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10: Steady Heat Conduction: W A Q Q
10: Steady Heat Conduction: W A Q Q
The rate of heat transfer per unit area is called heat flux, and the average heat flux
on a surface is expressed as
Q•
q• =
A
(W / m )
2
T2
Q•
A
A
∆x
Fig. 10-1: Heat conduction through a large plane wall.
Q • Cond = −kA
dT
(W )
dx
which is called Fourier’s law of heat conduction. The term dT/dx is called the
temperature gradient, which is the slope of the temperature curve (the rate of
change of temperature T with length x).
Thermal Conductivity
Thermal conductivity k [W/mK] is a measure of a material’s ability to conduct heat.
The thermal conductivity is defined as the rate of heat transfer through a unit
thickness of material per unit area per unit temperature difference.
Thermal conductivity changes with temperature and determined through
experiments.
The thermal conductivity of certain materials show a dramatic change at
temperatures near absolute zero, when these solids become superconductors.
An isotropic material is a material that has uniform properties in all directions.
Insulators are materials used primarily to provide resistance to heat flow. They
have low thermal conductivity.
T1 − T2 T − T3
Q • = h1 A(T∞ ,1 − T1 ) = k1 A = k2 A 2 = h2 A(T2 − T∞ , 2 )
L1 L2
T∞ ,1 − T1 T1 − T2 T2 − T3 T2 − T∞ , 2
Q• = = = =
1 / h1 A L / k1 A L / k 2 A 1 / h2 A
T∞ ,1 − T1 T1 − T2 T2 − T3 T3 − T∞ , 2
Q• = = = =
Rconv ,1 Rwall ,1 Rwall , 2 Rconv , 2
T∞ ,1 − T∞ , 2
Q• =
Rtotal
Rtotal = Rconv ,1 + Rwall ,1 + Rwall , 2 + Rconv , 2
Note that A is constant area for a plane wall. Also note that the thermal resistances
are in series and equivalent resistance is determined by simply adding thermal
resistances.
R1 R2 R3 R4
T∞, 1 k1
h1 T1
k2 A
T2
A
Q•
T3
• L1
Q L2
h2
T∞, 2
A1
k1
T2
T1
k2
A2
Insulation
L
Q• = Q2•+ Q2•
R1 Q1•
Q• Q•
T1 Q2• T2
R2
A1
k1
A3
T1 k3
h, T∞
k2
A2
Insulation
L1 L3
Q1•
R1
• Q•
Q
T1 T∞
R2
R3 Rconv
Q2•
r2 T2
Q•cond,cyl
r1
T1
r1
A T1
T1 − T2
,cyl = 2πkL
•
Qcond
ln (r2 / r1 )
• T1 − T2
Qcond ,cyl =
Rcyl
ln (r2 / r1 )
Rcyl =
2πkL
where Rcyl is the conduction resistance of the cylinder layer.
Following the analysis above, the conduction resistance for the spherical layer can
be found:
• T1 − T2
Qcond , sph =
Rsph
r2 − r1
Rsph =
4π r1 r2 k
The convection resistance remains the same in both cylindrical and spherical
coordinates, Rconv = 1/hA. However, note that the surface area A = 2πrL
(cylindrical) and A = 4πr2 (spherical) are functions of radius.
Example 10-2: Multilayer cylindrical thermal resistance network
Steam at T∞,1 = 320 °C flows in a cast iron pipe [k = 80 W/ m.°C] whose inner and
outer diameter are D1 = 5 cm and D2 = 5.5 cm, respectively. The pipe is covered
with a 3-cm-thick glass wool insulation [k = 0.05 W/ m.°C]. Heat is lost to the
surroundings at T∞,2 = 5°C by natural convection and radiation, with a combined
heat transfer coefficient of h2 = 18 W/m2. °C. Taking the heat transfer coefficient
inside the pipe to be h1 = 60 W/m2K, determine the rate of heat loss from the
steam per unit length of the pipe. Also determine the temperature drop across the
pipe shell and the insulation.
Assumptions:
Steady-state and one-dimensional heat transfer.
Solution:
Taking L = 1 m, the areas of the surfaces exposed to convection are:
A1 = 2πr1L = 0.157 m2
A2 = 2πr2L = 0.361 m2
r3 T3
Q•cond,cyl
r2
r1
h2, T∞,2
r1
T1
T2
h1, T∞,1
Insulation
T1 T2 T3
Rconv,1 R1 R2 Rconv,2
T∞,1 T∞,2
r2
h
Q•
k
Insulation
r1
Q•
Q•critical rcritical = k / h
Q•bare
r2
r1 rcritical
L
∆Tmax
Tmax
Ts Ts
T∞
Heat generation
Symmetry line
Q• = g• V (W)
From the Newton’s law of cooling, Q•= hA (Ts - T∞). Combining these equations, a
relationship for the surface temperature can be found:
g •V
Ts = T∞ +
hA
Using the above relationship, the surface temperature can be calculated for a
plane wall of thickness 2L, a long cylinder of radius r0, and a sphere of radius r0, as
follows:
g•L
Ts,plane wall = T∞ +
h
•
g r0
Ts,cylinder = T∞ +
2h
•
g r0
Ts,sphere = T∞ +
3h
Note that the rise in temperature is due to heat generation.
Using the Fourier’s law, we can derive a relationship for the center (maximum)
temperature of long cylinder of radius r0.
dT
− kAr = g •Vr Ar = 2πrL Vr = πr 2 L
dr
After integrating,
g • r02
∆Tmax = T0 − Ts =
4k
where T0 is the centerline temperature of the cylinder (Tmax). Using the approach,
the maximum temperature can be found for plane walls and spheres.
g • r02
∆Tmax,cylinder =
4k
g • L2
∆Tmax,plane wall =
2k
• 2
g r0
∆Tmax,sphere =
6k
h, T∞
Tb
Tb
T∞
0 x
L
Fin efficiency for various profiles can be read from Fig. 10-59, 10-60 in Cengel’s
book.
The following must be noted for a proper fin selection:
the longer the fin, the larger the heat transfer area and thus the higher the rate
of heat transfer from the fin
the larger the fin, the bigger the mass, the higher the price, and larger the fluid
friction
also, the fin efficiency decreases with increasing fin length because of the
decrease in fin temperature with length.
Fin Effectiveness
The performance of fins is judged on the basis of the enhancement in heat transfer
relative to the no-fin case, and expressed in terms of the fin effectiveness:
Q •fin Q •fin heat transfer rate from the fin
ε fin = = =
Q •
no fin hAb (Tb − T∞ ) heat transfer rate from the surface area of A b
For a sufficiently long fin of uniform cross-section Ac, the temperature at the tip of
the fin will approach the environment temperature, T∞. By writing energy balance
and solving the differential equation, one finds:
T ( x ) − T∞ ⎛ hp ⎞⎟
= exp⎜⎜ − x
Tb − T∞ ⎝ kAc ⎟⎠
•
Qlong fin = hpkAc (Tb − T∞ )
where Ac is the cross-sectional area, x is the distance from the base, and p is
perimeter. The effectiveness becomes:
Solid body
A (surface area)
m (mass)
h V (volume)
T = T(t) ρ (density)
T∞
Ti (initial temp)
h A (T∞ - T) dt = m Cp dT
With m = ρV and change of variable dT = d(T - T∞), we find:
d (T − T∞ ) hA
=− dt
T − T∞ ρVC p
Integrating from t = 0 to T = Ti
T (t ) − T∞
= e −bt
Ti − T∞
b=
hA
(1 / s )
ρVC p
T∞
b3
b2
b1
b3 > b2 > b1
Ti
Electrical Analogy
The behavior of lumped systems, shown in Fig. 9-2 can be interpreted as a
thermal time constant
⎛ 1 ⎞
τt = ⎜ ⎟ ρVC p = Rt C t
⎝ hA ⎠
1
τt =
b
where Rt is the resistance to convection heat transfer and Ct is the lumped thermal
capacitance of the solid. Any increase in Rt or Ct will cause a solid to respond
ρVC p
τt = = Rt Ct
hA
leads
Thermocouple junction
Gas stream
Ti = 25°C
T∞ = 25°C
k = 20 W/m.K
h = 400 W/m2.K
Cp = 400 J/kg.K
ρ = 8500 kg/m3
Solution:
To find the diameter of the junction, we can use the time constant:
1 1 ρπD 3
τt = ρVC p = × Cp
hA hπD 2 6
Rearranging and substituting numerical values, one finds, D = 0.706 mm.
Now, we can check the validity of the lumped system analysis. With Lc = r0 / 3
T∞
h
Initially
Initially at at T = Ti
T = Ti Initially
at T = Ti
r0
L
r0 r
0
r
x
T (r , t ) − T∞
θ (x, t )cylinder =
Ti − T∞
( )
= A1 exp − λ12τ J 0 (λ1 r / r0 )
T (r , t ) − T∞ sin (λ1 r / r0 )
θ (x, t )sphere =
Ti − T∞
(
= A1 exp − λ12τ )
(λ1r / r0 )
where τ > 0.2
where A1 and λ1 can be found from Table 11-1 Cengel book.