Screw Pump Original Operating Manual HC / VHC seriesTable of contents DESMI Table of contents 4 About this document 5 542 Spectying nominal diameters a 543 Spectying pe lengths a 14 Target groups 5 544 Optmizing changes in cros.secton and 1.2 Other applicable documenis 6 dection a ving tnd eyrson 5.45 Avoiding excessive pressure 2 1.3. Wamings and symbol ° 5:46 Providing safety and contol devices cen. 22 14 Technical terms 7 5.4.7 Making it possible to drain te pump 2 2 Safety 8 55 Connecting tho pipes 2 Itanded use 5.5.1 Keeping the piping clean 2 24 Intended ® 5.5.2. Insaling aulary piping con 22 22 Genera safely instructions 8 5.5.3 Installing the suctlon pipo 2 2.241 Product safety 8 5.5.4 Instaling the prossure pipe conn 2a 222 Obligations of the aperaing company 8 5.55. stalin the heating pip (optional B 22.3 Onlgations of personnel 8 5.58 Checking the slress-oo pipe 23. Specific hazards 8 connections 2 233.1 Explosiorshazard aca 8 5.8 Electrical connection esses 3 2.3.2 Hazardous pumped liquids 8 5.8.1 Connecting the motor 2 5.62 Checking he sense of eataton 23 3 Layout and function 10 5.6.3 Connecting the instruments 23 34 Label 10 5.7 Algning the pump unit 24 Bui Type plate 10 57.1. Checking tho aligoment of the 3.12 Pump type code 10 courting 2 32 Layout " 5.7.2. igning the motor s.c To 25 33 Shaft seals 13 5.8 Installing the coupling guard 25 3.3.1. Mechanical seal 136 Operation 26 34 Ausllay operating systoms 13 6.4 Puting the pump into service forthe fst 4. Transport, storage and disposal 14 time 26 Ps " 8.4.1. Identiying the pump type 25 41 Transport “ 6.1.2 Checking tha suldown period 26 44.4 Unpacking and inspection on delivery =n 14 8.1.3 Removing the preservetve TENN 26 442. Lifing 4 5.1°8 Lubricating the bearing'gear box 26 42 Treatment iorsionge 16 6.15 Proparing ausiiary systems (f 42.4. Forstorage times < 3 months 16 eg TRO ecg ve BB 42.2 Forstorage times > 3 months 6 iting and bleeding “ 6.4.7 Switching on 2 43° Storage 18 64.8 Swcning of 2 44 Removing the presente 16 62 Operation 2 45° Dieponat 7 6.2.1 Preparing peraiin 28 622 Swiching on 2 ‘5 Setup and connection 8 eas Senior 8 5.4 Preparing the setup 18 6.3. Shutting down the puma 28 5.11 Checking the ambient conditions 16 5.41.2 Preparing the nstalaion ste 18 6.4 Starcup following a shutdown period 29 511.3 roparng the foundation and surface sce. 18 5 Operating the stand-by pump 2 5.14. Proparng the pump 18 5.1.5. Instaling the heat insulation (optional)... 197 Maintenance 30 5.2 Setting up the pump unit 19 TA Inspections essa sees 30 5.21 Placing the purnp unit on tho base 7.2 Maintenance 30 plate 19 724 Maintenance table 30 5.22 Fastening the pump unt 20 722. Uuorication 2 5.3 Instaling the motor and couping 20 7.3. Removing and instaling the pump 32 5.3.1. Instaling the couping 20 73.1. Removing the pump 3 5.3.2. Setting up the motor 20 73.2 Reluring the pump to the manufac: 5:4 Planning he pipes a fore si rntntenae seve 98 5441. Speciying supports and fange 14 Repairing the pump sw evens 83 connections a 744 Ordering spare pats 3 2 WO ViC cores BA201009 100098 12800DESMI Table of contents Troubleshooting 9 Appendix 9.1 Technical specifications 8.1.1 Ambient conations 5.1.2 Sound pressure level 82 Lubrication 8.2.1. Oilgrease lubrication version 9.2.2. Ciliol hibricaion version 9.3 Lubricants 9.3.1 Gear oll, temperature of the pumpes quis 70-300°C 9.3.2 Lubricating grease, temperature ofthe pumped liquid 10-150 °C 9.3.3 Lubrcating grease, temperature ofthe pumped iquid 150-300 °C 9.4 Lubricant quantities 9.4.1 Grease ubreation 94.2 Olllurication 95 Preservatives 86 Cleaning agents 8.7 Document of compliance . 8.8 Declarations according to EC machine directives 8.8.1. Declaration of conformity according to EG machine directives 9.8.2 Declaration of installaion according to EC Machine Directs 4 26 36 38 36 a 37 37 28 38 38 38 39 33 39 39 39 40 4“ 4“ ry 100098 1280n BA-2010.08 HO, VHC series 3vi ton DESMI List of figures List of tables Fig. 1 Type plato (example) 40 Tab. 1 Target groups and their duties 5 Fig. 2 Pump type code (example) 10 Tab. 2 Other applicable documents and their Fig. 3 HC layout (example) " PUPOSE sors eenr vse soe B Fig 4 VHC yout (example) 42 78h. Warnings and consequences of dsrogaring Fig. 8 Limit for heat insulation 18 tab. 4 Symbols and hel meaning Fe. 10. Staight pps lens vosveam Tab. § Tectia terre and tei meaning (cocommended) 21 Tab. 6 Filter for suction pipe ~ mesh size per Fig. 14 Oillevel eyelet on the gear box housing or operating phase 2 bearing cap 32 Tab. 7 Measures tobe taken f the pump is shut Fig. 18 Arborne sound lavel iagram (source: down 2 voi 3743) 38 Tab. 8 Measures depending onthe behavior af the Fig. 18 Overview of lubrication points, ol/gease pumped Haus ad lubscation version 37 Tab.9—Maintonance ~ intervals and Fig. 17 Overview of lubrication point, oo measures at lubrcaton version 37 Tab. 10 Measures for return 33 Tab. 11. Anticon bearings ~ required bearing play 33 ‘Tab. 12 Mallunctoninumber assignment 4 Tab. 13 Troubleshooting Ist... esses 8 ‘Tab. 14 Lubricants gear ol. esses 88 Tab. 15. Lubrieating grease for pumped Hquids at 10-150°C 38 ‘Tab. 16 Lubricating grease for pumped liquids at 150-300" eee 38 Tab. 17 Minimum amounts for grease Lubrication 29 ‘Tab. 18 Minimum amounts foro lubrication 39 Tab. 19 Preservatives 39 Tab. 20 Cleaning agents 39 Tab, 21 Document af compliance 40 ‘Tab. 22 Declaration of conformity according to EC mactine 6cives sax sects Tab. 23 Declaration of installation according to EC Machine Directive a 4 HG, VHC cores A2010.08 1000 88 12860DESMI About this document 1 About this document ‘This manual + Is part of the pump + Applies tothe aforementioned HC and VHC series + Describes safe and appropriate operation during all oper- ating phases 14 Target groups Target group Definition Duty ‘Operating company > Keep this manual avaliable at the site of operation ofthe equipment, including for later » Ensure that personnel read and follow the Instructions In this manual and the other applicable documents, especially all safety instuctions and warnings. » Observe any additonal rules and regulations referring fa the system Operator Trained or instructed by the pump manufacturer > Road, observe and follow this manual and the other applicable documents, especially all safety instructions and warnings. uated personnel fier Years of professional experience or taining in repairs, maintenanes and inspection and maintenance of pumps Familiar with operating the manufacturer's pump, putting It into service and subjecting It to maintenance Trained or instructed by the pump manufacturer + Krowledge of all relevant regulations and standards > Read, observe and follow this manual and the other applicable documents, especially all safety instructions and warnings, Tab. Target groups and their duties 100098 1280n BA-2010.08 HO, VHC series 5About this document DESMI 1.2. Other applicable documents Document Purpose ‘System documentation "7 “Technical documentation forthe pump unit or system ‘ATEX addtional instructions ‘Operation in explosion-hazard areas Spare pars ists 7 ‘Sectional érawing, par numbers, component designations Declaration of eanformity ‘Conformity with standards, contents of the declaration of eanformiy (3.8 Declarations according to EC machine directives, Page 41). Dimension drawings Flange toads Pump data sheet “Technical specifications, operating conditions, performance and operating limits Repair instructions Ropaling and Installing the pump ‘Supplier documentation “Technical documentation for parts supplied by subcontractors ‘Adalional instructions forthe sealing system " ‘Technical documentation forthe sealing eystem ‘Adaltonal instuctions for the ol supply unit “Technical documentation forthe recirculating oll ubrcation| ‘Adational instructions for the pump unit “Technical documentation forthe pump unk ‘Adaltonal instructions forthe pump system Technical documentation for the pump system ‘Adtional instructions for transpor, storage and treatment ‘Guidelines for treatment fr longeerm storage for max. 36 months Tab. 2 1) Inckded in the scope of delivery only ifthe pump we 1.3. Warnings and symbols Other applcable documents and thelr purpose fas ordered accordingly. Can be subsequently ordered ifnecessary Warning Risk lovel ‘Consequence of disregard as Immediate acute risk Death, serious bodily harm Z\ WARNING Potential acute risk Death, serious bodily hasrn| A\ CAUTION Potentially hazardous station | Minor badly harm NOTE Potentially hazardous stuation | Material damage Tab. 3 ‘Wamings and consequences of disregarding them 5 HG, VHC cores BA.2010.08 1000 88 12860DESMI About this document 1 ‘Symbol ‘Meaning Safety warning sign Take note of all information highlighted by the safety waming sign and follow the instructions to avold Injury or death > Instruction 2 Multiplestep instructions ¥ Precondition 5 (Gross reference ° Information, notes Tab. 4 Symbols and thelr meaning 1.4 Technical terms Term ‘API plan Design ofthe sealing system according to the American Petrol Institute (AP) ‘Alary operating systems Systoms for oporating the pump Inert gas. ‘Gas which Is very slow to react chemically and displaces oxygen ering ‘Addition of inert gas (e.g. nitogen) for the displacement of explosive gases Cavitation ‘Creation and sudden dissolving of vapor bubbles in the purnped liquid where the pressure ofthe Iquid locally falls below its vapor pressure Contamination Poisoning or impurication with devimental substances Pump unit Pump with drive and base plate Pump system Pump with dive, base plate and control unit ‘Quenching ‘Sealing system at which the pressure of the quench medium is lower than that ofthe pumped liquid. The seal is Lubricated by the pumped Hiuia ‘The quench medium absorbs pumped liquid ‘Quench medium Madium for quenching mechanical seals or shaft seals Blocking Sealing system at which the pressure of the blocking medium is higher ‘than that of the pumped liquid, The seal is hibricated by the blocking medium. ‘The pumped quid absorbs blocking medium, The pumped liquid has fo contact tothe atmosphere, Blocking medium Madium for blocking mechanical seals Flushing medium Medium for fushing the pump, seal chamber and sliding surfaces Tab. 5 Technical terme and thelr meaning 100098 1280n BA2010.08 HO, VHC eros 7Safety DESMI 2 Safety @ |The manufacturer does not accept any Kabilly caused by LL disregarding any of the documentation, 24 Intended use + Only use the pump to pump the agreed pumped liquids (pump cata sheet). + Adhere tothe operating mits (-» pump data shoot), + Avoid running ary = Make sure the pump is only operated with, and never vatthout, pumped liquid. + Avcig cavitation: "Fully open the suction-side valve during pump opera tion and do not use it to adjust the flow rat. = Fully open the prassure-side valve during pump oper ation. + Avoid damage to the motor =" Note the maximum permissible number of times the ‘motor can be switched on per hour (+ manufacturer's specications) + Consult the manufacturer about any other use of he pump. Prevention of obvious misuse (examples) + Observe the operating limits of the pump with regard to the temperature, pressure, viscosity, low rate and speed (pump cata sheet), + When pumping liquids containing solids, ahere tothe lin- its fr the proportion of solids andthe grain size (> pump data sheet) + When pumping liquids containing gas, adhere to the limits for the proportion of gas (+ pump data sheet), + Overpressure safety valves are not system safely valves. + Donotuse the pump without overpressure safely valves or an equivalent safeguard against exceeding the differential pressure + Do not use the overpressure safety valve to regulate the ‘ow rate or pressure, + Do not operate the pump while the pressure-side valve is closed, 2.2 General safety instructions 221 Product safety ‘The pump has been constructed according to the latest tech- nology and recagnized technical safety rules. Nevertheless, operation of the pump can stil put the fe and heath of the user or third parties at risk or damage the pump or other prop- ty + Only operate the pump fits in perfect technical concition and only seit s intended, remaining aware of safety and Fisks, and in adherence tothe instructions in this manval + Koop this manual and all other applicable documents com- plete, legible and accessible to personnel at all times, Keep the information on the machine in a complete and legble condition. + Retain from any procedures and actions that would pose 8 risk to personnel or third partes. Inthe event of any safety-elevant matfunctons, shut down the pump immediately and have the malfunction corrected by the personnel responsible, + In addition to the entire documentation for the product, comply wit statutory or other safety and accident-prever tion regulations and the applicable standards and guide- lines in the country where tre pump is operated. 3 HG, Va eores A2010.08 1000 88 12860DESMI Safety 222 Obligations of the operating company ‘Safety-conscious operation ‘+ Only operate the pump fits in perfeet technical condition and only use itas intended, remaining aware of safely and risks, and in adherence tothe instructions inthis manual ‘+ Ensure thatthe following safety aspects are observed and mantored adherence to intended use = Statutory or other safety and accident-preventon rege Ulations. Safety regulations governing the handling of haz~ ardous substances Applicable standards and guidelines in the county where the pump is operated + Make personel protective equipment available, ‘Qualified personne! + Make sure all personnel tasked with work on the pump have read and understood this manual and all ther appl cable documents, especially the safety, maintenance and repair information, before they start any work + Organize responsitiliies, areas of competence and the supervision of personnel + Ensure that all work is catied out by specialist technicians only = Installation, inal start-up, repairs, maintenance = Work on the electrical and electronic equipment + Make sure that trainee personnel only work on the pump Under the supervision of specialist technician, Safety equipment + Provide the fallowing safety equipment and verify its func tionality = For hot, cold and moving parts: Safety guarding pro- vided by the customer for the puma For possible build up of electrostatic charge: ensure appropriate grounding If there is no overpressure safety valve in tho systom. Provide sulable absolute pressure limiters inthe sys- = Wthere is no overpressure safely valve or blow-out diskin the pump: Provide sullable diferental pressure safeguards in the pump Warranty + Oblain the manufacturer's approval prior to carrying out any madifcations, repairs or alterations during the warranty Period. + Only use genuine parts or parts that have been approved by the manufacturer “+ Spare parts lists and repair instritions are available on request when not included inthe scope of delivery 223 Obligations of personnel + Observe local safety regulations. + Alldiections given on the pump must be followed (and kept legible), e.g. the arrow incicating the sense of rotation and the markings for fd connections. + Dornot remove the safety guarding for hot, cold or moving pars during operation Use personal protective equipment whenever necessary + Only carry out work om the pump while ts not running, + Only carry aut work on the pump alter it has been com- pletely depressurized, Isolate the motor from its supply voltage and secure it ‘against being switched back an again when carrying out any fing or maintenance work. Reinstall the safety equipment on the pump as required by Fegulations after any work on the pump. 2.3 Specific hazards 23.1 Explosion-hazard area + C+ATEX addtional instuctions). 232 Hazardous pumped liquids Follow the safety regulations for handling hazardous. substances when pumping hazardous Iquids (e.g. ho, flammable, poisonous or potentially harmful) (-+ safoly data sheets) Use personal protective equipment when carrying out any work on the pump. 100098 1280n BA-2010.08 HO, VHC eros 9Layout and function DESMI 3 Layout and function 3.1 Label 34 Type plate CEs oe =F FI 0 on en pr] ® made b: : el att 7 ae | Fig. 1 ‘Type plate (example) Viscosity Flow rate Order number Serial number Differential pressure Weight pe Motor speed 9 Max. admission pressure 40 Year of manufacture 11. Power consumption 12 Max. outlet pressure 3.1.2 Pump type code He 180 63 Fig.2 Pump type code (example) 1. Series (HC, VHC) 2 See 3 Conveyor scraw slope [rm] 10 HC, VHC sores BA2010.08 1000 88 1280DESMI Ltn Fig. 3 HC layout (example) A. Oitigrease version Bearing housing 7 Outlet fange 3 Oil version Top shaft 8 Circulation 1 Goar box housing 2 Pump housing Drain for housing on suction side Suction branch 100098 1280n BA-2010.08 HO, VHC eeios 11a DESMI 2 10 1 _ Fig. 4 VHC layout (example) 1 Motor 5 Bearing housing 9 Base 2 Motor shaft Circulation 10 Outlet fange 3. Coupling 7 Pump housing 11. Suction branch 4 Top shaft 8 Gear box housing 12 Motor bell housing 12 HO, VHC sotles BA2010.08 1000 88 1280DESMI Ltn 3.3. Shaft seals @ | Only one ofthe following shaft seals can ba used. a 331 Mechanical seal | Mechanical seals have functional leaks. 1 + Singlesaction mechanical seal (-» pump data sheet, add tional instructions forthe sealing system). + Double-action mechanical seal (~~ pum data sheet, ada tional instructions for the sealing system) 3.4 Aw jary operating systems @ | Layout and function of the auxilary operating systems IG manufacturer's specifications, additional instructions {or the sealing system, system documentation), 100098 1280n BA-2010.08 HO, VHC seriessn DESMI 4 Transport, storage and disposal 4.1 Transport @ | Weight specications (+ dimension érawings) 1 2 Transport withthe base plate (-+ addtional instructions for the pump unit / pump system). 4.11 Unpacking and inspection on det ery 1. Unpack the pumplunit upon delivery and inspect itforvisi- be transport damage. 2. Immediately report any transport damage tothe transport. ing company and manufacture, 3. Dispose of packaging material according to local reguls- tons. 412 Lifting @ | The eyelots and attachment points for transport are marked Lon the pump. Death or crushing of limbs caused by falling loads! >Use iting gear appropriate forthe total weight o be trans- potted (-» dimension drawings) » Fasten the liting gear as shown in the following ilustra- tions. > Fasten the liting gear according to the marks on the pump, For vertical pumgs with motor, attach a safety rope tothe ‘motar or motor ug to prevent the pur fram overturning > Do not stand under suspended loads, NOTE Fig, 5 Ling gear with type HC (ina horizontal position) Material damage due to inappropriate transport > Do not If the pump by the bearing housing or goar box housing > Make sure the pump unitis not ested whe lifting i Make sure thatthe ling gear does nat damage any Ppelnes or units. Use a tng ame, when necessary (7 cimension drawings. adcitonalinstuctons for the ump unt pump system) > Lif the pumplunit propery 14 HC, VHC sortos BA2010.08 1000 88 1280DESMI con soon a f tf Fig. 6 Lifting gear with type VHC (ina vertcal position with base plate) Fig. 7 Ling goar with type VHC (ina vertical position with base plate and motor) 100098 1280n BA-2010.08 HO, VHC eros 15‘Transport, storage and disposal DESMI 4.2 Treatment for storage a Unless ordared afferent, all visible shaft parts and bare, corrosive metal parts aro treated with preservative for transport upon delivery NOTE Material damage due to inappropriate treatmont for stor age! > Treat the pump property, inside and outside, fr storage. > Do not und the seal flange from the mechanical seal, » Do not apply preservative to nonemetalc pats, 424 1 For storage times < 3 months: It present: remove the plastic covers from the suction and pressure sides. Grease all visio, intemal and extemal bare metal parts with acid-free and resin-ree grease (-» 9.5 Preservatives, Page 33). 3. Close the plastic cavers onthe suction and pressure sides. 422 1 For storage times > 3 months. Observe the measures for reatment for longeterm storage when storing for > 3 months (-+ additional instucions for transport, storage and treatment) 43 1 Storage Observe the measures for treatment for long-term storage when storing for> 3 months (~» additional instructions for transport, storage and treatment). NOTE Material damage due to Inappropriate storage! > Treat and store the pump propery. 4. Seal al openings with blank flanges, blind plugs or slasic 2, Make sure the storage room meets the following condi= tions: Dry Frostfree Vibrationstree 3. Relate the shaft once a month (by ca. 30°). 4. Check the preservative once @ month and renew it nec: essary. 4.4 Removing the preservative 1 Ord necessary for pumps weated fo storage ZX WARNING Damage to health due to cleaning agents! » Use porsonal protective oquipment when carrying out any work win cleaning agents Do not inhale vapors from cleaning agents. NOTE High water pressure or spray water can cause material damage! » Do not dean the pump with a water or steam jet NOTE Damage to seals due to wrong cleaning agents! Ensure the cleaning agent does not corrode the seals 41, Choose the cleaning agent according to the application (G86 Cleaning agents, Page 39), Remave the preservative using cleaning agent and a doth ‘or operate the pump with cleaning agent. Dispose of cleaning agents in accordance with lacal regu- lations. 4, Check allexternal elastomer parts (O-ings, shat proper elasticity and replace them if necessary. 2 3 als) for 18 HC, VHC cotles BA2010.08 1000 88 1280DESMI vom sn 45 Disposal | The pump and parts which come into contact with media IL can be contaminated by poisonous or radioactive pumped liquids to such an extent that cleaning’ insuficient. ZXWARNING Risk of poisoning and environmental damage by the pumped liquid or oil! Use personal protective equipment when carrying aut any ‘work on the plump. » Prior tothe disposal ofthe pump: = Collect and dispose of any escaping pumped liquid or olin accordance with local regulations. = Noutralize residues of pumped liquid in the pump. = Remave the preservative (+ 4.4 Removing the pros valve, Page 16), » Remove the plastic parts and dispose of them in accor dance wih local regulations, > Dispose of the pump in accordance with local regulations. 100098 1280n BA-2010.08 HO, VHC eros 7‘Setup and connection DESMI 5 Setup and connection Observe the measures for treatment for long-term storage when storing for > 3 months (+ additonal instructions for transport, storage and treatment), 2 | For pumps in explosion-hazard areas (—» ATEX adattional LL instructions). Setup options: = With steel foundation frame (-+ dimension drawing, addtional instructions forthe pump unit / pump sys tem) rte Ensure that all work is carried out by specialist technicians only = Insiallaton, intial stare, repairs, maintenance = Work on the electrical and electronic equioment te NOTE Material damage caused by dirt! > Dornot remove any covers or transport plugs until immed ately betore connecting the pipes to the pump. 5.1 Preparing the setup 5.14 Checking the ambient conditions > Make sure the required ambient conditions are met (pump data sheet) 5.4.2 Preparing the installation site > Ensure the installation site meets the following conditions: =" Pump foaly accessible fom all sides (-» dmonsion drawings) Sufficient space for the instalationiremoval ofthe pipes and for maintenance and repair work, especially forthe removal and instalation ofthe pump and the motor Pump not exposed to extemal vibrations (damage to bearings) Frost protection 5.1.3 Preparing the foundation and surface Consult the manufacturer when instaling with concrete foundations re > Make sure the foundation and surface meet the following conditions =" Level: Permitted deviation (— dimension drawings, system documentation, addtional instuctions for the pump unt / pump system). = Clean (na ol, dust or other impurities) = Capable of bearing the weight of the pump unit and all operating forces ~The pump s stable and cannot ip over 5.1.4 Preparing the pump Ir the pump is to be put into operation Immediately ater selup and connection: remave the preservative prior to setup (-+ 4.4 Removing the preservative, Page 16) 2. Take the measures required ater long storagershutdown periods (-» addtional instructions for transport, storage ‘and treatment) 18 HO, VHC sores BA2010.08 1000 88 1280DESMI Setup and connection 515 Inet 19 the heat insulation (optional) @ | Only for pumps ordered accordingly D onyy necessary to maintain the temperature ofthe pumped ligula. NOTE Material damage due to incorrect insulation! > Install heat insulation so that leaks can always be detected safely NOTE Material damage caused by overheating! Install heat insulation only on the pump housing. Fig. 8 Limit for heat insulation Install the heat insulation correctly (in area A only). Do not insulate the gear box housing and bearing housing = Observe the shaft offset for heated purmps (WN 1024). 5.2 Setting up the pump unit {1 Be_pume ray only be instar on a base plato (soa ame), NOTE Material damage dus to distortion of the base plate! » Place the base plate on the foundation and fasten it as deserved below. 52.4 Resources, tools and materials: =" Foundation bolts = Stee! washers = _Nor-shrinking mortar grout = Spirit level 1._Lift the pump unit (-+ addtional instructions for the pump Unit pump system) and (-» 41 Transport, Page 14). 2, Attach the foundation batts from below into the base plato fixing holes, Placing the pump unit on the base plate fi Queene tne manutacurersinstuctons when using ade sive anchors. 3. Set the pump unit down on the foundation. When doing 50, sink the foundation bots into the prepared anchoring holes Pp BOSS=O Os TOF OF FO. HOSS OSG oS Gog 0 OO pS P0a890.08 PoO%POC? 80) fo oes eS oes Cloke o& Fig. 8 ‘Setup with foundation (schematic diagram) 4, Use steel washers to ign the pump uni othe height and system dimensions as described below. "Place a stesl washer (2) to tho le and right-hand side ‘of each foundation bolt (1). Ifthe distance between the anchoring holes is greater than 750 mmm, place addiional steel washers (3) inthe middle, on each side ofthe base plate 5, Make sure the stoel washers le fat against the base plato, In full contact, 8. Use an integrated spirit level (laser alignment device) to check end to end and side to sie =" Permissible height deviation (+ dimension drawings, ‘additional instructions forthe pump system), 7. Repeat the procedure until the base plate is comectly algned. 100098 1280n BA-2010.08 HO, VHC series‘Setup and connection DESMI 522 Fastening the pump unit @ | The damping behavior is improved by fling the base plate with mortar grout (additional instructions forthe pump unit, pump systom), 1. Fillthe anchoring holes with mortar grout 2. When the mortar grout has set, screw the bass plate tight attree points withthe appropriate torque. 3. Before tightening the remaining bolls, compensate for any unevenness inthe surface using metal spacing shims next to each bal. 4. Fillthe inside of the base plate with conerete, if intended, Knock on the base plate to ensure that no cavities are cre ated inthe process, 5.3 Installing the motor and coupling {Ord necessary ifthe pump unt is asserbas on ste. & | Ifthe pump is delivered without base plate, provide a base IL plate which securely prevents torsion and impermissible Vibrations during operation. Compensate the height for the ive, ‘As a standard, the pump-side coupling half is already installed with a ransiion Ft tte NOTE Material damage due to instalation errors! > Keep the coupling halves properly aligned when slipping them on > Donnot knock or hit any components ofthe pump or motor. » Do not shrink the coupling halves by heating them. 53.1 Installing the coupling fi Constthe manutacturer for couptings with poss fs 1. For detailed information and special coupling, obsorve the manufacturer's specifications. 2. Make sure both coupling halves have the same diameter. 3. Smear molybdenum disulfide (e.g. Molykote) on the shaft fend of the motor. Insert the shaft key. 5. Slide on the motor-side coupling half until the shaft end is| flush withthe coupling hub, 8. If present, tighten the grub screws an both coupling halves. Observe the tightening torques (-» manufacturer's speci- cations), 53.2 Setting up the motor Resources, tools and materials: Metal spacing shims 1. _Littthe motor (-+ manufacturer's specications). 2. Place the motor on the base plate. 3. Connect the coupling halves. Keep the prescribed gap betwen the coupling halves (+ dimension drawings) 4, Use suitable metal shims on the motar to align the end of the motor shaft to the end of the pump shaft 5. Screw in the motor bolis, but do not tighten them yet (55:72 Aligning the moter, Page 25). 20. HG, VHC cores BA2010.08 1000 88 1280DESMI Setup and connection 5.4 Planning the pipes 543 Specifying pipe lengths | The parallel operation of pumps is only permitted wth tho UL express consent of the manufacture. 5.4.1 Spocitying supports and flange connections NOTE Material damage duo to excossive forces and torques, ‘exerted by the piping on the pump! A = > Do not exceed the permissible mits (-» cimension drave \ ings). \ | > If prosont: observe the manufacturers’ specifications for the aualiary systems 4. Caleulate the pine fares, taking every possible operating \ condition into account \ ee Colaiwarm L = Empty = Dopressurizediprassurzod Fig. 10 Straight pipe lengths upstream and downsteam = Positional cnanges ofthe flanges of the pump (recommended) 2. Ensure the pipe supports have permenent lowtcion py a 5 x properties and do not seize up due to corrosion re 3. Provide suctionside and pressure-side bleeding > Maintain the recommended minimum values when 5.4.2 Specifying nominal diameters tegtonng the pum. | Koop te fw rosistance in the ppos as law as possible ier pe ost £ | Suction side: shorter pipes are possible but may restrict LL the hydraulic performance. 1. Observe the suction, pressure and ausiary pipe dimen. Prose sido: shortor pipes aro possible but ean resuitin sions (— cimension drawing). inereased operating noise. 2. Make sure the nominal suction pipe dameteris not smaller tan the nominal suston lange diameter 544 Optimizing changes in cross-section and 3, Mako sure the nominal pressure pipe diamotor is not smaller than the nominal outlet lange diameter. direction 1, Avoid abrupt changes of cross-section and direction along the piping, 2. If several pumps are operated simultancausly and gas-loaded pumped liquid is pumped! =" Ensure the same pressure conditions for each pump by laying the lines syrmmetically, = Same cross sections and line langths ‘ror the joint ‘supply fine upto the pumps. 3. Make sure no cavitation can occur 5.45 Avoiding excessive pressure 2X WARNING Risk of injury due to excessive presaurat > If there is na overpressure safety valve inthe pump: Pro- vide appropriate safety equipment (eg. blow-out disk) in the pressure pipe. 1. Observe the manufacturer's specifications. 2, Make sure the factory setting of the safety equipment meets the requirements of the system. 3. Always feed the return flow ofthe safely equipment in the safe (depressurized) area, 100098 1280n BA-2010.08 HO, VHC eerios 21‘Setup and connection DESMI 5.46 Providing safety and control devices ‘Avoid impurities @ | We recommend also using a filer in the suction pipe during 5.47 Making it possible to drain the pump > Have a sufficiently large ol receptacle possible, operat. 5.5 Connecting the pipes 1. Praddoa fiterin te suction ips sccordingtetMefolowing 5 | conngedons fr sucton, postu, érlnage and eulory Pipes (-» dimension drawing), ‘Operating phase ume [Mesh ae All —_______ NOTE, Sonap rave ang ar 7 Banaae opamp, hoses ong daring pressure ets the altar, aor > Da notaibjetinepunp Rosse tings 0 mpeminbhe pressure when testing pressure or fushing During operation war-v00_ [# > If necessary, cisconnect he pump, hoses and fitings trom Ze 3 the system beforehand 200 6 55. Keeping the piping clean a7 8 ‘Tab. 8 Filer for suction pipe ~ mash size por NOTE eperating phase Materia damage due to impuritios in the pumpl 2. Provide diferential pressure monitoring equipmentta mon.” Make sure no impuriies can enterthe pump. itor impunties: Observe the permissible differential pressure ofthe fk ter (+ manufacturer's specifications) Avoiding reverse running 1. Install rolovant safely equipment (non-oturn valve) to ensure the medium does nat flow back when the pump is switched of. 2. Distance fom outlet lange to noneetum valve < 2m, Avoid drainage > Route suction/pressure pipes and auxliary pipes so that the pump, blocking system and pipes will not arain when, the pump is not running. Making provisions for isolating and shutting off pipes 1 For maintenance and repair work, provide pipe connec- tions for fushing, bleeding and draining all rlovant pipe areas (customer instalation) Select shutoff devices that can be secured against acc dental opening Provide shut-off devices in the suction and pressure pipes. Provide shut-off plates inthe suction and pressure pipes. 2 3 Allowing measurement of the operating conditions 1. Provide pressure monitoring equipment in pressure pipes. {As close as possible to the pump, while observing the limit values (— pump data sheet) Provide for pump-side termperature measurements, suction and Clean al piping parts and valves prior to assembly. Ensure no flange seals protrude inwards. Remove any blank flanges, plugs, protective folls andi protective paint from the flanges. 2 Installing auxiliary piping Observe the manufactures specifications for any auxllary ‘operating systems which are present (-» manufacturer's specications, addlionalinsinicions forthe sealing sys- tem), 55, a Install the auxliary piping stress-free and sealed. To avoid air pockets: run the pipes with @ continuous. upward or downward slope to the pum. 553 1 2, 3 4 Installing the suction pipe Remove the transport plugs from the pump. Install tho suction pipe. Make sura the flange seals do not protrude Fit the connection for fing the pum. ‘Make sure the connection 82e corresponds othe viscosity of the pumped liquid 554 1, Remove the transport plugs from the pump. 2. Install the pressure pipe 3. Make sure the flange seals do not protrude inwards. 4 Insta 9 the pressure pipe It there is no overpressure safety valve in the system: Pro- Vide suitable absolute pressure liters in the system, 22 HG, VHC sores BA2010.08 1000 88 1280Setup and connection ig the heating pipe (optional) ove the transport plugs from the pump. Install the fitings, Install the heating pipe. Make sure the flange seals do net protrude inwards. 5.5.6 Checking the stress-ree pipe connections. ¥ Piping installed and cooled down 41. Disconnect the pipe connecting fanges from the pump. 2. Check whether the pipes can be moved freely in all direc. tions within the expected range of expansion’ ‘Nominal diameter < 150 mm. by hand Nominal giameter > 180 mm: with a small lever Make sure the flange surfaces are parallel Roconnect the pipe connecting langos tothe pump. Make sure the flange seals do nat protrude. 5.6 Electrical connection 5.6.1 Connecting the motor Risk of death due to electric shock! > Havel electrical work carried out by qualified electricians: only Isolate the motor from its supply vollage and secure it against being switched back on again prior to any work on the electrical system, Connect the motor according to the connection diagram. Provide appropriate cable ducts, ‘Make sure no danger arises due to electric power, Install an EMERGENCY STOP switch, 562 Checking the sense of rotation It present, check the sense of rotation with a rotary fold measuring device. Risk of death due to rotating parts! » Use porsonal protective equipment when carrying out any work on the pump. ‘Secure the shaft key from being thrown out when checking the sense of rotation, Koop an adequate distance to rotating parts. NOTE Material damage caused by dry running or of rotation! _Uncouple the motor fram the pump. 1 2 Sitch the motor on and immediately off again Chock whether the motor’s sense of rotation is the same 28 that of the arrow on the pump. If the sense of rotation is diferent: ‘Swap two phases (-» 6.6.1 Connecting the motor, Page 23). 4, Couple the motor to the pump agein. 3 563 Connecting the instruments Instrument connection (-+ additonal instructions for the LL pump system). 100088 128en BA2010.08 HO, VHC cores 23‘Setup and connection DESMI 5.7. Aligning the pump u 57-1 Checking the alignment of the coupling | Permissible deviations and dimensions (-» manufacturer's LL speciteations. Check the alignment of the couplings (-> manufacturer's specifcations). NOTE Material damage due to incorrect alignment of the cou- pling! » Align the motor exactly tothe pump if there is any vertical Tatoral or angular misalignment > For detailed information and special couplings (-> manu- facturer's specifications), Checking the alignment of the coupling Resources, tools and materials: = Laser alignment instrument, or = Feeler gauge = Straightedge = Dial gauge (for couplings with spacer piece) = Manufacturer's specifications PDs Risk of death due to rotating parts! > Isolate the motor from its supply voltage and secure it against being switched back on again belore all assembly and maintenance work. 2. Check the ght gap towards the outer diameter using @ straightedge (1) = Position the straightedge across both halves of the coupling Align the motor if there is @ visiole gap on the outer diameter (-» 5.7.2 Aligning the motor, Page 25) 3. Measure the gap with a fooler gauge (2): = Permissible gap (—~ dimension drawings, manufac- turer's specifications), Use the fooler gauge to measure the gap (A) botwoon the coupling halves. = Align the motor if the gap is too wide (-» 5.7.2 Aligning the motor, Page 25) @ —t Fig. 12 Checking for lateral and vertical misalignment 4, Check for any lateral o- vertical misalignment using the dial gauge: = Cary out the measurement as iustrated. Align the motor if there is any lateral or vertical mis- alignment (+ 5.72 Aligning the motor, Page 25) Permissible axial or racial deviation, measured on the ‘coupling front or circumference: (-> manufacturers spectications) Fig. 13, Checking for angular displacement 5. Check the angular displacement with a dial gauge: = Carry out the measurement as Mustrated. = there is any angular displacement: align the motor (5.72 Aligning the motor, Page 25). 8. Check the coupling alignment again and realign the motor Fig. 11 Checking the alignment ofthe coupling necessary 1. Measure in two planes at an angle of 80° on the circumfer= fence of the coupling 24 HG, VHC cores BA2010.08 1000 88 1280DESMI Setup and connection ning the motor @ | Necessary ifthe gap wiath or latoral, eight or angular cis- LL placement is too small or large. 41. Align the motor so that the coupling halves are oxaclly in line and ft shims If necessary, 2. Check the alignment 3. Repeat the alignment procedure if there is sill any vertical rmisalignment. 4. Then tighten the motor bolts. 5.8 Installing the coupling guard 1. Ifthe coupling guard is not pre-assembled upon delivery: = nsall the coupling guard Adjust the coupling guard to the distance between the motor and pump. Ta do so, move the sliding piece in the outer part ofthe coupling guara, = Screw ihe outer part and siding piece together. 2. Ia protective cover is used = Make sure there is enough space between the protec. tive cover and pump/motor for ventilation of the unit 100098 1280n BA-2010.08 HO, VHC series 25Operation DESMI a Operation For pumps in explosion-hazard areas (+ ATEX addtional instructions). te For pumps as part ofa pump unit or pump system (-+ add tional instructions forthe pump unit pump system). re 6.1 Putting the pump into service for the first time @ | Ensure that all work is caried out by specialist technicians DL onty — Installation, intial startup, repairs, maintenance = Work on the electrical and electronic equipment 6.1.4 Identifying the pump type > Identity the pump type (-+ pump data sheet) @ | The pump versions vary e.g. with regard to the bearing Lubrication, type of shart seal and auxiliary operating sys- toms. 64.2 Checking the shutdown period > Afterdownimes > 1 year (_» Special storage and treatment for storage of screw pumps}. eas @ | Only necessary for pumps treated for storage. fon ry for pump rag) Removing the preservative » Remove the preservative (-» 4.4 Removing the preservae tive, Page 18). oa Lubricating the bearing/gear box @ | Pumps with cve-side, grease lubricated antiicon bear- ings are ready for operation upon defver. > Fil them with lubricating oll (+ 7.2.2 Lubrication Page 22). 6.1.5 Preparing auxiliary systems if available) @ | The manufacturer does not accept any labilty for damage UL causes by insaling or using a thickparty oF unapproved auxiliary system, ‘Sealing system 4. Make sure the sealing medium is compatible with the pumped lau. 2. Identity the seating system (-» pump data shee). 3. Install the sealing system (-> manufacturer's specit- cations, additonal instuctions for the sealing system, additional instructions forthe pump system). 4. Make sure the parameters required forthe installed seat ing systom are met (—+ pump data sheet, manufacturor's specifications). Overpressure safety valve & | Overpressure safety valves supplied by the manufacturer LL are pre-set. > Mako sure the overpressure safety valve on the system side meets the requirements ofthe pump. Heatinglcooling of the housing (optional) | The top height ofthe top shaft may be changed through TL heating. inthis case, the pump unit must be realigned (C257 Aligning the pum unit, Page 24), 1. Lay down the connections and intallheatinglcooling prop= ely (-+ manufacturer's specifications). 2. Check the tachnical data of the heatingleooling medium (Corder data sheet) 3. Blaed the heatingleoaling, Forheatinglcooling, ensure: = Required parameters (> system documentation, pump data sheet, dimension drawings) Difference in temperature between the heating medium ‘and pumped liquid < 50 °C = Switch on the pump heating at least 2 hours before putting the pump into sorvio. 1.6 Filing and bleeding For flammable or explosive pumped liquids (+ ATEX adal- tional instructions), Lo o Pump sot up and connected property All connections stress-tree and sealed Suction-side and pressuresside valves closed Drainage ftings closes BTS ZX WARNING Risk of injury and poisoning due to hazardous pumped tiquidst > Sofely cllect any leaking pumped gud and alspose of in accordance win envranmenal ries and requrements NOTE Material damage caused by dry running! > Make sure the pump is filled property 41. Open the suction-sde valve completely, 2. Open the prossure-side valve completely 3. Fill the pump and suction pipe with pumped lquld unt pumped liquid escapes without bubbles. 4. Ensure that no pipe connections ae leaking 28 HG, VHC sores BA2010.08 1000 88 1280DESMI Operation 617 Switching on 41. Mako sure the pumped liquid is at operating lomperatue (pump data soa). Pump setup and connected propery F Notr setup and connected oper 2. Open te pressieie valve comply & Noto crac cloned win te reorn 4. Open the suction side valve completely. 9 Motor exactly aligned win te Pure 4 meron mentee mae sets ning smaciy ‘safety equipment installed and tested for functional 5. Make sure any temperature changes at pumps with hot Al safely ea , fi t installed and tested for functionality pumped liquids are below 2 Kimin. wv Pump prepared, filed and bled property 6. After the first load under pressure and at operating temper- 1 Itptesent: heatinglcooting and pumped lquld at operating "ture choca hat the porn et eokens temperate (-» pump datasheet) ¥ Ausliary operating systems ready for operation and 6.1.8 Switching off switched on ZXWARNING: Risk of injury due to running pump! Do not fouen the running pump. » Do not cary aut any work on the running pump. 1 Risk of injury and poisoning due to pumped liquid spray ing out! Use personal protective equipment when carrying aut any work on the pump. Sitch off the motor. Present: 4. Check the coupling alignment Risk of injury due to hot pump parts! » Use porsonal protective equipment when carrying out any work on the pump. Maintain tne folowing functions if ‘Supply of cold water unt! the operating temperature of the pump Is below 100 °C Sealing system 2. Close the suctionside and prossure-side valves. 3. If present and permitted for the process: switch off heating ‘The pumped liquid must not solty ‘operating temperature ‘and realign the motor if necessary (-» 5.7.1 Checking the NOTE Bearing damage caused by overheating » Open the leak drain if available. > Koep the cooling rts clear. > Protect the pump against direct sunight. NOTE ‘damage caused by dry running! > Make sure the pump i filed property NOTE Risk of cavitation when throttling down the medium flow rate! > Fully open the suction side valve and do net use it fo adjust the flow rate Check the fiter for contamination on a regular basis, > Maintain the viscosiy ofthe pumped liquid inthe specified area (+ pump data shee!) NOTE Material damage due to excessive pres > Do not operate the pump while the pressure-side valve is closed, falgnment of the coupling, Page 24), 5. Check alltie bolts and tighten them if necessary. 100098 1280n BA2010.08 HO, VHC coros 27Operation DESMI 6.2 Operation 621 Preparing operation I necessary, carry out the following steps: = With heating, switch on the pump heating at least {wa hours before putting the pump ino service, - Propare the auxiliary operating systems (811.5 Proparing auxliary systoms (if available), Page 26) Fill and bleed the pump (6.1.6 Filing and bleeding, Page 26) = Make sure the pumped liquid is at operating tempera ture (-+ pump data sheet) 62.2 Switching on Pump intially put into service properly ¥ Operation prepared properly Risk of injury due to running pump! > Do nat foueh the running pump. > Do not cary out any work on the sunning pump. >If possible: allow the pump to coal dawn before commenc- ing work, Risk of Injury and polsoning due to pumped liquid spray Ing out! Use personal protective equipment when carrying out any work on the pump. NOTE Risk of cavitation when throttling down the medium flow rate! > Fully open the suction side valve and do net use ite adjust the flow rale NOTE Material damage due to excessive pressure! > Do not operate the pump while the pressure-side valve is closed, Open the pressure-side valve completely Open the suction-side valve completely Switch on the motor and make sure itis running smoothly. Make sure any temperature changes at pumps with hot pumped liquids are below 2 Kimin, 62.3 Switching off NOTE Material damage caused by voltage peak: > Only switch off the unit with the emargency-stop switch in an emergency! 41. Switeh off the motor. present =" Supply of cold water uni the operating temperature of the pump is below 100 °C = Sealing systom 2, Close the suction-side and pressure-side valves, 3. If prosent and permitod forthe process: switch off hating, = The pumped liquid must nol solidity Maintain the folowing functions if 6.3 Shutting down the pump 2X WARNING Risk of injury and poisoning due to hazardous pumped liquids! > Use personal protective equipment when carrying out any work on the pump. » Safely collect any leaking pumped liquid and dispose of it in accordance with environmental rules and requirements, » Neutralize residues of purnped liquid in the pump. > When disposing ofthe pump (+ 4.§ Disposal, Page 17). 28H, VHC cores BA2010.08 1000 88 1280DESMI Operation 1. Tako the following measures whenever the pump is shut 6.4 Start-up following a shutdown period 4. onsen the mantoctas speciaons (+ atonal ae ars fatto tango sage ond tstvontsoaye anit | Taka moms aceang tho] Seating down for a umped liquid (+ Table 8 Measures arry out all steps as for the initial startup (—> ‘tt down er 8 | pumped ul Table 8 Mager the pump inte service forthe fist time, Page 28). pores””’ | pumped Soe 3) , penreate againstacceerial | 6.5 Qperating the stand-by pump emptied |» Close the suction-side and 4 | The parallel operation of pumps is only permitted with the pressure-side valves. TL express consent of the manufacturer. Gey roe ca panet te saior] owas the pump and say pumo stray. © Disconnect the electrical connections: Stand-by pump filled and bled Snsarcocine mit agantbeng! | Operate esenday pp atlas once a week tered on gan pane [> Faw te sage rdvcions sein! [" 8S Sale Bam i) Tab 7 Woesre obo ton ie panpis dom Batavior of | Duration of sldown pending onped uel | on reves Short a seamentna |" pomp, np sotaivre’ [> Heat» [> Eno fear rere |” elnino romaroave | thepump, | conainae counes | Sess Sane [> Heat ow» |» Envy rece crenety |” folpmo Sranes | Seppe cope |» woe Cini Renae ead |= = nanos one epi. > fen proswatve snopes Tihs 8 Wiese dpa one ako este pone 2, Forturher measures (-+ manufrs specesionsMaintenance DESMI 7 Maintenance @ | For pumps in explosion-hazard areas (-» ATEX adaltlonal IL instructions) @ | Trained service technicians are available for fiting and fi 9 repair work. Won roquosting servic, presont a pumpad ‘medium cerificate— DIN safely data sheet or document of compliance (—» 9.7 Document of compliance, Page 40), Ensure that all work is carted out by specialist technicians only Installation, intial star-up, repairs, maintenance = Work on the electrical and electronic equipment te 7.4 Inspections ‘The inspection intervals depend on the operational strain on the pump. ‘Automatic monitoring functions (-» system documenta- tion), Risk of Injury due to running pump! > Do net touch the running pump. Do not cary aut any work an the running pump. te ZS WARNING Risk of injury and potsoning due to hazardous pumped liquids! > Use personal protective equipment when carrying aut any work on the pum. Check at appropriate intervals: "Temperature of aniiiction bearings with metal cage (alarm at 700 °C, shutdown at 120°C) Normal operating conditions unchanged = Coupling alignment and condition of elastic pars = Check the functionality of the safety equipment G manufacturers specications) Proper conation of the auxiliary systems = present, make sure the blow-out disk is intact (+ manufacturers spectications) 2. Fortrouble-ree operation, always ensure the folowing = No dry running = No leaks = No cavitation = Suetionsside valves open Prassure-side valves open = Unclogged and clean fters Sufficient suction pressure = No unusual running noises or vibrations = No excessive leakage at the shat seal = Check function of the auxiliary operating systems 7.2 Maintenance Mechanical seals have functional leaks (— manufacturer's specifications). to Mechanical seals are subject to naturel wear, which stongly depends on the respective operating conditions, Therelore, general statements regarding tir service Ife cannot bs made, Maintenance intervals are reduced for more dificult ope ating canaivons (e.g. swiching on and of constantly igh tempertures, low vscosiles, aggressive ambien! and process condition). rte Ps Risk of death dus to electric shock! > Have all lectrical work carried out by qualified electricians: only Risk of injury due to running pump! > Do net touch the running pump. > Do not cary out any work on the running pump. > Isolate the motor from its supply voltage and secure it against being switched back on again before all assembly ‘and maintenance work > Secure the pump against pressurization before all assem- bly and maintenance work Risk of death due to rotating parts! > Make sure the coupling guards led after working on the pump. 2X WARNING Risk of Injury and polsoning due to hazardous or hot Pumped liquids! > Use porsonal protective oquipment when carrying out any work on the pump, > If possible, allow the pump to coal down before commenc- ing work “Mako sure the pump is doprossurized Empty the pump, fish (when necessary) and safely colle the pumped liquid before disposing of itn accordance with enviconmental regulations, 7.2.4 Maintenance table > Perform the maintenance work as specified in the fllowing table unless required otherwise by the operating mode, 30 HC, VHC sores BA2010.08 1000 88 1280DESMI Maintenance Interval ‘Sub-assembly (if | Who” | Measure present) Hourly during the ‘Sealing system’! B Check the filter and vent valve for dirt." start-up phase Check the blocking medium filing level.” Weekty Gear box [> Check the at evel nousingtbearing cap | F = "Only when ata stanesil (wait for approximately 15 minutes) > _Refticnango it necessary (~ 7.22 Lubicaton, Page 52). Mechanicalseat |B |» Check for take F > In the event of major leaks: = "Determine the lak intensity by counting the drops. = Consult the manufacturer (spec the les positon and intensity). = _ Replace the bearing ngs (consul the manufacture) Shatsealsigs |B |» Check for teats F > In the event of major leaks: = Check the of fovel at regular intervals, = Determine the teak intensity by counting the drops. = Consult the manufacturer (spect the leak positon and intensity). = _Replace the shaf seal ings (consul the manutactre Drive unit F > Check for wear." ‘Sealing system’) F » Check the function. *) F > Clean the filter and vent valve." © |p Top up the bocking medium i necessary > ifthe blocking qu i dry = _Check the mechanical seal.’ Heater F » Check the function. F > Check for leaks.") ‘ier the fret ‘niifcion bearings |F | Change the ail» 722 Lubrication, Page 32) 250 operating hours, | wth ol lubrication atthe test afer oo 15 gneck ne aigunouk one cousng I By. Grockag ne | at ine latest af Drive unit F > Check the alignment of the coupling (-> 6.7.1 Checking the alignment of the coupling, Page 24). every 3000 operating | Ariiicion bearings |F |» Change the ol -> 72.2 Lubrication, Page 32) hour, after & months | wih ol ubrication atthe latest Yearly Gear box F [© Replace the ar release fier nousingfbearing cap Dive unit F [© Check he alignment of he coupling (= 87.4 Checking the alignment of te coupling, Page 24). Tab. 9 Maintenance - Intervals and measures 1) (+ manulacture’s specifications, system documentation, aditional instructions for the sealing system) 2) 8 perator, F = expert 100098 1280n BA2010.08 HO, VHC erios 9Maintenance DESMI 122 1 Lubrication Observe the order-speciic documentation (-» system doc- tumentation) IT in doubt, the lubrication quantities specified there apply. NOTE Material damage due to Incorrect lubrication! > Make sure the lubricant type is correct, (-+8,3 Lubricants, Page 38), > Make sure the lubricant quantity is correct (C83 Lubseants, Page 38), Changing the lubricating of! aT 1 Change the lubricating ol (+ 9.3 Lubricants, Page 38) Unscrew the ol drain and drain the lubricating ol, t oper- ating temperature, into a suitable container. 2. Close the oll drain and ref with lubricating of. Topping up lubricating oil 7.3 Removing and installing the pump ‘Any warranty claims are rendered void if the pump is ‘opened ay the customer during the warranty perio, Risk of Injury due to running pump! Do not touch the running pump. » Do not carry out any work on the running pump. » Isolate the motor from its supply voltage and secure it ‘against being switched back on again defore all assembly ‘and maintenance work, Secure the pump against pressurization before all assem- bly and maintenance work Risk of death due to electric shock! > Have all electrical work carried out by qualified electricians: only 2X WARNING fj Sherge te lscatng ol (+9 Lubicants, Page 38, Risk of injury and poisoning due to hazardous or hot pumped liquids! - >Use personal protective equipment when carrying out any work on the pump. > Emply the pump, safely collect the pumped Kauid and dis- pose of tn accordance wih environmental regulations NN > Allow the pump to cool down before commencing any work. 2 > _Make sute the pump is eepressurized 734 Removing the pump Pump sepressuized Pump complotely empty, fushed and decontaminated © Electical connections dlsconnected and motor secured agains beng switched on again Pump cooled down Fig. 14 Oi feve eyelet on the gear Box housing + Coupling guard dismounted or bearing cap On couplings wih spacer piece: spacer piece removed + Maximum of level > Remove the pump from the system, 2. Minimum oi level 4. Open the ol ler plug. 2. Fillthe gear box housingbearing cap with lubricating ot Unt the ot evel in theo level eye within He speced range. Screw inte ol lr plug with seal ring 4 Check the off lvel a the ol lave eyelet and change tit necessary. 32 RO ViC ens BazoI008 1000 98 1780nDESMI Maintenance Returning the pump to the manufacturer work is only carried out ifthe document of com- LL pliance is presented (-+ 8.7 Document of compliance, Page 40). Pump removed Pump cooled down Pump cleaned AAlfangos and bores closed Enclose a truthfully and fully completed safety certficate ‘when returning pumps or components to the manufacturer (87 Document of compliance, Page 40), 2. Take necessary measures, depending on the required repair work, as list inthe table below when returning the pump to the manufacturer FRSS 7.4 Repairing the pump fi Tae sence tecicins are avaole fo fing and repair work, When requesting service, present a pumped ‘medium certifeate -DIN safety data sheet or document of Compliance (— 9.7 Document of compliance, Page <0), Repair instructions can be ordered with spare parts if car- ‘ying out the repair work yourset Risk of injury due to running pump! » Do not touch the running pump. > Do not carry out any work on the running pump. > Isolate the motor from its supply voltage and secure it ‘against being switched back on again before all assembly Repalre Measure for return and aintonance work a the > Flush the punp ana ‘manufacturer's decontaminate it if it was 744 — Ordering spare parts: premises Used forhazardous purped | 1, Have the flowing formation ready to han when order fais, ing spar parts (-» 3.1.1 Type plate, Pago 0) > Rot th completo pump 9 Shor designation othe pump (rot dlsassombles) tothe = Order number manwactrer, = Machine number sera number > Submit ne felowing deta [hem number ofthe pr (-= spare pat st) of TAG = Repair reason number» manufacturer's equipment it) = _Sperating condtons = Designation = Gteantly Wah waranty |» Flush the punp and 2. Submit te required bearing pay when ordering antticson cam at ne See nate twas bearings (do not use standard bearings): manufacturer's used for hazardous pumped ha premes is = a > Return the complete pump Antic ns DE) (rot dsascomles) te the Groove ballbearng [3 mmanwactrer Cylnaialoterbearing [C2 > Submit the folowing details: joinerical ler beating | a inormaton onthe Angular battbearng | 64 Course of evens ich cours of ovat wh Fourseintbearng | normal = Operating conditions Tab. 11 Antfieion bearings ~ required beating play “abs 10 Weasires forearm 100098 1280n BA-2010.08 HO, VHC cores 93Troubleshooting DESMI 8 Troubleshooting If matfunetions occur which are not specified in the following table or cannot be raced back tothe species causes, please ‘consult the manufacturer Possible malfunctions are identified by a number in te follow ing table, Thisnumber identifies the respective cause and rem ‘edy in the troubleshooting lst. Matfunction Number Pump not pumping Pumping rate insufficient Pumping rate excessive Pump running roughly of very loud Pump jammed Pump leaking Excossive motor power uptake ‘Tab. 12 Malfunctioninumber assignment Malfunction number ‘Cause Remedy 1[2 [214 [5 [817 x [x |= |= [= | | | excess play between: > Repair or replace any wom parts > Consult the manufacturer, + Conveyor serous + Conveyor screws and housing = |= [x [= [= [= [ suppiyisuetion pipe closed by valve Open the valve completely = [= [x [= [= [= | Pump not tee completely Fill pump completely (> 6.1.6 Filing ang bleeding, Page 28) [x [= [x [= [= [= | Motor speed too tow > Increase the molar speed if speed contrat is available, XX [= [x [= [= [= [Suppyisucton pipe, pump or fter blocked [» Clean the supply/suction pipe, pump oF or encrusted fiter, > Check the mesh size ofthe filter and changeit, necessary, after consulting the manufacturer. X= [= Px [= [= [= [Uncontroted opening ofthe safety vave |» Check the safety valve setting and adjust iti necessary. [= [x [x [= [= [= [Pump running in the wrong sense of rotation | Check the drive's sense of rotation and correct if necessary (—+ 5.8.2 Checking the sense of rotation, Page 23). ® [= [=e E [ = | Pam ven any > Consult the manufacturer, [x [= [x [= [= [& | Pressure pine blackes > Clean the pressure pipe % [x [= [x [x [x [x | Fe bots nat tightened propery > Tighten the tie bolts. x [x [x]x X | The viscosity or temperature ofthe pumped |» Consult the manufacturer. ligui is outside the range specified for the pump (-» pump data sheet) = |x T= [x ]= [= [= [Suctonioressure pipe cross-section too |» Increase the cross-section arrow > Remove any encrustations from the suction of pressure pipes. 3 HC, VHC sortes BA2010.08 1000 88 1280DESMI Troubleshooting Malfunction number ‘Cause Romedy 172 (2 [4 [e[7 =] [= [x [= [= [= [Pumped tiquia temperature too high: pump |» Lower the temperature, 's cavitatng > Adjust the spoed. > Consult the manufacturer = Dc [= [x [= |= [x [Pressure-se valve not opened wide enough |» Open the pressure-side valve completely = T= [x [x |= [= [x | motor speed too nigh > Reduce the motor speed i speed contro! is available =F FFF [= [XE [Pao teas > Consult the manufacturer = T= [1x [= [= FF [counting etements worn > Replace the coupling elements, check Coupling not aligned properly the coupling alignment and correc if necessary (-» 57.1 Checking the alignment af the coupling, Page 24). = T= [x [= [EF [lesuticientoitin the gear b0x housing > Filwith il 7.22 Lubrication, Page 82) =F PIE [EF | rnsutient of in the bearing housing > Filwith oll (= 7-22 Lubrication, Page $2) T= [= [x [x |= | | Pipes cistonea > Gheck the pipes. > Connect the pipes without tension, — |= [- [& ] |= | [Expansion ofthe inner pump parts due to |» Wail for the temperature equalization. excess temperature = |= [- [x [x [= [x [Anniston bearingsicoguheats defective |» Consult the manufacturer." —T= FF [x [x [= [x [Pump cistorea > Check the pipe connections and supports and the pump attachment. > Check the coupling alignment > Check the attachment of the support foot > Check the foundation = T= [x [& [= [x [ieteative aniviction bearing in motor > Consult the manufacturer ‘Tab. 13 Troubleshooting ist 41), Retum the pump to the manufacturer if necessary 100098 1280n BA2010.08 HO, VHC cores 95Appendix DESMI 9 Appendix 9.1. Technical specifications @ | Further technical specifications (+ pump data sheet i 214 Amblent condtions & | For operation under ether ambient condions (+ punp Ai Sta heed or const the manulaciuree + Temperature - max. 40 °C, min. 10°C (or pump data Sheet) + Max. setup height above sea aval of 1000 9.1.2 Sound pressure level @ | Measurements were taken in accordance with DIN 45635, IL part +. The emission values were measured under repro- ‘lucite conditions in accordance with DIN 45635, part 24 ‘The measurement is based on a single screw pump. The specified sound values are approximate values. I Fig. 15. Arbome sound level ciagram (source: VOI 3743) x Power consumption [kW] Measuring surface aborne sound level LpA [a8] A Variation 38 HG, VHC cores BA2010.08 1000 88 1280DESMI Appendix 9.2 Lubrication 9.21 Olligrease lubrication version Fig. 18 Overview of lubrication points, oilgrease lubrication version Bleeding Grease nipple Oil level sight glass Gear box housing Oil drain plug 92.2 Oil lubrication version 5 Fig. 17 Overview of lubrication points, oo! lubrication version il filer and bleeding Gear box housing Oil level sight glass il drain plug Drain for housing on suction sido Pump housing Oil drain plug Oil level sight olass 9 Top shat 40 Bearing housing 11 Ol filer and bleeding 100098 1280n BA-2010.08 HO, VHC eros 37‘Appendix 9.3. Lubricants DESMI 932 Lubricating grease, temperature of the pumped liquid 10-150 °C @ | The lubricant used is noted on @ material waler at the D pump. Manutac- | Lubricating grease | Type of turer saponification’? NOTE nae GRMUS Ui Material damage caused by using Incompatl wal Hralib ALS nly use one type of lubricant ony ‘ype oft BP Energrease 5 3 9.3.4 Gear oll, tamperature of the pumped a Epexa 5 Mauid 40-300 °c E80 Beacon 3 aI [GSE Fine Marson U8 turer Finke ‘iiiicon MZF 8 Types of mineral ol FuchsiDEA_| Renolt FWA 220 Asie Biasia 150 iauber | Gantoplex Aral Degel BS 150 Mobil Mobiux 8 BP Energol GRXP 150 Shel ‘Avania grease RS er Reductel SP 150 Total Matis Esso Spartan EP 150 ‘Tab. 15 _ Lubricating grease for pumped liquids at 10-150 °C Fina Giran 150 1) Uti Finke ‘Aviation oil EP 150 93.3 Lubricating groaso, temperature of the Fuchs Renolin GLP 180 PLUS Pumped liquid 160-300 °C aber luberol GEM 1-15 i Kivbero GEM 1-150 Manufac- | 180-200°C Mobi Mobilgear 628 turer Shel Omala oi 150 Aa GRNF Tota Carter EP 150 al ‘Avalib ATR2 ‘Synthetic of iHerb aP Energrease HTB 2 Finke ‘Aviation Finkol PA 1507 a Siatorma MO2 Tab. 14 Lubricants ~ gear ol 4}, Synthetic ol based on polyalphadlfin for continuous oper- | ESS Nowe 275 alonal temperatures down to~40°C, notmixable withmin- [Fina Beniex3 eral ol Finke Finkox AKF—-2 [Al FuchaiDEA | Renogel FHT? |G Miober | Petamo GHvaas_[ PHS Mobi Mobiterp 78 € Shel Darina grease2 [6 Total Caloris 8 € ‘Tab. 16 Lubricating grease for pumped hqulds at 150-300 "C 41) Al= aluminum complex, grease, PHS = polyurea 38 HC, VHC sotlos BA2010.08 1000 88 1280DESMI Appendix 9.4 Lubricant quant 9.5 Preservatives 9.4.4 Grease lubrication ‘Manufac- | Preservatives Size ‘Approx, amount of groaso [a] turer Oily Wax-type Initia fi Refill ‘Ag Rusta Tl10wi20 [- 147. 20 5 Aral Reselin M46, = 180 20 15 BP Energol LX 4 = 232 130 20 Ei Stockage = Tab. 17 Minimum amounts for grease lubrication Esso Rust=8an 335 [— 9.4.2 Oil lubrication Fina Rusan 20 = Finke Finkox— RSO - fluid | Finkox — RSO — Size ‘Approx. oll aty. [I Phamawnite ‘uid HC version VHC’ W- 08! “Gear box | Bearing cap | Y°"s!" Fuchsi0EA | Renolin MR 15 = housing Kober Contrakor A40K | Contrakor HW90 147. 1.30 = 1.70 Mobil Mobitarma 524 = 180) 160 = 40 ‘Shell Ensis motor ol 70W | — 232 30 = = Total Osyris HL -2 = 370 25.0) 60 = Valvoline [= Tectyt 5067 Tab. 18 _ Minimum amounts for ol lubrication Tab 18 Presewalves 1) Contains solvent 2) Compatible with foodstuffs 9.6 Cleaning agents Application area Cleaning agents: ‘Other Benzine, wax solvents, diesel, paraffin, alkaline cleaners Tab. 20 Cleaning agents 1000 88 128en BA2010.08, HC, VHC series 98smn DESMI 9.7 Document of compliance fj Please copy this document and sen together wih the pump. ‘Allindustral companies are obliged by statutory regulations to protect thelr employ detrimental effects when handling hazardous substances. Products end their components are therefore only repaired or inspected ifthe folowing declaration Is submited after being filed out property and completely anc signed by an authorized and qualified specialist technician I safely precautions have to be laken by the operating company in spite ofthe product being complately emptied and cleared, the required information must be submitted. This document of compliance is part of the repair or inspection order. 8, other people and the environment from We hereby declare that the returned device Type" Serial no. is free of substances that pose a risk to health. Special safety precautions are not necessary for subsequent handling. The pump has been completely emptied and thoroughly cleaned on the outside and inside prior to shipment and delivery. Last medium pumped by the pump: The medium posed a risk to heath ayes ono The pump has been emptied by the operating company. ayes No The pump has been thoroughly cleaned on the inside and outside by the operating «YES. BNO company: The pump came into contact with hazardous substances: ayes aNo If so: hazardous substance number accoréing to the Ordinance on Hazardous Substances CCAS registration number (chemical abstract service) Company institte: sir Zip cove, city Phone: Name: Position Date: Signature, ‘company stamp: ‘Tab. 21 Document of compliance 40H, VHC cores BA2010.08 1000 88 1280DESMI sno 9.8 Declarations according to EC machine directives 9.8.1. Declaration of conformity according to EC machine directives @ | The following declaration does not contain serial numbers LL orsignatures. The original declaration is delivered with the respective pump. Declaration of conformity [EC declaration of conformity according to machine directive, appendix i A We, Jah, Hein, Boenemann GmbH Postfach 1162, 31678 Obemkirchen Tol, +49 (0) 5724-390-0, Fax. +49 (0) 5724-390-200 hereby dedare that the following machine adheres tothe relevant EC directives detaled below: Serial number Designation HG, VAC Year of manufacture EC directives + Machine Directive (2006/42/E0) + Low-voltage srectve (2008/95/EC) + EMC directive (2004/708/EC) Applicable harmonized norms: + ENISO 12100-1:2003, + ENISO 12100-2:2003, + EN 809 Applicable harmonized norms for operation in explosion-hazard areas: + EN 1346541 + EN 13663-5 Responsible forthe documentation Joh. Heine. Bomemann GmbH Postfach 1162 31875 Obemkirchen ‘Company stamp / signature: ‘Company stamp / signature: ‘Technical Managing Director Head of Quality ‘Tab, 22 Dedlaration of conformity according to Tmachine directives 100098 1280n BA-2010.08 HO, VHC eeriossmn DESMI 2.82 Declaration of installation according to Ee Machine Directive ¢,| Te folowing dedaraton dos nt contain sera rumbors fi orSignatures. The orginal dectraton ls dolvered with ne respective par, Declaration of installation EC declaration of installation according to machine directive 2006/42/EC appendix IB We, Jah, Hein, Boenemann GmbH Postfach 1162, 31975 Obernkirchen Tal, +49 (0) 5724-390-0, Fax. +49 (0) 5724-890-290 hereby declare that commissioning of the fllowing pump is forbidden untl itis proved thatthe machine where the pump is to be installed acheres to the guidelines set inthe directive (2008/42/EC) Serial number Designation He, VAC Year of manufacture [Applicable harmonized norms: + ENISO 12100-1:2003, + ENISO 12100-2:2003, + EN B09 Applicable harmonized norms for operation in explosion-hazard areas: + EN 19465-1 + EN 1969-5 ‘Responsible forthe documentation Joh, Heint. Bomemann Gmok Posttach 1162 31876 Obemnkirchen ‘Company stamp / signature: ‘Company stamp / signature: ‘Technical Managing Director Head of Quality ‘Tab, 23 Dedlaration of Installation according to EC Machine Directive 42 HG, VHC cores BA2010.08 1000 88 1280