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mukherjee
Date:
2017.08.02
10:45:05 IST
Reason: CAT IV
Location:
NTPCEOC

NTPC LIMITED KHARGONE SUPER THERMAL POWER PROJECT (2 × 660 MW)

(A GOVERNMENT OF
INDIA ENTERPRISE) LARSEN & TOUBRO LTD.
COMMENT SHEET
DOC TITLE Doc./
L&T DOC NO. LM1013TAA193
NTPC DOC NO. 9578-001-110-PVM-X-003
Reviewed By
Review Date / Location

NTPC Comment NTPC Comment

Page No. / L&T's Clarification (Response / Resolution) on NTPC Rev. No. 00 L&T's Clarification (Response / Resolution) on NTPC Rev. No. 01 Remarks Item Status
( NTPC Rev No.00) ( NTPC Rev No.01)
Sl. No. Clause No. /
NTPC Transmittal No.: CC:PE:9578110:17864 /
Sheet No. Date of response: 21-07-2017 NTPC Transmittal No.: Date of response:
Date:17-07-17
CC:PE:957811 1.Please furnish the document. Noted.
1
0:17864
CC:PE:957811 Noted.
2 2.Refer Comments in Drawing.
0:17864

o&M manual of central lube oil purification shall

consist of all C&I items details
3 Noted & Revised.
like instrument data sheet , its catalogue , its O&M
manual, logic (if applicable ) ,Local panel details etc

Page 1 of 1
DEBABRATA KUNDU
PROJECT ENGINEERING
MANAGER KHARGONE
2017.07.21 16:27:16
+05'30'
 2 × 660 MW KHARGONE SUPER THERMAL
POWER PROJECT L&T – MHPS Turbine Generators Pvt. Ltd.
Doc. No.: LM1013TAA193
O&M MANUAL FOR TURBINE OIL Rev. No.:01
Date: 21.07.17
PURIFIER
Larsen & Toubro Ltd.

REVISION SUMMARY SHEET

Rev
Details / Description Date
No.
00 First Submission 04.06.17

01 Revised as per NTPC comments. 21.07.17

Page 2 of 2
 LUBE OIL PURIFER

The lube oil purifier (01MAV21AT201) purifies the oil from dirt, dust and emulsified water.
Thereby reducing the amount of water in the Main oil tank (01MAV01BB101) below 500 PPM
and maximum particle size to 15/12 as per ISO 4406 in single pass, with inlet oil quality of 21/18
as per ISO 4406 and 15000 PPM moisture.

Lube oil purifier (01MAV21AT201) is having a capacity of 8200 LPH is used to purify the
oil stored in main oil tank (01MAV01BB101). Lube oil purifier (01MAV21AT201) is mounted on
the ground floor.

The purifier filter pump 8200 LPH (01MAV21AP101) is AC motor (01MAV21AP101-M01)

driven positive displacement gear pump. Lube oil filter pump (01MAV21AP101) feds oil to the pre
filter (01MAV21AT103) to purify the mechanical particle (code 15/12 as per ISO 4406). After
purify the foreign particle oil feds to Coalescer filter (01MAV21AT102) from main oil tank
(01MAV01BB101) through suction strainer (01MAV21AT101) with DPI-31 (01MAV21CP501).

The oil delivered by the oil purifier filter pump (01MAV21AP101) enters in to coalescer filter
(01MAV21AT102) in which emulsified water is coalesced into large droplets in the course of
passing through the coalescer cartridges so that they drop by gravity to the bottom of the vessel.

Automatic water drain system: When the water level rises level Indicator Switch LIS-31
(01MAV21CL201) installed in coalescer vessel gives signal to Solenoid valve (01MAV21AA051)
to open. Flow meter is provided at drain outlet to measure the water flow from coalescer.

The lube oil purifier (01MAV21AT201) is equipped with heater (01MAV21AH101) to maintain
the temperature 35 deg C.

Centralized purifier (00MAV21AT201) is a common purifier provided between Dirty oil tank
(00MAV22BB201) and Clean oil tank (00MAV22BB101). This is common for both the units. For
Lube oil purifier GA drawing, please refer the NTPC document number 9578-001-110-PVM-B-
014.

[Type text]
L&T–MHPS TURBINE GENERATORS PVT. LTD
 PTss - TOC

TURBINE LUBRICATION OIL COALESCING PURIFICATION

SYSTEM
EQUIPMENT MANUAL

Power Transformers Sales and Services (India) Private Limited

No. 13/7, Muthaliyar Thotam, Irugur, Coimbatore,
Tamil Nadu – 641 103. India
Mobile: +91 94437 24733
+91 94430 33083

Website: www.ptssglobal.com Email: info@ptssglobal.com

* Pic above may not be the actual equipment delivered

1
S.No CONTENTS PAGE No
1 EQUIPMENT SPECIFICATIONS 3

2 GENERAL DESCRIPTION 3

3 INSTALLATION STEPS 5

4 START-UP PROCEDURE 6

5 ROUTINE OPERATION 8

6 CARTRIDGE CHANGEOUT 9
REPLACEMENT CARTRIDGE & GASKET
7 10
INFORMATION
8 WORKING PRINCIPLE OF TOC 11

9 CONTROL PANEL FRONT VIEW 12

10 CONTROL PANEL INNER VIEW 13

11 PRODUCT SELECTION CHART 14

12 FLOW SCHEMATIC DIAGRAM 15

13 GENERAL ARRANGEMENT DIAGRAM 17

14 ELECRICAL CIRCUIT DIAGRAM 19

15 INSTRUMENTATION DATA SHEET 34

16 CARTRIDGES CATALOGUES 62

2
 PTss - TURBINE LUBRICATION OIL COALESCING SYSTEM

1. EQUIPMENT SPECIFICATIONS

TECHNOLOGY

PTss-TOC is based on the Technology developed and ofered by Parker-Velcon, USA. Power Transformers Sales
and Services (India) Private Limited has been Technically Supported as a manufacture's Integrator. PTss-Turbine
Lubricaton Oil Coalescing System is designed to remove free water and solid contaminants from Turbine Lube
Oil.

PROCESS

Equipment consists of a self-priming positve displacement pump and motor designed to work at specifed fow
rate. At the frst stage is a vertcal Pre-flter vessel, a second stage horizontal Coalescer /Separator vessel, and a
third stage polishing flter vessel suitably designed to take care of the Process Oil Specifcatons and its infuent
characteristcs and its desired out fuent requirements. The system is factory equipped and completely tested
with instruments and gauges based on the design schematcs approved for the above needs.

2. GENERAL DESCRIPTION
2.1 PREFILTER STAGE

The frst stage Pre-flter is designed to remove partculate solid contaminants. It contains 0.8 micron nominal
rated synthetc media flter cartridges as standard equipment. The dirt load is monitored by a diferental
pressure switches which indicates when cartridges are plugged with contaminant solids and need to be replaced.
The housing has an air vent and manual oil drain. It houses sufciently no of cartridges suitably designed to take
care of the Process Oil Specifcatons and its infuent characteristcs and its desired out fuent requirements.

2.2 FILTER/SEPARATOR STAGE

The second stage Coalescer/separator vessel removes free water. Finely dispersed water coalesces (grows into
large drops) in the Coalescer cartridges. These drops setle into the vessel sump where collected water is drained
automatcally. The Coalescer cartridges also flter any partculate solids that might pass through the Pre-flter
stage. The dirt load is monitored by a diferental pressure switches which indicates when the Coalescer
cartridges are plugged with contaminant solids and need to be changed. Added to this is a set of Separator Filter
cartridges through with the coalesced oil is fltered to remove more water by the process of repulsion on its
surface. The separator Filters are cleanable and reusable but this process has to be done with great care. A sight
glass on the vessel sump indicates the level of accumulated water.The housing has an air vent and manual oil
drain. It houses sufciently no of Coalescer and Separator cartridges suitably designed to take care of the Process
Oil Specifcatons and its infuent characteristcs and its desired out fuent requirements.

2.3 POLISHING FILTER STAGE

The third stage polishing flter is designed to remove any remaining partculate solid contaminants that did not
get trapped withing the frst two stages. It contains 0.5 micron rated synthetc media flter cartridges. The dirt
load is monitored by a diferental pressure switches which indicates when cartridges are plugged with
contaminant solids and need to be replaced. The housing has an air vent and manual oil drain. It houses
sufciently no of cartridges suitably designed to take care of the Process Oil Specifcatons and its infuent
characteristcs and its desired out fuent requirements.
3
2.4 CONTROL PANEL

The Control Panel for this Equipment is adequately designed with PLC Control and Motor Control Switch gear for
Complete contnuous operaton of the system. Control Panel is also equiped with a HMI(Human Machine
Interface) LCD Display unit to appropriate display machine status, acknowledge start up operatonal procedures
and control parameters based on the installed instrumentaton. The System Electrical Isolator switch, Start /Stop
and Emergency stop push butons are also housed on the door of the control Panel. Earthing Terminals are
provided with earthing to the skid. Communicaton facility for remote SCADA connectons are possible using
Modbus TCP/IP, Ethernet IP and optonally any other communicaton protocols as per approved design needs.

2.5 SUCTION STRAINER

A strainer with 18 mesh screen is located immediately upstream of the pump and protects the pump from being
damaged by large contaminant partcles. The basket can be easily opened and cleaned without using tools.

2.6 PUMP AND MOTOR

The pump is a positve displacement gear pump with rated capacity of 36.3 gallons per minute. A built-in
adjustable pressure relief bypass is set at 5 Bar and will allow fow to bypass internally if pump outlet pressure
reaches the set limit.

2.7 DIFFERENTIAL PRESSURE SWITCH

On the system there are 4 diferental pressure switches. They display Strainer and Vessels diferental pressure
across each of the housings, and are labeled DPIS-1, DPIS-2,DPIS-3 and DPIS-4.

Each Switch has a red zone as detailed below to indicate the saturaton level of the flter elements used.

With Filter
S.No Descripton Inital Saturated

1 Strainer 0 – 5 PSI 30 PSI

2 Pre-Filter Vessel 0 – 7 PSI 27PSI

3 Coalescer Vessel 0 – 3 PSI 18 PSI

4 Polishing Vessel 0 – 7 PSI 27 PSI

Also the system has 3 labeled statc pressure gauges as follows:

PI – 30 is the pressure ahead of the Preflter vessel

PI – 61 is the pressure ahead of the Coalescer vessel
PI – 62 is the pressure ahead of Polishing Filter

4
2.8 HIGH WATER LEVEL PROTECTION

A high Water/Oil detecton level switch is installed in the flter separator sump to prevent the water level from
reaching the body of the flter separator where it could be passed on downstream. When the water/oil interface
reaches the high level switch probe, it drains automatcally through electric solenoid valve as per operatonal
logic. In case any disturbance in solenoid valve opening afer high level switch detecton, then the system calls for
atenton through high level water alarm and simultaneously system gets shut of.

NOTE:

The high water level shut-of switch probe requires at least 1 minute to warm up sufciently before the high level
shut-of can be reset. If power has been disconnected from the unit or during inital start-up, wait a minimum of 1
minute before resetng the high water level shut-of.

3. INSTALLATION STEPS
1. Inspect the unit for freight damage. If any occurs, call the freight company immediately to inspect the
unit.

2. The TOC is shipped with a complete set of cartridges installed, so it is not necessary to remove the vessel
covers before start-up.

3. Make connectons from the unit inlet and outlet ftngs to the oil reservoir supply and return lines. 2 inch
(or larger) pipe should be used.

4. Connect power to the unit and make sure to check for correct pump rotaton as marked on the pump
housing.

5
4. START–UP PROCEDURE

TOC – Turbine Oil Coalescing System combine the latest coalescing technology with the fnest available
MicroGlass Filter Media to restore Turbine Lube Oil to exceptonally clean and dry conditon.

TOC is contnuous process equipment designed to work in-line to remove free and emulsifed water along flter
contaminants so as to purify up to desired levels.
TOC is designed to be controlled using a PLC and HMI system with auto mode for contnuous functon without
any manual interventon.

The process fow is as described below. To be read afer the system install is complete and ready for process run.
STEP: 1

Power up the system using the Panel Isolator Switch

STEP: 2

Inital Start of the system is done through start push botom provided in Local Control panel(LCP).

STEP: 3

Afer the inital start, the conditon 'A' should be manually acknowledged as ok through HMI (Human Machine
Interface) Touch Panel Interface on the LCP

Conditon A includes manually ensuring valves

AA103, AA104, AA315, AA403, AA312, AA305, AA306, AA401, AA355, AA105 are kept open.
AA301, AA302, AA358, AA359, AA308, AA309, AA303, AA360, AA304, AA404, AA351, AA412, AA413,
AA402, AA352, AA361, AA353, AA354 are kept Closed

STEP: 4

Pump will now start afer a small delay of 10 seconds. PreFilter, Coalescing, Seperaton and polishing Filter
Vessels along with the piple lines will start flling up with Oil. Air trapped inside the system will be purged through
the air vents provided on the vessels. Once purging is satsfactory completed, the following valves need to
manually checked for conditon C.

Conditon C Includes manually ensuring Valves

AA315, AA403, AA312, AA355 are kept closed as they would be open during conditon A.
AA301, AA302, AA359, AA308, AA309, AA303, AA360, AA304, AA352, AA361, AA353 are
kept Open as they would be closed during conditon A.

STEP: 5

The conditon 'C' should be manually acknowledged as ok through HMI (Human Machine Interface) Touch Panel
Interface on the LCP. Since the system has already started its functon of PreFiltering + Coalescing + Separaton +
Polishing, PLC will check for Conditon B automatcally and trigger the water drain outlet valve AA051.

Conditon B is automatc checking by PLC for Level Sensors CL201, CL202, CL203 feedback of presence and level of
seperated water in the container. The Valve AA051 is turned on the moment all three CL201, CL202, CL203
senses Water. This Valve remains open untl CL203 is senses Oil. This cycle is repeated and is contnuously
monitored and automated by PLC.
6
STEP: 6

Now as conditon C acknowledgement is done and the system goes in regular process cycle. PLC checks the DPIS
CP201, CP202, CP203 and CP204 connected across the Stainer, Preflter, Coalescer and Polishing Filter vessels
respectvely. If any of these DPIS triggers the set point breach to the PLC, the system gives an alarm and goes in
of-cycle mode by shutng down the pump and popping an alarm message with informaton on the HMI for
relevant acton and can restart of the system by clearing the alarm.

STEP: 7

In case the running system cycle needs to be stopped, this can be done by pushing the Of-push buton provided
in the LCP which turns of the Pump Motor setup.

HEATERS
Heaters in the TOC are independent of the above cycles, Heaters will be automatcally ON by the PLC only when
there is presence of Oil in the system and the Pump is ON.

Heaters will work to the set temperature by the user using a PID controlled feature of the PLC Output Module
based on the RTD Thermocouple TE - 93.

Additonal informaton on Operatonal Functon of Water Outlet Solenoid

Water stays below Oil since its SG is higher than Lube Oil. Therefore the botom container of the Coalescer vessel
will contain all the water that is seperated or coalesced inside the vessel. To detect the level of water from Oil we
have the Level Switches. These level switches CL201,CL202,CL203 denote High-High, High & Low levels
respectvely. Once they detect water level then the PLC Control system opens the solenoid valve based on the
logic described below. Alternatvely Manual Drain is also provide as a byepass opton.

Conditon B is automatc checking by PLC for Level Sensors CL201, CL202, CL203 feedback of presence and level of
seperated water in the container. The Valve AA051 is turned on the moment all three CL201, CL202, CL203
senses Water. This Valve remains open untl CL203 is senses Oil. This cycle is repeated and is contnuously
monitored and automated by PLC.

7
5. ROUTINE OPERATION & MAINTENANCE

1. The system will be in contnuous operaton as mentoned in the above procedure.

2. Periodically check for any oil leakages in Pipe lines, Valves, Vessel & Connectors.

3. The healthiness of flter elements can be read through diferental pressure across the corresponding
flter housings. As mentoned in above procedure, the system will trigger change cartridge alarm for the
corresponding cartridges at the tme of saturaton.

8
6. CARTRIDGE CHANGE OUT

Cartridges should be changed when the system triggers change cartridge alarm.

While changing cartridges:

1. Ensure system is turned of.

2. Close the inlet and outlet valves located on the TOC.

3. Open the vessel drain valve, open the manual air vent at the top of the vessel, and let the oil drain out.

4. Remove the vessel lid.

5. Remove and replace the cartridges.

6. Clean the vessel lid gasket grooves and gasket surfaces and reinstall the lid.

PREFILTER (FIRST) & POLISHING FILTER (THIRD) STAGE

1. When the diferental pressure across the preflter reaches to 27 psi, the cartridges should be changed.

2. Change Out frequency will depend on the amount of solids being fltered.

FILTER/SEPARATOR (SECOND) STAGE

1. When the diferental pressure across the flter/separator stage reaches to 18 psi, the coalescer elements
should be changed.

2. The vessel contains 6 coalescer and 2 Separator elements.

9
7. REPLACEMENT CARTRIDGE AND GASKET INFORMATION

PREFILTER FIRST STAGE:

Filter Cartridges: 2 each Model FOS – 618 PLP8

FILTER/SEPARATOR SECOND STAGE:

Coalescer Cartridges: 6 each Model CC – 63885

Separator Cartridges: 2 each Model SO – 436C

POLISHING FILTER THIRD STAGE:

Filter Cartridges: 2 each Model FOS – 618 PL 1/2

10
8. WORKING PRINCIPLE OF TOC

The TOC Series Turbine Lubricaton oil Coalescing Systems remove water and dirt from turbine
lubricaton oil.

Contaminants are removed in stages A, B and C.

A) Partculate Solid Contaminants are removed in the Pre-Filter stage by cost efectve, high surface
area pleated synthetc media cartridges. This extends the life of the specialized flters
downstream.

B) Free and emulsifed water are removed in the flter/Separator stage. Finely dispersed water
passes through the coalescer element and grows into larger drops. These drops collect in the
vessel sump where they are drained. A tefon coated screen separator prevents any small water
drops from entering the efuent oil stream. Fine partculate solid contaminants are also
removed by the coalescer elements.

C) The fnal polishing stage uses synthetc media elements to remove fne partcles.

11
9. CONTROL PANEL FRONT VIEW

2
6

5 4 3

DETAILS:

1. TOUCH PANEL
2. MAIN ON/OFF SWITCH
3. FAULT ALARM
4. SYSTEM STOP & EMERGENCY STOP BUTTON
5. SYSTEM START PUSH BUTTON
6. REMOTE/AUTO MODE SELECTOR SWITCH

12
10. CONTROL PANEL INNER VIEW

1 2 3 4

6
12

11 10 9 8 7

DETAILS:

1. DC POWER SUPPLY (DC+24V)

2. PLC
3. RELAY MODULES
4. +24V DC JUNCTION
5. TERMINAL BLOCK (X2)
6. TERMINAL BLOCK (X4)
7. TERMINAL BLOCK (X3)
8. TERMINAL BLOCK (X1)
9. PHASE MONITORING RELAY
10. CONTACTOR FOR GEAR PUMP
11. GEAR PUMP MCB (F1)
12. MOTOR PROTECTION CIRCUIT BREAKER (Q2)

13
NOTES :-
1) MODEL NO:TOC402622SS
2) WORKING FLUID - TURBINE OIL : ISO VG32.
KINEMATIC VISCOCITY : 32 CENTISTOKES AT 40°C.
SPECIFIC GRAVITY : 0.89
3) WORKING PRESSURE Max. : 4 bar.
4) FLOW RATE. : 36.2 GPM
3) ALL PIPE JOINTS ARE TIG WELDED ONLY, WHEREVER APPLICABLE.
6) ALL THE ELECTRICAL ITEMS ( EXCLUDING ELECTRIC MOTOR )
TO BE WIRED UP TO LOCAL CONTROL PANEL.

LCP LCP LCP

01MAV21 DPIS
CP202 31
DPIS 01MAV21
01MAV21

01MAV21 01MAV21
30 CP201

CP303
AP101-M01 AV1
PI

01MAV21
01MAV21
30

AA309
01MAV21
AA308
01MAV21
01MAV21

AA313
01MAV21

M1
AA301

AA302

AA338
01MAV21 TE

AA339
CT001 93
CF4 CF3
P1 FV1
01MAV21 01MAV21 HTR1
01MAV21 01MAV21
CF1 AA103 CF2 CF3 01MAV21 AA221 AA104
AT101 AP101 PREFILTER
VESSEL

01MAV21
AA331
R.V 01MAV21
LCP AA191 LCP

01MAV21 DPIS 01MAV21 DPIS CF6

CP204 37 CP203 32
01MAV21 01MAV21

01MAV21
AV4

AA403 AV2
AA312 AV3
CP306

CP303
PI

01MAV21
PI

01MAV21
01MAV21
01MAV21

01MAV21

01MAV21

01MAV21
01MAV21

AA303
AA304
AA333
AA334

AA333

AA332

62 61

01MAV21
AA360
01MAV21
AA361

CF301
CF8
FM CV1
FV2
01MAV21
01MAV21

01MAV21 AA303
AA413

AA103 CF10 01MAV21 LS COALESCER AND

CF11
CL201 31A SEPARATOR VESSEL
01MAV21 LS LI 01MAV21
01MAV21 01MAV21 31 CL301
AA402 AA412 CL202 31B
01MAV21 LS 01MAV21
CL203 31C AA306
01MAV21
AA401 01MAV21
AA404
01MAV21 01MAV21
AA031 S
CF9 AA336
CF7
POLISHING FILTER 01MAV21 LCP
VESSEL AA337

06 LNT-MHPS COMMENTS UPDATED -ROTAMETER HAS BEEN NEWLY

ADDED.
02-03-17 KKK JDB
Velcon
DRG. TITLE Schematic Layout CUSTOMER LNT-MHPS
05 WATER DRAIN BALL VALVE(01MAV21-AA401) CHANGED TO
25-11-16 KKK JDB JOB TITLE TOC402622SS END USER NTPC-KHARGONE
NORMALLY OPEN CONDITION.
JOB SUB TITLE LNT-MHPS-01MAV21 APPLICATION TURBINE LUBE OIL FILTRATION
04 LNT-MHPS COMMENTS UPDATED -STRAINER PI REMOVED. 24-11-16 KKK JDB
S.O. NO. CUST. DRG. NO. 01MAV21
03 04-11-16-LNT-MHPS COMMENTS UPDATED 04-11-16 KKK JDB
DRAWN & DATE KKK 27-10-16
THIRD ANGLE PROJECTION
SIZE SCALE SHEET DRAWING No. REV
TEMPERATURE TRANSMITTER HAS BEEN REMOVED AS LCP HAS JDB 27-10-16
02 03-11-16 KKK JDB CHK. & DATE
INBUILT TEMPERATURE MODULE. No. OF
APPVD. & DATE DRC 27-10-16 ZFGTOC0001_0001
REV. No. REVISION NOTE DATE REV. BY. CHK. BY ALL DIMS. ARE IN mm.
A2 1 : 1 02 02
06
 OPERATIONAL SCHEMATIC SRMBOL
SRMBOL SI NO DESCRIPTION QTR TAG NO. REMARKS
OIL PIPE STRAINER
DPIS DPIS30 SUCTION STAINER 01 01MAV21-CP201 DRAIN OIL PI PRESSURE INDICATOR
DPIS31 PREFILTER VESSEL 01 01MAV21-CP202
DIFFERENTIAL PRESSURE DPIS32 COALESCER VESSEL 01 01MAV21-CP203 WATER INSTRUMENTATION OIL LINE
INDICATOR SWITCH DPIS37 POLISHING FILTER VESSEL 01 01MAV21-CP204
GLOBE VALVE(NORMALLR OPEN) LI LEVEL INDICATOR
PI PI30 PREFILTER VESSEL INLET 01 01MAV21-CP503 GLOBE VALVE(NORMALLR CLOSED) LS LEVEL SWITCH
PI61 COALESCER VESSEL INLET 01 01MAV21-CP505
PI62 POLISHING FILTER VESSEL INLET 01 01MAV21-CP506 GATE VALVE DPIS DIFFERENTIAL PRESS. INDICATOR SWITCH
PRESSURE INDICATOR
CHECK VALVE TE RTD SENSOR

RELIEF VALVE SOLENOID VALVE

LI LI31 WATER LEVEL INDICATOR 01 01MAV21-CL501
FM ROTAMETER AUTO AIR VENT
LEVEL INDICATOR

LS LS31A LEVEL SWITCH HIGH HIGH 01 01MAV21-CL201

LS31B LEVEL SWITCH HIGH 01 01MAV21-CL202
LS31C LEVEL SWITCH LOW 01 01MAV21-CL203
LEVEL SWITCH

TE TE93 OIL INLET 01 01MAV21-CT001

RTD SENSOR

FM FM ROTAMETER 01 01MAV21-CF501

ROTAMETER

FLANGE DETAILS:
SI NO DESCRIPTION FLANGE ID FLANGE SIZE SPECIFICATION MATERIAL
1 MAIN LINE FLANGE CF1-CF6,CF8,CF10 & CF11 50 NB FLANGE CLASS150, ANSI B 16.5,SWRF SS-304
2 DRAIN OIL LINE FLANGE CF9 20 NB FLANGE CLASS150, ANSI B 16.5,SWRF SS-304
3 WATER LINE FLANGE CF7 20 NB FLANGE CLASS150, ANSI B 16.5,SWRF SS-304

PIPE SIZE DETAILS:

SI NO DESCRIPTION PIPE SIZE PIPE SCHEDULE MATERIAL
1 INSTRUMENT LINE 15 NB PIPE 80 SCHEDULE SS-304
2 DRAIN & WATER LINE 20 NB PIPE 40 SCHEDULE SS-304
3 MAIN OIL LINE 50 NB PIPE 40 SCHEDULE SS-304

FILTER DETAIL:
SI NO DESCRIPTION QTR SPECIFICATION/MODEL NO. MAKE CLEANABLE
1 PREFILTER CARTRIDGE 02 FOS-618PLP8 PARKER VELCON NA
2 COALESCER CARTRIDGE 06 CC-63885 PARKER VELCON NA
3 SEPARATOR CARTRIDGE 02 SO-436C PARKER VELCON CLEANABLE
4 POLISHING FILTER CARTRIDGE 02 FOS-618PL1/2 PARKER VELCON NA

06 LNT-MHPS COMMENTS UPDATED -ROTAMETER HAS BEEN NEWLY

ADDED.
25-11-16 KKK JDB
Velcon
DRG. TITLE Schematic Layout CUSTOMER LNT-MHPS
05 WATER DRAIN BALL VALVE(01MAV21-AA401) CHANGED TO
25-11-16 KKK JDB JOB TITLE TOC402622SS END USER NTPC-KHARGONE
NORMALLY OPEN CONDITION.
JOB SUB TITLE LNT-MHPS-01MAV21 APPLICATION TURBINE LUBE OIL FILTRATION
04 LNT-MHPS COMMENTS UPDATED -STRAINER PI REMOVED. 24-11-16 KKK JDB
TAG NO PREFIX: 04-11-16 KKK JDB
S.O. NO. CUST. DRG. NO. 01MAV21
03 04-11-16-LNT-MHPS COMMENTS UPDATED DRAWN & DATE KKK 27-10-16
FOR UNIT 1 - 01MAV21 TEMPERATURE TRANSMITTER HAS BEEN REMOVED AS LCP HAS
THIRD ANGLE PROJECTION
SIZE SCALE SHEET DRAWING No. REV
02 03-11-16 KKK JDB CHK. & DATE JDB 27-10-16
FOR UNIT 2 - 02MAV21 INBUILT TEMPERATURE MODULE.
APPVD. & DATE DRC 27-10-16 No. OF
A2 1 : 1 ZFGTOC0001_0001 06
FOR COMMON UNIT - 00MAV21 REV. No. REVISION NOTE DATE REV. BY. CHK. BY ALL DIMS. ARE IN mm. 01 02
 NOTES :-

C/L OF OIL PURIFIER

KEY PLAN FOR UNIT PURIFIER
1) MODEL NO:TOC402622SS (01/02 MAV21AT201)
01MAV21-AA403 2) WORKING FLUID - TURBINE OIL : ISO VG32.
01MAV21-AA312 KINEMATIC VISCOCITY : 32 CENTISTOKES AT 40°C.
01MAV21-CP505 SPECIFIC GRAVITY : 0.89
01MAV21-AA360 3) WORKING PRESSURE Max. : 4 bar.
01MAV21-AA315 DESIGN PRESSURE Max. : 5 bar.
DESIGN TEMPERATURE Max. : 80 Degree C 2615
4) FLOW RATE. : 36.2 GPM

C/L OF OIL PURIFIER

5) ALL PIPE JOINTS ARE TIG WELDED ONLY, WHEREVER APPLICABLE.

C/L OF OIL PURIFIER

6) ALL THE ELECTRICAL ITEMS ( EXCLUDING ELECTRIC MOTOR )

480+5
CV1

-0
TO BE WIRED UP TO LOCAL CONTROL PANEL.
01MAV21-AA355 TAG NO PREFIX:
OUTLET FLANGE FOR UNIT 1 - 01MAV21
CLEARANCE REQUIRED CP FOR UNIT 2 - 02MAV21
(CF11) FOR COMMON UNIT - 00MAV21
FOR CARTRIDGE REMOVAL
C/L OF OIL PURIFIER
7) PRESSURE VESSEL DESIGN CODE - ASME Sec VIII
01MAV21-CF501 7) PARTICULATE CONTAMINATION LEVEL TEST CODE - ISO 4406
1283+5
-0

01MAV21-AA302 PROCESS CAPACITY:

01MAV21-CF501 01MAV21-CT001 SI NO PROCESS REQUIREMENT

1740
HTR1 PARTICULARS
01MAV21-AA301 INFLOW OUTFLOW
01MAV21-AA359 01MAV21-CP506 1 WATER CONTAMINATION(PPM) 15000 500
01MAV21-AA103
2 PARTICULATE CONTAMINATION(ISO 4406) 21/18 15/12

850
INLET FLANGE 01MAV21-AA361
(CF1)
CG500+5
-0

DP1
01MAV21-AA051 0
LIFTING LUG Ø6

360
(SEE DETAIL"B")
KEY PLAN FOR CENTRAL PURIFIER

100
152
SKID (00MAV21AT201)

50
50
01MAV21-AA354 01MAV21- 01MAV21-CL201 16625
25 1700 25 DETAIL"B"
CG1200+5 AP101-M01 01MAV21-CL202
-0 01MAV21-CL203 1750+5
-0
2200+5
-0 1800+5
-0
CF9

C/L OF OIL PURIFIER

C/L OF OIL PURIFIER

01MAV21-CP203
01MAV21-CP204

600+5
-0
01MAV21-CP202

27450
467.5 01MAV21-AA56
77

77

206.5
01MAV21-AA357

300
01MAV21-AA304 VESSEL LID SWING
01MAV21-AA104
01MAV21-AA303
100
01MAV21-AA353
01MAV21-AA309
C/L OF OIL PURIFIER

01MAV21-AA308
01MAV21-AA221
01MAV21-CT001
01MAV21-CP503

C/L OF OIL PURIFIER

FV1 820
1035 WALL CLEARANCE REQUIRED
FOR CARTRIDGE REMOVAL
CG1000+5

2 X 750
-0

INLET FLANGE
(CF1)
01MAV21-AT101
330

01MAV21-AA352
FV2
OUTLET FLANGE
(CF11)
204
150

COMPONENT LIST
25
SI NO TAG NO/ID NO COMPONENT QTY SPECIFICATION MODEL NO MAKE/SOURCE
25 161.25 1 01MAV21-AA103 OIL INLET GATE VALVE 01 50 NB,CLASS 800,SS304.,SW L&T
FLOOR MOUNTING- 01MAV21-AA105 2 01MAV21-AT101 PUMP SUCTION STRAINER 01 50 NB,CLASS 300,COARSE-1mm,SW
161.25 5 X 375.5 MARCK AIRA
M12(18 Nos) SEE DETAIL "A" 01MAV21-CP201 3 01MAV21-AP101 01 36.2 GPM
OIL FILTER PUMP AS4195 VIKING
4 01MAV21-AP101-M01 MOTOR 01 3.7KW,1440 rpm, 415V-3Ø 50 Hz SIEMENS
01MAV21-AA358 01MAV21-AP101 5 01MAV21-AA221 CHECK VALVE 01 50 NB,CLASS 800,SS304.,SW L&T
6 01MAV21-AA104 GLOBE VALVE 01 50 NB,CLASS 800,SS304.,SW L&T
7 FV1 PREFILTER VESSEL 01 SS 304 PTSS
8 01MAV21-AA315 PREFILTER AUTO AIR VENT 01 G1/2, 0-10BAR ,110°C PTSS
9 CV1 COALESCER VESSEL 01 SS 304 PTSS
10 01MAV21-AA403 COALESCER AUTO AIR VENT 01 G1/2, 0-10BAR ,110°C PTSS
MINIMUM WALL CLEARANCE 500mm REQUIRED 11 01MAV21-AA312 SEPARATOR AUTO AIR VENT 01 G1/2, 0-10BAR ,110°C
ALL AROUND OTHER THAN SPECIFIED PTSS
12 01MAV21-AA051 COALESCER DRAIN SOLENOID VALVE 01 20 NB/G 34F NC000 EV210B DANFOSS
INSTRUMENTS LIST
13 FV2 POLISHING FILTER 01 SS 304 PTSS
SI NO TAG NO/ID NO COMPONENT QTY SPECIFICATION MODEL NO. MAKE 14 01MAV21-AA355 POLISHING AUTO AIR VENT 01 G1/2, 0-10BAR ,110°C
DPIS30 01MAV21-CP201 SUCTION STRAINER DPIS 01 0.2 TO 4 BAR DM–301–02–J0B–55–3–Z SWITZER PIPE SIZE DETAILS: PTSS
15 01MAV21-AA105 OIL OUTLET GATE VALVE 01 50 NB,CLASS 800,SS304.,SW L&T
DPIS31 01MAV21-CP202 PREFILTER DPIS 01 0.2 TO 4 BAR DM–301–02–J0B–55–3–Z SWITZER SI NO DESCRIPTION PIPE SIZE PIPE SCHEDULE MATERIAL 16 CP CONTROL PANEL 01
DPIS32 01MAV21-CP203 COALESCER DPIS 01 0.2 TO 4 BAR DM–301–02–J0B–55–3–Z SWITZER PTSS
1 INSTRUMENT LINE 15 NB PIPE 80 SCHEDULE SS-304 17 HTR1 HEATER 01 >8KW ESCORT
DPIS37 01MAV21-CP204 POLISHING FILTER DPIS 01 0.2 TO 4 BAR DM–301–02–J0B–55–3–Z SWITZER 18 01MAV21-AA356 COALESCER PRESSURE RELIEF VALVE 01 0-5 BAR
2 DRAIN & WATER LINE 20 NB PIPE 40 SCHEDULE SS-304 PTSS
PREFILTER PB.6.11.4NM.(0 TO 6kg/cm2(g)) 19 01MAV21-AA301 SUCTION STAINER INLET DPI ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW
0 TO 6 Kg/cm2 TS.GF.AD.EZ.PS.OR.CC.MC and NESSTECH 3 MAIN OIL LINE 50 NB PIPE 40 SCHEDULE SS-304 L&T
PI30 01MAV21-CP503 PRESSURE GUAGE 01 20 01MAV21-AA302 SUCTION STAINER OUTLET DPI ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW
SN.S6.4NM.4NF.MC L&T
FILTER DETAIL: 21 01MAV21-AA308 PREFILTER INLET DPI ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW L&T
PI61 01MAV21-CP505 COALESCER 01 0 TO 6 Kg/cm2
PB.6.11.4NM.(0 TO 6kg/cm2(g))
NESSTECH SI NO DESCRIPTION QTY SPECIFICATION/MODEL NO. MAKE CLEANABLE
22 01MAV21-AA309 PREFILTER OUTLET DPI ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW L&T
PRESSURE GUAGE TS.GF.AD.EZ.PS.OR.CC.MC 23 01MAV21-AA303 COALESCER INLET DPI ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW
01 PREFILTER CARTRIDGE 02 FOS-618PLP8 PARKER VELCON NA L&T
POLISHING FILTER PB.6.11.4NM.(0 TO 6kg/cm2(g)) 02 COALESCER CARTRIDGE 06 CC-63885 PARKER VELCON NA 24 01MAV21-AA304 COALESCER OUTLET DPI ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW
PI62 01MAV21-CP506 PRESSURE GUAGE 01 0 TO 6 Kg/cm2 NESSTECH L&T
TS.GF.AD.EZ.PS.OR.CC.MC 03 SEPARATOR CARTRIDGE 02 SO-436C PARKER VELCON CLEANABLE 25 01MAV21-AA352 POLISHING FILTER INLET DPI ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW
610#-2-Pt-4W-8-316-D-1-HA101-316 L&T
04 POLISHING FILTER CARTRIDGE 02 FOS-618PLP1/2 PARKER VELCON NA 26 01MAV21-AA353 POLISHING FILTER OUTLET DPI ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW
TE93 01MAV21-CT001 RTD SENSOR 01 1/2" 150#RF (15 x 12)-F304-U=50-T=60-FF PYRO ELECTRIC L&T
27 01MAV21-AA359 PREFILTER PRESSURE GUAGE ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW L&T
(1/2"150#RF)- Op 17 CONNECTION LIST
28 01MAV21-AA360 COALESCING FILTER PRESSURE GUAGE ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW L&T
LI31 01MAV21-CL501 LEVEL INDICATOR 01 PTSS NOMINAL FLANGE PIPE 29 01MAV21-AA361 POLISHING FILTER PRESSURE GUAGE ISOLATION BALL VALVE 01 15 NB,CLASS 800,SS304.,SW
SI NO DESCRIPTION TAG NO/ID NO MATERIAL END CONNECTION L&T
LS31A 01MAV21-CL201 LEVEL SWITCH HIGH HIGH 01 LBFS01111 BAUMER SIZE SPECIFICATION SCHEDULE 30 15 NB PIPE SS-304,SCHEDULE 80 SUMITOMO
LS31B 01MAV21-CL202 LEVEL SWITCH HIGH 01 LBFS01111 BAUMER 1 INLET FLANGE CF1 50 NB CLASS150 SS-304 40S CLASS150, ANSI B 16.5,SWRF 31 20 NB PIPE SS-304,SCHEDULE 40 SUMITOMO MHPS 699990
LS31C 01MAV21-CL203 LEVEL SWITCH LOW 01 LBFS01111 BAUMER 2 PREFILTER DRAIN 20 NB SS-304 40S - 32 50 NB PIPE SS-304,SCHEDULE 40 SUMITOMO
50 NB,ANSI B16.5, SDMT SCIENTIFIC 3 COALESCER VESSEL DRAIN 20 NB SS-304 40S -
FM 01MAV21-CF501 ROTAMETER 01 CF1-CF6,CF8,
150#RF,SS316, DEVICES 4 POLISHING FILTER DRAIN 20 NB SS-304 40S - 33 CF10 &CF11 MAIN OIL LINE FLANGES 50 NB,CLASS150, ANSI B 16.5,SWRF PTSS
4.4-44 GPM 5 OIL DRAIN CF9 20 NB CLASS150 SS-304 40S CLASS150, ANSI B 16.5,SWRF
03
34 CF7 WATER LINE FLANGE 20 NB,CLASS150, ANSI B 16.5,SWRF PTSS
EQUIPMENT WEIGHT: 6 WATER DRAIN CF7 20 NB CLASS150 SS-304 40S CLASS150, ANSI B 16.5,SWRF 35 CF9 DRAIN LINE FLANGE 20 NB,CLASS150, ANSI B 16.5,SWRF
7 OUTLET FLANGE CF11 50 NB CLASS150 SS-304 40S CLASS150, ANSI B 16.5,SWRF PTSS
SI NO WEIGHT
TOC WEIGHT 8 INLET SAMPLE PORT 01MAV21 AA358 20 NB SS-304 40S -
IN KGs
1 9 OUTLET SAMPLE PORT 01MAV21 AA354 20 NB SS-304 40S -
WITHOUT CARTRIDGES AND OIL 850
10 TRAY DRAIN 01MAV21 AA357 20 NB SS-304 40S -
2 WITH CARTRIDGES AND OIL 1100
DAP JBD
 ANCHOR BOLT - M12 (18 Nos)

30

10
BED PLATE

9
EL +0.150 M FOR UNIT OIL PURIFIER
(01/02 MAV21AT201)

850

750

2.5

50
315
12

350
2100
GROUT

R24

1075 1075

750
Sq

850
100
DETAIL OF "A"

336.25 375.5x5=1877.5 336.25

2550

FOUNDATION PLAN FOR UNIT PURIFIER

2100

750 750

336.25
1075

375.5x5=1877.5

2550
ANCHOR BOLT - M12 (18 Nos)

30

10
BED PLATE

9
EL +0.950 M FOR CENTRAL OIL PURIFIER
(00MAV21AT201)
1075

2.5

50
315
12

350
GROUT
336.25

R24

850 850 Sq MHPS 699990

100

03

DETAIL OF "B"
FOUNDATION PLAN FOR CENTRAL PURIFIER

DAP JBD
 0 1 2 3 4 5 6 7 8 9

Customer : PARKER HANNIFIN INDIA PRIVATE LTD

Designed by : ACES
Drawing number : 01MAV21
Project ref : LNT-MHPS-01MAV21

Path (x\eplan4\p) : PARKER/TURBINE COALESCER

Project name : TURBINE LUB OIL FILTRATION
Make : PARKER
Type : TOC 402622SS_NTPC/17
Mounting site :
Responsible for project : DRC
Part feature :

Changed on: 1/28/2017 from (Abbreviation): ASUS Number of pages : 15

2
DATE PARKER PTss TITLE PAGE =
NAME AAA
TOC 402622SS_NTPC/17 +

PLOT 1/28/2017 TURBINE OIL COALSCER SH. 1

CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

Page overview Column x: created autom. but modified manually ESSJ004E

Plant Location Page Page designation Supplementary field Date Editor X

1 TITLE PAGE 27-JAN-2017 AAA
2 Table of contents 27-JAN-2017 AAA X
3 POWER SCHEMATIC 27-JAN-2017 AAA
4 PLC INPUTS SCHEMATIC 27-JAN-2017 AAA
5 PLC INPUTS SCHEMATIC 27-JAN-2017 AAA
6 PLC RTD INPUTS SCHEMATIC 27-JAN-2017 AAA

7 PLC OUTPUT SCHEMATIC 27-JAN-2017 AAA X

8 PLC OUTPUT SCHEMATIC 27-JAN-2017 AAA X
9 TERMINALS DETAILS 27-JAN-2017 AAA X

10 TERMINALS DETAILS 27-JAN-2017 AAA X

11 X1 TERMINALS POWER CIRCUIT 27-JAN-2017 AAA

12 X2 TERMINALS DIGITAL INPUTS 27-JAN-2017 AAA
13 X3 TERMINALS RTD INPUTS 27-JAN-2017 AAA
14 X4 TERNINALS FEEDBACK SIGNALS TO DCS 27-JAN-2017 AAA
15 X5 TERNINALS DIGITAL OUTPUTS 27-JAN-2017 AAA

1 3
DATE PARKER PTss Table of contents =
NAME AAA
TOC 402622SS_NTPC/17 +

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CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

L1

L2

L3

PE

1 3 5 1 3 5
F1
1 3 5 Q2 16Amps 2 4 6
F1 6.3-10A
1A 2 4 6 2 4 6

TOUCH PANEL 1 3 5 1 3 5
2 4 6 K1 K2
POWER
L1 L2 L3 E PLC

RS232
SUPPLY 7.3 2 4 6 7.7 2 4 6

ETH
Q1 1 3 5 1 2 3

1762-IR4
3PHASE 16A 25A
16Amps 430VAC 24V 0V 24V 0V E E +24 (-)0
PHASE 5A
MONITOR
RELAY
PE
PHASE 11 PE ETHERNET CABLE
MONITOR
RELAY 14
X1 6 7 8 X1 9 10 11
+24 W1 6 W1 4x
FU1 1.5S sqmm 2.5S sqmm
5A +24 U1 V1 W1

MO1 M
5HP 3~
PE HTR1

PE1 8KW

MOTOR HEATER

X1 1 2 3 4 5

L1 L2 L3 Ne PE +24 (-)0
MAIN INPUT 4.0 4.0

415V AC
2 3 PHASE 4
DATE PARKER PTss POWER SCHEMATIC =
NAME AAA
TOC 402622SS_NTPC/17 +

PLOT 1/28/2017 TURBINE OIL COALSCER SH. 3

CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

3.3 / +24 +24 / 5.0

3.3 / (-)0 (-)0 / 5.0

X2 +24 X2 +24 X2 +24 X2 +24 X2 +24 X2 +24

X2 -0 X2 -0 X2 -0

21 21
+24 +24 C C C 21 21 P P
ON STOP P GPT

LS31A

LS31C
LS31B
22 22

DPIS31

DPIS32
PB PB + - + - + -
I-00 I-01 22 22

DPIS30
NO NO NO

X2 1 X2 2 X2 3 X2 4 X2 5 X2 6

ML-1400 COM0 I-00 I-01 I-02 I-03 COM1 I-04 I-05 I-06 I-07 COM2 I-08
DI

BASE PLC-DIGITAL INPUTS

DPIS (01MAV21-CP201)
LEVEL SWITCH HIGH

LEVEL SWITCH LOW

SUCTION STAINER

(01MAV21-CP202)

(01MAV21-CP203)
(01MAV21-CL201)

(01MAV21-CL202)

(01MAV21-CL203)

COALESCER DPIS
PREFILTER DPIS
LEVEL SWITCH

GEAR PUMP
HIGH HIGH
COMPLETE
STOP PB
INITIAL
ON PB

TRIP
3 5
DATE PARKER PTss PLC INPUT SCHEMATIC =
NAME AAA
TOC 402622SS_NTPC/17 +

PLOT 1/28/2017 TURBINE OIL COALSCER SH. 4

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 0 1 2 3 4 5 6 7 8 9

4.9 / +24 +24 / 7.0

4.9 / (-)0 (-)0 / 7.0

X2 +24 X2 +24 X2 +24

21 +24 +24 +24

P
L/R_SS

DCSON

DCSOFF
22 I-10 I-11 I-12
DPIS37

X2 7 X2 8 X2 9

ML-1400 I-09 I-10 I-11 COM3 I-12 I-13 I-14

DI

BASE PLC-DIGITAL INPUTS

DPIS (01MAV21-CP204)

SELECTOR SWITCH
POLISHING FILTER

LOCAL/REMOTE

OFF COMMAND
ON COMMAND
FROM DCS

FROM DCS

4 6
DATE PARKER PTss PLC INPUTS SCHEMATIC =
NAME AAA
TOC 402622SS_NTPC/17 +

PLOT 1/28/2017 TURBINE OIL COALSCER SH. 5

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 0 1 2 3 4 5 6 7 8 9

1762-IR4
BASE PLC- RTD INPUTS

CH0+ CH0-

CH0+

CH0-

X3 1 X3 2

TE93

+ -

OIL INLET TEMPERATURE

(01MAV21-CT001)

5 7
DATE PARKER PTss PLC RTD INPUTS SCHEMATIC =
NAME AC2
TOC 402622SS_NTPC/17 +

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 0 1 2 3 4 5 6 7 8 9

ML-1400
DO
DIGITAL OUTPUTS

+24V (-)0V VAC DC0 O-00 VAC DC1 O-01 VDC2 O-02 O-03 O-04

5.8 / +24 +24 / 8.0

A1+ A1+ A1+ A1+ A1+

R1 R2 R3 R4 R5
A2- A2- A2- A2- A2-

5.8 / (-)0 (-)0 / 8.0

11 11 11 11
R1 R2 R3 R4
.3 14 .5 14 .6 14 .7 14

R2 14 R3 14
13 11
Q2 FU2 FU3 R5
14 .8 14
1A R2 14 1A R3 14

X5 1

A1 A1

ALARM

SV-1
K1 K2
A2 A2

X5 2

X4 1 2

11
1 2
143.7
.3 11 14 .5 11 14 .6 11
1 2
143.8
.7 11 14 .8
3 4 3.7 3 4 3.8
5 6 3.7 5 6 3.8

MOTOR FAULT COALESCER DRAIN HEATER ON FEEDBACK

(01MAV21-AP101-M01) ALARM SOLENOID VALVE (HTR1) TO DCS
(01MAV21-AA051)
6 8
DATE PARKER PTss PLC OUTPUT SCHEMATIC =
NAME AAA
TOC 402622SS_NTPC/17 +

PLOT 1/28/2017 TURBINE OIL COALSCER SH. 7

CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

ML-1400
DO
DIGITAL OUTPUTS

O-05 O-06 O-07 COM 2 VAC DC3 O-08

7.8 / +24 +24 /

A1+ A1+ A1+ A1+

R6 R7 R8 R9
A2- A2- A2- A2-

7.8 / (-)0 (-)0 /

11 11 11 11
R6 R7 R8 R9
.1 14 .2 14 .4 14 .8 14

X4 3 4 X4 5 6 X4 7 8 X4 9 10

11 14 .1 11 14 .2 11 14 .4 11 14 .8

OFF FEEDBACK IN REMOTE MCC AVAILABLE MCC TRIP

TO DCS TO DCS TO DCS TO DCS

7 9
DATE PARKER PTss PLC OUTPUT SCHEMATIC =
NAME ASUS
TOC 402622SS_NTPC/17 +

PLOT 1/28/2017 TURBINE OIL COALSCER SH. 8

CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

L1
/

L2
MAIN INPUT
415V AC
3 PHASE
/

L3
/ X1

Ne
4X2.5SQMM
/

PE
CABLE

U
MOTOR
OUTPUT
/

V
01MAV21-AP101-M01_51
/

W
3X1.5SQMM
/

CABLE
S /- /+ /

SQMMCABLE CABLE
3X0.5

LEVEL SENSOR BROWN

01MAV21-CL201_51

+24
BLUE
HIGH HIGH

-0
BLACK
(01MAV21-CL201) LEVEL SENSOR + BROWN

/ / /

CABLE
3X0.5SQMM
- BLUE 01MAV21-CL202_51

+24
HIGH (01MAV21-CL202)

2
S

-0
BLACK
3X0.5SQMM

LEVEL SENSOR LOW + BROWN

/ / /

- 01MAV21-CL203_51

+24
BLUE
(01MAV21-CL203)

3
S

-0
BLACK
DPIS30 CABLE DPIS30
2X0.5SQMM

+24
SUCTION STRAINER

4
01MAV21-CP201_51

-0
DPIS31
CABLE
2X0.5SQMM

DPIS31 (01MAV21-CP201)

X2

+24
PRE FILTER

5
01MAV21-CP202_51

-0
9x
(01MAV21-CP202) DPIS32 DPIS32
CABLE
2X0.5SQMM

+24
COALESCER

6
01MAV21-CP203_51

-0
DPS37
CABLE
2X0.5SQMM

DPIS37 (01MAV21-CP203)

+24
POLISHING

7
01MAV21-CP204_51

-0
(01MAV21-CP204)
ONCOMMAND DCSON

+24
8
I-11 +24

-0
FROM DCS
OFF COMMAND DCSOFF

+24
9
I-12 +24

-0
FROM DCS

8 10
DATE PARKER PTss TERMINALS DETAILS =
NAME ASUS
TOC 402622SS_NTPC/17 +

PLOT 1/28/2017 TURBINE OIL COALSCER SH. 9

CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

OIL INLET

1
TEMPERATURE TE93 01MAV21-CT001_51 X3

CABLE
2X0.5SQMM

2
01MAV21-CT001

12 X 0.5
SQMM CABLE
/
ON RETURN C

1
TO DCS
NO

2
OFF RETURN C

3
TO DCS
NO

4
IN REMOTE C

5
TO DCS
NO
X4

6
C

7
MCC AVAILABLE
NO
TO DCS

8
MCC TRIP C

9
TO DCS
NO
/

10
1

+24
COALESCER DRAIN
SOLENOID VALVE
EV-1 01MAV21-AA051_51 X5
2

+24
CABLE
2X0.5SQMM

(01MAV21-AA051)

9 11
DATE PARKER PTss TERMINALS DETAILS =
NAME AC2
TOC 402622SS_NTPC/17 +

PLOT 1/28/2017 TURBINE OIL COALSCER SH. 10

CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

Terminal diagram ESSK034E

W1.1

W1

Cable name

Cable name
Strip designation

X1

Connection

Connection

Connection
Terminal
number
Type

Jumpers

Type
Page/
Function text Target design. Target design. path
MAIN INPUT 415V AC 3 PHASE 1 Q1 1 3.0
= 2 Q1 3 3.0
= 3 Q1 5 3.0
= 4 3.1
= 5 E 3.1
MOTOR 1 MO1 U1 6 K1 2 3.7
= 2 MO1 V1 7 K1 4 3.7
= 3 MO1 W1 8 K1 6 3.7
HEATER 1 HTR1 9 K2 2 3.8
= 2 HTR1 10 K2 4 3.8
= 3 HTR1 11 K2 6 3.8

10 12
DATE 1/25/2017 PARKER PTss X1 TERMINALS =
NAME AC2
TOC 402622SS_NTPC/17 +
TURBINE OIL COALSCER POWER CIRCUIT
PLOT 1/28/2017 SH. 11
CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

Terminal diagram ESSK034E

W9

W8

W7

W6

W5

W4

W3

W2

Cable name

Cable name
Strip designation

X2

Connection

Connection

Connection
Terminal
number
Type

Jumpers

Type
Page/
Function text Target design. Target design. path
LEVEL SWITCH HIGH HIGH 1 I-02 1 I-02 LS3-1A NO 4.3
LEVEL SWITCH HIGH 1 I-03 2 I-03 LS3-1B NO 4.3
LEVEL SWITCH LOW 1 I-04 3 I-04 LS3-1C NO 4.5
SUCTION STAINER DPIS 1 I-05 4 I-05 DPIS30 22 4.5
PREFILTER DPIS 1 I-07 5 I-07 DPIS31 22 4.7
COALESCER DPIS 1 I-08 6 I-08 DPIS32 22 4.8
DIFFRENTIAL Pr.SWITCH POLISHING 1 I-09 7 I-09 DPIS37 22 5.1
ON COMMAND FROM DCS 1 I-11 8 I-11 DCSON I-11 5.2
OFF COMMAND FROM DCS 1 I-12 9 I-12 DCSOFF I-12 5.4
LEVEL SWITCH HIGH HIGH 1 LS3-1A -0 COM0 COM0 4.3
LEVEL SWITCH HIGH 1 LS3-1B -0 COM1 COM1 4.3
LEVEL SWITCH LOW 1 LS3-1C -0 COM2 COM2 4.5
LEVEL SWITCH HIGH HIGH 2 LS3-1A C +24 ONPB +24 4.3
LEVEL SWITCH HIGH 2 LS3-1B C +24 4.3
LEVEL SWITCH LOW 2 LS3-1C C +24 COM1 COM1 4.5
SUCTION STAINER DPIS 1 DPIS30 21 +24 GPT 21 4.5
PREFILTER DPIS 1 DPIS31 21 +24 GPT 21 4.7
COALESCER DPIS 1 DPIS32 21 +24 4.8
DIFFRENTIAL Pr.SWITCH POLISHING 1 DPIS37 21 +24 L/R_SS +24 5.1
ON COMMAND FROM DCS 1 DCSON +24 +24 L/R_SS +24 5.2
OFF COMMAND FROM DCS 1 DCSOFF +24 +24 +24V 5.4

11 13
DATE 1/25/2017 PARKER PTss X2 TERMINALS =
NAME AC2
TOC 402622SS_NTPC/17 +
TURBINE OIL COALSCER DIGITAL INPUTS
PLOT 1/28/2017 SH. 12
CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

Terminal diagram ESSK034E

W21

W20

Cable name

Cable name
Strip designation

X3

Connection

Connection

Connection
Terminal
number
Type

Jumpers

Type
Page/
Function text Target design. Target design. path
OIL INLET TEMPERATURE 1 + 1 CH0+ 1762-IR4 CH0+ 6.1
= 1 - 2 CH0- 1762-IR4 CH0- 6.2

12 14
DATE 1/25/2017 PARKER PTss X3 TERMINALS =
NAME AC2
TOC 402622SS_NTPC/17 +
TURBINE OIL COALSCER RTD INPUTS
PLOT 1/28/2017 SH. 13
CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

Terminal diagram ESSK034E

W26

W25

W24

W23

W22

Cable name

Cable name
Strip designation

X4

Connection

Connection

Connection
Terminal
number
Type

Jumpers

Type
Page/
Function text Target design. Target design. path
ON FEEDBACK TO DCS 1 R4 11 1 7.5
= 2 R4 14 2 7.5
OFF FEEDBACK TO DCS 1 R5 11 3 7.5
= 2 R5 14 4 7.6
LOCAL/REMOTE FEEDBACK TO DCS 1 R6 11 5 7.6
= 2 R6 14 6 7.6
MCC AVAILABLE TO DCS 1 R7 11 7 7.7
= 2 R7 14 8 7.7
MCC TRIP TO DCS 1 R8 11 9 7.8
= 2 R8 14 10 7.8

13 15
DATE 1/25/2017 PARKER PTss X4 TERMINLAS =
NAME AC2
TOC 402622SS_NTPC/17 +
TURBINE OIL COALSCER FEEDBACK SIGNALS TO DCS
PLOT 1/28/2017 SH. 14
CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 0 1 2 3 4 5 6 7 8 9

Terminal diagram ESSK034E

W27

Cable name

Cable name
Strip designation

X5

Connection

Connection

Connection
Terminal
number
Type

Jumpers

Type
Page/
Function text Target design. Target design. path
COALESCER DRAIN SOLENOID VALVE 1 SV-1 1 FU3 R3 14 7.4
= 2 SV-1 2 ALARM 7.4

14
DATE 1/25/2017 PARKER PTss X5 TERMINALS =
NAME AC2
TOC 402622SS_NTPC/17 +
TURBINE OIL COALSCER DIGITAL OUTPUTS
PLOT 1/28/2017 SH. 15
CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY 15 SHS
 DM
DIFFERENTIAL PRESSURE SWITCHES 300
360
 HIGH STATIC PRESSURE  DIAPHRAGM SENSOR  HIGH REPEATABILITY 
 TAMPER PROOF SETPOINT ADJUSTMENT 

This compact version in Switzer series DM 300
Differential Pressure Switches using components of
high reliability and is specifically designed for OEMs.
Series 300 Compact Pressure Difference Switches are
designed and made to the latest standards to comply
with current international philosophy of process
instrumentation. The series is compact, easy to install
and features high sensitivity over the entire adjustable
range together with high static pressure capability.
The sensing element is mounted external to the switch
mechanisms which are of stainless steel for arduous
atmospheres and high humidity. Sensing element and
switching modes can be combined to offer the variety
needed to suit the different applications.
The mechanical movements are restricted to absolute
minimum which ensures long term stability.
Style DM Pressure Die Cast Aluminium weatherproof
housing is best suited for harsh and outdoor mountings.

GENERAL SPECIFICATIONS

Enclosure Aluminium pressure die cast Ambient Temperature (–)10 to 60°C

weatherproof to IP:66
Ranges (–) 2.5 mbar to 15 bar, several
standard ranges.
Refer Ordering Matrix
Sensor 316 LSS / Nitrile diaphragm
Wetted Parts Aluminium / 304 SS / 316 SS
Repeatability ±1% FSR (Note 1)
Scale Accuracy ±5% FSR (Note 3)
Range Setting External with lock
Max. Working Pressure 110 bar for 301 & 303
1 bar / 15 bar for 361 & 363
(MWP - Note 10 & Table – 2)
Max. Process Temp. 70°C with Nitrile O Ring
For higher temperatures use
longer impulse lines. Ask for
piping nomogram #441184-4
(Note 11)
Switching Element Instrument quality snap acting
SPDT microswitch (Note 7 & 8)
Switching Differential Fixed or wideband ajustable.
Refer table ‘3’
Process Connection 1/4" NPT(F) standard. Adaptors
for other sizes optional
Electrical Connection 3/4" ETF with Nylon Cable gland
to suit 8 to 11 mm OD cable (OR)
1/2" NPTF Entry to suit Metallic
double compression cable
gland
Mounting Wall / Back panel / 2" Pipe
Weight 3.0 Kgs. for 301/303
2.2 Kgs for 361/363
Confirmity BS 6134 :1991
ORDERING MATRIX

Table 1 : SWITCH CODE, RATING & AVAILABILITY

AVAILABILITY
DC RATING IN AMPS
ENCLOSURE SWITCH SWITCH
AC OF SPCO &
CODE CODE RESISTIVE INDUCTIVE
Aluminium pressure die cast weatherproof RATING DPCO IN
(SPDT) (DPDT)
220V 110V 24V 220V 110V 24V MODELS
to IP:66 with Nitrile gasket ––––––––––––– DM
15A 250 /
3 33 N.R. N.R. N.R. N.R. N.R. N.R. 301, 361
MODEL 125V
15A 250 /
Fixed Diffl. : This is the basic differential D DD 0.2 0.4 2.0 0.02 0.03 1.0 301, 361
125V
pressure switch having non-adjustable 15A 250 /
switching differential actuated by a W WW 0.3 0.5 6.0 0.05 0.1 4.0 303, 363
125V
stainless steel diaphragm with SS wetted
parts –––––––––––––––––––––––––––––––––– 301 5A 250 /
5 55 0.2 0.4 4.0 0.2 0.4 3.0 301, 361
125V
Adj. Diffl. : Same as 301 but with auxiliary 6 66 0.1A 125V N.R. N.R. 0.1 N.R. N.R. N.A. 301, 361
mechanism permitting switching differential 0.1 250 /
R RR N.R. N.R. N.A. N.R. N.R. N.A 301, 361
adjustment over a wide band. ––––––––––––– 303 125V
5A 250 /
Fixed Diffl. : Same as 301 but with Nitrile S SS 0.25 0.5 3.0 0.1 0.2 2.0 301, 361
125V
diaphragm and Aluminium wetted parts ––––––– 361 J JJ 5A 250V N.A. N.A. 5.0 N.A. N.A. 3.0 301, 361
K KK 1A 125V N.A. N.A. 1.0 N.A. N.A. 0.5 301, 361
Adj. Diffl. : Same as 303 but with Nitrile
diaphragm and Aluminium wetted parts ––––––– 363 Code 3 & D – General purpose with Code K – Hermetically sealed, inert
Silver alloy contact. gas filled with Gold plated contact.
Code 5 – For general purpose with good Code R – IP:67 sealed microswitch
MATERIALS OF WETTED PARTS
DC ating with Silver alloy contact. with Gold plated contact.
For Models 301 / 303 Code 6 – With Gold alloy contact. Code J – Hermetically sealed, inert
316L SS diaphragm with 304SS wetted parts ––––– 04 (Recomended for low energy switching) gas filled with Silver alloy contact.
Code W – General purpose with Silver Code S – IP:67 sealed microswitch
316L SS diaphragm with 316 SS wetted parts ––––– 02 alloy contact. with silver alloy contact.
N.A. – Not Available N.R. – Not Recommended
316L SS diaphragm with 316 SS wetted parts
for NACE application with Viton ‘O’ ring ––––––––––– ON Table–2 : MAXIMUM WORKING PRESSURE RATING
Nitrile diaphragm with 304 SS wetted parts for Max. Working Pressure
Range Wetted Parts
applications with pressure reversal ––––––––––––– B4 (in Bar)
Code
301 303 361 363 301 303 361 363
Nitrile diaphragm with 316 SS wetted parts for
applications with pressure reversal ––––––––––––– B2 B3D
N.A N.A
B6D N.A N.A. N.A. 1 N.A.
For Models 361 / 363
Nitrile diaphragm with Aluminium wetted parts –––– B5 C6D
Alumi-
E1D
304 / nium
RANGE CODE : Refer Table–3 –––––––––––––––––––––  Alumi-
E8D 316 110 15
304/ nium 15
SS
SWITCH CODE AND RATING : Refer Table–1 –––––––––––  G5B 316 110
SS
J0B
ELECTRICAL ENTRY
B7K N.A. N.A N.A. N.A.
3/4" ET with Nylon Cable gland suitable N.A N.A
for 8 to 11 mm OD cable (Single entry only) –––––––––––––––– A P8B

1/2" NPTF (Single entry only) –––––––––––––––––––––––––––––– B N.A – Not available in these models

Table–3 : RANGE CODE & DIFFERENTIAL

Fixed Diffl. Adj. Diffl. Fixed Diffl. Adj. Diffl.
Model 301 Model 303 Model 361 Model 363
Range Code Range
D/3/6 5 J/K S/R W D/3/6 5 J/ K S/R W
in mbar
B3D (–) 2.5 to 2.5 mbar -- -- -- -- -- 0.8 1.5 -- -- --
B6D 0 to 5 mbar -- -- -- -- -- 0.4 1.4 -- -- --
C6D 3 to 25 mbar 6 6 10 12 -- 0.8 - -- -- --
E1D 5 to 120 mbar 5 10 12 20 55 to 70 12 12 -- 30 65 to 70
E8D 50 to 350 mbar 12 20 30 40 80 to 200 20 25 60 45 95 to 200
G5B 0.1 to 1.5 bar 60 85 120 125 350 to 900 70 90 250 135 400 to 900
J0B 0.2 to4 bar 175 350 500 450 -- 300 600 700 675 --
B7K 0.7 to 7 bar 300 500 -- -- -- -- -- -- -- --
P8B 1.5 to 15 bar 800 1350 -- -- -- -- -- -- -- --
1. For On-Off differential values for DPDT (2 x SPDT) switching, apply a multiplication factor of 1.3 to the above values.
2. For Range codes B7K & P8B in model 301 DPCO switching is possible only for switch codes 3, D & 6
NOTES
1. Accuracy & Repeatability are not different for all blind
differential pressure switches. A shift of ±2% may be
observed in setpoint when pressure falls from full static
pressure. Settings will also shift with varying temperature.
2. The instrument is calibrated in the mounting position
depicted in the drawing. Mounting in any other direction
will cause a minor range shift, especially in low and
compound ranges. Ranges above 1 bar will not
experience this shift.
3. A Differential Pressure switch is a switching device and
not a measuring instrument — eventhough it has a
scale with ±5% FSR accuracy to assist setting. For
this reason, Test Certificates will not contain individual
ON-OFF switching values at different scale readings.
Maximum differential obtained alone will be declared,
besides other specifications.
4. Select working range of the instrument such that the
set value lies in the mid 35% of the range i.e., between
35% and 70% of range span.
5. For switching differential values please refer Table-1.
Switching differentials furnished are nominal values
under test conditions at mid-scale and will vary with
range settings and operating conditions.
6. On and off settings should not exceed the upper or
lower range value.
7. DPDT action is achieved by two SPDT switches
synchronised to practical limits i.e., ±2% of FSR.
Deadband for DPDT contacts are higher than that of
SPDT as force required to actuate the contacts are more.
Please refer respective differential table.
8. Contact life of microswitches are 5 × 105 switching cycles
for nominal load. To quench DC sparks, use diode in
parallel with inductance, ensuring polarity. A ‘R–C’
network is also recommended with ‘R’ value in Ohms
equal to coil resistance and ‘C’ value in micro Farads
equal to holding current in Amps.
9. All differential pressure switches are calibrated by
applying pressure to HI port, venting LO port to
atmosphere. Inspection will also be limited to such a
practice.
10. MWP: The value mentioned herein is the highest
permissible pressure that can be applied. Cannot be
proof tested for any higher pressure value.
OPTIONS / ACCESSORIES
 Damping coil for minimising process pulsations — increases instrument’s life many times.
 Blow out protection.
 Snubbers, pigtail syphons, over-range protectors.
 Brass / 316 SS double compression cable glands to suit cable OD of 1/2", 15 mm & 17 mm.
 Degreasing for Oxygen service & special parts for Ammonia service.
 Provision of line fault monitoring.
11. Ambient temperature range: All models are suitable
for operating within a range of ambient temperature
from (–) 25°C to (+) 60°C provided the process does
not freeze within this range. Below 0°C, precautions
should be taken in humid atmospheres to prevent frost
formation inside the instrument from jamming the
mechanism. Occasional excursions beyond this range
are possible but accuracy might be impaired. The
microswitch is the limiting factor which should never
exceed the limits of (–) 50°C to (+) 80°C.
12. Fluid Temperature: A Differential Pressure switch when
connected to the process is not subjected to through
flow and therefore is not fully exposed to the fluid
temperature. Use of adequate length of impulse piping
will greatly reduce excessive heating of the sensing
element. For example connection of 7.5 cm of 12 mm
dia impulse piping will reduce water temperature of
100°C to 65°C at an ambient temperature of 50°C. Ask
factory for piping nomogram #441184–4 for different
temperatures.
In 301 / 303 Higher temperatures greater than 70 deg.
by using seal O rings of different material for different
temperatures as below:
125°C for EPDM and 205°C for Viton.
13. Style DM is weatherproof only if all entries and joint
faces are properly sealed.
14 . Ensure that impulse pipework applies no stress
on sensing element housing and use spanners
to hold pressure port / housing when connections
are made.
15. Custom built instruments are available for special
service requirements under Special Engineering
Category.
16. A more versatile and wide range of Pressure &
Differential Pressure Switches are available in Series
200, 020, 300, 931 & S20/920 Series upto 700 bar.
17. Complementary instrumentation for pressure is available
in 200 series.
18. Accuracy figures are exclusive of test equipment
tolerance on the claimed values.
19. All performance data are guaranteed to ±5%.
OVERALL AND MOUNTING DIMENSIONS
SERIES 301 / 303 – P8B, B7K, E1D, E8D, G5B, J0B, C6D 3/8" BSW
128 8 36 68 ‘U’ BOLT-2 NOS.
115
15
24

71.5
81
3/4" ET NYLON
CABLE ENTRY

36
40
66±2 57
2" PIPE BY
CUSTOMER
2" PIPE OPTIONAL
HORIZONTAL POSITION
PR. CONN. (LOW ) 44 PR. CONN. (HIGH)
88Ø (FIX ‘U’ CLAMP VERTICALLY)
SERIES 361 / 363 – E1D, E8D, G5B, J0B
128 8 36 68 3/8" BSW
115 ‘U’ BOLT
2 NOS.
15
24

71.5
81
3/4" ET NYLON
CABLE ENTRY

36
40 PR. CONN.
(HIGH) 57
66±2 2" PIPE BY
CUSTOMER
2" PIPE OPTIONAL
PR. CONN. HORIZONTAL POSITION
134±2 88Ø (FIX ‘U’ CLAMP VERTICALLY)
(LOW)
SERIES 361 – B3D, B6D, C6D
115 8 36
2" PIPE OPTIONAL
24 HORIZONTAL POSITION
(FIX ‘U’ CLAMP VERTICALLY)
81 3/8" BSW
‘U’ BOLT
3/4" ET NYLON 2 NOS.
CABLE ENTRY

36
71.5
78 ±2

22

35 2" PIPE BY
PR. CONN. (HIGH)
162±2 CUSTOMER
PR. CONN. (LOW) 17.5
110±2
190
Note : The Instrument will be mounted directly on to wall / back panel. All dimensions are in mm
This is not a contractual document. Prior notification of changes in specifications is impracticable due to continuous improvement

Switzer Process Instruments Pvt. Ltd. www.switzerprocess.co.in

REGD. OFFICE : 128, SIDCO North Phase, Ambattur Estates, Chennai 600 098 CIN : U29255TN2014PTC095662
WORKS & SALES OFFICE
128, SIDCO North Phase, Ambattur Estates, Chennai 600 050
Ph : 044–2625 2017 / 2018 / 4324 / 4991 Fax : 044–2624 8849
e-mail : works@switzerprocess.co.in; sales@switzerprocess.co.in
DPS-DM300-00-12/2015

SALES OFFICES
Bangalore Phone : 080–22262613 Fax : 080–22257392 Mumbai Phone : 022–28575915 / 28575916
e-mail : bangalorebr@switzerprocess.co.in e-mail : mumbaibr@switzerprocess.co.in
Chennai Phone : 044–2625 2017 / 2018 / 4991 Fax : 044–26248849 New Delhi Phone : 011–42331470 / 42331478
e-mail : chennaibr@switzerprocess.co.in e-mail : delhibr@switzerprocess.co.in
Hyderabad Phone : 040–2781 1082 Fax : 040–2781 1082 Pune Mobile: 020–66293361 to 3367
e-mail : hyderabadbr@switzerprocess.co.in e-mail : punebr@switzerprocess.co.in
Kolkata Phone : 033–68888819 Vadodara Phone : 0265–2322906 Fax : 0265–2331649
e-mail : kolkatabr@switzerprocess.co.in (Agent) e-mail : vadodara.ag@switzerprocess.co.in
 Level Switch LBFS

Special Features
„„
Wetted parts in stainless steel „„
LED switch indicator
and PEEK „„
Maintenance free
„„
Compact design „„
Suitable for media separation
„„
Precise switching point with no Configurable by
„„
requirement for calibration FlexProgrammer 9701
„„
Process temperature „„
ATEX approval for gas and
-40 ... 115 °C dust
„„
Measures media with „„
WHG (pending)
DK-values >1.5
(DK = Dielectrical Constant)

Technical Data

Sensor Approval Ex ia IIC T5, ATEX II 1G

Radiated signal 100...180 MHZ Supply range 24...30 VDC
Process connection Refer to dimensional drawings Temperature class T1...T4: -40 < Tamb < 85 °C
Insulating material PEEK T1...T5: -40 < Tamb < 74 °C

Mechanical data Approval Ex ta IIIC T100 Da, ATEX II 1D

Housing Stainless Steel Supply range 12...30 VDC
Amb. temperature -40...85 °C Temperature class T100 °C: -40 < Tamb < 85 °C
Process temperature -40...115 °C Approval Ex nA II T5, ATEX II 3G
Protection class IP67 (IEC 529) Supply range 12,5...30 VDC
Media pressure Max. 100 bar Temperature class T1...T5: -40 < Tamb < 85 °C
Vibrations IEC 60068-2-6, GL test2 Output
Installation Any position Output (active) Max. 20 mA, short-circuit and
high-temperature protected
Electrical connection
Output type PNP or NPN
Cable 5 meter, 4 wire
Output polarity NO and NC
Plug M12 Plastic or Stainless steel 304
Active “High” PNP
Other electrical data
(VDC -1.5V) ± 0.5V ; Rload 10 kOhm
Power supply 12...30 VDC, 35 mA max.
Active “Low” NPN
Damping 0...10 sec. (-VDC +1.5V) ± 0.5V ; Rload 10 kOhm
Design and specifications subject to change without notice

Power-up time <2 sec. Off leak current ± 100μA Max.

Hysteresis ± 1 mm Factory Settings
Repeatability ± 1 mm Damping 0.1 sec.
Reaction time 0.1 sec. (100 mS) Approvals/conformities
Disposal of product and packing Approvals/conformities DNV Marine Approval
According to national laws or by returning to Baumer EN 50155 Railway
EMC data and packing 3A, EHEDG, FDA, WHG (pending)

Immunity EN 61326
Emission EN 61326
EMC data and packing
Internal inductivity Li <
– 10 μH
Internal capacity Ci <
– 43 nF
Barrier data U<
– 30 VDC ; I < 0.1 A ; P < 0.75 W
EN/121122

www.baumer.com Data sheet E21.01 Page 1 / 8


Description
The Level Switch LBFS is designed to detect levels in tanks, for media
separation and provide empty-pipe detection or dry-run protection for
pumps.
A high frequency sweep signal is radiated from the sensor tip into the
tank. The media will act as a virtual capacitor, which together with a
coil in the sensor head, will form a circuit creating the switch point
signal. This virtual capacitance will depend of the di-electric value DK
(Dielectrical Constant) of the media.
Two output signals are available, Normally Open (NO) and Normally
Closed (NC). By means of the FlexProgrammer 9701, a damping of
the output signal can be activated in case of a fluctuating media level,
e.g. during tank filling. Additionally the output signals NO and NC can
be reversed.
Dimensional Drawings
LBFS xx1x x LBFS xx2x x
www.baumer.com
Level Switch LBFS
The measurement is precise and unaffected by the mounting position
in the tank. In the Flex-software a compensation for foam, bubbles
and condensate as well as sticky media can be set.
The Flex-software also features an adjustment facility making the user
able to adjust the sensor to a specific media.
The Level Switch LBFS measures liquids such as water and oil. Even
dry media can be measured, eg. coal dust or plastic granulate.
Level Switch LBFS can be delivered with PNP output as well as NPN
output.
The process connection can easily be sealed by use of PTFE tape or
by use of special welding adapter for the hygienic edition.
LBFS xx3x x
Design and specifications subject to change without notice
EN/121122
Data sheet E21.01 Page 2 / 8
 Level Switch LBFS

Dimensional Drawings

87
65
40

17.00

NPT M18x1
LBFS xx6x x LBFS xx7x x

Electrical Connection

M12 plug Cable Function

4 3 1 Brown + VDC
2 White Normally closed
1 2 3 Blue - VDC
4 Black Normally open

Electrical Installation
Normally Closed
4 3 4 3

1 2 1 2
20 mA
+ +

0 mA LED 12...30 VDC 12...30 VDC

Design and specifications subject to change without notice

- -

PNP Output NPN Output

20 mA max. 20 mA max.

4 3 4 3

0 mA 1 2 1 2

20 mA + +
LED
12...30 VDC 12...30 VDC
- -
EN/121122

PNP Output NPN Output

20 mA max. 20 mA max.
www.baumer.com Data sheet E21.01 Page 3 / 8
 Level Switch LBFS

Configuration
FlexProgrammer 9701

Accessories
FlexProgrammer 9701

The FlexProgrammer 9701 is a dedicated tool to configure Baumer

configurable products

Type N° 9701-0001 comprises:

FlexProgrammer
USB cable
CD with the FlexProgram software

Accessories examples
LB020 CAM023 VAM023 PM023

ISO 2852 clamp Varivent G½ hygienic welding

sleve in AISI 316

Application
Design and specifications subject to change without notice

LBFS xx5x x
EN/121122

LBFS xx5x x

www.baumer.com Data sheet E21.01 Page 4 / 8

 Level Switch LBFS

Media Temperature versus Ambient Temperature

Media Temperature
°C Ambient vs process temperature
120,00

115,00

110,00

105,00

100,00

95,00

90,00

85,00

80,00

75,00

70,00

65,00

60,00

55,00

50,00
50 55 60 65 70 75 80 85 90 95 100 105

Ambient Temperature

Design and specifications subject to change without notice

EN/121122

www.baumer.com Data sheet E21.01 Page 5 / 8

 Level Switch LBFS

Ex ia IIC T5, ATEX II 1G - Installation

A Level Switch LBFS 1xxx x is Ex ia IIC T5, ATEX II 1G approved for Ex-data
application in hazardous areas in accordance with the current EUdi- Supply range 24...30 VDC
rectives. The product must be installed in accordance with prevailing
guidelines for zone 0 with a barrier. Temperature class T1...T4: -40 < Tamb < 85 °C
A certified Ex ia isolation barrier with the maximum values Umax = T1...T5: -40 < Tamb < 74 °C
30 VDC ; Imax = 0.1 A ; Pmax = 0.75 W must be used. Use the isolating Internal inductivity Li < 10 μH
module PROFSI 3-B25100-ALG-LS (for PNP output only) or a ZENER
Internal capacity Ci < 43 nF
Barrier (for NPN output only) as shown below (see installation manual
for special instructions). Barrier data U < 30 VDC ; I < 0.1 A ; P < 0.75 W

Zone 0/1 Safe area

Brown +
M12 plug 24VDC
Blue -
Cable Output
OUT
Black

Level Switch LBFS

NB : only valid for NPN output

Two-channel
ZENER BARRIER
Zone 0/1 Safe area

NO
3

2 NC

COM
Design and specifications subject to change without notice

22 ...120VDC or
Brown + 90...253VAC
C+
M12 plug
Blue B - -
Cable Black A PNP NO

Level Switch LBFS

NB: For PNP output the PROFSI3-B25100-ALG-LS IsolatingModule

Isolating Module
EN/121122

barrier must be used. PROFSI3-B25100-ALG-LS

PROFSI3-B25100-ALG-LS

www.baumer.com Data sheet E21.01 Page 6 / 8

 Level Switch LBFS

Ex ta IIIC T100 Da, ATEX II 1D - Installation

A Level Switch LBFS 2xxx x Ex ta IIIC T100 Da, ATEX II 1D approved Ex-data
for application in hazardous areas in accordance with the current Supply range 12.5...30 VDC, max. 100 mA
EUdirectives.
The product must be installed in accordance with prevailing Temperature class T100
guidelines for zone 20 without a barrier.

Black or white LOAD

M12 plug

Brown +
12.5 ...30 VDC
Cable
Blue -

Level Switch LBFS

NB : The cable must be fixed to an external strain relief not more than
5 cm from the Level Switch. Only IP 67 compliant cable must be used
for installation.
See below.

Ex nA II T5, ATEX II 3G - Installation

A Level Switch LBFS3 xxx x is Ex nA II T5, ATEX II 3G approved for Ex-data
application in hazardous areas in accordance with the current EUdi- Supply range 12.5...30 VDC, Max. 0.1A
rectives.
The product must be installed in accordance with prevailing Temperature class T1...T5
guidelines for zone 2 without a barrier.

Black or white
LOAD
M12 plug
Brown
Design and specifications subject to change without notice

12.5 ...30 VDC

Cable
Blue

Level Switch LBFS

EN/121122

www.baumer.com Data sheet E21.01 Page 7 / 8

 Level Switch LBFS

Ordering details

–
Model
Level Switch LBFS
Safety 5' digit
Standard 0
Ex ia IIC T5, ATEX II 1G (Gas) (7) 1
Ex ta IIIC T100 Da, ATEX II 1D (Dust) (2) 2
Ex nA II T5, ATEX II 3G 3
Ex ia IIC T5 / Ex ta IIC T100 Da (combined gas/dust) (2) 4
Electrical Connection 6' digit
Plug, M12 plastic with LED 1
Cable 5 meter (3) 2
Plug, M12, stainless steel, without LED 3
Process Connection 7' digit
G1/2" 1
G3/4" 2
G1" 3
G1/2" hygienic (for Acessories Universal) 3A / EHEDG (4) (6) 4
G1/2" for reverse assembly (1) 5
3/4" NPT (6) 6
M18x1 (5) 7
Process Connection material 8' digit
Stainless Steel 1.4301 - AISI 304 1
Stainless Steel 1.4404 - AISI 316L 2
Output Configuration 9' digit
PNP output 1
NPN output 2
Configuration 10' digit
No configuration 0
Configuring according to customer specification C
(1) Max. 85 °C media temperature
(2) Not valid with “cable connection”
(3) Max ambient temperature 70 °C
(4) Max 130 °C for <1 hour, Tamb 40°C
(5) Only available in AISI 304
(6) Only available in AISI 316L
(7) For PNP output the barrier module PFOFSI3-B25100-ALG-LS is required for funtional

purposes. For NPN output a standard barrer may be used.

Design and specifications subject to change without notice

EN/121122

www.baumer.com Data sheet E21.01 Page 8 / 8

 STAINLESS STEEL PRESSURE GAUGE
BOURDON TUBE TYPE

Model- PB
The C-shaped Bourdon tube has a hollow, elliptical cross section. It is closed at one end and is connected to
the fluid pressure at the other end. When pressure is applied, its cross section becomes more circular, causing
the tube to straighten out, A typical Bourdon tube is coupled mechanically to an indicating needle / pointer
on the other end. This end tube which not fixed moves, this movement being a measurement for the pressure.
This movement indicated by the pointer.

Special Features :
  • Stainless steel case & measuring system
  • Socket & case welded
  • Protection IP 66
  • Fillable or liquid filled
  • Accuracy up to 0.6%
  • Standard followed in general EN 837-1/ IS 3624 & ANSI
/ ASME B40.1 for NS 125mm
Applications :
  • Food & Beverage
  • Pharmaceutical
  • Chemical & Petrochemical Industries
  • Pumps
  • Hydro-cleaning Machines
  • Engine compressor, turbines and diesel engine
  • Refrigerating Plants

Specifications
STANDARD VERSION : 100mm, 125mm and 150mm
Accuracy : ± 1.6% of F.S.

Ambient temperature : -25°C to +65°C

Operating pressure : 75% of the Scale Value

Over pressure limit : 125% of Max. Scale Value for Pressure Ranges up to 100 bar

: 115% of Max. Scale Value for Pressure Ranges from 100 to 600 bar
: 110% of Max. Scale Value for Pressure Ranges from 600 to 1000 bar

Case : AISI 304 SS

Ring : AISI 304 SS, Bayonet Type

Bourdon : AISI 316L SS

Socket : AISI 316L SS (Directly Welded to Case)

Movement : AISI 304 SS

Protection : IP 66
Dial : Aluminium, black graduation on white background

Pointer : Aluminium, black coloured micrometer zero adjustable

Window : Safety Glass

GLYCERINE FILLED VERSION (OPTION GF)
Accuracy : 1.6 % of F.S.

Ambient Temperature : Maximum 65°C

Process Temperature : -20°C /65°C

Window : Safety Glass

Damping Liquids : Glycerine 98% (others available as option)

Other Features : Refer Specification of Standard Version

Temperature effect:
The variation of indication caused by effects of temperature is to be calculated by below formula;
which is to be added in the specified accuracy while measurement :- Formula :
± 0.04 x (t2 - t1) % of F. S.
where t1 = reference temperature (+20°C) and t2 = ambient temperature in °C.
Other Features

DIMENSIONS : - FOR STANDARD MODEL

TYPE 11 TYPE 14 TYPE 21 TYPE 22 TYPE 23 TYPE 31
DRAWING OF MODEL (TYPE WISE)

TYPE 11 TYPE 14
ØU
B ØN
B S
A
A

12
0°
ØD
ØC

M
ØD
ØC
I

E
E
F

Size A B ØC ØD E Size A B ØC ØD E Ｍ S F ØI ØN ØU
100 12.5 47 111 100 22 100 12.5 45 111 100 22 128 6 14.5 6 134 118
125 15 48 129 119 22 125 15 46 129 119 22 ----- 4 14.5 6 150 137
150 15 49 161 149 22 150 15 46.5 161 149 22 174.5 6 14.5 6 186 168

TYPE21 TYPE22
ØU
B B
ØN
A A
12
0°
ØD
ØC

ØD
ØC

ØI
E E
S
Size A B ØC ØD E Size A B ØC ØD E S ØI ØN ØU
100 12.5 47 111 100 22 100 12.5 47 111 100 22 1 6 134 118
125 15 48 129 119 22 125 15 48 129 119 22 4 6 150 137
150 15 49 161 149 22 150 15 49 161 149 22 5 6 186 168

TYPE23 TYPE31
B B
A A

J
ØD
ØC

ØD
ØC
K

E
V
Size A B ØC ØD E J K V Size A B ØC ØD E
100 12.5 48 110 100 22 66.5 16 106
100 12.5 47 111 100 22
125 11 48 131 119 22 80 16 129.5
150 15 49 161 149 22 103.5 16 158
SELECTION OF MODEL
(1) MODEL CODE PB
(2) DIAL SIZE
Dial Size Code 4
100 4
125 5
150 6

(3) MOUNTING TYPE

Mounting Type Code 11
DIRECT BOTTOM ENTRY 11
WALL / SURFACE / PROJECTION MOUNTING WITH BOTTOM ENTRY 14
DIRECT LOWER BACK ENTRY 21
LOWER BACK ENTRY WITH FRONT FLANGE 22
LOWER BACK ENTRY WITH MOUNTING BRACKET 23
DIRECT CENTER BACK ENTRY 31

(4) GAUGE CONNECTION SIZE

1/2" BSP (M) 4BM 3/8" G (M) 3GM 4NM
1/2" BSPT (M) 4TM 3/8" BSP (M) 3BM
1/2" NPT (M) 4NM 3/8" R (M) 3RM
1/2" G (M) 4GM 3/8" BSPT (M) 3TM
1/2" R (M) 4RM 3/8" NPT (M) 3NM
Note :- OTHER OPTIONS WILL BE PROVIDED ON REQUEST. CONSULT FACTORY FOR MORE DETAILS

(5) RANGE REFER TO THE FOLLOWING TABLE 0-10bar

kg/cm² or bar MPa
-1-0 0-6 -0.1-0.3 0-2
-1-0.6 0-10 -0.1-0.6 0-2.5
-1-1.5 0-16 -0.1-0.2 0-3.5
-1-4 0-25 -0.1-0 0-4
-1-6 0-40 0-0.2 0-6
-1-10 0-60 0-0.25 0-10
-1-16 0-100 0-0.4 0-16
0-0.6 0-160 0-0.6 0-25
0-1 0-250 0-1 0-40
0-1.6 0-400 0-1.6 0-60
0-2.5 0-600 0-100
0-4 0-1000
(OTHER UNIT & DUAL SCALE CAN BE ARRANGED ON REQUEST.)

(6) OPTIONS
CF　　AISI 316 CASE & BEZEL
TN　　C ALIBR ATION CERTIFIC ATE TR ACE ABLE
　　 TO NATIONAL/ INTERNATIONAL STANDARS
TS　　SS TAG PLATE
GF　　DAMPENING LIQUID GLYCERINE FILLED
SF　　DAMPENING LIQUID SILICON OIL FILLED
TD　　DIAL TAG MARKING
AC　　ACCURACY +/- 0.6% OF F.S.
AD　　ACCURACY +/- 1.0% OF F
DS　　INTEGRAL DAMPENING SCREW (AISI 316 SS) XX
EZ　　EXTERNAL ZERO ADJUSTMENT
　　　(EXCEPT TYPE 22)
PS　　INTERNAL OVER PRESSURE STOP
VS　　INTERNAL VACUUM STOP
BM　　MONEL BOURDON & SOCKET
　　　(MONEL VERSION)
DM　　INTEGRAL DAMPENING SCREW (MONEL)
OR　　OVER RANGE PROTECTION 150% OF F.S.

Example 1 2 3 4 5 6
SELECTION
PB 4 11 4NM 0-10bar Option XX
OF MODEL
Below options are provided on request of customer.
CE CE MARKING (AS PER PED 97/23/EC) SS
NC CONFORMITY AS PER NACE MR 0175

CC FIVE POINT CALIBRATION CERTIFICATE

HT HELIUM LEAK TEST

IA IBR APPROVAL

MC MATERIAL TEST CERTIFICATE

WV ON-OFF TYPE VENT PLUG

OS OXYGEN SERVICE

DC CUSTOM DESIGNED DIAL

■ NESSTECH INSTRUMENTS PVT. LTD (INDIA)

Survey No. 26/2,“G”Type, Global Industrial Park,
Near Nahuli Railwaycrossing, Village Valvada, Vapi,
Tal Umbergaon, Dist Valsad-396191, Gujrat
TEL: + 91-260- 299-6920

■ NESS TECHNOLOGY (M) SDN BHD (MALAYSIA)

No. 42A Jalan PUJ 3/8, Taman Puncak Jalil, Bandar Putra Permai,
43300 Seri Kembangan, Selangor
TEL: + 603- 8940-1134/8940-1059 FAX: + 603-8999- 4133
 PYRO ElECTRIC
InSTAUme nT S
610 Series
Thermocouple & Resistance
Thermometer Assemblies, with
. A Protecting Tube.
. Builtup fromseamlesstubes,fIXed
or adjustableFlange.
. Flameproof or weatherproof
execution in 31688 or Aluminum.
. Available with "in head" 2-wire
Temperature Transmitter.
HA 101 -Head
FIXED FLANGE])
t::.:I ~ ~~ "" ..% I.HA1~O3,.F:l:X:SDFLANGEP
"'-'~HIiod

Ms Mi Thermocouple or Resistance Thermometer sensor fitted into a terminal head, and provided with or without head
extension and a protecting tube woUld form a typical complete assembly ready for use in the applications, where flow and
pressurearenot a major concern. .

Protecting tubes are built up from seamless tubes with hot end plugged and TIG welded and a blind Flange is drilled to
suit the outer diameter of the tube and TIG welded to it These are available in standard AISI 300 series stainless steels as well
as, in exotic materials such as Incoloy 800, InconeI600,446 SS, and Flanges in ASTM grades AI05, Al82 and A350
in sizes 3/4" to 2" (DN 20 to DN 50).
The standard execution as shown in this leaflet is with plated CS extension and Aluminum head with conduit entry of
~ 1/2"NPT and Thermocouples with ungrounded junction unless specified otherwise. Head Assembly HA-I03 is with CS
plated extension and N=I50.
610 Series
None
Head in 304 SS
Head in 316 SS
Extension in 304 SS
Extension in 316 SS
J Iron-Constantan Other Conduit entry
K Chromel-Alumel In head Transmitter
T Copper-Constantan Brass cable gland
E Chromel-Constantan SS Cable gland
N Nicrosil-Nisil Snecia! reQuirement
R PtRh 13%-Pt
S PtRh IO%-Pt
B PtRh 30%-PtRh 6% FF
Pt Pt lOORTD. Fixed Flange
AF I Adjustable flange
Define flange size, rating and facing,

~
'"

118"Sch80 10.29x2.41
1/4"Sch80 13.72x 3.02
3/8"Sch80 17.15x 3.18
1/2"Sch80 21.30x 3.73
1/2"Schl6O 21.30x 4.75
3/4"Sch80 26.60x 3.91
3/4"SchI6O 26.60x 5.53
ORDERING EXAMPLE
Other dimensionsalso.available.

610 SERIES I-K-6-316-D-l-HA 101-316-l/2"Sch160.,F316-U=640-T=30-FF32mm 150#RF-OPTION3 ~

PYROELECTRICINSTRUMENTSGOA PVT.LTD.
Flat 'B' Hill CrownApt, CollegeRoad,Mupuca,Goa 403507. Tel:(0832)252719,Fax:(0832)263294,E-Mail:pyrog
. .

goa1.dot.net.in
Plot No. 71, Bicholim 1nd.Estate, Bicholim (Goo) Tel: 0832-361212 .Mumbai Office Tel: (022) 4378033 Tel/Fax : (~43O9301
§OO

(R
%
""
'QU"'\
>'.'so
~
f .J:':..
01. ~ m~=:n"
Email : pyrogbby@hotmail.com 90
VIKING® HEAVY DUTY PUMPS Section 144
SERIES 4195 Page 144.1

STANDARD CONSTRUCTION Issue D

FEATURES

250 PSI (17 BAR) for 100 SSU (20 cSt) and above
Pressure
150 PSI (10 BAR) for 38 to 100 SSU (3 cSt to 20 cSt)
Range
100 PSI (7 BAR) for below 38 SSU (3 cSt)

Temperature
- 40° F. to + 350°F. (- 40° C. to + 177°C.)
Range

Viscosity 28 SSU to 15,000 SSU

Range (0.1 cP to 3,300 cSt)

SERIES 4195 Pumps

Cutaway View
“AS”, “AK”, “AL”

SERIES 4195 Pumps GPM up to 75

Cutaway View
“G”, “GG”, “H”, “HJ”, “HL” (M³/Hr up to 17)
(Nominal Rating)

Viking’s high-speed, heavy-duty Series 4195 pumps

BALL BEARINGS
(Standard Equipment)
Pumps are equipped with inner cas-
ing ball bearing installed outside of
mechanical seal and a radial thrust
ball bearing permitting heavy-duty
service up to 250 PSI (17 BAR).
Bearings are “Sealed for Life”.
PRESSURE LUBRICATION
(Standard Equipment)
(“AS”, “AK”, “AL” Sizes)
A patented pressure lubrication
system automatically lubricates the
idler bushing. This system provides
a constant film of liquid between the
idler bushing and idler pin at a pre-
ssure equal to the pump discharge
pressure regardless of pump rotation.
DUCTILE IRON PARTS
(Standard Equipment)
(“AS”, “AK”, “AL” Sizes)
Internal pumping gears (rotor and
idler) are constructed of ductile iron
for added strength in handling all
types of liquids up to 15,000 SSU
(3,300 cSt). “HL” size rotor also
furnished in ductile iron.
O-RING GASKETS
(Standard Equipment)
O-Ring gaskets are used between
casing and head plate and between
casing and relief valve or valve
plates. Flat valve gaskets furnished
on “G”, “GG”, “H”, “HJ” and “HL”
size pumps. These gaskets provide
a positive seal eliminating a chance
for leakage at these points.
are available in capacities up to 75 GPM. These pumps
can be furnished directly connected to a 50 Hz or 60 Hz
motor. (See Series 4195D units shown on page 144.3.)
All eight sizes of Viking Series 4195 pumps are furnished
with single mechanical seals. This seal is a simple self-
adjusting, non-leak method of shaft sealing located
ahead of the casing ball bearing. The Series 4195
pumps are built for continuous or intermittent duty for
such applications as filtering, circulating, transferring,
or booster service in general industrial, petroleum and
marine uses. NOTE: “UL” listed pumps for handling
flammable liquids require special construction. Externals
are high strength cast iron. (Ductile Iron Casing on
“AS”, “AK” and “AL” sizes). See Catalog Section 440
for details and pricing information. Model numbers for
these pumps must be designated by a suffix -F, eg.
GG4195-F or when used with a “D” drive, GG4195D-F.
“UL” listed models must be equipped with either an
internal or return-to-tank safety relief valve. Maximum
discharge pressure for “UL” listed models is 125 PSIG.
Values shown represent minimums or maximums. Some special construction or
consideration may be required before a cataloged pump can be applied to an
application involving maximum pressure or minimum or maximum temperature
and/or viscosity. Certain models have restrictions in pressures and/or viscosities.
See specifications, page 144.2, and performance curves.
Nominal capacities based on handling thin liquids.
Metric conversions are based on US measurements and rounded to the nearest
whole number.

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2009

 Section 144 VIKING® HEAVY DUTY PUMPS
Page 144.2 SERIES 4195
Issue E STANDARD CONSTRUCTION
UNMOUNTED PUMPS MECHANICAL SEAL
Buna-N bellows.
Buna-N O-ring.
Carbon rotating
face (washer).
Ni-Resist
stationary seat.
Steel metal parts.
Stainless steel
spring.

SERIES 4195 Pumps

“G”, “GG”, “H”, “HJ” and “HL” Sizes

In addition to the famous features listed on the previous SERIES 4195 Pumps
page, Series 4195 heavy-duty pumps are furnished with “AS”, “AK” and “AL” Sizes
an integral relief valve as shown in the pump photos
above. Return-to-tank valves are also available on all
models on request. Note: On the “G”, “GG”, “H”, “HJ”
and “HL” sizes, the valve mounts on the pump head.
The “AS”, “AK” and “AL” size value mounts on top of the
Dimensions for Unmounted Pumps—See Page 144.6.
pump casing. All sizes equipped with Buna-N mechanical Performance Data for Unmounted Pumps—See Pages 144.13
seal with carbon rotating and Ni-Resist stationary faces. through 144.26.

CONSTRUCTION — SERIES 4195 (“GG” THROUGH “AL” SIZES)

Standard Construction Models Casing Head Rotor Idler Rotor Shaft and Idler Pin Idler Bushing Internal Safety Relief Valve
G4195 , GG4195
Iron Iron Iron Iron Steel Carbon Graphite Iron
H4195 , HJ4195
HL4195 Iron Iron Ductile Iron Iron Steel Carbon Graphite Iron
AS4195 , AK4195 , AL4195 Iron Iron Ductile Iron Ductile Iron Steel Carbon Graphite Iron

SPECIFICATION — UNMOUNTED PUMPS

Nominal Capacity at Maximum Rated Steel Fitted
Port Speed 22 cSt (100 SSU) Liquid Maximum Construction Maximum Approximate
Pump Size Maximum Pressure Hydrostatic Recommended Recommended Shipping
Model (NPT) 60 Hz 50 Hz Pressure Above This Temperature Weight
Motor Speed Motor Speed Viscosity

Inch GPM RPM M³/hr RPM PSI (BAR) PSI BAR SSU (cSt) Deg. F Deg. C Lb. Kg.
8 1800 1.5 1500
G4195 1 400 28 7500 (1619) 225 107 20 9
5 1200 1 1000
10 1800 2 1500
GG4195 1 400 28 7500 (1619) 225 107 20 9
7 1200 1.3 1000
15 1800 2.9 1500
H4195 1½ 400 28 25000 (5500) 225 107 44 20
10 1200 2 1000
20 1800 4 1500
HJ4195 1½ 100 (7)—below 38 SSU 400 28 7500 (1619) 225 107 44 20
14 1200 2.6 1000
150 (10)—38 to 100 SSU
30 1800 6 1500 250 (17)—above 100 SSU
HL4195 1½ 400 28 225 107 44 20
20 1200 4 1000
10.4 1500
AS4195 2½ 35 1200 400 28 225 107 85 38
6.6 1000
15.7 1500
AK4195 2½ 50 1200 400 28 225 107 85 38
10 1000
21.2 1500
AL4195 3 75 1200 400 28 225 107 86 39
13.6 1000

Standard Buna-N seal from -20°F. to +225°F. (-29°C. to +107°C.) With special
construction, temperatures from -40°F. to +350°F. (-40°C. to +177°C.) can be handled
with this series.
When steel fitted construction is required, “GG” will have steel rotor, “HJ” will have ductile
iron rotor.
“GG” size has steel idler.
Nominal capacities based on handling thin liquids.
For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations.
These models have ductile iron rotors; steel fitted rotors not necessary.
If suction pressure exceeds 100 PSIG (7 BAR), consult factory.

Metric conversions are based on US measurements and rounded

to the nearest whole number.
VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2009
VIKING® HEAVY DUTY PUMPS Section 144
SERIES 4195 Page 144.3

STANDARD CONSTRUCTION Issue E

DIRECT DRIVE UNITS (“D” DRIVE)

SERIES 4195 Pumps
with “D” Drive
“AS”, “AK” and “AL” Sizes

SERIES 4195 Pumps

with “D” Drive
“G”, “GG”, “H”, “HJ” and “HL” Sizes

Series 4195 pumps in the “G”, “GG”, “H”, “HJ” and “HL”
size are designed for high-speed, heavy-duty service. The
pump is connected by a flexible coupling with guard directly to
a 50 Hz or 60 Hz motor. See series 4195D chart below. Both
pump and motor mount on a sturdy formed steel base. This
makes a very compact, rugged unit for heavy-duty service,
handling many types of fluids up to 15,000 SSU (3,300 cSt).
The three large size Series 4195D direct connected units
all feature the 4195 high-speed pump connected by a flexible
coupling with guard to 50 Hz or 60 Hz motor. See chart below.
Both pump and motor are mounted on a heavy-duty formed
steel base. The three larger sizes are equipped with ductile
iron pump gears (rotor and idler). O-Ring head and valve
gaskets, mechanical seals and automatic pressure lubrication
systems are also standard construction. These pumps are
also available with steel externals, see Section 154.
Dimensions for “D” Drive—See Page 144.7.
Performance Data for “D” Drive—See Pages 144.13 through 144.26.

SPECIFICATIONS — “D” DRIVE UNITS

Nominal Capacity at Steel Fitted
Port Maximum Rated Speed Maximum Construction Maximum Approximate
Size 22 cSt (100 SSU) Liquid Maximum Pressure Hydrostatic Recommended Recommended Shipping
Pump
Model (NPT) 60 Hz 50 Hz Pressure Above This Temperature Weight
Motor Speed Motor Speed Viscosity

Inch GPM RPM M³/hr RPM PSI (BAR) PSI BAR SSU (cSt) Deg. F Deg. C Lb. Kg.
8 1800 1.5 1500
G4195D 1 400 28 7500 (1619) 225 107 46 21
5 1200 1 1000
10 1800 2 1500
GG4195D 1 400 28 7500 (1619) 225 107 46 21
7 1200 1.3 1000
15 1800 2.9 1500
H4195D 1½ 400 28 25000 (5500) 225 107 69 31
10 1200 2 1000
20 1800 4 1500
HJ4195D 1½ 100 (7)—below 38 SSU 400 28 7500 (1619) 225 107 69 31
14 1200 2.6 1000
150 (10)—38 to 100 SSU
30 1800 6 1500 250 (17)—above 100 SSU
HL4195D 1½ 400 28 225 107 69 31
20 1200 4 1000
10.4 1500
AS4195D 2½ 35 1200 400 28 225 107 215 97
6.6 1000
15.7 1500
AK4195D 2½ 50 1200 400 28 225 107 215 97
10 1000
21.2 1500
AL4195D 3 75 1200 400 28 225 107 220 100
13.6 1000

Nominal capacities based on handling thin liquids. For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations.
With special construction, temperatures to + 350°F. (177°C.) can be handled with These models have ductile iron rotors; steel fitted rotors not necessary.
this series. If suction pressure exceeds 100 PSIG (7 BAR), consult factory.

Metric conversions are based on US measurements and rounded

to the nearest whole number.
VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2009
 Section 144 VIKING® HEAVY DUTY PUMPS
Page 144.4 SERIES 495
Issue E STANDARD CONSTRUCTION
FLANGE BRACKET UNMOUNTED PUMPS
250 PSI (17 BAR) for 100 SSU (20 cSt) and above
Pressure Range 150 PSI (10 BAR) for 38 to 100 SSU (3 cSt to 20 cSt)
100 PSI (7 BAR) for below 38 SSU (3 cSt)

Temperature Range - 40° F. to + 350°F. (- 40° C. to + 176°C.)

28 SSU to 15,000 SSU

Viscosity Range
(0.1 cP to 3,300 cSt)

GPM up to 75
(M³/Hr up to 17)
SERIES 495 Pumps (Nominal Rating)
“G”, “GG”, “H”, “HJ” and “HL” Sizes All eight sizes are furnished with single mechanical
seals, including Buna-N elastomer gaskets.
Standard construction features internal type safety
relief valve on pump head or casing (depending on
pump size), O-Ring head and valve gaskets, and
SERIES 495 Pumps automatic pressure lubrication system on the three
“AS”, “AK” and “AL” Sizes larger size pumps.
The 495 series offers an optional flange port for sizes
H-AL. Contact the factory for details.
Series 495 pumps are similar to the Series 4195 on
Dimensions for Unmounted Pumps—See Page 144.8.
preceding pages with the exception of a flange bracket Performance Data for Unmounted Pumps—See Pages 144.13
mount casing. through 144.26.
CONSTRUCTION — SERIES 495 (“GG” THROUGH “AL” SIZES)
Standard Construction Models Mounting Bracket (Units Only) Casing Head Rotor Idler Rotor Shaft and Idler Pin Idler Bushing Internal Safety Relief Valve
G495 , GG495
Iron Iron Iron Iron Iron Steel Carbon Graphite Iron
H495 , HJ495
HL495 Iron Iron Iron Ductile Iron Iron Steel Carbon Graphite Iron
AS495 , AK495 , AL495 Iron Iron Iron Ductile Iron Ductile Iron Steel Carbon Graphite Iron

SPECIFICATION — UNMOUNTED PUMPS

Nominal Capacity at Steel Fitted
Port Maximum Rated Speed Maximum Construction Maximum Approximate
Size 22 cSt (100 SSU) Liquid Maximum Pressure Hydrostatic Recommended Recommended Shipping
Pump
Model (NPT) 60 Hz 50 Hz Pressure Above This Temperature Weight
Motor Speed Motor Speed Viscosity

Inch GPM RPM M³/hr RPM PSI (BAR) PSI BAR SSU (cSt) Deg. F Deg. C Lb. Kg.
8 1800 1.5 1500
G495 1 400 28 7500 (1619) 225 107 18 8
5 1200 1 1000
10 1800 2 1500
GG495 1 400 28 7500 (1619) 225 107 18 8
7 1200 1.3 1000
15 1800 2.9 1500
H495 1½ 400 28 25000 (5500) 225 107 40 18
10 1200 2 1000
20 1800 4 1500
HJ495 1½ 100 (7)—below 38 SSU 400 28 7500 (1619) 225 107 40 18
14 1200 2.6 1000
150 (10)—38 to 100 SSU
30 1800 6 1500 250 (17)—above 100 SSU
HL495 1½ 400 28 225 107 40 18
20 1200 4 1000
10.4 1500
AS495 2½ 35 1200 400 28 225 107 80 36
6.6 1000
15.7 1500
AK495 2½ 50 1200 400 28 225 107 80 36
10 1000
21.2 1500
AL495 3 75 1200 400 28 225 107 81 37
13.6 1000

Consult factory for specific recommendations.
Standard Buna-N seal from -20°F. to +225°F. (-29°C. to +107°C.) With special construction,
temperatures from -40°F. to +350°F. (-40°C. to +177°C.) can be handled with this series.
For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations.
Nominal capacities based on handling thin liquids.
Metric conversions are based on US measurements and rounded
to the nearest whole number.
VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA
Buna-N elastomer used in mechanical seal of Series 495 pumps.
When steel fitted construction is required, “GG” will have steel rotor, “HJ” will
have ductile iron rotor.
“GG” size has steel idler.
These models have ductile iron rotors; steel fitted rotors not necessary.
If suction pressure exceeds 100 PSIG (7 BAR), consult factory.
©2009
VIKING® HEAVY DUTY PUMPS Section 144
SERIES 495 Page 144.5

STANDARD CONSTRUCTION Issue F

FLANGE BRACKET MOUNTED UNITS (“M” DRIVE)

SERIES 495 Pumps

with “M” Drive
SERIES 495 Pumps “AS”, “AK” and “AL” Sizes
with “M” Drive
“G”, “GG”, H”, “HJ” and “HL” Sizes

For a compact horizontal mounting, the face

mounted 495M heavy-duty pump units in all eight
sizes include a combination motor “C” flange and
square pump flange bracket with coupling connecting
motor and pump.
The three larger size pumps are equipped with
ductile iron pump gears (rotor and idler) and
automatic pressure lubrication system. All sizes have
O-Ring head and valve gaskets and mechanical
seals as standard construction. These pumps are
also available with steel externals, see Section 154.
Dimensions for “M” Drive—See Page 144.9 and 144.10.
Performance Data for “M” Drive—See Pages 144.13 through 144.26.

SPECIFICATIONS — “M” DRIVE UNITS

Nominal Capacity at Steel Fitted

Port Maximum Rated Speed Maximum Construction Maximum Approximate
Size 22 cSt (100 SSU) Liquid Maximum Pressure Hydrostatic Recommended Recommended Shipping
Pump
Model (NPT) 60 Hz 50 Hz Pressure Above This Temperature Weight
Motor Speed Motor Speed Viscosity

Inch GPM RPM M³/hr RPM PSI (BAR) PSI BAR SSU (cSt) Deg. F Deg. C Lb. Kg.
8 1800 1.5 1500
G495M 1 400 28 7500 (1619) 225 107 28 13
5 1200 1 1000
10 1800 2 1500
GG495M 1 400 28 7500 (1619) 225 107 28 13
7 1200 1.3 1000
15 1800 2.9 1500
H495M 1½ 400 28 25000 (5500) 225 107 50 22
10 1200 2 1000
20 1800 4 1500
HJ495M 1½ 100 (7)—below 38 SSU 400 28 7500 (1619) 225 107 50 22
14 1200 2.6 1000
150 (10)—38 to 100 SSU
30 1800 6 1500 250 (17)—above 100 SSU
HL495M 1½ 400 28 225 107 50 22
20 1200 4 1000
10.4 1500
AS495M 2½ 35 1200 400 28 225 107 90 41
6.6 1000
15.7 1500
AK495M 2½ 50 1200 400 28 225 107 90 41
10 1000
21.2 1500
AL495M 3 75 1200 400 28 225 107 95 43
13.6 1000
Nominal capacities based on handling thin liquids. For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations.
With special construction, temperatures to + 350°F. (177°C.) can be handled with this These models have ductile iron rotors; steel fitted rotors not necessary.
series. If suction pressure exceeds 100 PSIG (7 BAR), consult factory.

Metric conversions are based on US measurements and rounded

to the nearest whole number.
VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2009
Section 144 VIKING® HEAVY DUTY PUMPS
Page 144.6 SERIES 4195
Issue C STANDARD CONSTRUCTION
DIMENSIONS
These dimensions are average and not for construction purposes. Certified prints on request.

For specifications, see page 144.2.

DIMENSIONS—
SERIES 4195
UNMOUNTED PUMPS
“G”—“GG”—“H”—“HJ”—“HL”
SIZES

MODEL NO. A B D E F G H J K L M N O P S T U V W X

G4195 in 2.75 2.75 1.62 1.31 4.00 2.44 .34 .94 .03 .66 1.12 .31 .62 7.31 1.12 .500 2.66 .38
1 FLAT
GG4195 mm 70 70 41 33 102 62 9 24 1 17 29 8 16 186 29 12.70 67 10

H4195 in 3.75 4.12 1.75 2.00 5.00 3.50 .41 1.50 1.25 .88 1.50 .44 .62 10.00 1.62 .750 .19 x .09 3.28 .75
HJ4195 1½
HL4195 mm 95 105 44 51 127 89 10 38 32 22 38 11 16 254 41 19.05 4.76 x 2.38 83 19

For specifications, see page 144.2.

DIMENSIONS—
SERIES 4195
UNMOUNTED PUMPS
“AS”—“AK”—“AL” SIZES

MODEL A B D E F G H J K L M N O P S T U V W X Y Z
NO.
in 5.00 5.25 2.88 2.00 6.75 4.00 .41 2.25 1.25 1.00 2.00 .44 1.12 12.12 2.50 1.000 .25 x .12 7.00 .50 1.00 1.72
AS4195 2½
mm 127 133 73 51 171 102 10 57 32 25 51 11 29 308 60 25.40 6.35 x 3.18 178 13 25 40

in 5.00 5.25 2.88 2.00 6.75 4.00 .41 2.25 1.25 1.00 2.00 .44 1.12 12.12 2.50 1.000 .25 x .12 7.00 .50 1.00 1.72
AK4195 2½
mm 127 133 73 51 171 102 10 57 32 25 51 11 29 308 60 25.40 6.35 x 3.18 178 13 25 40

in 5.00 5.25 2.88 2.00 6.75 4.00 .41 2.25 1.75 1.00 2.50 .44 1.12 12.12 2.50 1.000 .25 x .12 7.00 .50 1.00 1.72
AL4195 3
mm 127 133 73 51 171 102 10 57 44 25 64 11 29 308 60 25.40 6.35 x 3.18 178 13 25 40

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2009

VIKING® HEAVY DUTY PUMPS Section 144
SERIES 4195 Page 144.7

STANDARD CONSTRUCTION Issue C

DIMENSIONS
These dimensions are average and not for construction purposes. Certified prints on request.

For specifications, see page 144.3.

DIMENSIONS—
SERIES 4195
(“D” DRIVE)
“G”—“GG”—“H”—“HJ”—
“HL”—“AS”—“AK”—“AL”
SIZES

MODEL NO. A B D E F H J K L M M1 N P S

in 2.75 1.50 20.50 .75 .75 8.50 .38 3.78 .62 .62 4.25
3.50
1
G4195D mm 70 89 38 445 19 19 216 10 96 16 13 108

GG4195D in 2.75 1.50 20.50 .75 .75 8.50 .38 3.78 .62 .62 4.25
3.50
1
mm 70 89 38 521 19 19 216 10 96 16 13 108

in 3.75 20.50 .75 .75 8.50 0 4.78 .62 .62 4.25

4.12 2.12
1 ½
mm 95 114 54 521 19 19 216 0 121 16 13 108
H4195D
in 3.75 2.94 29.00 1.00 1.50 9.00 .25 4.78 .62 .62 4.50
4.12
HJ4195D 1 ½
mm 95 114 75 635 25 38 229 6 121 16 14 114
56 frame motors (short base). (Available with “G” & “GG” HL4195D
size pumps.) in 3.75 2.94 29.00 1.00 1.50 9.00 .25 4.78 .62 .62 4.50
5.25
143T and 145T frame motors (long base). (Available 1 ½
with “G” & “GG” size pumps.) mm 95 133 75 635 25 38 229 6 121 16 14 114
56, 143T and 145T frame motors. (Available with “H”,
“HJ” or “HL” size pumps.) in 5.00 29.00 1.00 1.50 9.00 0 7.00 1.12 .62 4.50
4.50 3.69
182, 182T, 184, 184T frame motors. (Available with 2 ½
mm 127 114 94 660 25 38 229 0 178 29 14 114
“H” through “AL” size pumps.) AS4195D
213, 213T, 215, 215T frame motors. (Available with
in 5.00 2.94 29.00 1.00 1.50 9.00 0 7.00 1.12 .62 4.50
“H” through “AL” size pumps.) 5.25
AK4195D 2 ½
254U, 254T, 256U, 256T frame motors. (Available
mm 127 133 75 737 25 38 229 0 178 29 14 114
with “AK” through “AL” size pumps.)
Dimensions includes motor block, base height is 1½”. AL4195D
in 5.00 4.00 39.00 1.38 1.38 16.00 3.75 7.00 1.12 .62 8.00
Dimension includes motor block, base height is 2 ¹⁵⁄₁₆”. 3
6.25
NOTE: All “AS”, “AK”, “AL” pump sizes available with any mm 127 159 102 991 35 35 406 95 178 29 16 203
of the three motors shown in columns.

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2009

Section 144 VIKING® HEAVY DUTY PUMPS
Page 144.8 SERIES 495
Issue C STANDARD CONSTRUCTION
DIMENSIONS
These dimensions are average and not for construction purposes. Certified prints on request.

For specifications, see page 144.4.

DIMENSIONS—
SERIES 495
UNMOUNTED PUMPS
“G”—“GG”—“H”—“HJ”—“HL”
SIZES

MODEL NO. A B C E F G H J K N P R T U V X

in 2.75 2.66 3.00 4.00 .41 .50 3.44 2.81 1.12 .94 2.875 1.12 .500 .62
G495 2.873
1 FLAT
GG495 mm 70 67 76 102 10 13 87 71 29 24 73 29 12.70 16

H495 3.875
in 3.75 3.28 4.75 5.88 .56 .75 4.50 4.00 1.50 1.50 3.873 1.62 .750 .19 x .09 .62
HJ495 1½
mm 95 83 121 149 14 19 114 102 38 38 98 41 19.05 4.76 x 2.38 16
HL495

For specifications, see page 144.4.

DIMENSIONS—
SERIES 495
UNMOUNTED PUMPS
“AS”—“AK”—“AL” SIZES

MODEL NO. A B C E F G H J K L P R S T U V W X Y Z

AS495 in 8.38 2.00

2½ 4.250
AK495 5.00 4.75 6.25 .56 .75 5.75 .75 2.25 12.12 2.50 1.000 .25 x .12 7.00 1.12 1.00 1.72
4.248
mm 213 51

in 8.88 2.50
AL495 3
mm 127 225 121 159 14 19 64 146 22 57 108 308 64 25.40 6.35 x 3.18 178 29 25 40

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2009

VIKING® HEAVY DUTY PUMPS Section 144
SERIES 495 Page 144.9

STANDARD CONSTRUCTION Issue D

DIMENSIONS
These dimensions are average and not for construction purposes. Certified prints on request.

For specifications, see page 144.5.

DIMENSIONS—
SERIES 495
(“M” DRIVE) — NEMA C
“G”—“GG”—“H”—“HJ”—“HL”
SIZES
MOTOR
MODEL NO. A B C J L M N D E F G H K
FRAME
in 2.44 1.50 2.56 .34 SLOT
56C
mm 62 38 65 9
in 3.50 2.00 8.88
143TC
mm 2.75 51 2.88 .34
G495M
in 2.75 2.66 3.44 .62 .19 1.12 2.50
1 145TC
mm 89 70 64 73 225 9
GG495M
in 2.25
182TC
mm 4.50 3.75 57 3.38 9.56 .41
in 2.75
184TC
mm 70 67 87 16 5 29 114 95 70 86 243 10
in 2.44 1.50 2.56 .34 SLOT
56C
mm 62 38 65 9
in 3.50 2.00 11.12
143TC
mm 2.75 51 2.88 .34
in 2.50
H495M 145TC
mm 89 70 64 73 283 9
in 3.75 3.28 4.50 .62 .19 1.50 2.25
HJ495M 1 ½ 182TC
mm 4.50 3.75 57 3.38 11.81 .41
in 2.75
HL495M 184TC
mm 114 95 70 86 300 10
NOTE: Jaw type coupling with straight jaws recommended in 2.75
213TC
to facilitate assembly of motor and pump to bracket. mm 5.25 4.25 70 4.25 12.56 .41
in 3.50
COUPLING IS GUARDED WITH PLATES OVER SIDE 215TC
mm 95 83 114 16 5 38 133 108 89 108 319 10
OPENINGS ON MOUNTING BRACKET.

For specifications, see page 144.5.

DIMENSIONS—
SERIES 495
(“M” DRIVE) — NEMA C
“AS”—“AK”—“AL” SIZES
Dimensions are correct for 182TC through 215TC
motors. For 254TC/256TC motors, add .88” to the
dimensions shown.
NOTE: Jaw type coupling with straight jaws recommended
to facilitate assembly of motor and pump to bracket.
COUPLING IS GUARDED WITH PLATES OVER SIDE
OPENINGS ON MOUNTING BRACKET.

➀
MODEL NO. A B C D E F G H J K L M N O P R S Y

AS495M
in 19.06 2.00
2½
5.00 6.25 2.75 7.00 5.00 7.00 1.00 .56 8.44 6.38 .50 1.12 7.00 .19 1.00
AK495M
mm 484 51
in 19.56 2.50
AL495M 3
mm 127 497 159 70 178 127 178 25 14 214 162 64 13 29 178 5 25

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2009

 Section 144 VIKING® HEAVY DUTY PUMPS
Page 144.10 SERIES 495
Issue C STANDARD CONSTRUCTION

For specifications, see page 144.5.

DIMENSIONS—
SERIES 495
(“M” DRIVE) — IEC Frame
“H”—“HJ”—“HL” SIZES

Brackets are designed for IEC motors with B14 mounting face.
NOTE: Jaw type coupling with straight jaws recommended to
facilitate assembly of motor and pump to bracket.
COUPLING IS GUARDED WITH PLATES OVER SIDE
OPENINGS ON MOUNTING BRACKET.

MODEL MOTOR
A B C M N P D E F G H J K L O R S
NO FRAME
in 4.92 6.61
IEC 90
mm 4.62 2.38 6.40 3.52 5.14 0.81 125.0 167.9 0.19
H495M
in 3.75 3.28 4.50 1.50 0.62 0.57 4.98 0.75 7.01
HJ495M 1.5 IEC 100/112
mm 117.3 60.5 162.6 89.4 130.6 20.6 128.8 178.1 4.8
HL495M in 5.32 2.95 7.48 4.50 6.09 0.80 5.11 8.16 0.25
IEC 132
mm 95.3 83.3 114.3 38.1 15.7 135.1 74.9 190.0 114.3 154.7 20.3 14.5 129.8 19.1 207.3 6.4

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2009

 Coalescer Cartridges
for Aviation Fuel and Industrial Use

FEATURES
•฀฀Cost฀effective฀particle฀and฀emulsified฀water฀removal฀from฀
hydrocarbon fluids
•฀฀Easy฀installation฀and฀replacement฀with฀one-piece฀design
•฀฀Choice฀of฀Threaded฀Base฀or฀Open฀End฀cartridges
•฀฀Choice฀of฀All-Fiberglass฀Media฀or฀Combination฀Fiberglass฀
and฀Pleated฀Media
•฀฀Field฀proven฀performance
•฀฀Ongoing฀qualification฀testing฀to฀meet฀changing฀
commercial฀and฀military฀requirements
GENERAL
Coalescer cartridges are employed as the first stage in filter/
separator vessels for hydrocarbon fluids. They perform two
functions: (1) coalesce (combine) highly dispersed, emulsified
water particles into larger water drops and (2) filter-out particulate
contaminants.
HOW฀COALESCER฀CARTRIDGES฀WORK
The top photo shows a highly magnified view of the coalescing
process. Tiny droplets of water contact and adhere to strands
of fiberglass. Flow pushes the droplets along the strand until they Photomicrograph of coalescing process
reach an intersection of strands where they combine with other inside fiberglass media.
droplets (coalesce) into large drops.
These large drops are then carried to the outside surface of the
cartridge. Having a higher specific gravity than the hydrocarbon
fluid, they release and settle to the bottom of the vessel. The
larger the drops, the faster and more efficiently they fall out.
(See bottom photo.) In general, particle removal efficiency increases
with coalescing efficiency. This is accomplished by employing a
tighter, finer filtration media.
Flow direction is from inside to outside of the cartridge. This
minimizes surface velocity and helps prevent the water drops
from breaking up and being carried downstream.
APPLICATIONS
Coalescer cartridges are used primarily to coalesce emulsified
water and remove particles from hydrocarbon fluids. The largest
single application is the filtration of aviation jet fuel. They are also
used with other types of fuels, process streams in refineries and
petrochemical plants, and condensate streams where natural gas
is produced.
Other liquids can be separated if they are immiscible, the specific
gravities differ, and high concentrations of surface active agents
are not present. As a rule of thumb, if a sample of the mixture Coalesced water drops releasing
readily separates in an hour or two, a coalescer can probably be from the knitted sock at the outside surface
used. If the mixture hasn’t separated after 24 hours, coalescing of the cartridge.
probably won’t work.

© 2011 Velcon Filters, LLC. 1732-R5 03/11

Coalescer Cartridges
CONSTRUCTION
Velcon single-unit coalescer elements are offered with Threaded
Base or Open Ends and with Fiberglass Media or Fiberglass and
Pleated Media combinations.
Threaded฀Base฀Coalescers฀are recommended for use in most
applications. They simplify installation and replacement by
eliminating the need for cover plates, center plates, nuts, washers,
and gaskets. They are for use in Velcon and other make filter/
separators. Threaded base adapters are available to convert
vessels presently using open end elements.
Open฀End฀Coalescers฀are offered with single unit construction
which reduces the number of gasket seals and improves overall
reliability.
All-fiberglass฀Media฀Coalescers฀combine depth particulate All-Fiberglass฀“6” Series Coalescer
filtration with a deep coalescing structure. All-fiberglass designs
have successively finer media layers to achieve depth-type
filtration of particles.
Combination฀Fiberglass฀and฀Pleated฀Media฀Coalescers฀
remove particles primarily in the high surface area pleated core.
They have one or more layers of pleated media inside a cylinder
of molded fiberglass laminations to provide an extended surface
area for particulate filtration. Pleat corrugation and separation
materials are used to keep pleats open for full utilization.
Coalescing and filtration performance depends largely on the
fiber diameter and bulk density of the fiberglass media. Both the
All-Fiberglass and the Combination coalescer cartridge designs
incorporate phenolic resin impregnated fiberglass media. Several
grades with fiber diameters ranging from 1 to 10 micrometers are
used in various combinations to achieve desired results. Velcon’s
latest coalescer designs (85, 87 and C5 series cartridges) achieve
even higher filtration and coalescing efficiency by incorporating
pure micro-glass fibers with diameters of less than 1 micrometer
in the pleated media.

Fiberglass฀and฀Pleated฀Media
“87” Series Coalescer

6”฀Diameter฀
Threaded฀Base฀
and฀Open฀End฀
Coalescer
End Caps

6000T฀Threaded฀Base฀Adapter
COALESCER฀CARTRIDGE฀ Velcon฀Model฀Numbers฀include significant
SERIES฀DESCRIPTION product information. Example:
Model฀Number฀System.฀Refer to the box at right. The I฀฀-฀฀6฀฀2฀฀8฀฀C฀฀5฀฀T฀฀B
one or two digit Series Designator relates to the approx- ฀ Bolt฀in฀End฀Cap
imate micron rating of each model coalescer cartridge. ฀ Threaded฀Base฀Type
Note that this is a nominal rating and should be used ฀ 1฀or฀2฀Character฀Series฀Designator
for reference only. Approx. Length in inches
฀ Approx.฀Diameter฀in฀inches
The “0”, “2”, and “4” Series all-fiberglass cartridges are ฀ Inside-to-Outside฀Flow
rated at 25, 5, and 3 microns respectively. The “2” and “4” Coalescer Cartridge
Series are commonly used with diesel and other fuel oils, Note that I-628C5฀would designate the open end version
and are a compromise between filtration efficiency (cart- of this cartridge.
ridge life) and water removing capability. They coalesce
gross water, but normally do not remove fine water haze.
The all-fiberglass “6” Series was originally developed for
jet fuel service (the original MIL-F-8901 specification).
With a 2-micron rating, it has proven to be the most cost
effective design in some jet fuel applications. “6” Series
cartridges are also used in gasoline filtration service.
However, it should be noted that the powerful detergent
additives in most automotive gasolines reduce the
coalescing capability of this and other cartridge designs.
“83” Series Cartridges. The 1-micron rated “83” Series
is a pleated media/fiberglass cartridge. The very practical
“83” Series cartridges have become the most widely used
design in applications including gasoline, condensate,
and insulating oil filtration.
“85” and “87” Series Cartridges. The “85” Series is
rated at 0.5-micron while the “87” Series is rated at 0.3
micron. Both incorporate multi-layered pleated media.
The “85” Series has consistently shown superior dirt
holding capacity in the field.
EI*฀1581฀Fifth฀Edition฀Cartridges.฀I-6xxC5 (TB),
I-6xxMM, and I-6xxA4 Series of coalescers incorporate
a multi-layered pleated media designed to provide
superior dirt holding capacity in the field, combined with
0.4 micron efficiency. The I-6xxC5 (TB) replaces both
the I-6xx85 (TB) and I-6xx87 (TB) cartridges. These
cartridges are available in either threaded base or open-
end configuration. See data sheets 1923 and 1934 for
more specific information on EI 1581 Fifth Edition.
GENERAL฀SPECIFICATIONS
Cartridge฀Dimensions.฀6” diameter cartridges are the
•฀75฀psi฀maximum฀pressure฀differential฀rating
current industry standard. They are offered in lengths
•฀5฀to฀9฀pH฀range
of 11”, 14”, 22”, 28”, 33”, 38”, 44”, and 56”. However,
•฀150°–160°F฀maximum฀operating฀temperature
not all series are available in all lengths or in both end
•฀Aluminum฀center฀tube
cap designs. Contact your Velcon Distributor for details.
•฀Buna-N฀gaskets
4” diameter cartridges are also offered for use with older •฀฀Injection฀molded฀end฀caps฀are฀standard฀on฀6”฀diameter฀
equipment. They are available in a variety of lengths threaded base coalescers;
ranging from 8 to 40 inches. •฀฀Aluminum฀end฀caps฀are฀standard฀on฀6”฀diameter฀open฀
end cartridges
•฀฀All฀6”฀diameter฀cartridge฀end฀caps฀are฀bonded฀directly฀
to the media with high strength epoxy or urethane
•฀฀4”฀diameter฀cartridge฀have฀molded฀polyester฀resin฀or฀
injection molded end caps

*EI (Energy Institute) is the new specification authority. API (American Petroleum
Institute) is no longer involved in aviation fuel filtration specifications.
Coalescer Cartridge and Filter/Separator Vessel Selection Guidelines
Aviation Fuel Filtration in commercial applications is governed by the complex, NOTES
stringent requirements of EI 1581, 5th Edition. Refer to the appropriate •฀These฀guidelines฀assume฀a฀specific฀
Velcon literature or contact your Velcon Representative for assistance. For non- gravity of 0.92 or less, and an influent
aviation applications the following guidelines have proven to be useful. Note, water concentration of 3% or less.
however, that these guidelines are general in nature and should be used for In general, if the Interfacial Tension
guidance only. (IFT) of the hydrocarbon over water
is 36 dynes per centimeter or greater,
1฀฀Determine฀total฀length฀(inches)฀of฀6”฀diameter฀cartridge฀required: effluent water levels of 15 ppm or less
1 a. Find the approximate viscosity of your hydrocarbon fluid on the Chart can be achieved.
Y-axis.
•฀Surfactants฀will฀significantly฀lower฀IFT฀
1 b. Find the corresponding Specific Flow Rate (gpm/inch) on the X-axis.
with a corresponding decrease in
1 c. Divide Total Flow Rate (gpm) of your application by this Specific Flow
coalescing performance. Surfactants
Rate to calculate total inches of coalescer required. can occur naturally (diesel fuel) or they
2฀฀Select฀cartridge฀model฀and฀calculate฀quantity฀required: can be intentionally added as corrosion
2 a. Choose model (type and length) cartridge to use. 83 Series Coalescers inhibitors (pipelines, lube and hydraulic
oils) and detergent dispersants
are recommended for most applications. Other types and sizes are
(automotive gasoline).
offered for special applications.
2 b. Calculate minimum number of cartridges required by dividing total inches •฀As฀previously฀discussed,฀diesel฀
(from Step 1) by length of cartridge selected. and fuel oils are a special category.
2 or 4 Series Coalescer Cartridges
3฀฀Select฀the฀Filter/Separator฀Vessel฀for฀your฀application: are commonly used. Pleated paper
3 a. Refer to the Velcon literature for HV (horizontal) or VV (vertical) separator cartridges are typically
Filter/Separators. specified since diesel often contains
3 b. Find the appropriate vessel for the model and quantity Coalescer materials that adhere to TCS separators
Cartridge selected in Step 2. and฀cannot฀be฀cleaned฀off฀–฀nullifying฀
their cost effectiveness. Refer to Velcon
V฀Series฀Filter/Separator฀Vessels
literature.
•฀Oversizing฀filtration฀equipment฀
improves performance and extends
cartridge life.
•฀Strong฀bases฀(high฀pH฀fluids)฀attack฀
glass microfibers and break down the
coalescing media. Caustic washing or
applications with high concentrations
of MEA or DEA should be avoided.
•฀Initial฀differential฀pressure฀(with฀clean฀
coalescer cartridges) will be less than
5 psi. Cartridges should be changed
when the differential pressure reaches
15฀psi฀or฀after฀one฀year฀–฀whichever฀
occurs first.

Specific฀Flow฀Rate฀–฀gpm฀per฀Inch฀of฀Coalescer฀Length฀
for 6”฀Diameter฀Cartridges

COMPANY฀HEADQUARTERS:
Velcon products are sold and serviced by a world-wide representative Velcon Filters, LLC
network. To order, contact Headquarters or your LOCAL REPRESENTATIVE: 1210฀Garden฀of฀the฀Gods฀Road
Colorado฀Springs,฀CO฀80907-3410
Phone:฀1.800.531.0180฀/฀1.719.531.5855
Fax:฀719.531.5690
e-mail:฀vfsales@velcon.com
www.velcon.com
MANUFACTURING฀PLANTS฀LOCATED฀AT:
Colorado Springs, Colorado
Sylacauga, Alabama
Henryetta, Oklahoma Liquid Filtration
OFFICES฀AND฀AFFILIATES฀IN: and Separation
Due to Velcon Filters’ continuing product improvement, drawings, specifications and pictures are subject to change without notice. Canada, Germany, Singapore, & Spain Specialists
 Synthetic Media
Filter Cartridges
FOS Series

High Performance Replacements for Pleated Paper Cartridges

Upgrade Your Oil Filtration Using Existing Housings

FEATURES
฀ ฀ ฀
฀ ฀
฀ ฀ ฀
฀ ฀ ฀
฀ ฀ ฀ ฀

DESCRIPTION
FOS Series synthetic media cartridges provide excellent
filtration performance for a wide variety of industrial
applications. They excel in applications where water or
chemicals cause softening or degradation of conventional
resin impregnated cellulose (pleated paper) filter media.
Due to the finer synthetic fibers used, FOS cartridges
have a low pressure drop. Replacing an equivalent size
paper filter will, in many cases, result in improved
filtration efficiency, higher flow rates, longer service life,
and significant cost savings.

APPLICATIONS
฀ All Hydrocarbon Fuels ฀ Lube Oils
฀ Cutting Oils ฀ Hydraulic Oils
฀ Insulating Oils ฀ ฀ ฀ ฀
฀ Glycols ฀ Biodiesel Fuel
฀ Toluol ฀ Synthetic Oils FOS-636PLP8 , FOS-618PL1/2,
฀ Naphtha ฀ ฀ FOS-618PL8, FOS-512PL25
฀ Diesel Fuel ฀ Degreasing Fluids

A selection of FOS Series cartridges, suitable for a wide
variety of applications, is offered:
FOS-512PL25 and FOS-718PL25 have a nominal
25 micron filtration rating. They are especially effective
with cutting oils, and in some cases have had five times
the life of equivalent size paper filters.
FOS-618PL05 and FOS-636PL05 have a nominal
5 micron filtration rating. They provide improved filtration
for synthetic-based compressor lube oil applications.
The 0.8 micron rated FOS-618PLP8 and FOS-636PLP8
are excellent “fine particle removal” filters and frequently
are installed in existing lube oil filtration systems to
upgrade system cleanliness.
FOS-618PL1/2 and FOS-636PL1/2 have a nominal
0.5 micron filtration rating. These models provide efficient
removal of extremely fine particles without sacrificing
cartridge life. They are used where tough ISO code oil
cleanliness is needed.

© 2010 Velcon Filters, LLC. 1734-R5 06/10

GENERAL SPECIFICATIONS
฀ ฀ ฀ ฀ ฀฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀
bonded polyester and metal screen. Twenty-five micron
฀ ฀ ฀ ฀
designs are spun-bonded polyester only.
฀ ฀ ฀ ฀ ฀฀
฀฀ ฀ ฀ ฀ ฀ ฀
฀฀ ฀ ฀ ฀ ฀ ฀ ฀ FOS-512PL25 end caps are aluminum.
pressure or after one year, whichever occurs first
฀฀ ฀ ฀ ฀ ฀ ฀
฀ ฀ ฀

CARTRIDGE SELECTION TABLE

Nominal(1) Size(2) ACFTD

O.D. I.D. Length Surface
Cartridge Model Rating Beta where Capacity
(Inches) (Inchec) (Inches) Area (In.2)
(Microns) Beta=75 (GMS)
FOS-512PL25 55/8 n.a. 121/4 2390 25 n.a. 60 210
FOS-718PL25 6/1 4 2/ 9 16 18 3970 25 n.a. 60 360
FOS-618PL05 6 2/ 9 16 18 2000 5 3.5 37 172
FOS-618PLP8 6 2/ 9 16 18 2000 0.8 90 8 87
FOS-618PL1/2 6 2/ 9 16 18 2000 1 2 / 250 4 71
FOS-636PL05 6 2/ 9 16 36 4160 5 3.5 37 358
FOS-636PLP8 6 2/ 9 16 36 4160 0.8 90 8 180
FOS-636PL1/2 6 2/ 9 16 36 4160 1 2 / 250 4 148

NOTES: (1)Nominal gravimetric filter micron rating.

(2)
Particle size (microns) where Beta equals 75. Often
referred to as the “absolute” rating of the cartridge.

COMPANY HEADQUARTERS:
Velcon products are sold and serviced by a world-wide representative Velcon Filters, LLC
network. To order, contact Headquarters or your LOCAL REPRESENTATIVE: 1210 Garden of the Gods Road
Colorado Springs, CO 80907-3410
Phone: 1.800.531.0180 / 1.719.531.5855
Fax: 719.531.5690
e-mail: vfsales@velcon.com
www.velcon.com
MANUFACTURING PLANTS LOCATED AT:
Colorado Springs, Colorado
Sylacauga, Alabama
Henryetta, Oklahoma Liquid Filtration
OFFICES AND AFFILIATES IN: and Separation
Due to Velcon Filters’ continuing product improvement, drawings, specifications and pictures are subject to change without notice. Canada, Germany, Singapore, & Spain Specialists
 Separator Cartridges
Filter/Separator
2nd Stage Elements
Features
• Optimum 2nd stage water removal
• Choice of Teflon® Coated Screen, Synthetic or Pleated Paper Media
• Field proven performance
• Largest selection of replacement elements
General
Separator Cartridges are employed as the second stage in filter/
separator vessels. Their sole function is to repel coalesced water
drops produced by the first stage cartridges while allowing hydro-
carbon fluids to pass through. Water drops settle into the filter/
separator sump and are not carried downstream. All particle filtering
is done by the first stage coalescer cartridge.
How Separator Cartridges Work
Flow direction is from outside-to-inside. The top photo insert shows
water being repelled by the hydrophobic separator medium on the
cartridge’s outside surface. Hydrocarbon fluids, on the other hand,
easily pass through and exit the separator cartridge. Cartridges with Coalesced water drops
three different types of repelling media are offered: from the first stage
are shown (above)
Teflon Coated Screen (TCS) Cartridges are, by far, the most impinging on the surface
popular type of separator cartridge. With proper cleaning and of the TCS Separator
inspection (see Velcon Form #1242), cost effective TCS elements Cartridge. They are
can be reused over many coalescer cartridge changeout cycles. repelled by the Teflon
And, TCS cartridges generate considerably less static charge than Coated Screen and will not
pleated paper cartridges. These features have made them the pass through. Note how the
preferred choice for aircraft fueling applications. screen pattern is magnified
by the drops.
Pleated Paper Cartridges cannot be reused and are replaced
at every coalescer cartridge changeout. They are often used with
diesel and other fuel oils which may contain materials that adhere
to TCS cartridges and cannot be cleaned off.
Synthetic Media Cartridges can be cleaned a maximum of two
times. They are intended for customers who do not want to take the
time to clean separators.

Separator Cartridge Performance

Maintaining a uniform flow along the length of the cartridge
optimizes performance and reduces the number of cartridges
required. Flow is controlled by a tube, inside each cartridge,
through which the hydrocarbon fluid exits the cartridge and
the filter/separator vessel. Two styles of inner tube are offered.
See bottom photo.
Cartridges with uniform hole pattern inner tubes are adequate
for many applications. However, where optimum flow distribution
is required, cartridges with variable hole pattern inner tubes are
recommended. When converting older equipment, a lesser number
of variable hole pattern cartridges is usually required. Operating
costs will therefore be reduced.

Variable Hole Pattern Uniform Hole Pattern

®
Teflon is a registered trademark of E.I. du Pont de Nemours & Co., Inc. Inner Tube Inner Tube
© 2008 Velcon Filters, Inc. 1521-R13 10/08
Separator Cartridges
Model number system. Refer to box at right and table
below. Note that “C” in the code always means a Uniform
hole pattern inner tube with TCS media, and “V” means
Variable hole pattern with TCS media. Blind caps have a
hole for the tie rod.

Cartridge Code Identification

Flow Control Mounting Opposite Table Notes
Model Number OD Media
Hole Pattern End ID End ID
SO Series cartridges listed in Code
SO-3xxC Uniform 31/16” 1 /16”
15 Blind TCS Identification Table at left are the most
SO-3xxV Variable 31/16” 115/16” Blind TCS commonly used types. A variety of
other styles are available for special
SO-4xxC Uniform 49/16” 3 /2”
1 Blind TCS applications. Contact your Velcon
SO-4xxV Variable 49/16” 31/2” Blind TCS distributor for details.
SO-6xxC Uniform 6” 3 /2”
1 31/2” TCS SO-6xxPLF3 pleated separators come in
SO-6xxCA Uniform 6” 3 /2”
1 Blind TCS lengths of 11,14, 16, 29 and 33 inches.
SO-6xxPLBZ pleated separators come
SO-6xxCM Uniform 6” 41/2” Blind TCS in lengths of 22, 29, 33 and 44 inches.
SO-6xxVA (5) Variable 6” 3 /2”
1 Blind TCS Frequently, they are installed in stacks of
two or three cartridges.
SO-6xxV (5) Variable 6” 41/2” Blind TCS
SO-6xxC cartridges are available in
SO-6xxPV (5) Variable 6” 4 /8”
1 Blind TCS these same stackable lengths plus longer
(1) Pleated lengths. However, single-unit designs are
SO-6xxPLF3 Uniform 6” 31/2” 31/2” recommended for installation ease and
Paper
lower cost. Other styles listed in Table are
(1) Pleated not intended to be stacked.
SO-6xxPLBZ Uniform 6” 31/2” Blind
Paper
Velcon variable size hole pattern cartridges
SO-6xxCSN* Uniform 6” 31/2” 31/2” Synthetic should not be replaced with uniform hole
SO-6xxCMSN* Uniform 6” 41/2” Blind Synthetic pattern cartridges unless appropriate full-
scale test data can be supplied showing
SO-6xxCPSN* Uniform 6” 41/8” Blind Synthetic equivalent performance.
SO-6xxVASN Variable 6” 31/2” Blind Synthetic For more information about API/EI 1581 5th
SO-6xxVSN Variable 6” 41/2” Blind Synthetic Edition qualified separators, please see data
SO-6xxPVSN Variable 6” 41/8” Blind Synthetic sheet 1923.
SO-6xxCSN/CMSN/CPSN separators
1. Please note: The shelf life for pleated paper separators (for example, SO-xxxPLF3 and are intended for customers who want a
SO-6xxPLBZ) is one year. separator for disposal rather than clean
* U.S. Patent No. 6,068,723 and 6,415,930 and re-use (can be cleaned a maximum of
General Specifications two times).
• TCS medium is 200 mesh stainless steel screen
coated on both sides with green Teflon. The screen
is lockseam folded and fastened with an internal
aluminum clip.
• Pleated medium is silicone treated resin
impregnated paper with a protective outer aluminum
screen jacket.
• Tubes are aluminum.
• End caps are aluminum and/or glass filled nylon.
• Gaskets are Buna-N.
• pH range is 5 to 9.
• Maximum operating temperature is 200°F.

COMPANY HEADQUARTERS:
Velcon products are sold and serviced by a world-wide representative Velcon Filters, Inc.
network. To order, contact Headquarters or your LOCAL REPRESENTATIVE: 1210 Garden of the Gods Road
Colorado Springs, CO 80907-3410
Phone: 1.800.531.0180 / 1.719.531.5855
Fax: 719.531.5690
e-mail: vfsales@velcon.com
www.velcon.com
MANUFACTURING PLANTS LOCATED AT:
Colorado Springs, Colorado Liquid Filtration
Sylacauga, Alabama
Henryetta, Oklahoma
and Separation
Specialists
OVERSEAS AFFILIATES:
Due to Velcon Filters’ continuing product improvement, drawings, specifications and pictures are subject to change without notice. Frankfurt/M., Germany & Singapore