Circuit Number Chart Component Locations Tractor (Except Engine and Transmission) SENR8208

Circuit Circuit 1 January 1990

Color Description Color Description FOR USE IN SERVICE MANUALS:
Number Number A - COMPONENTS IN OPERATOR COMPARTMENT
D40D, D400D ARTICULATED DUMP
POWER DISTRIBUTION CIRCUITS MONITORING CIRCUITS TRUCKS, SENR 8200
Ident Schematic Components Location Ident Schematic Components Location 3 7
101 RD BATTERY 469 GN FUEL LEVEL SENDER
49 ALARM - BACK UP (D40D) A-11 21 METER - SERVICE HOUR E-5
102 BU HEAD LAMP 472 OR SERVICE BRAKE INDICATOR LAMP
49 ALARM - BACK UP (D400D) A-12 21 METER - TACHO E-5 2
103 YL DOME/DASH/PARK/TAIL LAMP 477 YL SPEEDO PROBE 8 ALARM - FAULT C-5 A MOTOR - BLOWER B-4 5
105 BR KEY SWITCH 488 WH AIR PRESS. SW. LINK 41 ALTERNATOR A-2 A MOTOR - FRONT WASHER D-11
107 WH ENGINE SHUTDOWN CONTROL 490 GN LOCK UP INDICATOR LAMP 23 AUXILIARY START RECEPTACLE A-5 A MOTOR - FRONT WIPER B-6
109 OR ALTERNATOR OUTPUT (+) TERM. 498 WH DIFF LOCK INDICATOR LAMP 16 BATTERIES A-5 A MOTOR - REAR WASHER D-10
28
110 GN WINDSHIELD WIPER SW. (REAR) ACCESSORY CIRCUITS 20 BREAKER - AIR CONDITIONER D-4 A MOTOR - REAR WIPER C-7
112 PU MAIN POWER RELAY OUTPUT 500 BR WIPER - FRONT (PARK) 20 BREAKER - ALTERNATOR E-9 38 MOTOR - STARTER A-6
113 OR OPERATOR MONITOR PANEL 501 GN WIPER - FRONT (LOW) 20 BREAKER - ENGINE SHUTDOWN E-4 21 PANEL - OPERATOR MONITOR F-1 11
114 GN WARNING HORN (FORWARD) 502 OR WIPER - FRONT (HIGH) 20 BREAKER - HEADLAMP D-4 42 PICK - UP - SPEEDOMETER E-11
118 GY WINDSHIELD WIPER SW. (FRONT) 503 BR WIPER - REAR (PARK) 20 BREAKER - KEY D-9 40 PICK - UP - TACHOMETER A-3
20 BREAKER - TURN/PARK D-4 43 PICK - UP - TRANSMISSION SPEED D-11 24 25
119 PK WINDSHIELD WIPER SW. (REAR) 504 YL WIPER - REAR (LOW)
21 CONTROL - ENGINE SHUTDOWN E-1 20 RELAY - START D-9
121 YL BACK UP ALARM/LAMP 505 BU WIPER - REAR (HIGH) 21
46 CONTROL - REAR SUSPENSION B-10 21 RELAY - MAIN POWER D-4
122 BU AIR DRYER 506 PU WASHER-FRONT 5 CONTROL - FRONT SUSPENSION F-12 A RESISTOR - AIR CONDITIONER B-5
123 WH GAUGES 507 WH WASHER-REAR 21 CONTROL - LOCKUP D-1 39 RESISTOR A-6 12
124 GN HEATER/AIR CONDITIONER SW. 513 OR AIR CONDITIONER COMPRESSOR 21 CONNECTOR - DIAGNOSTIC F-9 50 SENDER - BRAKE OIL (D40D ONLY) B-10 6
125 OR SUSPENSION FUSE TO SUSPENSION 515 GY BLOWER MOTOR (HIGH) 26 DRYER - AIR E-11 32 SENDER - CONVERTER TEMPERATURE C-11
130 GN INDICATOR LAMPS 516 GN BLOWER MOTOR (MEDIUM) 21 FLASHER D-3 44 SOLENOID - AIR CONDITIONER CLUTCH B-3
140 BU LOCK UP FUSE TO CONTROL 517 BU BLOWER MOTOR (LOW) 20 FUSE - AIR DRYER E-5 28 SOLENOID - FRONT SUSPENSION F-12 11 26
165 YL START AID FEED 521 YL AIR COND. SW. TO REFRIGERANT SW. 20 FUSE - BACK UP ALARM D-7 34 SOLENOID - ENGINE SHUTDOWN A-2
173 YL WORK/STOP LAMP 522 WH AIR COND. COMPR. TO THERMO. SW. 20 FUSE - DOME LIGHT E-7 36 SOLENOID - LOCK - UP CLUTCH D-11
27
GROUND CIRCUITS 537 GN TURN SIGNAL SW TO FLASHER 20 FUSE - FRONT WIPER E-5 25 SOLENOID - RETARDER F-11
200 BK MAIN CHASSIS 539 BU TURN SIGNAL INDICATOR BASIC/RIGHT 20 FUSE - HORN D-7 28 SOLENOID - REAR SUSPENSION F-12
20 FUSE - GAUGES E-7 A SOLENOID - START AID B-2
201 BK OPERATOR MONITOR PANEL 540 WH TURN SIGNAL INDICATOR BASIC/LEFT
20 FUSE - INDICATOR LAMP E-5 1 SWITCH - BACK - UP ALARM C-3
202 BK TRANSMISSION CONTROL 572 PU RETARDER SOL. TO GROUND SW.
20 FUSE - RETARDER SOLENOID E-5 21 SWITCH - BLOWER B-5 10 20 9 16 23 4
203 BK CHASSIS DIAGNOSTIC 573 GN LOCK UP SW. TO RETARDER SW. 8
20 FUSE - OPERATOR MONITOR E-7 17 SWITCH - BRAKE AIR PRESSURE B-2
207 BK STARTER DIAGNOSTIC 589 GN PRESS. SW. TO AIR COND. CLUTCH

D40D, D400D
20 FUSE - REAR WIPER E-5 17 SWITCH - BRAKE AIR PRESSURE C-2
MACHINE BASIC CIRCUITS LIGHTING CIRCUITS 20 FUSE - START AID D-7 21 SWITCH - CAB LAMP F-7
301 BU STARTER NO.1 SOL. TO RESISTOR 602 WH DOME LAMP 20 FUSE - SUSPENSION CONTROL E-7 2 SWITCH - CONVERTER LOCK INDICATOR D-10 7 13
302 OR STARTER NO.1 TO DIAGNOSTIC/ 604 OR STOP LAMP 21 GAUGE - BRAKE OIL TEMPERATURE (D40D) E-6 31 SWITCH - CONVERTER TEMPERATURE E-11

304 WH
RESISTOR TO DIAGNOSTIC
STARTER RELAY TO NO.1 OUTPUT
605
606
YL
GY
TURN LAMP - LEFT
TURN LAMP - RIGHT
21
21
10
GAUGE - CONVERTER TEMPERATURE
GROUND - DASH PANEL
HORN - WARNING
F-3
D-2
B-1
29
35
SWITCH - COOLANT TEMPERATURE
SWITCH - COOLANT TEMPERATURE
(ETHER INHIBIT)
A-4

A-4
22 Articulated Dump Trucks
Electrical System
306 GN START RELAY TO NEUTRAL START SW. 610 OR HEAD LAMP BASIC 4
308 YL MAIN POWER RELAY COIL 611 PU HEAD LAMP HIGH 21 INDICATOR - DIFFERENTIAL LOCK F-4 37 SWITCH - DIFF LOCK D-11
21 INDICATOR - HIGH BEAM F-5 9 SWITCH - DIMMER C-2 14
310 PU START AID SW. TO START AID SOL. 614 PU PARK/TAIL/DASH LAMP A
21 INDICATOR - LEFT TURN F-6 12 SWITCH - DISCONNECT A-4 21 8
311 WH START AID SOL. TO TEMP SW. 619 GN HEADLAMP - LOW 15
21 INDICATOR - RETARDER F-5 4 SWITCH - DOME LAMP B-7
321 BR BACK UP ALARM/LAMP 624 YL WORK LAMP
21 INDICATOR - RIGHT TURN F-4 30 SWITCH - ENGINE OIL PRESSURE A-3 6
322 GY WARNING HORN (FORWARD) CONTROL CIRCUITS 21 INDICATOR - SERVICE BRAKE F-5 24 SWITCH - FRONT BRAKE OVERSTROKE E-10 20
326 PU KEY SWITCH "C" TERMINAL 705 PK TRANSMISSION LOCK UP CLUTCH
327 PK SHUT DOWN SOL. SOL. BASIC
21
21
INDICATOR - TORQUE CONVERTER LOCK
LAMP - BRAKE AIR PRESSURE GAUGE
F-6
E-6
21
33
SWITCH - FRONT WIPER
SWITCH - FUEL
E-8
A-2
28 2JJ1-UP
403 GN
MONITORING CIRCUITS
ALTERNATOR (R) TERMINAL
706
709
BR
OR
TRANSMISSION RETARDER SW.
TRANSMISSION PICK UP POWER
21
13
LAMP - BRAKE AIR PRESSURE GAUGE
LAMP - CAB
F-6
B-8
3
21
SWITCH - FUEL LEVEL
SWITCH - HORN
A-2
F-8
12
8TF1-UP
405 GY OPERATOR MON PANEL OIL PRESS. 710 GN TRANSMISSION SPEED PICK UP 7 LAMP DOME B-7 21 SWITCH - KEY START E-3 26
406 PU OPERATOR MON PANEL COOLANT SIGNAL 11 LAMP - HIGH BEAM HEAD RH B-1 6 SWITCH - LOCK UP INDICATOR D-11 10
TEMP. 790 WH PARK BRAKE & SUSPENSION CONTROL 11 LAMP - HIGH BEAM HEAD LH C-1 15 SWITCH - LOCK UP CONTROL PRESSURE D-1
407 PK OPERATOR MON PANEL CONV/RET 791 OR FRONT SUSPENSION 11 LAMP - LOW BEAM HEAD RH A-1 21 SWITCH - OPERATOR MONITOR TEST F-3
11 LAMP - LOW BEAM HEAD LH C-1 27 SWITCH - PARK BRAKE INDICATOR F-10
OIL TEMP. 792 BU FRONT SUSPENSION
21 LAMP - MASTER FAULT F-2 24 SWITCH - PARK BRAKE INHIBIT C-2
408 WH OPERATOR MON PANEL BRAKE PRESS. 793 YL REAR SUSPENSION 19 SWITCH - SERVICE BRAKE INHIBIT
47 LAMP - BACK UP (D40D) A-11 C-2 9
409 OR OPERATOR MON PANEL NEUTRAL 794 GN REAR SUSPENSION 47 LAMP - BACK UP (D400D) 45 SWITCH - BRAKE OVERSTROKE (D400D) B-12
A-12
410 WH OPERATOR MON PANEL FAULT ALARM 815 GN TRANSMISSION PRESSURE SENSOR 48 LAMP - STOP/TAIL/TURN RH (D40D REAR) A-11 45 SWITCH - BRAKE OVERSTROKE (D40D) B-11
19
411 PK OPERATOR MON PANEL MASTER 821 YL TRANSMISSION PRESSURE SENSOR 48 LAMP - STOP/TAIL/TURN LH (D40D REAR) B-11 21 SWITCH - REAR WIPER F-7
FAULT LAMP A789 PK SERVICE BRAKE TO PARK BRAKE 48 LAMP - STOP/TAIL/TURN RH (D400D REAR) A-12 21 SWITCH - REFRIGERANT B-2
413 BR OPERATOR MON. PANEL FUEL PRESS. INHIBIT SW. 48 LAMP - STOP/TAIL/TURN LH (D400D REAR) B-12 14 SWITCH - RETARDER INDICATOR E-10
415 GN OPERATOR MON PANEL TEST SW. A790 WH SUSPENSION GROUND TO PARK 11 LAMP - TURN/PARK RH (FRONT) A-1 21 SWITCH - RUNNING LAMP F-8 17
419 YL OPERATOR MON PANEL PARK BRAKE BRAKE INHIBIT 11 LAMP - TURN/PARK LH (FRONT) C-1 22 SWITCH - TURN SIGNAL E-2
21 METER - SPEEDO E-4 21 SWITCH - START AID F-3
443 YL POWER TRAIN TEMP GAUGE A791 OR DOWN SOL. FRONT
18 SWITCH - STOP LAMP C-2 18 16 24 23
446 PU BRAKE OIL TEMP SENDER A792 BU UP SOL. FRONT
A THERMOSTAT B-5
449 BU SPEEDO SENDER A793 YL DOWN SOL. REAR
Machine locations are repeated for components located close together.
450 YL TACHOMETER SENDER(+) A794 GN UP SOL. REAR
451 BR TACHOMETER SENDER(-) A982 BR RETARDER SOL. TO THROTTLE SW.
A = Components located at right console. C32110P1
B = Components located at breaker box.
454 GN RETARDER INDICATOR LAMP B958 GN LOCK UP CLUTCH CONTROL TO C = Components located in dash area.
PRESS. SW.

© 1990 Caterpillar Printed in U.S.A.

All Rights Reserved

Engine and Transmission - Right Side

44

D40D Trailer

45 46 47 47 46 47

31 30
32

50
49 48 48 49 48

D400D Trailer
Engine and Transmission - Left Side
50
45 47 49

29 33 34 35

36

42

49 48 48 47 47 48

C32112P1
41 43
40 39 38

37

C32111P1
 12 11 10 9 8 7 6 5 4 3 2 1
V V J 419-YL
L1 L1 L1 L1
B A790-WH 3 407-PK
REAR SUSPENSION A A794-GN 2 A794-GN 140-BU
SOLENOID D A790-WH 4
7U0985 L53 HORN SW
C A793-YL 1 A793-YL
NOTE A A790-WH 3T2357 LEFT TURN TORQUE SERVICE BRAKE HI BEAM RETARDER DIFFERENTIAL RIGHT TURN CONVERTER MASTER
L42 INDICATOR CONVERTER LOCK INDICATOR INDICATOR INDICATOR LOCK INDICATOR INDICATOR TEMP GAGE OPERATOR FAULT LAMP
101-RD
F L42 BRAKE AIR PRESSURE INDICATOR 4W2066 MONITOR TEST SW 7N1996
322-GY 114-GN
GAGE LAMP 123-WH 6T6066
F
F 2U4806
DIAGNOSTIC F F IGN
624-YL 173-YL F F F F F
T T J CONNECTOR F F F
624-YL 130-GN 472-OR 611-PU-14 539-BU 443-YL 614-PU 201-BK
L48 CAB L6 L6 SEND F D
A A790-WH 2 322-GY 614-PU 130-GN 540-WH 201-BK

498-WH

200-BK

411-PK
130-GN

130-GN
454-GN
FRONT SUSPENSION B A791-OR 3 11 311-WH 311-WH 614-PU LAMP SW 200-BK 130-GN 130-GN 573-GN 1 419-YL 19 PARK BRAKE

540-WH
GRD

415-GN
200-BK
L2

200-BK
SOLENOID C A790-WH 1 2 302-OR 302-OR 6T3990 F 200-BK-14 2 407-PK 7 CONV TEMP
7U0985 L47 L47 L4
D A792-BU 4 3 203-BK 203-BK 490-GN 201-BK 8 413-BR 13 FUEL PR
F 7 207-BK 207-BK 472-OR 140-BU 5 469-GN 14 FUEL LEVEL F

200-BK
L39 L39 L5 L3
4 304-WH 310-PU 610-OR-14 454-GN 403-GN 6 405-GY 5 ENG OIL PR
L31 F L32 L32

614-PU
5 105-BR 102-BU-14 498-WH 113-OR 4 406-PU 6 COOL TEMP
F L35 ALARM
201-BK 3 BU-18 6 306-GN 610-OR-14 103-YL-14 118-GY 411-PK 3 410-WH 10
L35 L7 NEUTRAL
J 2 RD-18 1 101-RD 110-GN 110-GN 200-BK 200-BK 415-GN 7 409-OR 9
F F BRAKE AIR
+ BATTERY 1 125-OR 419-YL 1 BK-18 8 308-YL 540-WH 408-WH 8
FRONT PARK F RUNNING REAR B B H +BATTERY
GROUND 5 A790-WH J 9 109-OR 614-PU 310-PU 113-OR 1
SUSPENSION UP SOLENOID 3 A792-BU BRAKE SW 10 310-PU 614-PU LAMP SW WIPER SW 200-BK 200-BK 411-PK 11 LAMP
CONTROL DOWN SOLENOID 4 A791-OR 6T1546 12 112-PU 8C9636 3T6655 327-PK-14 327-PK-14 415-GN 15 TEST SWITCH
7U6062 2 RETARDER 13 614-PU 403-GN 3 ALTERNATOR
SOLENOID L9 L9 L9 GROUND
14 201-BK 2
7U2065 L L38 L38 L38
15 201-BK 4
K J WP
J D 407-PK 16 123-WH 201-BK 16
J L1
1 605-YL 1 419-YL 419-YL 17 123-WH 123-WH 201-BK 17
5 472-OR BK-18 1 140-BU 9 140-BU 140-BU 18 FRONT 123-WH KEY 201-BK 18
WIPER SW L48 L13 BRAKE AIR PRESSURE BRAKE OIL L54 L54 START SW
7 614-PU BK-18 2 572-PU 10 572-PU 19 118-GY 123-WH 201-BK 12

OPERATOR STATION
L19 F

614-PU
614-PU
614-PU

614-PU
8 604-OR 4 604-OR 20 3T6655 118-GY GAGE LAMP TEMP GAGE SERVICE 165-YL 310-PU 9G7641 20
L52 F L9
9 606-GY 5 614-PU 502-OR 2U4806 4W2067 (NOTE A) METER TACHOMETER SPEEDOMETER
F B B D
6 200-BK-14 6 472-OR H 123-WH 6T7337 8C9839 8C9806 START OPERATOR
L48 L47

311-WH
L39 F F

302-OR

327-PK-14

322-GY
R

539-BU
310-PU
203-BK
207-BK
2 125-OR 2 606-GY 572-PU 123-WH 123-WH AID SW 308-YL MONITOR
L50 F

121-YL
3 A790-WH 3 605-YL 604-OR 614-PU 6T6066 3T9100
L53 L51 F F F F +24 +24 F F D OFF C F
4 A793-YL 7 446-PU 614-PU 200-BK 614-PU 200-BK 403-GN 326-PU
- +

124-GN-14
L31 L31 L5 F F F ON F

200-BK-14

327-PK-14
J F S
10 A794-GN 8 321-BR 321-BR 140-BU 200-BK G 614-PU 200-BK G 614-PU 443-YL 5 ST 306-GN

507-WH

311-WH

498-WH
L24 L36 F

501-GN
502-OR

110-GN

302-OR

454-GN

490-GN
472-OR
118-GY

322-GY
L B

506-PU
500-BR

539-BU

614-PU

503-BR

505-BU

310-PU

310-PU

203-BK
207-BK
103-YL

624-YL

504-YL

121-YL
1 A790-WH 490-GN 501-GN 113-OR 200-BK 200-BK 606-GY 3 105-BR

614-PU
614-PU
WP L54

446-PU

OPERATOR MONITOR
2 A789-PK A789-PK 122-BU - W - W 605-YL 4
F F F F L37
3 201-BK 500-BR 125-OR 451-BR 446-PU 6
L38 L3 L3 L3
506-PU 200-BK 200-BK 450-YL 477-YL 477-YL 7

10
L7 L7 L7

6
4
5

3
2
7
9
1
8

5
6
7
3
4
1
2
8
9
10
5

2
7
1
8
9
6
3
4
200-BK 449-BU 449-BU 8
D 200-BK 200-BK 451-BR 1
D D L19
J D 506-PU 200-BK 200-BK 450-YL 2
AIR DRYER
201-BK 2 8 407-PK 200-BK 200-BK
CONVERTER 8V0769 L28 L44
407-PK 1 2 A789-PK 200-BK 200-BK-14 200-BK-14
TEMP SW 122-BU 6 122-BU 200-BK-14 200-BK 200-BK
6T4044 L19
T 9 125-OR 614-PU 201-BK
L5 L5
T 1 490-GN 446-PU 614-PU
E L50 L37 L37 TURN L5 E
7 201-BK 605-YL 507-WH 310-PU 446-PU 306-GN 5 YL-18 RESET
L38 L38 L38 L32 L5 SIGNAL SW
5 498-WH 606-GY 326-PU 6 WH-18 OFF (KEY)
L43 L43 L43 L36 L37 9G5589
J 4 477-YL 477-YL 200-BK 2 BK-18 GROUND
WH-18 1 449-BU 3 449-BU 449-BU 112-PU 112-PU 112-PU 327-PK-14 3 BU-18 ENG SOL
BK-18 2 477-YL 443-YL 200-BK 107-WH-14 1 RD-18 + BATTERY
BU-18 3 472-OR 308-YL 308-YL 112-PU-14 540-WH F 4
SPEEDOMETER ENGINE L6 L6 3
RD-18 2 200-BK 490-GN 540-WH 7 OR-18 OFF
SPEED PICKUP SHUTDOWN BREAKER 2
BK-18 1 454-GN 498-WH 109-OR-6 112-PU-14 10A FROHT WIPER 118-GY 539-BU

107-WH-14
H L2 F
9X5393 D 454-GN 9G9487 539-BU F ENGINE SHUTDOWN

306-GN
105-BR
200-BK

308-YL
F H H F

573-GN
109-OR-6 101-RD-6 101-RD-6 112-PU-14 10A REAR WIPER 110-GN 101-RD-14 CONTROL ABBREV COLOR
RETARDER SWITCH H H F 6 9G9287
109-OR-10 101-RD 10 SUSPENSION CONTROL 125-OR 107-WH-14 101-RD-14 605-YL
6T1546 H 60A L41 10A H L54 L54 5 RD RED
H 101-RD-14 112-PU 10A AIR DRYER 122-BU 606-GY
D H H F WH WHITE
472-OR 112-PU 10 CAB LAMP 173-YL
ALT BREAKER HEADLAMP OR ORANGE

109-OR-6

109-OR-6
112-PU 10A INDICATOR LAMP 130-GN
L44 H L40 H L8

109-OR
DIFF FRONT BRAKE 9S0174 F F F 112-PU 10 GAGES 123-WH BREAKER YL YELLOW
4 1

573-GN

200-BK-14
201-BK
LOCK SW OVERSTROKE SW 112-PU 10A RETARDER SOLENOID 140-BU 6N8589 PK PINK
3T3133 5U1452 D D D H H L8 BK BLACK
112-PU 10 OPERATOR MONITOR 113-OR 101-RD-14

124-GN-14
200-BK-14
J 102-BU-14 101-RD GY GRAY

304-WH-10
H 15A L37

110-GN
503-BR

505-BU

614-PU
H

504-YL

624-YL
103-YL
498-WH KEY BREAKER 112-PU 10 START AID 165-YL PU PURPLE
L30 6N8589 L41 L41 FLASHER BR BROWN
112-PU-14

304-WH-10

109-OR-6
TURN/PARK 8D6946 GN GREEN

101-RD-6
105-BR 539-BU
H H H F BREAKER L9 F L2 BU BLUE
200-BK 200-BK 200-BK 3 BU-18 105-BR 101-RD-14 101-RD 10 BACK UP ALARM 103-YL 103-YL 537-GN
TORQUE H 15A 9G9487
200-BK-14 2 RD-18 101-RD-14 121-YL 3 200-BK 200-BK-14 103-YL F
CONVERTER L25 L27 L29 H
490-GN 1 BK-18 101-RD 10 HORN 114-GN 4 112-PU-14 101-RD 124-GN-14 140-BU 1 BU-18 + BATTERY SYMBOL DESCRIPTION
LOCK L34 L42 D F
J 101-RD 1 101-RD 103-YL-14 103-YL-14 101-RD 202-BK 2 BK-18 GROUND
INDICATOR SW L34 L34 L34 10A H BLADE, SPADE, RING,
200-BK 2 103-YL 709-OR 1 3
L23 L33 L33 L33
200-BK-14

6T1546 821-YL 2 815-GN 4 WH-18 PRESSURE OR SCREW TERMINAL

112-PU-14 AIR CONDITIONER 815-GN 3 710-GN 5 GN-18 MAG PICKUP
TRANSMISSION CIRCUIT CONNECTED
START 101-RD 112-PU-14 BREAKER 710-GN 8 705-PK 6 PK-18 SOLENOID
PRESSURE SENSOR L34 L34 L40 L41 L10
122-BU RELAY 112-PU-14 6N8589 705-PK 9 709-OR 7 OR-18 PRESSURE
8C9792

107-WH-14

124-GN-14
102-BU-14

103-YL-14
J DJ 125-OR 9F3099 122-BU 5 122-BU 821-YL 8 YL-18 PRESSURE CIRCUIT NOT CONNECTED

304-WH
F H L37

306-GN

306-GN
105-BR
105-BR

103-YL
TRANSMISSION +V YL-18 1 709-OR 4 709-OR 709-OR 304-WH 112-PU-10 124-GN-14 125-OR 6 125-OR
H H 15A
SPEED PICKUP GROUND BK-18 2 821-YL 6 821-YL 821-YL 109-OR-10 304-WH-10 202-BK 7 202-BK 202-BK 1 BR-18 GROUND ELECTRICAL CONNECTION

123-WH
113-OR

125-OR

130-GN
110-GN
118-GY
122-BU
140-BU
165-YL

173-YL
9G6724 SIGNAL BR-18 3 815-GN 2 815-GN 815-GN H F 202-BK 540-WH 4 540-WH 202-BK 8 GY-18 CONTROL TO VEHICLE STRUCTURE
D L10 H D
J 5 710-GN 710-GN H H 573-GN 7 PU-18 INTERNAL ELECTRICAL

10
L4

7
6
8
5
4

3
1
2
9
710-GN 10 705-PK 705-PK 306-GN 200-BK 2 RD-18 CONNECTION TO SURFACE
H F MAIN POWER
202-BK 3 202-BK 202-BK 306-GN 3 OR-18 OF COMPONENT

10
9
4
3
5

1
6
2
7
8
506-PU 8 506-PU 304-WH RELAY 4 YL-18
F CONNECTOR
1 443-YL 3T0376 5 GN-18
MOTOR L33 L33 L33 L31
7 507-WH 112-PU F F 109-OR 6 BU-18 ATCH WIRE, CABLE,
FRONT L30
9 200-BK-14 200-BK-14 102-BU-14 112-PU-10 109-OR-6 F COMPONENT

200-BK-14
L26 L35 L32

200-BK-14

200-BK-14
J WASHER MOTOR 200-BK L35 103-YL-14 109-OR-6
J CIRCUIT GROUPING

200-BK

200-BK
201-BK
201-BK

202-BK
1 705-PK 2U4570 113-OR 610-OR-14 3 BU-18 L#
L36 F DESIGNATION

L19
2 202-BK REAR 140-BU 308-YL 200-BK 202-BK 2 RD-18
MOTOR
200-BK

507-WH WASHER MOTOR 125-OR 308-YL 573-GN 1 BK-18

LOCKUP 2U4570 L8
122-BU 107-WH-14 D
CLUTCH 130-GN 105-BR 140-BU
SOLENOID 200-BK-14 200-BK-14 173-YL 306-GN 200-BK 200-BK DASH LOCK UP CONTROL
8E0756 L30 L30 L30 L30 L30 PANEL PRESSURE SW
200-BK 200-BK 200-BK
L31 L31 L31 L31 F GROUND 6T1546
L2
101-RD-14 101-RD-14 101-RD-14

201-BK
L19 L19 L19
124-GN-14 611-PU-14 611-PU-14
CONVERTER J 140-BU 140-BU 611-PU
TEMP SENDER L10 L10 L10 L10 L10 E DIMMER SW
443-YL 610-OR-14 619-GN-14
6N5926 610-OR-14 610-OR-14 611-PU-14 2H1855
L13 L13 L13 D E
173-YL 5 619-GN-14 OPERATOR STATION
L11
A789-PK 1 611-PU-14
L12 L2 L2
604-OR 2 604-OR 604-OR
L12 L12 A
572-PU 3 A789-PK
L24 L24 L24 L17 L17 PARK-TURN
490-GN 4 408-WH 173-YL 200-BK
L29 STOP LAMP SW LAMP
321-BR 6 201-BK 540-MH
2U9346 L14 2U4432
201-BK 614-PU
L27 L27
614-PU 614-PU 3 611-PU
1 610-OR-14
C 200-BK 4 173-YL E C
L28 L28
572-PU L13 2 200-BK 200-BK 3 BU-18
L51 L21 L21
490-GN F E 2 RD-18 619-GN-14
L26 L26 L26 A LOW BEAM
1 BK-18
L25 L25 D HEAD LAMP
408-WH
L7 L7

614-PU
PARK BRAKE 5U5915

1
2
3
OPERATOR STATION 410-WH 200-BK-14
INHIBIT SW

A789-PK
409-OR

327-PK-14
L51 L2 6T1546

OPERATOR STATION

311-WH

540-WH
403-GN
302-OR

322-GY

310-PU

539-BU
203-BK
207-BK
200-BK-14

121-YL
200-BK
REAR WIPER FAULT 611-PU-14
L

103-YL

RD-18
BU-18
200-BK-14

BK-18
MOTOR ALARM BACK UP A HI BEAM
H MOTOR 6T6216 9G9813 ALARM SW A789-PK HEAD LAMP IDENT PART NO. CHG LOC NOTE
446-PU
321-BR

D 201-BK 409-OR 3T3132 408-WH 408-WH 488-WH 200-BK-14 6U0339

200-BK-14
T GN 1 504-YL 1 504-YL 410-WH 1 RD LOCK UP NOTE C 201-BK E HARNESS AS.

201-BK
201-BK
201-BK
L25 PRESSURE SW L15 D A 7U6238 00 B-2
J GY 3 110-GN 3 110-GN 200-BK 201-BK 2 BK 121-YL
BR 4 503-BR 4 503-BR 6T1546 321-BR BRAKE AIR B 7U6239 00 B-2
PRESSURE SW C 7U6237 01 B-2
2
1

OR 2 505-BU 2 505-BU
K CAB LAMP L21 9G8009 D 7U5148 03 B-3
G G D 624-YL 614-PU D R
L29 L15

200-BK-14
5U5915 124-GN-14 3 201-BK START AID E 7U6464 00 C-3
624-YL 614-PU 2 201-BK 201-BK 572-PU SOLENOID 201-BK 488-WH F 7U4739 02 D-1
L52 L17 L21 9G4365 E G 7U5076 02 B-7
521-YL-14 5 490-GN
L18 H 7U4738 01 D-5
3 624-YL 522-WH-14 4 321-BR
200-BK-14 200-BK-14 200-BK-14 1 200-BK-14 200-BK-14 1 201-BK 310-PU 310-PU 1 BK-18 BRAKE AIR J 7U6391 00 F-11
G 2 103-YL 311-WH 311-WH 2 BK-18 PRESSURE SW K 7U5174 00 B-12
5 501-GN 522-WH-14 D 9G8009 L 7U5343 00 B-12 A
200-BK-14

L28 L28

200-BK
DOOR R 7T8650 01 C-5
A790-WH

A794-GN

7 118-GY 200-BK-14
A793-YL

200-BK-14
125-OR

472-OR

604-OR
606-GY
614-PU

446-PU
321-BR
605-YL

LAMP SW 4 500-BR A/C CLUTCH 521-YL-14 T 7U6395 00 F-12

9D4068 6 502-OR PANEL LAMP SOLENOID 2 522-WH-14 U 7U5196 03 B-10 B
HORN
K K K K 103-YL 602-WH G D R 8D1429 BK-14 7U5517 1 513-OR-14 513-OR-14 V 7U6396 00 F-12 A
LOW TONE

614-PU
G

522-WH-14
124-GN-14
614-PU C

200-BK-14
521-YL-14
OPERATOR STATION
L16 7T0969
REFRIGERANT A
1
2
3
4

1
3
4
5
2
7
6
8

1
2
3
4

1
3
4
5
2
7
6
8

T 200-BK-14 A WIRE AS.

L L U U R MOTOR L11 SWITCH 322-GY W 9F4337 07 A-2/A-6
D25D AND D350D D30D REAR CHASSIS HARNESS FRONT WIPER THERMOSTAT 10 522-WH-14 5V5698 200-BK
L L18
REAR CHASSIS HARNESS DOME MOTOR 9P3498 200-BK-14 1 9 521-YL-14
LAMP 6T6216 MOTOR H 515-GY-14 2 WH/RD-14 2 CABLE AS.
HORN
200-BK-14

8C9678 M 7U5417 00 A-6

A790-WH

R 8 200-BK-14
A794-GN

B B
200-BK-14

A793-YL

R HIGH TONE
472-OR

604-OR

L14
606-GY
614-PU

446-PU
321-BR
605-YL
125-OR

501-GN 1 GN T 124-GN-14 BLOWER 3 327-PK-14 N 7U3628 00 A-5

RED 7T0970
472-OR WH 3 602-WH 118-GY 3 GY 521-YL-14 9G8693 1 322-GY P 7U5418 00 A-4
BLK A
REAR SUSPENSION RD 1 103-YL 500-BR 4 BR 515-GY-14 7 D C 200-BK Q 7U3627 00 A-5
CONTROL BLU L19 S 7U3629 01 A-5
BK 2 200-BK 502-OR 2 OR 516-GN-14 BK-14 5 450-YL 6 513-OR-14 10 322-GY

540-WH
GRN L11

614-PU
200-BK 7U6062 G G 517-BU-14 6 451-BR 4 619-GN-14 521-YL-14 9
OR
472-OR U 4 311-WH 3 611-PU-14 619-GN-14 1
MOTOR
125-OR 1 + BATTERY D C 2 614-PU 611-PU-14 2
REAR BRAKE L18 L16
A790-WH 5 GROUND D C 1 540-WH 540-WH 3
OVERSTROKE SW 200-BK A793-YL 4 UP SOLENOID 200-BK-14 2 1 207-BK 5 539-BU 207-BK 4
200-BK-14

5U1452 BLOWER SW R L20

A794-GN 3 DOWN SOLENOID 515-GY-14 515-GY-14 1 WH/RD-14 8 203-BK 203-BK 5
6P3236 L15
2 R 3 302-OR 200-BK-14 6
REAR BRAKE RESISTOR BLOWER 9 403-GN 614-PU 7
605-YL OVERSTROKE SW 9G1950 9G8697 2 201-BK 322-GY 8
200-BK-14

LH STOP/TAIL/TURN 5U1452 B
604-OR 6 413-BR C A 611-PU-14
LAMP L3
614-PU 7 406-PU HI BEAM
6U4358 L18 L18
200-BK 200-BK 446-PU 5 469-GN C B HEAD LAMP
4 405-GY 200-BK-14 2 200-BK-14 6U0339
T OPERATOR STATION 611-PU-14 1
605-YL 539-BU 3
200-BK-14

LH STOP/TAIL/TURN 604-OR BRAKE OIL 614-PU 4

LAMP TEMP SENDER B
614-PU 614-PU 619-GN-14 5 619-GN-14
6U4358 200-BK 6N5926 469-GN 7 LOW BEAM
201-BK 6 HEAD LAMP
200-BK-14 5U5915
302-OR ENGINE
L22 SHUTDOWN B
327-PK-14
C 200-BK-14 200-BK-14 SOLENOID 2OO-BK PARK-TURN
302-OR 2 200-BK-14 C 6T4122 539-BU LAMP
200-BK-14
200-BK

321-BR 1 101-OR-6 200-BK 614-PU 2U4432

REVERSE 109-OR-6 201-BK 201-BK
RESISTOR C D L23

469-GN
201-BK
LAMP 304-WH-10 304-WH-10 THIS SCHEMATIC IS FOR THE D40D AND D400D
6T2217

311-WH
G S

200-BK
5Y5915 200-BK 101-RD-6 413-BR ARTICULATED DUMP TRUCKS (9X1125 CHG 00).
C D B
321-BR 101-RD-6
REVERSE 301-BU MTR BAT RD-00 C 201-BK FUEL SW

406-PU
A A

201-BK

1
2
LAMP RD-00 C 9W3187
200-BK

405-GY
201-BK
2
5U5915 200-BK MOTOR
REVERSE 321-BR STARTER 12V BATTERY 12V BATTERY DISCONNECT SW 403-GN 403-GN COMPONENTS ARE SHOWN INSTALLED ON A FULLY

451-BR
450-YL
ALARM 200-BK 6N1889 9G4232 9G4232 7N0718 C OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
3T1815 AND THE XMSN SHIFTER IN NEUTRAL.

BK
BK-00 BK-00 BK ALT
L22

1
2
3
200-BK-14 BK-00 Q S N 109-OR-6 R ALTERNATOR FUSES ARE 3K8782. FUSE HOLDERS ARE 4K5122. INDICATOR LAMPS
+

BK-18

BK-18
C P C
REVERSE 321-BR 200-BK-14 AUX START POS NEG POS NEG BK-00 C C 5N5692 ARE 2U4791. GAGE LAMPS ARE 2U4806.
ALARM 200-BK RECEPTACLE A TACHOMETER
T T

BK-00
606-GY 3T1815 4N6579 FRAME ENGINE SPEED BK-6 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

RD-18
BU-18
BK-18
BK-6
RH STOP/TAIL/TURN 614-PU GROUND COOLANT COOLANT PICK UP W
LAMP 604-OR 606-GY RD-00 203-BK TEMP SW TEMP SW 7T6945 NOTE A: D40D ONLY
6U4358 RH STOP/TAIL/TURN M W 7X5988 7N9785 NOTE B: D400D ONLY
200-BK 614-PU BK-00 207-BK
LAMP 604-OR ENGINE OIL FUEL NOTE C: TERMINALS FOR NEUTRAL START SWITCH
6U4358 200-BK TO TO ENG A FRAME PRESSURE SW LEVEL SW CONNECTED INSIDE HARNESS D.
FRAME BLOCK GROUND 6T1546 9W2403
L23 L23 DC
109-OR-6
L20

12 11 10 9 8 7 6 5 4 3 2 1

D29885