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Visvesvaraya Technological University

Belagavi-590018
2019 –2020

A
Internship
Report
On
“Computer Aided Mechanical Design”
Submitted in the partial fulfillment of the requirement
for the VIII Semester Internship-15ME84 for the award of degree of
Bachelor of Engineering
in
Mechanical Engineering
by
VENUGOPAL A
1GV16ME046

Under the Guidance of


Mr. MOHAN KUMAR K
Associate Professor,
Department of Mechanical Engineering,
Dr.T.T.I.T. K.G.F.

Dr. T THIMMAIAH INSTITUTE OF TECHNOLOGY.


(Formerly Golden Valley Institute of Technology)
Department of Mechanical Engineering
Kolar Gold Field – 563 120.
Visvesvaraya Technological University
Belagavi-590018
2019 –2020

A
Internship
Report
On
“Computer Aided Mechanical Design”
Submitted in the partial fulfillment of the requirement
for the VIII Semester Internship-15ME84 for the award of degree of
Bachelor of Engineering
in
Mechanical Engineering
by
VENUGOPAL A
1GV16ME046

Under the Guidance of


Mr. MOHAN KUMAR K
Associate Professor,
Department of Mechanical Engineering,
Dr.T.T.I.T. K.G.F.

Dr. T THIMMAIAH INSTITUTE OF TECHNOLOGY.


(Formerly Golden Valley Institute of Technology)
Department of Mechanical Engineering
Kolar Gold Field – 563 120.
Dr. T.THIMMAIAH INSTITUTE OF TECHNNOLOGY

(Formerly Golden Valley Institute of Technology)


Oorgaum Kolar Gold Fields – 563120
DEPARTMENT OF MECHNICAL ENGINEERING

CERTIFICATE
Certified that the Internship work entitled “Computer Aided
Mechanical Design” is a bonafied work carried out by VENUGOPAL A –
1GV16ME046, in the partial fulfillment for the award of degree of Bachelor
of Engineering in MechanicalEngineering of the Visvesvaraya
TechnologicalUniversity, Belgaum during the year 2019-20. It is certified
that all corrections/suggestions indicated for the assessment have been
incorporated in the report deposited in the departmental library. The
technical seminar report has been approved as it satisfies the academic
requirement in respect of Seminar-15ME84 prescribed for the Bachelor of
Engineering Degree.

………………….. .………………… ……………………

Signature of Guide Signature of HOD Signature of Principal


Mohan Kumar K Dr. P D Sudersanan. Dr. Syed Ariff.
Name of Examiners Signature with Date

1. 1.
2. 2.
3. 3.
Computer Aided Mechanical Drawing 2019-2020

Acknowledgement

I am expressing my sincere gratitude to the following people and acknowledge them for
having us in completing the seminar successfully.
With warm hearts and immense pleasure we first thank the almighty for his grace and
blessings, which drove us to the success and pray for the showers all through our life.

I would like to express our deep gratitude to Dr T THIMMAIAH INSTITUTE OF


TECHNOLOGY for providing excellent infrastructure for the successful completion of
this internship.
I am very much thankful to Dr. SYED ARIFF, Principal – Dr. TTIT and Dr. P D
SUDERSANAN, Head of the Department – Dr. TTIT for providing support for all
internship related activities.
I am sincerely thanking by heart and soul to our guide, MOHAN KUMAR K associate
professor, Department of Mechanical Engineering, Dr. TTIT whose timely support and
suggestions went a long way in the completion of internship.
I would like to thank all the teaching and non-teaching staff of Department for their
constant support and of course, nothing could have come true without the support and
cheerful encouragement of our parents and friends.

VENUGOPAL A
(1GV16ME046)

Department of Mechanical Engg. Dr. TTIT,KGF i


Computer Aided Mechanical drawing 2019-2020

Abstract
Software training is one of the requirements to be fulfilled in order to obtain the Bachelor’s
degree in technology. Each student needs to do software training in a recognized company of
their respective domain. The students are compulsory to do training for duration of 2 months
which is intended for their exposure to the software industry. A well planned, properly
executed and evaluated software training helps a lot in developing a professional attitude. It
develops an awareness of software approach to problem solving, based on a broad
understanding of processes. Besides software training build self confidence among students
and let students know the technical knowledge and professionalism.

During industrial training at AUTODESK, most of the theoretical knowledge gained during
the course of studies was put to test. Various efforts and processes involved in designing of
components was studied and understood during the training. In our training, I undertook
courses of AutoCAD and CATIA.

The training gave me good experience from the view of implementing my theoretical
knowledge in practical aspects. It gave me first hand experience of working as an
engineering professional. It helped me in improving my technical, interpersonal and
communication skills, both oral and written. Overall, it is a great experience to have
industrial training in such a reputed firm and I believe that it will help me in building a
successful career.

Department of Mechanical Engg. Dr.TTIT, KGF ii


TABLE OF CONTENTS
DETAILS PAGE NO:
ACKNOWLEDGEMENT i
ABSTRACT ii

CHAPTER 1 ABOUT THE COMPANY 1-2


1.1 Formation of the company 1
1.2 History of company 1-2
1.3 Objectives 2
1.4 Vision and Mission 2
1.5 Major Milestones 2

CHAPTER 2 ABOUT THE DEPARTMENT 3-5


2.1 Introduction 4
2.2 Uses 4-5

CHAPTER 3 TASK PERFORMED 6-24


3.1 AutoCAD 6-16
3.2 Catia 16-24

CHAPTER 4 REFLECTION NOTES 32


4.1 Butterfly valve Assembly 25-32
4.2 Drafting of components 32

CHAPTER 5 CONCLUSION 33

REFERENCES 34
LIST OF FIGURES

FIGURE No: DETAILS PAGE NO:

Fig 2.1 Different CAD Software Tool 3


Fig 3.1.2 AutoCAD Window 7
Fig 3.1.3(a) Line Command 7
Fig 3.1.3(b) Circle Command 8
Fig 3.1.3(c) Arc Command 8
Fig 3.1.3(d) Erase Command 8
Fig 3.1.3(e) UNDO & REDO Command 9
Fig 3.1.3(f) Rectangle Command 9
Fig 3.1.3 (g) Polygon Command 9
Fig 3.1.5 Move Command 10
Fig 3.1.6 Copy Command 10
Fig 3.1.7 Rotate Command 11
Fig 3.1.8 Mirror Command 11
Fig 3.1.9 Scale Command 11
Fig 3.1.10 Array Command 12
Fig 3.1.12 Trim Command 12
Fig 3.1.13 Offset Command 12
Fig 3.1.14 Fillet Command 13
Fig 3.1.15 Chamfer Command 13
Fig 3.1.16 Dimensioning in AutoCAD 14
Fig 3.1.17 Hatching Command 15
Fig 3.1.18 Block Command 16
Fig 3.1.19 Insert Command 16
Fig 3.2.1 Logo of Catia 17
Fig 3.2.3(a) Profile toolbar 18
Fig 3.2.3(b) Constraint tool bar 19
Fig 3.2.4(a) Sketch Based Features 19
Fig 3.2.4 (b) Dress up Features 20
Fig 3.2.4 (c) Transformation Features 20
Fig 3.2.5(a) Surface toolbar 21
Fig 3.2.5(b) Operation toolbar 21
Fig 3.2.6 (a) Wall toolbar 22
Fig 3.2.7 (a) Product structure tools toolbar 23
Fig 3.2.7 (b) Constraint toolbar 24
Fig 4.1(a) 3D view of Body 26
Fig 4.1(b) 3D view of Arm 27
Fig 4.1(c) 3D view of Shaft 28
Fig 4.1(d) 3D view of plate 29
Fig 4.1(e) 3D view of Retainer 30
Fig 4.1(f) 3D view of Screw 30
Fig 4.1(g) 3D view of nut 31
Fig4.1 Assembly of Butterfly Valve assembly 32
Fig 4.2 Drafting of components 32
Computer Aided Mechanical Drawing 2019-2020

Chapter 1

About The Company

1.1 Formation of the company


The Chennai-based CADD Centre is Asia's largest information technology
training Services Company, creating skilled human resources in computer aided design,
engineering, and product life-cycle management. Founded in 1988, the company has over
1000+ centres in major cities and towns across 40 countries.

CADD Centre Training Services is the training arm of 32 year old CADD
Centre Group, head quartered at Chennai, India. CADD Centre has been successful in
franchising its training services; today it has the largest network of over 250 training
centers in major cities and towns across India, Sri Lanka, Bangladesh, Malaysia,
Singapore, Bahrain, Qatar, Oman, Nigeria, Dubai, Sharjah, and Maldives. Thanks to our
focus on industry-institute partnership initiatives, our courses are constantly updated with
industry inputs on CAD, CAE, Graphics and Project Management. CADD Centre is the
only company in India to offer an end-to-end solution to CAD users. The services of
CADD include CAD Training, CAD Software sales, full scale monochrome and color
scanners, A0 LED printers, document management and software development.

CADD Centre has successfully trained about 350,000 professionals from


diverse engineering, graphic and management backgrounds. Students trained by CADD
Centre trained students are now employed in key positions in large and small companies
in more than 40 countries. CADD Centre is also the preferred training partner of more
than 3500 corporate houses in India and abroad.

1.2 History of company

CADD Centre, the world’s largest training network in CAD/CAM/CAE/Project


Management has trained over 1.4 million students in 30 years of its presence. And now its
arrives in bangarapet to train its professionals and students in the latest modules in
engineering design education. To upgrade our skills sets in a range of
CAD/CAM/CAE/PPM software tools and achieve levels of mastery while
complementing our existing engineering skills. Starting around the mid 1970s as
computer aided design systems began to provide more capability than just an ability to

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reproduce manual drafting with electronic drafting, the cost for companies to switch to
CAD became apparent. The benefit of CAD systems over manual drafting are the
capabilities one often takes for granted from computer systems today; automated
generation of Bill of Material, auto layout in integrated circuits, interference checking,
and many others. Eventually CAD provided the designer with the ability to perform
engineering calculations. During this transition, calculations were still performed either
by hand or by those individuals that could run computer programs. CAD was a
revolutionary change in the engineering industry, where draftsmen, designers and
engineering roles begin to merge. It did not eliminate departments, as much as It merged
departments and empowered draftsman, designers and engineers. CAD is just another
example of the pervasive effect computers were beginning to have on industry.

1.3 Objectives
 To add skill to the young generation and make them profitable and productive for
the nation.
 CAD enables designers to layout and develop work on screen, print it out and save
it for future editing, saving time on their drawings.

1.4 Vision and Mission

 To transform engineers by inspiring throughout the world to open their minds,


accept and include with intellectual abilities and thereby anyone who is perceived
as different.
 To bring inspiration and innovation to every student in the world.

1.5 Major Milestones

 1.4 million Students and professionals trained across the globe.


 1000+ candidates trained every month.
 1000+ centers across the world.
 520 centers across India.
 Centers across 31 countries in the world.

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Chapter 2

About The Department

2.1 Introduction

Software Training in CADD Includes several modules and combination of


packages like AutoCAD, Solid Works, CATIA, PTC Cero, Siemens NX CAD/CAM
etc.

Fig 2.1 Different CAD Software Tool

When we think of Computer Aided Design and Drafting (CADD), certain


questions arise that we never think of while working on the drawing board. We
do not use the essential drawing board tools: paper, pencil, T-square, compass,
eraser or scale, yet still have to design or make a drawing. When even one of
these tools is missing we know how aggravating it can be. With CADD we don’t
need even one of them. Computer-aided design (CAD) is the use of computer systems
to assist in the creation, modification, analysis, or optimization of a design. CAD software
is used to increase the productivity of the designer, improve the quality of design,
improve communications through documentation, and to create a database for
manufacturing. CAD output is often in the form of electronic files for print, machining, or
other manufacturing operations.

Computer-aided design is used in many fields. Its use in designing electronic


systems is known as electronic design automation, or EDA. In mechanical design it is
known as mechanical design automation (MDA) or computer-aided design (CAD), which
includes the process of creating a technical drawing with the use of computer

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software.CAD software for mechanical design, uses either vector-based graphics to depict
the objects of traditional drafting, or may also produce raster graphics showing the overall
appearance of designed objects. However, it involves more than just shapes. As in the
manual drafting of technical and engineering drawings, the output of CAD must convey
information, such as materials, processes, dimensions, and tolerances, according to
application-specific conventions.

CAD may be used to design curves and figures in two-dimensional (2D) space
or curves, surfaces, and solids in three-dimensional (3D) space. CAD is an important
industrial art extensively used in many applications, including automotive, shipbuilding,
and aerospace industries, industrial and architectural design, prosthetics, and many
more.CAD is also widely used to produce computer animation for special effects in
movies, advertising and technical manuals, often called DCC digital content creation.

2.2 USES

Computer-aided design is one of the many tools used by engineers and


designers and is used in many ways depending on the profession of the user and the type
of software in question.

CAD is one part of the whole Digital Product Development (DPD) activity
within the Product Lifecycle Management (PLM) processes, and as such is used together
with other tools, which are either integrated modules or stand-alone products, such as:

 Computer-aided engineering (CAE) and Finite element analysis (FEA).


 Computer-aided manufacturing (CAM) including instructions to Computer
Numerical Control (CNC) machines.
 Photo realistic rendering and Motion Simulation.
 Document management and revision control using Product Data Management
(PDM).

CAD is also used for the accurate creation of photo simulations that are often
required in the preparation of Environmental Impact Reports, in which computer-aided
designs of intended buildings are superimposed into photographs of existing
environments to represent what that locale will be like, where the proposed facilities are

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allowed to be built. Potential blockage of view corridors and shadow studies are also
frequently analyzed through the use of CAD.

CAD has been proven to be useful to engineers as well. Using four properties
which are history, features, parameterization, and high level constraints. The construction
history can be used to look back into the model's personal features and work on the single
area rather than the whole model. Parameters and constraints can be used to determine the
size, shape, and other properties of the different modeling elements. The features in the
CAD system can be used for the variety of tools for measurement such as tensile strength,
yield strength, electrical or electro-magnetic properties. Also its stress, strain, timing or
how the element gets affected in certain temperatures, etc.

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Chapter 3

Tasks Performed

1. AutoCAD

2. Catia

3.1 AutoCAD

3.1.1 Introduction to AutoCAD

AutoCAD is the combination of two words Auto + CAD. The word Auto stands
for name of the firms that is Autodesk and CAD is stands for feature of the software that
is Computer Aided Designing or Drafting.

AutoCAD is a commercial software application for 2D and 3D computer-aided


design (CAD) and drafting — available since 1982 as a desktop application and since
2010 as a mobile web- and cloud-based app marketed as AutoCAD 360.

Developed and marketed by Autodesk, Inc., AutoCAD was first released in


December 1982, running on microcomputers with internal graphics controllers.Prior to
the introduction of AutoCAD, most commercial CAD programs ran on mainframe
computers or minicomputers, with each CAD operator (user) working at a separate
graphics terminal.

3.1.2 Navigating the Working Environment

Before you begin creating drawings, you should familiarize yourself with the
interface. After completing this lesson, you will be able to start the application, activate
the appropriate workspace, and identify key parts of the interface. The following image
identifies key interface elements:

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Fig 3.1.2 AutoCAD Window

3.1.3 Creating Basic Objects

All drawings consist of basic objects that you create using basic commands. In
this lesson, you learn how to create objects such as lines, circles, arcs, rectangles, and
polygons. You also learn how to use the Erase command to erase objects. After
completing this lesson, you will be able to:

a) Use the Line command to create lines in the drawing.

Command Line: Line, L

Ribbon: Home tab > Draw panel > Line

Fig 3.1.3(a) Line Command

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b) Use the Circle command to create circles in the drawing.

Command Line: CIRCLE, C

Menu Bar: Draw > Circle > choose option

Ribbon: Home tab > Draw panel > Circle

Fig 3.1.3(b) Circle Command

c) Use the Arc command to create arcs in the drawing.

Command Line: ARC, A

Menu Bar: Draw > Arc > 3 Points

Ribbon: Home tab > Draw panel > Arc

Fig 3.1.3(c) Arc Command

d) Use the Erase command to erase objects in the drawing.

Command Line: ERASE, E

Menu Bar: Modify > Erase

Ribbon: Home tab > Modify panel > Erase

Fig 3.1.3(d) Erase Command

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e) Use the Undo and Redo commands to return to previous drawing states.

Command Line: U, UNDO

Menu Bar: Edit > Undo Quick Access

Toolbar: Undo

Command Line: REDO

Menu Bar: Edit > Redo Quick Access

Toolbar: Redo

Fig 3.1.3(e) UNDO & REDO Command

f) Use the Rectangle command to create rectangles in the drawing.

Command Line: RECTANGLE, REC

Menu Bar: Draw > Rectangle

Ribbon: Home tab > Draw panel > Rectangle

Fig 3.1.3(f) Rectangle Command

g) Use the Polygon command to create equal-sided polygons in the drawing.

Command Line: POLYGON, POL

Menu Bar: Draw > Polygon

Ribbon: Home tab > extended Draw panel > Polygon

Fig 3.1.3 (g) Polygon Command

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3.1.4 Manipulating Objects

Editing objects is a common part of all design tasks. Whether you make
modifications as a result of a design change or in the process of creating more complex
objects, editing is something you will be required to do frequently as you draw.

3.1.5 Moving Objects

Command Line: MOVE, M

Ribbon: Home tab > Modify Panel > Move

Fig 3.1.5 Move Command

3.1.6 Copying Objects

Ribbon: Draw tab > Modify panel > Copy

Command Line: COPY, CO

Menu Bar: Modify > Copy

Shortcut Menu: Select objects then right-click anywhere

in the drawing window and select Copy.

Fig 3.1.6 Copy Command

3.1.7 Rotating Objects

Command Line: ROTATE, RO

Ribbon: Home tab > Modify panel > Rotate

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Fig 3.1.7 Rotate Command

3.1.8 Mirroring Objects

Command Line: MIRROR, MI

Ribbon: Home tab > Modify panel > Mirror

Fig 3.1.8 Mirror Command

3.1.9 Scaling Objects

Command Line: SCALE, SC

Ribbon: Home tab > Modify panel > Scale

Fig 3.1.9 Scale Command

3.1.10 Creating an Array of Objects

Command Line: ARRAY, AR

Ribbon: Home tab > Modify panel > Array

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Fig 3.1.10 Array Command

3.1.11 Altering Objects

Of all CAD design tasks, editing objects is most common. Editing is something
you will be required to do nearly every time you draw whether as the result of design
changes or just the standard practice of creating more complex objects from simple ones.

3.1.12 Trimming Objects

Command Line: TRIM, TR

Ribbon: Home tab > Modify panel > Trim

Fig 3.1.12 Trim Command

3.1.13 Offsetting Objects

Command Line: OFFSET, O

Ribbon: Home tab > Modify panel > Offset

Fig 3.1.13 Offset Command

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3.1.14 Creating Fillets

Command Line: FILLET, F

Ribbon: Home tab > Modify panel > Fillet

Fig 3.1.14 Fillet Command

3.1.15 Creating Chamfers

Command Line: CHAMFER, CHA

Ribbon: Home tab > Modify panel > Chamfer

Fig 3.1.15 Chamfer Command

3.1.16 Dimensioning

You use dimensions on drawings to convey size and specifications. Most


drawings are not complete until you have added dimensions. When dimensioning a
drawing, you need to consider the final output scale of the drawing, the placement of
dimensions, and how the dimensions should appear. In this chapter, you learn how to
create, edit, and manage dimensions in a typical design environment.

Types of dimensioning:-

 Use dimension styles to manage dimensions.


 Create and edit multilayer styles and multilayers.
 Use different commands and methods to edit dimensions.

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Following example can be considered to understand the process of dimensioning in


AutoCAD.

Fig 3.1.16 Dimensioning in AutoCAD

3.1.17 Hatching Objects

You can use hatch patterns and gradient fills on the drawing to bring focus or
call attention to certain areas. Once you have created hatch patterns and fills, you can edit
those using similar methods.

Command Line: HATCH, H

Ribbon: Home tab > Draw panel > Hatch

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Fig 3.1.17 Hatching Command

Point 1: Select the closed loop o profile where you need hatching.

Point2: You can select type of Hatching.

Point 3: You can increase or decrease the gap between hatching by scale changing.

Point 4: From preview tab you can watch hatch preview.

At last click OK Tab.

3.1.18 Creating Blocks


1. Begin a blank drawing and create some simple geometry.
2. To create a block:
 On the Insert tab, click Block panel >Create.
 In the Block Definition dialog box, for the block name, enter widget.
 For the block base point, click Pick Point.
 Using object snap, select a point on the object.
 Click Select Objects and select the Geometry you have created. Press ENTER
to Return to the dialog box.
 Click the Convert to Block option.
 Select OK to exit the dialog box.
3. To check that the geometry was converted to a block:

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 With the command line blank, select the object.


 The object should be highlighted with one Grip visible at the base point you
selected for the block.
4. Save this drawing to practice the Insert Command in the next section.
Command Line: BLOCK, B
Ribbon: Insert tab > Block panel > Create

Fig 3.1.18 Block Command

3.1.19 Inserting Blocks

Command Line: INSERT, I

Ribbon: Insert tab > Block panel > Insert

Fig 3.1.19 Insert Command

So above mentioned are the features of AutoCAD in 2D. It also offers modeling
in three dimensions. The 3D modules also have many features. First of all a 2D sketch
is formed and then with the help of features present in AutoCAD, it is converted
into a 3D object. This module of 3D modeling is not explained here due to its
complex city.

3.2 Catia

3.2.1 Introduction

Initially CATIA name is an abbreviation for Computer Aided Three-dimensional


Interactive Application .The French Dassault Systems is the parent company and IBM
participates in the software’s and marketing, and catia is invades broad industrial sectors,

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and has been explained in the previous post position of CATIA between 3d modeling
software programs. CATIA was started in 1977 by French Aircraft Manufacturer Avions
Marcel Dassault System.

Fig 3.2.1 Logo of Catia

CATIA is classified under the following software packages:

 CAD (Computer Aided Design)


 CAM (Computer Aided Manufacturing)
 CAE (Computer Aided Engineering)

Version that most of the people works on it now is CATIA V5 or fifth version, which is a
rewriting and revision the code of the fourth edition. For the fifth version, there are
versions from 1 to 20, for example, CATIA V5 R17, it Means CATIA fifth edition
version seventeenth, While years system was adoption in the sixth edition, for example,
CATIA V6 2011 means CATIA sixth edition version of Year 2011.

3.2.2 CATIA Modules


a. Sketcher: This module is responsible for the implementation of two-dimensional
shapes, in preparation for make a three-dimensional command on it.
b. Part Design: This module is responsible for converting two-dimensional graphics to
three dimensional objects which is most famous in Catia and is closely linked with
sketcher module. The part design Module it is considered from most important
modules, that used by the designer to get the additional advantage from cad programs,
which is stereotaxic drawing or three-dimensional drawing.
c. Wireframe and Surface Design: With this module surfaces can be drawing with
zero size and weight and has its uses in the aerospace, automotive, ships and Mold
Design.

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d. Generative Sheet Metal Design: This module is responsible of converting two-


dimensional graphics to thin sheets or walls having a particular ratio between
thickness and its radius.
e. Assembly: This module is responsible for assembling the parts previously produced
in Part Design, and it is most important for those who work in the field of machinery
design or design in general, because it is the one who shows the inter-relationships
between the parts of the machine or any mechanical establishment.
f. Drafting: This module is responsible, for converting what you see on the screen to
standard engineering drawings can be traded in the workshop for manufacturing or
save them for documentation.

3.2.3 Toolbars in sketcher

a. Profile Toolbar: The Profile toolbar contains 2D geometry commands. These


geometries range from the very simple (point, rectangle, etc...) to the very complex
(splines, conics, etc...). The Profile toolbar contains many sub-toolbars. Most of
these sub-toolbars contain different options for creating the same geometry. For
example, you can create a simple line, a line defined by two tangent points, or a line
that is perpendicular to a surface. Profile toolbar Reading from left to right, the Profile
toolbar contain the following commands.

Fig 3.2.3(a) Profile toolbar

 Rectangle
 Circle
 Spline
 Ellipse
 Line
 Axis
 Point

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b. Constraint toolbar: Constraints can either be dimensional or geometrical.


Dimensional constraints are used to constrain the length of an element, the radius or
diameter of an arc or circle, and the distance or angle between elements. Geometrical
constraints are used to constrain the orientation of one element relative to another.
For example, two elements may be constrained to be perpendicular to each other.
Other common geometrical constraints include parallel, tangent, coincident,
concentric, etc... Reading from left to right:

Fig 3.2.3(b) Constraint tool bar

 Constraint
 Fix Together
 Animate Constraint
 Edit Multi-Constraint

3.2.4 Toolbars in Part Design

a. Sketch-Based Features: This toolbar is mainly used to create a solid feature from a
2D sketch/profile.

Fig 3.2.4(a) Sketch Based Features

 Pad
 Pocket
 Shaft
 Groove
 Rib
 Slot

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 Multi-sections Solid
 Removed Multi-sections Solid
 Hole
b. Dress-Up Features: This toolbar is used to add fillets/chamfers on the solid edge, add
a draft onto the solid faces. Hollow the solid, offset faces and many more.

Fig 3.2.4 (b) Dress up Features

 Fillet
 Chamfer
 Draft
 Shell
c. Transformation Features:

Fig 3.2.4 (c) Transformation Features

 Translation
 Rotation
 Symmetry
 Mirror
 Patterns

3.2.5 Wireframe and Surface Design Workbench


The Wireframe and Surface Design workbench provides the tools to create
wireframe construction elements during preliminary design and enrich existing 3D
mechanical part design with wireframe and basic surface features. Starting Wireframe and

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Surface Design Workbench Start a new session of CATIA and close the new product file,
which is opened by default. Next, choose Start > Mechanical Design > Wireframe and
Surface Design from the menu bar to start a new file in the Wireframe and Surface
Design Workbench.
a. Creating Surfaces: The tools provided in Wireframe and Surface Design workbench
to create simple and complex surfaces are discussed in the following section.

Fig 3.2.5(a) Surface toolbar


 Extruded Surfaces
 Revolved Surfaces
 Spherical Surfaces
 Cylindrical Surfaces
 Offset Surfaces
 Swept surfaces
 Fill Surfaces
 Lofted Multisection Surfaces
 Blended Surfaces
b. Operation on Shape Geometry: Generally, the surface models are a combination of
various surfaces. You need to join, trim, split, or translate the surfaces to manage
multiple surfaces. CATIA provides a number of such operation tools that can be used
on the surfaces created using the tools discussed earlier in this chapter. Some of these
operations are discussed in the following section.

Fig 3.2.5(b) Operation toolbar

 Joining Surfaces

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 Splitting Surfaces
 Trimming Surfaces
 Extrapolate

3.2.6 Generative Sheet-Metal Design

a. Wall: This module responsible to create the wall of sheet metal part. Which have a
particular ratio between thickness and its radius. With help of this module different
type of wall will be created.

Fig 3.2.6 (a) Wall toolbar

 Creating the First Wall


 Creating the Side Walls
 Creating a Cutout
 Unfolding the Sheet Metal Part
 Creating a Flange
 Creating a Hem
 Creating a Tear Drop
 Creating a Swept Flange

3.2.7 Assembly Design


This module is responsible for assembling the parts previously produced in
Part Design, and it is most important for those who work in the field of machinery design
or design in general, because it is the one who shows the inter-relationships between the
parts of the machine or any mechanical establishment. Assembly modeling is the process
of creating designs that consist of two or more components assembled together at their
respective work positions. The components are brought together and assembled in
Assembly Design workbench by applying suitable parametric assembly Constraints to
them.

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Types of Assembly Design:

In CATIA you can create assembly models by adopting two types of


approaches. The first design approach is the bottom-up approach, and the second one is
the top-down approach. Both these design approaches are discussed below.

1. Bottom-up Assembly: The bottom-up assembly is the most preferred approach for
creating assembly models. In this of approach, the components are created in the Part
Design workbench file. Then the product file is started and all the previously created
components are inserted and placed in it using the tools provided in the Assembly
Design workbench. After inserting each component, constraints are applied to
position them properly in the 3D space with respect to other components.
2. Top-down Assembly: In the top-down assembly design approach, components are
created inside the Assembly Design workbench. Therefore, there is no need to create
separate part files of the components. This design approach is completely different
from the bottom-up design approach. Here you have to start the product file first and
then, one by one, create all components. Note that even though the components are
created inside the product file, they are saved as individual part files and can be
opened separately later.

a. Product Structure Tools Toolbar: This first task shows how to insert new
component, new part and existing component.

Fig 3.2.7 (a) product structure tools toolbar

 Inserting a New Component


 Inserting a New Part
 Inserting Existing Components
 Replacing a Component

b. Constraint toolbar: Constraints can either be dimensional or geometrical.


Dimensional constraints are used to constrain the length of an element, the radius or
diameter of an arc or circle, and the distance or angle between elements. Geometrical

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constraints are used to constrain the orientation of one element relative to another.
Other common geometrical constraints include parallel, tangent, coincident,
concentric, etc... Reading from left to right:

Fig 3.2.7 (b) Constraint toolbar

 Creating a Coincidence Constraint


 Creating a Contact Constraint
 Creating an Angle Constraint
 Fixing a Component
 Fixing Components Together

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Chapter 4

Reflection Notes

4.1 Butterfly Valve Assembly:

A butterfly valve is a valve which can be used for isolating or regulating flow.
The closing mechanism takes the form of a disk. Operation is similar to that of a ball
valve, which allows for quick shut off. Butterfly valves are generally favored because
they are lower in cost to other valve designs as well as being lighter in weight, meaning
less support is required.

A butterfly valve is from a family of valves called quarter-turn valves. The


"butterfly" is a metal disc mounted on a rod. When the valve is closed, the disc is turned
so that it completely blocks off the passageway. When the valve is fully open, the disc is
rotated a quarter turn so that it allows an almost unrestricted passage of the fluid. The
valve may also be opened incrementally to throttle flow.

Butterfly valve consists of following components:

ITEM QTY NAME DESCRIPTION


1 1 Body Cast Iron
2 2 Round Head Machine Screw #4-4unf X .250
3 1 Plate Aluminium
4 1 Shaft Steel
5 1 Retainer Steel
6 3 Round Head Machine Screw #10-32unf X .500
7 1 Arm Steel
8 1 Hex Round Nut 375-24unf

Creating Butterfly Valve assembly:

Step 1: Creating different parts in parts in Part Design Workbench.

Step 2: Assembling different part in Assembly Design Workbench.

STEP 1: Creating parts

a. Body: Following step was taken as shown in tree expansion with help of following
sketches.

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sketch 1
•sketch 1 is made
•and padding is done

sketch 2
•sketch 2 is made and padding is done

tritangentfillet cmd is applied

sketch 3

sketch 4
sketch 4 is made padding is done

sketch 4

sketch 5

sketch6

sketch 7

Fig 4.1(a) 3D view of Body

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b. Arm: Following step was taken as shown in tree expansion with help of following
sketches.

sketch 1

sketch 2

Fig 4.1(b) 3D view of Arm

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c. Shaft: Following step was taken as shown in tree expansion with help of following
sketches.

sketch1
sketch 2
sketch 3
sketch4

Fig 4.1(c) 3D view of Shaft

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d. Plate: Following step was taken as shown in tree expansion with help of following
sketches.

Fig 4.1(d) 3D view of plate

e. Retainer: Following step was taken as shown in tree expansion with help of
following sketches.

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Fig 4.1(e) 3D view of Retainer

f. Screw: Following step was taken as shown in tree expansion with help of following
sketches.

Fig 4.1(f) 3D view of Screw

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g. Nut: Following step was taken as shown in tree expansion with help of following
sketches.

Fig 4.1(g) 3D view of nut

STEP 2: Assembling

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Fig 4.1 Assembly of Butterfly Valve assembly

4.2 DRAFTING OF COMPONENTS:

Fig 4.2 Drafting of components

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Chapter 5

Conclusion

By accepting CAD software tool, engineers can do the designing work


faster than the conventional drafting, therefore the industry’s overall requirement of
the number of designers get reduces. Thus CAD software tool is able to carry out
the changes in the products faster and bring them into the market faster before the
competition. According to the various survey carried out on increase in productivity
of the industries due to CAD software tool, it has been found that at lower ends
the increase in productivity is in the ratio of 3:1 and in many cases it is 10:1.
This increase in productivity is measured against the conventional designing process
in which most of the calculations are done by manually and drafting is done by
using the drawing boards. There are some cases where the increase in productivity
is in the ratio of 100:1, but this is not the general figure. There are number of
reasons which decide the increase in productivity by using CAD software
compared to using conventional designing process. These reasons are:

1) To make complicated and complex engineering drawing : For highly


complicated and complex drawings the conventional drawing process consumes lots
of time.

2) Detailing required in the drawing: If more details are required, it can be done
much faster with CAD software tool.

3) Repetition of parts in the drawings: There is a feature of saving the repeated


drawings In CAD software and they can be used in other drawing without having
to draw them again.

4) Symmetrical drawing: The symmetry feature in the CAD software helps


drawing symmetrical parts faster.

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References
[1] Mr. Vineet Kr. Mahali, NIT Kurukshetra CETPA InfoTech PVT. LTD, Lucknow.
[2] https://www.designtechcadacademy.com/knowledge-base/catia
[3] https://thesourcecad.com/reference-manager-autocad
[4] “AutoCAD Features”
https://usa.autodesk.com/adsk/servlet/index?siteID=123112&id=8446045

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