lb to 20-lb Crane Stops
A B
Type IH2 F
86
41t
175-lb to 135-lb Bumper Stops
Nt>.to Scale
.ii . I-:
I:
II I:
! 1-.......
ill
I ., iI I
(Q) (Q)
LJ':I !Lr
;I !. ,!
"
rl!
: ;:
i" i-~., c
A l.!! !1:--i ,.1 (Q)
i! !, i,
I:
!, !, ii B
Ii
,:
!!
,I'. :'I.,.
.,
,-------------------------
D
c
A
B
Type DB
88
41-
105-lb to 100-lb Bumper Stops
A B
89
90-lb to 60-lb
41t
Bumper Stops
D
A B
G
Type 15B3 Type IHB3
J
90
60-lb to 20-lb
41-
Bumper Stops
Not to Scale
..",.
M "
r'
..~.
...,.. .,""
..!:.. .,.,..
.. .'"
.... .,I:.,.'
..::.. .,..::,.
A ..,. .,,..,.,.." B
D
....
.,.. ..
II .,"::
.... ...,
.'.,.,.' c
..'. .,.,.'.,
I) \ \
c
A
Type WB
92
41-
175-lb to 135-lb Wheel Stops
Type DW
F
93
133-lb to 115-lb
~It
Wheel Stops
94
105-lb to 100-lb
41-
Wheel Stops
Type IW
F
95
41-
90-lb to 60-lb Wheel Stops
Type IW3
F
96
41-
60-lb to 20-lb Wheel Stops
Type IW2 B
97
175-lb to 60-lb
41-
Portable Stops
Portable Stops
Model Pair Wt. Type Comments
T-70 100-lbs Wheel Use onlyinpairs fortemporaryprotection. Impactof crane wheelor
bumperdriveswedge deeper intoslot throughcinch plates that create
T-80 102-lbs a drag to graduallybringcrane to a stop. Allowenough stopping room.
Bumper Donot use on runwayends or as permanent wheel or bumper stops.
98
_It
Specifications. The final section of 1BE CRANERAILBOOK contains Industry
abbreviations, conversion tables, crane classifications, recommended basic wheel
loadings and general specifications for carbon steel rails.
Physical properties of rail are governed by design and do not vary from
manufacturer to manufacturer. Chemical properties on crane rail, heavy tee rail
and standard tee rail are also constant and match the chemical specifications in
the tables that follow. Since chemical content of light tee rail does vary from
manufacturer to manufacturer, our table for these sections shows a combination
of published information.
The specifications in this section have been extracted from the following sources:*
(a) Professional engineering literature
(b) Manufacturers' catalogs
(c) Atlantic Track Estimating Department
(d) Combinations of the above
All materials supplied by Atlantic Track are of the highest quality available; however,
maximum life for any system can only be achieved if the runway is straight, square
and level. Crane rail wear is directly dependent upon the structure that supports the
system. After years of service, most buildings have a tendency to sag or vibrate into
a condition that makes runway alignment difficult, if not impossible. In all cases,
this produces excessive and unnecessary wear on the rail.
-In some cases, charts have been reacranged to fit the catalog format.
In addition, information not related to our product has been deleted.
99
41-
Industry Abbreviations
Initials Definition
101
418
Association Abbreviations
Initials Organization
AISC American Institute of Steel Construction, Inc.
AISE Association of Iron and Steel Engineers
AISI American Iron and Steel Institute
AMC American Mining Congress
ARA American Railway Association
Type A High Speed Rail
Type B Slow Speed Rail
AREMA American Railway Engineering Maintenance-of-Way Association
ASCE American Society of Civil Engineers
ASLRA American Short Line Railroad Association
ASTM American Society for Testing and Materials
CMAA Crane Manufacturers Association of America, Inc.
MHI Material Handling Institute
NRC National Railroad Construction and Maintenance Association, Inc.
REMSA Railroad Equipment Manufacturers Association
Lenath Lenqth
Feet to Meters Meters to Feet
MILE
YARD (yd)
1.6093 km
.9144 m (ft)
3.281
. (m)
1
(m) . (ft)
FOOT (ft) 0.3048 m .3048 1
INCH (in) 25.4 mm 9.843 3 .9144 3
KILOMETER (km) 0.6214 mile 98.430 30 9.1440 30
METER (m) 1.0936 yd 108.273 33 10.0580 33
CENTIMETER (cm) 0.3937 in 127.959 39 11.8870 39
MILLIMETER (mm) 0.0394 in 100
328.100 30.4800 100
Weiaht Weight
102
41t
The crane service classification is based on the load spectrum reflecting the actual service conditions as
closely as possible.
Load spectrum is a mean effective load, which is uniformly distributed over a probability scale and applied
to the equipment at a specified frequency. The selection of the properly sized crane component to perform
a given function is determined bythe varying load magnitudes and given load cycles which can be expressed
in terms of the mean effective load factor.
Where W = Load magnitude; expressed as a ratio of each lifted load to the rated capacity. Operation with
no lifted load and the weight of any attachment must be included.
P= Load probability; expressed as a ratio of cycles under each load magnitude condition to the total
cycles. The sum total of the load probabilities P must equal 1.0.
k= Mean effective load factor. (Used to establish crane service class only)
All classes of cranes are affected by the operating conditions, therefore for the pu rpose of the classifications,
it is assumed that the crane will be operating in normal ambient temperature 0° to 104°F (-17.8° to 40°C) and
normal atmospheric conditions (free from excessive dust, moisture and corrosive fumes).
The cranes can be classified into loading groups according to the service conditions of the most severely loaded
part of the crane. The individual parts which are clearly separate from the rest, or forming a self contained
structural unit, can be classified into different loading groups if the service conditions are fully known.
This type of service requires a crane capable of handling loads approaching a rated capacity throughout its
life. Applications may include magnet, bucket, magnet/bucket combination cranes for scrap yards, cement
mills, lumber mills, fertilizer plants, container handling, etc., with twenty or more lifts per hour at or near the
rated capacity.
This type of service requires a crane capable of handling loads approaching rated capacity continuously
under severe service conditions throughout its life. Applications may include custom designed specialty
cranes essential to performing the critical work tasks affecting the total production facility. These cranes
must provide the highest reliability with special attention to ease of maintenance features.
2.8 CRANE SERVICE CLASS IN TERMS OF LOAD CLASS AND LOAD CYCLES
The definition of CMAA crane service class in terms of load class and load cycles is shown in Table 2.8-1.
TABLE 2.8-1
DEFINITION OF CMAA CRANE SERVICE CLASS
IN TERMS OF LOAD CLASS AND LOAD CYCLES
LOAD CLASSES:
L1 = Cranes which hoist the rated load exceptionally and, normally, very light loads.
L2 = Cranes which rarely hoist the rated load, and normal loads of about 1/3 of the rated load.
L3 = Cranes which hoist the rated load fairly frequently and normally, loads between 1/3 and 2/3 of the rated
load.
LOAD CYCLES:
4.13.1 Unless other means of restricting lateral movement are provided, wheels shall be double flanged with
treads accurately machined. Bridgewheels may haveeither straighttreads or tapered treads assembled
with the large diameter toward the center of the span. Trolley wheels should have straight treads. Drive
wheels shall be matched pairs within 0.001 inches per inch of diameter or a total of 0.010 inches on the
diameter, whichever is smaller. When flangeless wheel and side roller assemblies are provided, they
shall be of a type and design recommended by the crane manufacturer.
4.13.2 Wheels shall be rolled or forged from open hearth, basic oxygen or electric furnace steel, or cast of an
acceptable carbon or alloy steel unless otherwise specified. Wheels shall be heat treated only if
specified. Other suitable materials may be used. Due consideration shall be given to the brittleness and
impact strength of the material used.
Wheels shall be designed to carry the maximum wheel load under normal conditions without undue
wear. The maximum wheel load is that wheel load produced with trolley handling the rated load in the
position to produce the maximum reactionat the wheel, not includingVIF. When sizing wheels and rails,
the following parameters shall be considered.
The basic bridge and trolley recommendeddurability wheel loadingfor different wheel hardnesses and
sizes in combination with different rail sizes are shown in Table 4.13.3-4. The values in the table are
established by the product of D x W x K. In addition, the load factor, Ktwor Kbw'the speed factor Cs' and
the crane service class shall be considered.
4.13.3.1 The load factor Ktwfor the trolley wheels is established by the following formula:
The load factor Kbwfor the bridge wheels is established by the following formula or Table 4.13.3-1 may
be used for standard hook cranes in lieu of calculating the exact value for a particular application. Other
cranes may require special considerations. The factors shown at 100-ton capacity may be used for
capacities above 100-tons.
x
SPAN
105
tit
KbW = .75(BW) + f(LL) + .5(TW) - .5f(TW)
.75(BW) + 1.5f(LL)
4.13.3.2 The speed factor Csdepends on the rotational speed of the wheel and is listed in Table 4.13.3-2. These
factors are obtained from the following formulas:
SPEED FACTOR C 5
4.13.3.3 The wheel service factor 8mis equal to 1.25 times the machinery service factor Cdand is shown in the
Table 4.13.3-3 for the different service classifications. This factor recognizes that the interaction
between rail and wheel is more demanding in terms of durability than well aligned and lubricated
interaction of machined parts.
4.13.3.4 The trolley load service coefficient Kw,= Ktwx Cs x 8m and the bridge wheel load service coefficient
Kw,= KbwX Cs x 8m with the following limitations:
The equivalent durability wheel load Pe shall not exceed wheel loads listed in Table 4.13.3-4.
A total of approximately 3/4 inch to one inch wider than rail head should be provided between the wheel
flanges and rail head. Tapered tread wheels may have a clearance over the rail head of 150 percent of
the clearance provided for straight tread wheels as recommended by the crane manufacturer.
4.13.5 When rotating axles are used, wheels should be mounted on the axle with a press fit alone, press fit and
keys, or with keys alone.
TABLE 4.13.3-3
WHEEL SERVICE FACTOR SmAND MINIMUM LOAD SERVICE FACTOR KwiMINIMUM
CLASS OF A B C D E F
CRANE SERVICE
Table 4.13.3-4 - Guide for Basic Bridge & Trolley CMAA #70
Wheel Loadings, Ibs (P) (KDW)
Rail Weight and Section
Wheel
Wheel Dia. (D) 175-lb 171-lb 135-lb 105-lb 104-lb
BHN inches Crane Crane Crane Crane Crane
8
9
10
12 22500 22500
15 28150 28150
200 18 40500 33750 33750
21 65600 73500 47250 39400 39400
24 75000 84000 54000 45000 45000
27 84400 94500 60750 50600 50600
30 93750 105000 67500 56250 56250
36 112500 126000 81000
8
9
10
12 29250 29250
15 36550 36550
260 18 52650 43850 43850
21 85300 95550 61400 51200 51200
24 97500 109200 70200 58500 58500
27 109700 122850 79000 65800 65800
30 121850 136500 87750 73100 73100
36 146250 163800 105300
8
9
10
12 31300 31300
15 39150 39150
320 18 56400 47000 47000
21 91350 102300 65800 54800 54800
24 104400 116950 75200 62650 62650
27 117450 131550 84550 70500 70500
30 130500 146200 93950 78300 78300
36 156600 175400 112750
8
9
10
12 38850 38850
15 48550 48550
58Re 18 69950 58300 58300
(615 BHN) 21 113350 126950 81600 68000 68000
24 129550 145050 93250 77700 77700
27 145700 163200 104900 87450 87450
30 161900 181350 116600 97150 97150
36 194300 217600 139900
Effective Width of Rail Head(W)
Inches 3.125 3.500 2.250 1.875 1.875
(Top of head minus corner radii)
Notes: 1. Allowable wheel loads for hardened wheels require depth of hardness sufficient to withstand subsurface shear
stresses.
2. The 58Re loads are based on wheels running on heat-treated rail (320 BHN minimum). If the wheels are running
on untreated rail, the above loads may cause decreased rail life. The RC/BHN conversion is based on ASTM
E140, tungsten carbide ball.
108 Reprinted courtesy of Crane Manufacturers Association of America, Inc. 2000 Revision
41-
Table 4.13.3-4 - Guide for Basic Bridge & Trolley CMAA #70
Wheel Loadings, Ibs (P) (KDW)
Rail Weight and Section
109
tit
Physical Properties Crane Rail AISC
Properties of Section
Sectional Moment Neutral Section Modulus
Rail Weight Area of Inertia Axis, Y Head Base
and Section Inches 2 Inches 4 Inches Inches3 Inches3
175-lb CRANE 17.10 70.20 3.02 23.50 23.30
171-lb CRANE 16.80 73.40 3.01 24.50 24.40
135-lb CRANE 13.30 50.60 2.81 17.20 18.00
105-lb CRANE 10.30 34.40 2.41 12.40 14.30
104-lb CRANE 10.30 29.80 2.21 10.70 13.50
Reprinted courtesy of the American Institute of Steel Construction, Inc.
110
48
Chemical Properties Heavy Tee Rail As Of Y-2001 *
Rail Weight Sulfur Silicon
Carbon Manganese Phosphorus
and Section
140-lb AREA .72 to .84 .80 to 1.10 .035 max .04 max .10 to .50
136-lb AREA .72 to .84 .80 to 1.10 .035 max .04 max .10 to .50
133-lb AREA .72 to .84 .80 to 1 . 1 0 .035 max .04 max .10 to .50
132-lb AREA .72 to .84 .80 to 1 .1 0 .035 max .04 max .10 to .50
119-lb AREA .72 to .84 .80 to 1.10 .035 max .04 max .10 to .50
115-lb AREA .72 to .84 .80 to 1.10 .035 max .04 max .10 to .50
*See current specifications page 113
111
~18
Ph .. IP . Ii - T
Liaht Rail M f
Properties of Section
Sectional Moment Neutral Section Modulus
Rail Weight Area of Inertia Axis Y Head Base
and Section Inches2 Inches 4 Inches Inches3 Inches3
60-lb ASCE 5.93 14.60 2.05 6.60 7.10
40-lb ASCE 3.94 6.54 1.68 3.59 3.89
30-lb ASCE 3.00 4.10 1.52 2.55 2.70
25-lb ASCE 2.40 2.50 1.33 1.76 1.88
20-lb ASCE 2.00 1.93 1.26 1.41 1.53
16-lb ASCE 1.57 1.23 1.14 .99 1.08
12-lb ASCE .40 to .60 .50 to .90 .045 max. .05 max. .40 max.
*Can be supplied to ASTM A 1
Current Specifications
Product Number Contact Publisher
Carbon Steel Crane Rail A 759 American Society for Testing and Materials
100 Barr Harbor Drive,West Conshohocken, PA19428-2959
Carbon Steel Tee Rail A1 American Society for Testing and Materials
100 Barr Harbor Drive,West Conshohocken, PA19428-2959
Notes
"--
113
AtlanticTrackpp113-114:AtlanticTrackpp113-114alt 5/11/10 2:09 PM Page 114
Sales Offices
P.O. Box 2236, Antioch CA 94509 St. Clair Business Park, St. Clair PA 17970
Voice 888-288-7245 Voice 888-288-9273
Fax 925-706-1249 Fax 570-429-2273
Plants
6340 Hwy. 119 N, Clyo GA 31303 5851 Ami Dr., Richmond IL 60071
Voice 912-754-1133 Voice 800-542-4450
Fax 912-754-1753 Fax 815-678-4227
901 S. State St., Chicago Heights IL 60411 St. Clair Business Park, St. Clair PA 17970
Voice 708-758-2488 Voice 888-288-9273
Fax 708-758-2570 Fax 570-429-6471
Inventory
California • Georgia • Illinois • Pennsylvania • Mill Sites
Guarantee
We guarantee that all material will be carefully inspected before shipment. Any material which is not as
represented can be returned at no cost to you. Atlantic Track & Turnout Co. will pay the freight both ways.
www.atlantictrack.com
114 © 2002 ATLANTIC TRACK & TURNOUT CO. ALL RIGHTS RESERVED. PRINTED IN U.S.A. CIRCULAR NO. 7027.5M